University of Ontario Institute of Technology Faculty of Engineering and Applied Science ENGR3220U: Machine Design Winter 2012 Instructor

M. El-Gindy Office Office Hours ACE Building, Room 2024 Thursday:1.30-3:00 pm Extension: 5718 E-mail: moustafa.el-gindy@uoit.ca Office TBA Office Hours TBA

Teaching Assistant R. Dhillon E-mail: ranvir.dhillon@uoit.ca S. Ahmed E-mail: shahid.ahmed@uoit.ca

Class

7:10 pm - 8:30 pm 8:40 pm - 10:00 pm

Monday Thursday

UA1120 UA1120

COURSE OUTLINE Course Objectives To cover the basics of machine design, including the design process, engineering mechanics and materials, failure prevention under static and variable loading, and characteristics of the principal types of mechanical elements such as gears, shafts, bearings, springs, brakes, skews and fasteners. Course Outcomes With this course, students should be able to synergize forces, moments, torques, stresses and strength information to analyze, design and/or select machine elements with involvements of economic, societal, safety and manufacturing considerations. In addition, the team labs/projects will help develop students ability to work in teams, address openended engineering problems and written communication via reporting the results. Prerequisites ENGR 3270U, Kinematics and Dynamics of Machines ENGR 2420U, Solid Mechanics ENGR 2310U, Concurrent Engineering and Design Required Course Texts and Other Materials 1. Shigley's Mechanical Engineering Design, Budynas and Nisbett, 8th Ed., McGrawHill, 2006 2. Lectures Notes

Reference Books and Information Sources 1. Fundamentals of Machine Component Design, Juvinall and Marshek, 4th Ed., Wiley, 2006 2. Machine Design, An Integrated Approach, Norton, 3rd Ed., Pearson Prentice Hall, 2006 Course Evaluation Homework Labs Midterm Final Total Detailed Course Content Topic Review of Kinematics, Dynamics and Solid Mechanics Review Static and Fatigue Failure Shafts and Shaft Components Screws and Fasteners Mechanical Springs Rolling Element Bearing Journal Bearing Gear General Other Gears Design Laboratories Experiment 1: Static Load and Stress Analysis with CAE tools Experiment 2: Fatigue Failure Analysis Experiment 3: Design of a Gear Box Experiment 4: Design of a Toy Racing Car Experiment 5: Design of an Air Compressor Tutorials There is one tutorial hour every week. The TA will solve the problems during the tutorials. The instructor will also solve some examples in front of the students during the lectures; additional problems may be shown during the instructor and TAs office hours. Software UGNX and NASTRAN will be used in relevant lab assignments and projects. Students are also required to be familiar with at least one programming language. (Visual studio and Matlab are available in the students laptops). Other CAE tools such as ANSYS or COSMOS will be demonstrated during the lectures

10 % 15 % 25 % 50 % 100 %

Course Content Breakdown Based on the Canadian Engineering Accreditation Boards Accreditation Criteria and Procedures report, the course content breakdown is: Mathematics: 0% Basic Science: 10% Engineering Science: 30% Engineering Design: 60% Complementary Studies: 0% Total: 100% MidTerm Exams: There will be ONE mid-term examination. The topics covered on these exams will be discussed prior to the exam. They will reflect the materials covered in the lectures, assignments, tutorials, labs, and the course textbook. The tentative date for the first 90 minutes written exam is March 1, 2012. The midterm exam is open textbook. Final Exam: The final exam is a comprehensive threehour written exam scheduled by UOIT. The final exam, as with other exams, will reflect the materials covered in the lectures, tutorials, mid-term exam and textbook. The final exam is open textbook. SOME IMPORTANT GENERAL INFORMATION OF RELEVANCE TO THE COURSE Academic Integrity and Conduct UOIT is committed to the fundamental values of preserving academic integrity as defined in UOIT policies and contained in the UOIT Calendar. Students should familiarize themselves with UOITs policies and statements in this area. Acts of academic dishonesty, including plagiarism, cheating, aiding others in cheating, and examination impersonation, will be dealt with severely as they threaten the integrity of the academic system and are not acceptable. UOIT and faculty members reserve the right to use electronic means to detect and help prevent plagiarism. Students agree that by taking this course all assignments are subject to submission for textual similarity review to Turnitin.com. Assignments submitted to Turnitin.com will be included as source documents in Turnitin.com's restricted access database solely for the purpose of detecting plagiarism in such documents for five academic years. The faculty member may require students to submit their assignments electronically to Turnitin.com or the faculty member may submit questionable text on behalf of a student. The terms that apply to UOIT's use of the Turnitin.com service are described on the Turnitin.com website. (To read the entire policy, please go to: http://www.uoit.ca/EN/main2/11246/13525/14057/14152/turnitin_policy.html.)

Accessibility To insure that disability-related concerns are properly addressed during this course, students with documented disabilities and who may require assistance to participate in this class are encouraged to speak with their instructor as soon as possible. Students who suspect they may have a disability that may effect their participation in this course are advised to go to the Centre for Students with Disabilities (room B297) as soon as possible.