Technical Guide to High-Precision HG Series Linear Guideways

Linear Guideway
Technical Information
High- Precision HG Series
II
G10TE01-0310
................................................................................................................ 16
2
2-1
.......................................................................... 16
2-2
........................................................................................................... 16
2-3
...................................................................................................... 16
2-3-1
2-3-2
.............................................................................................................................................. 18
2-4
2-4-1
2-4-2
2-5 Accuracy Classes .......................................................................................................................... 19

2-5-1
2-5-2
2-5-3
.......................................................................................................................................... 22
2-6
2-6-1
2-6-2
2-7
......................................................................................................................................... 23
2-8
.................................................................................................................................... 23
2-8-1
2-8-2
......................................................................................................... 25
2-9
2-9-1
2-9-2
2-9-3
2-9-4
2-9-5
2-10
........................................................................................................................................ 27
2-11
...................................................................... 27
2-12
............................................................................................................28
2-12-1
2-12-2
2-13
............................................................................ 29
2-14
........................................................................................................... 30
The specifications in this catalogue are subject to change without notification.
16
G10TE01-0310
2. HG Series Linear Guideway

2-1 Features of the HG Series Linear Guideway
2-2 Construction of HG Series

Block
Cap
End seal
Rail
(Double seals and scraper)
End cap
Grease nipple
Bottom seal
Ball
Retainer
`
`
`
2-3 Model Number of HG Series
G10TE01-0310
2-3-1 Non-interchangeable type
HG W 25 C A E 2 R 1600 E ZA P
II + DD
Block Type
2-3-2 Interchangeable type

`
HG W 35
ZA
1200
P + ZZ
HG R
25
17
18
G10TE01-0310
2-4 Types
2-4-1 Block types
Table 2.1 Block Types
HGH-CA
HGH-HA
26
100
76
4000
i
i
i
i
i
24
100
HGW-CA
HGW-HA
90
4000
i
i
i
HGW-CB
HGW-HB
HGW-CC
HGW-HC
2-4-2 Rail types
Table 2.2 Rail Types
24
100
90
4000
24
100
90
4000
G10TE01-0310
2-5 Accuracy Classes
2-5-1 Accuracy of non-interchangeable

Table 2.3 Accuracy Standards
Unit: mm
Item
Accuracy Classes
HG - 15, 20
Normal
(C)
High
(H)
Precision
(P)
Super
Precision
(SP)
Ultra
Precision
(UP)
Dimension tolerance of height H
0.1
0.03
0
- 0.03
0
- 0.015
0
- 0.008
Dimension tolerance of width N
0.1
0.03
0
- 0.03
0
- 0.015
0
- 0.008
Variation of height H
0.02
0.01
0.006
0.004
0.003
Variation of width N
Running parallelism of block surface
C to surface A
0.02
0.01
0.006
0.004
0.003
See Table 2-5

D to surface B
See Table 2-5
Item
Accuracy Classes
Normal
(C)
High
(H)
Precision
(P)

C to surface A
See Table 2-5

D to surface B
See Table 2-5
Super
Precision
(SP)
Ultra
Precision
(UP)
19
20
G10TE01-0310
Item
Accuracy Classes
HG - 45, 55
Normal
(C)
High
(H)
Precision
(P)
Super
Precision
(SP)
Ultra
Precision
(UP)
0.1
0.05
0
- 0.05
0
- 0.03
0
- 0.02
0.1
0.05
0
- 0.05
0
- 0.03
0
- 0.02
0.03
0.03
0.015
0.02
0.007
0.01

C to surface A
See Table 2-5

D to surface B
See Table 2-5
Item
Accuracy Classes
0.005
0.007
0.003
0.005
HG - 65
Normal
(C)
High
(H)
Precision
(P)
Super
Precision
(SP)
Ultra
Precision
(UP)
0.1
0.07
0
- 0.07
0
- 0.05
0
- 0.03
0.1
0.07
0
- 0.07
0
- 0.05
0
- 0.03
0.03
0.02
0.01
0.007
0.005
C to surface A
0.03
0.025
0.015
0.01
0.007

D to surface B
See Table 2-5

See Table 2-5
G10TE01-0310
2-5-2 Accuracy of interchangeable

Table 2.4 Accuracy Standards
Unit: mm
Item
Accuracy Classes
HG - 15, 20
Normal(C)
0.1
0.1
0.02
0.02

C to surface A
D to surface B
Item
Accuracy Classes
High(H)
0.03
0.03
0.01
0.01
0.006
0.006
See Table 2-5

See Table 2-5
Normal(C)
0.1
0.1
0.02
0.03
HG - 25, 30, 35
High(H)
0.04
0.04
0.015
0.015

C to surface A
See Table 2-5

D to surface B
See Table 2-5
Item
Accuracy Classes
Normal(C)
0.1

0.1
0.03
C to surface A
Precision(P)
0.015
0.015
0.03
HG - 45, 55
High(H)
0.05
Precision(P)
0.02
0.02
0.007
0.007
Precision(P)
0.025
0.05
0.015
0.025
0.007
0.02
0.01
See Table 2-5

D to surface B
See Table 2-5
Item
Accuracy Classes
Normal(C)
0.1

0.1
0.03
0.03
HG - 65
High(H)
0.07
0.07
0.02
0.025

C to surface A
See Table 2-5

D to surface B
See Table 2-5
Precision(P)
0.035
0.035
0.01
0.015
21
22
G10TE01-0310
2-5-3 Accuracy of running parallelism

Table 2.5 Accuracy of Running Parallelism
2-6 Preload
2-6-1 Definition
2-6-2 Preload classes
Table 2.6 Preload Classes
G10TE01-0310
2-7 Stiffness
m
Table 2.7 Value of Rigidity
2-8 Lubrication
2-8-1 Grease
Z0
ZA
ZB
kN/m
kN/m
kN/m
HG 15C
HG 20C
HG 25C
0.38
0.46
0.52
0.46
0.54
0.63
0.51
0.62
0.73
HG 30C
HG 35C
0.63
0.68
0.77
0.83
0.90
0.98
HG 45C
HG 55C
HG 65C
0.80
0.95
1.08
0.94
1.08
1.21
1.09
1.23
1.34
HG 20H
HG 25H
0.56
0.67
0.67
0.81
0.77
0.95
HG 30H
HG 35H
HG 45H
0.80
0.86
1.02
0.97
1.06
1.20
1.15
1.26
1.40
HG 55H
HG 65H
1.21
1.46
1.38
1.62
1.57
1.80
Eq. 2.1
23
24
G10TE01-0310
Table 2.8 The Oil Amount for a Block Full with Grease
HG 15
HG 35
10
12
HG 20
HG 25
2
5
3
6
HG 45
HG 55
17
26
21
33
HG 30
HG 65
50
61
2-8-2 Oil
G10TE01-0310
Table 2.9
HG15
(cm3/hr)
0.2
HG35
(cm3/hr)
0.3
HG20
HG25
HG30
0.2
0.3
0.3
HG45
HG55
HG65
0.4
0.5
0.6
2-9 Dust Protection Equipment

2-9-1 Code of equipment
2-9-2 End seal and bottom seal
25
26
G10TE01-0310
2-9-3 Double seals
Table 2.10 Order Number of End Seal

mm
mm
HG15
HG20
920019A1
920018A1
3
3
HG35
HG45
920015A1
92001AA1
3.2
4.5
HG25
HG30
920017A1
920016A1
3
3.2
HG55
HG65
92001BA1
92001CA1
5
5
2-9-4 Scraper
Table 2.11 Order Number of Scraper

mm
mm
HG15
HG20
98000HA1
98000 I A1
1.5
1.5
HG35
HG45
98000LA1
98000MA1
1.5
1.5
HG25
HG30
98000JA1
98000KA1
1.5
1.5
HG55
HG65
98000NA1
98000PA1
1.7
1.7
2-9-5 Caps for rail mounting holes
Table 2.12 Caps for Rail Mounting Holes

mm
HGR15
HGR20
M4
M5
950002C1
950003C1
7.7
9.7
1.1
2.2
HGR25
HGR30
HGR35
M6
M8
M8
950004C1
950005C1
950005C1
11.3
14.3
14.3
2.5
3.3
3.3
HGR45
HGR55
M12
M14
950007C1
950008A1
20.3
23.5
4.6
5.5
HGR65
M16
950009A1
26.6
5.5
G10TE01-0310
2-10 Friction
Table 2.13 Seal Resistance
HG 15
HG 20
0.12
0.16
HG 35
HG 45
0.31
0.39
HG 25
HG 30
0.20
0.27
HG 55
HG 65
0.47
0.59
2-11 The Accuracy Tolerance of Mounting Surface
(500)
Table 2.14 Max. Parallelism Tolerance (P)

m
Z0
Preload classes
ZA
HG 15
HG 20
HG 25
25
25
30
18
20
22
18
20
HG 30
HG 35
40
50
30
35
27
30
HG 45
HG 55
HG 65
60
70
80
40
50
60
35
45
55
Size
ZB
27
28
G10TE01-0310
Table 2.15 Max. Tolerance of Reference Surface Height (S1)

m
HG 15
Z0
130
Preload classes
ZA
85
HG 20
HG 25
130
130
85
85
50
70
HG 30
HG 35
HG 45
170
210
250
110
150
170
90
120
140
HG 55
HG 65
300
350
210
250
170
200
Size
ZB
-
2-12 Cautions for Installation

2-12-1 Shoulder heights and fillets
Table 2.16 Shoulder Heights and Fillets
HG15
HG20
0.5
0.5
0.5
0.5
3
3.5
4
5
4.3
4.6
HG25
HG30
1.0
1.0
1
1
5
5
5
5
5.5
6
HG35
HG45
HG55
1.0
1.0
1.5
1
1
1.5
6
8
10
6
8
10
7.5
9.5
13
HG65
1.5
1.5
10
10
15
2-12-2 Tightening Torque of Bolts for Installation
G10TE01-0310
Table 2.17 Mounting Torque
HG 15
HG 20
HG 25
M4 x 0.7P x 16L
M5 x 0.8P x 16L
M6 x 1P x 20L
392(40)
883(90)
1373(140)
HG 35
HG 45
HG 55
M8 x 1.25P x 25L
M12 x 1.75P x 35L
M14 x 2P x 45L
3,041(310)
11,772(1,200)
15,696(1,600)
HG 30
M8 x 1.25P x 25L
3041(310)
HG 65
M16 x 2P x 50L
19,620(2,000)
2-13 Standard Length and Max. Length of Rail
Eq. 2.1
Table 2.18 Rail Standard Length and Max. Length
L(n)
Pitch (P)
HG15
HG20
HG25
HG30
HG35
HG45
HG55
160(3)
220(4)
220(4)
280(5)
220(4)
280(5)
280(4)
440(6)
280(4)
440(6)
570(6)
885(9)
780(7)
1,270(9)
1,020(9) 1,570(11)
280(5)
340(6)
340(6)
460(8)
340(6)
460(8)
600(8)
760(10)
600(8)
760(10)
460(8)
640(11)
820(14)
60
(Es)
HG65
1,200(12) 1,260(11) 2,020(14)

1,620(16) 1,500(13) 2,620(18)
640(11)
640(11) 1,000(13) 1,000(13) 2,040(20) 1,980(17)
820(14) 820(14) 1,640(21) 1,640(21) 2,460(24) 2,580(22)
1,000(17) 1,000(17) 2,040(26) 2,040(26) 2,985(29) 2,940(25)
1,240(21) 1,240(21) 2,520(32) 2,520(32)
1,600(27) 3,000(38) 3,000(38)
60
60
80
80
105
120
150
20
20
20
20
20
22.5
30
35
1,960(33) 2,980(50) 4,000(67) 3,960(50) 3,960(50) 3,930(38) 3,900(32) 3,970(26)
2,000
4,000
4,000
4,000
4,000
4,000
4,000
4,000
29
30
G10TE01-0310
2-14 Dimesions for HG Series
Model No.
HGH 15CA
HGH 20CA
HGH 20HA
HGH 25CA
HGH 25HA
HGH 30CA
HGH 30HA
HGH 35CA
HGH 35HA
HGH 45CA
HGH 45HA
HGH 55CA
HGH 55HA
HGH 65CA
HGH 65HA
Dimensions of
Assembly
(mm)
N
Dimensions of Block
(mm)
H1
28
4.3 9.5 34
Dimensions of Rail
(mm)
B1
L1
Mxl
26
26
39.4
61.4
5.3
M4x5
36
50.5
75.6
50
65.2
90.3
35
58
83
50
78.6 103.6
30
4.6 12
44
32
40
5.5 12.5 48
35
6.5
45
16
60
40
10
55
7.5 18
70
50
10
70
9.5 20.5 86
60
13
80 13
23.5 100 75 12.5
90 15
31.5 126 76
25
40
70
97.4
60
93
120.4
50
80
112.4
72 105.8 138.2
60
97
138
80 128.8 169.8
75 117.7 165.7
95 155.8 203.8
70 142.6 196.6
120 203.6 257.6
H2
H3
8.5 9.5
WR
HR
15
15
7.5 5.3 4.5
12
M5x6
20
12
M6x8
10
13
23
22
11
12
M8x10
8.5
9.5 13.8 28
26
12
M8x12
10.2 16
19.6 34
18.5 30.5 45
12.9 M10x17
16
17.5 9.5 8.5
60
20
Basic
Mounting Dynamic
Load
Bolt for
Rating
Rail
C (kN)
(mm)
M4x16
60
20
M5x16
60
20
M6x20
14
12
80
20
M8x25
29
14
12
80
20
M8x25
38
20
17
14 105 22.5 M12x35
12.9 M12x18 17.5 22
29
53
44
23
20
16 120
30
M14x45
12.9 M16x20
15
63
53
26
22
18 150
35
M16x50
25
15
Basic
Static
Load
Rating
C0 (kN)
Static Rated Moment
Weight
MR
MP
MY Block Rail
(kN-m) (kN-m) (kN-m) (kg) (kg/m)
11.38
25.31
0.17
0.15
0.15
0.18
17.75
37.84
0.38
0.27
0.27
0.38
21.18
48.84
0.48
0.47
0.47
0.39
26.48
56.19
0.64
0.51
0.51
0.67
32.75
76.00
0.87
0.88
0.88
0.69
38.74
83.06
1.06
0.85
0.85
1.14
47.27
110.13
1.40
1.47
1.47
1.16
49.52
102.87
1.73
1.20
1.20
1.88
60.21
136.31
2.29
2.08
2.08
1.92
77.57
155.93
3.01
2.35
2.35
3.54
94.54
207.12
4.00
4.07
4.07
3.61
114.44
227.81
5.66
4.06
4.06
5.38
139.35
301.26
7.49
7.01
7.01
5.49
162.36
319.71
9.91
6.44
6.44
6.93
208.36
457.15 14.15
11.12
11.12
9.82
1.45
2.21
3.21
4.47
6.3
10.41
15.08
21.18
Model No.
Dimensions of
Assembly
(mm)
H
HGW 15CA 24
HGW 20CA
HGW 20HA
HGW 25CA
HGW 25HA
HGW 30CA
HGW 30HA
HGW 35CA
HGW 35HA
HGW 45CA
HGW 45HA
HGW 55CA
HGW 55HA
HGW 65HA
B1
L1
4.3 16
47
38
4.5
30
39.4
61.4 5.3
M5
50.5
75.6
65.2
90.3
30
4.6 21.5 63
53
40
36
5.5 23.5 70
57
6.5
45
42
31
90
72
52
48
7.5 33
100
82
62
60
9.5 37.5 120 100 10
80
70
13 43.5 140 116 12
95
90
15 53.5 170 142 14
110
58
78.6
Dimensions of Rail
(mm)
83
103.6
70
97.4
93
120.4
82
112.4
105.8
138.2
97
138
128.8
169.8
117.7
165.7
155.8
203.8
142.6
196.6
203.6
257.6
T1
H2
H3
8.9
4.5
5.5 15 15
WR
HR
12
M6
10
20 17.5
12
M8
14
23 22
12
M10
8.5
16
12
M10 10.1 18
12.9 M12 15.1 22
7.5
5.3 4.5 60 20
9.5
Weight
Basic Static Rated Moment
Basic
Mounting Dynamic Static
Load
MP
M Y Block Rail
MR
Load
Bolt for
Rating Rating (kN-m) (kN-m) (kN-m) (kg) (kg/m)
Rail
C (kN) C0 (kN)
(mm)
M4x16
8.5 6
60 20
M5x16
11
60 20
M6x20
6.5 10.8 28 26
14
12
80 20
M8x25
12.6 34 29
14
12
80 20
M8x25
8.5 20.5 45 38
20
17
14
105 22.5 M12x35
12.9 M14 17.5 26.5 12
19
53 44
23
20
16
120 30
M14x45
12.9 M16
15
63 53
26
22
18
150 35
M16x50
25
37.5 15
11.38
25.31
0.17
0.15
0.15
0.17
17.75
37.84
0.38
0.27
0.27
0.51
21.18
48.84
0.48
0.47
0.47
0.52
26.48
56.19
0.64
0.51
0.51
0.78
32.75
76.00
0.87
0.88
0.88
0.80
38.74
83.06
1.06
0.85
0.85
1.42
47.27
110.13
1.40
1.47
1.47
1.44
49.52 102.87
1.73
1.20
1.20
2.03
60.21 136.31
2.29
2.08
2.08
2.06
77.57 155.93
3.01
2.35
2.35
3.54
94.54 207.12
4.00
4.07
4.07
3.69
114.44 227.81
5.66
4.06
4.06
5.38
139.35 301.26
7.49
7.01
7.01
5.96
162.36 319.71
9.91
6.44
6.44
9.07
208.36 457.15 14.15 11.12 11.12 12.89
1.45
2.21
3.21
4.47
6.3
10.41
15.08
21.18
G10TE01-0310
HGW 65CA
H1
Dimensions of Block
(mm)
31
32
H1
G10TE01-0310
Model No.
Dimensions of
Assembly
(mm)
H
HGW 15CB 24
HGW 20CB
HGW 20HB
HGW 25CB
HGW 25HB
HGW 30CB
HGW 30HB
HGW 35CB
HGW 35HB
HGW 45CB
HGW 45HB
HGW 55CB
HGW 55HB
HGW 65CB
HGW 65HB
H1
Dimensions of Block
(mm)
4.3 16
47
38 4.5 30
B1
30
4.6 21.5 63
53
36
5.5 23.5 70
57 6.5 45
42
72
52
48
7.5 33
100 82
62
60
9.5 37.5 120 100 10
80
31
90
40
70 13
43.5 140 116 12
95
90 15
53.5 170 142 14 110
L1
39.4
61.4 5.3 4.5
50.5
75.6
65.2
90.3
58
83
78.6 103.6
70
97.4
93
120.4
82
112.4
105.8 138.2
97
138
128.8 169.8
117.7 165.7
155.8 203.8
142.6 196.6
203.6 257.6
Dimensions of Rail
(mm)
T
T1
T2
H2
8.9 6.95 4.5
H3
WR
5.5 15
HR
15
12
10
9.5
20 17.5
12
14
10
23
22
12
8.5
16
10
6.5 10.8 28
12
10.1 18
13
12.9 11 15.1 22
7.5
5.3 4.5 60 20
M4x16
8.5 6
60 20
M5x16
11
60 20
M6x20
26
14
12
80 20
M8x25
12.6 34
29
14
12
80 20
M8x25
15
8.5 20.5 45
38
20
17
14
105 22.5 M12x35
12.9 14 17.5 26.5
17
12
19
53
44
23
20
16
120 30
M14x45
12.9 16
23
15
15
63
53
26
22
18
150 35
M16x50
25 37.5
9.5
Weight
Basic Static Rated Moment
Basic
Load
Load
Bolt for
MP
MY Block Rail
MR
Rail
C (kN) C0 (kN)
(mm)
E
11.38
25.31
0.17
0.15
0.15
0.17
17.75
37.84
0.38
0.27
0.27
0.51
21.18
48.84
0.48
0.47
0.47
0.52
26.48
56.19
0.64
0.51
0.51
0.78
32.75
76.00
0.87
0.88
0.88
0.80
38.74
83.06
1.06
0.85
0.85
1.42
47.27
110.13
1.40
1.47
1.47
1.44
49.52
102.87
1.73
1.20
1.20
2.03
60.21
136.31
2.29
2.08
2.08
2.06
77.57
155.93
3.01
2.35
2.35
3.54
94.54
207.12
4.00
4.07
4.07
3.69
114.44
227.81
5.66
4.06
4.06
5.38
139.35
301.26
7.49
7.01
7.01
5.96
162.36
319.71
9.91
6.44
6.44
9.07
208.36
457.15 14.15
11.12 11.12 12.89
1.45
2.21
3.21
4.47
6.3
10.41
15.08
21.18
Model No.
Dimensions of
Assembly
(mm)
H
HGW 15CC 24
HGW 20CC
HGW 20HC
HGW 25CC
HGW 25HC
HGW 30CC
HGW 30HC
HGW 35CC
HGW 35HC
HGW 45CC
HGW 45HC
HGW 55CC
HGW 55HC
4.3 16
47
38 4.5 30
B1
30
4.6 21.5 63
53
36
5.5 23.5 70
57 6.5 45
42
72
52
48
7.5 33
100 82
62
60
9.5 37.5 120 100 10
80
31
90
40
70 13
43.5 140 116 12
95
90 15
53.5 170 142 14 110
T1
39.4
L1
61.4 5.3
M5
8.9
50.5
75.6
65.2
90.3
58
83
78.6 103.6
70
97.4
93
120.4
82
112.4
105.8 138.2
97
138
128.8 169.8
117.7 165.7
155.8 203.8
142.6 196.6
203.6 257.6
T2
H2
6.95 4.5
H3
WR
5.5 15
HR
15
12
M6
10
9.5
20 17.5
12
M8
14
10
23
22
12
M10
8.5
16
10
6.5 10.8 28
12
M10 10.1 18
13
12.9 M12 15.1 22
7.5
5.3 4.5 60 20
M4x16
8.5 6
60 20
M5x16
11
60 20
M6x20
26
14
12
80 20
M8x25
12.6 34
29
14
12
80 20
M8x25
15
8.5 20.5 45
38
20
17
14
105 22.5 M12x35
12.9 M14 17.5 26.5
17
12
19
53
44
23
20
16
120 30
M14x45
12.9 M16
23
15
15
63
53
26
22
18
150 35
M16x50
25 37.5
9.5
Static Rated Moment

Weight
Basic
Basic
Bolt for
Block Rail
Load
Load
MP
MY
MR
Rail
E (mm)
C (kN) C0 (kN)
11.38
25.31
0.17
0.15
0.15
0.17
17.75
37.84
0.38
0.27
0.27
0.51
21.18
48.84
0.48
0.47
0.47
0.52
26.48
56.19
0.64
0.51
0.51
0.78
32.75
76.00
0.87
0.88
0.88
0.80
38.74
83.06
1.06
0.85
0.85
1.42
47.27
110.13
1.40
1.47
1.47
1.44
49.52
102.87
1.73
1.20
1.20
2.03
60.21
136.31
2.29
2.08
2.08
2.06
77.57
155.93
3.01
2.35
2.35
3.54
94.54
207.12
4.00
4.07
4.07
3.69
114.44
227.81
5.66
4.06
4.06
5.38
139.35
301.26
7.49
7.01
7.01
5.96
162.36
319.71
9.91
6.44
6.44
9.07
208.36
457.15 14.15
11.12 11.12 12.89
1.45
2.21
3.21
4.47
6.3
10.41
15.08
21.18
G10TE01-0310
HGW 65CC
HGW 65HC
H1
Dimensions of Rail
(mm)
Dimensions of Block
(mm)
33
34
G10TE01-0310
Model No.
Dimensions of Rail (mm)
Weight
(kg/m)
HGR15T
HGR20T
WR
15
20
HR
15
17.5
S
M5 x 0.8P
M6 x 1P
h
8
10
P
60
60
E
20
20
HGR25T
HGR30T
HGR35T
23
28
34
22
26
29
M6 x 1P
M8 x 1.25P
M8x1.25P
12
15
17
60
80
80
20
20
20
HGR45T
HGR55T
45
53
38
44
M12 x 1.75P
M14 x 2P
24
24
105
120
22.5
30
10.87
15.67
HGR65T
63
53
M20 x 2.5P
30
150
35
21.73
1.48
2.29
3.35
4.67
6.51
Linear Guideway
Small size MGN - MGW series
54
G99TE05-0307
2-3 Miniature MGN/MGW Series

2-3-1 Features of MGN Series
2-3-2 Construction of MGN Series
Cap
Block
End cap
End seal
Grease nipple
Rail
Ball
Bottom seal
Retainer
` Rolling Circulation System:
Block, rail, end cap, ball, retainer.
` Lubrication System:
The grease nipple is available for MGN15, grease gun can be

used for lubricanting.
` Dust Protection System:
End seal, bottom seal (optional size12,15), cap (size12,15).
2-3-3 Feature of MGW Series
G99TE05-0307
2-3-4 Construction of MGW Series

Rail
Block
End cap
End seal
Ball
Bottom seal
Retainer
` Rolling circulation system:

` Lubrication system:
Block, rail, end cap, ball, retainer.

The grease nipple is available for MGN15, grease gun can be
` Dust protection system:
used for lubricanting.

End seal, bottom seal (optional size12,15), cap(size12,15).
2-3-5 Application
2-3-6 Model Number of MGN/MGW Series
55
56
G99TE05-0307
(1) Non-interchangeable type
MGW 12 C E 2 R1600
Z1 P
II + U
MGN / MGW
Series
Bottom Seal Option3

No. of Rails per Axis2
Model Size :
7, 9, 12, 15
M : Stainless Steel
No Code : Alloy Steel1
Precision Code : C, H, P
Block Type
C : Standard
H : Long
Preload Code :
ZF, Z0, Z1
E : Special Block
E : Rail Special
None : Normal Block
None : Normal Rail
No. of Blocks per Rail
Rail Length (mm)
(2) Interchangeable type

` Interchangeable block
MGN
12
Z1
M + U
MGN Series
Bottom Seal Option3
Model Size :
7, 9, 12, 15
M: Stainless Steel
No Code: Alloy Steel1
Block Type
C : Standard
H : Long
E : Special Block
Preload Code : ZF, Z0, Z1
None : Normal Block
` Interchangeable rail
MGN
12
R1000
MGN Series
M
M: Stainless Steel
No Code: Alloy Steel1
Interchangeable Rail
Model Size :
7, 9, 12, 15
Rail Length (mm)
Rail Special Option
G99TE05-0307
2-3-7 Accuracy Standards
(1) Non-interchangeable
Table 2.48 Accuracy Standard of Non-interchangeable Type

Item
Normal (C)
High (H)
Precision (P)
0.04
0.02
- 0.01

Pair Variation of height H
0.04
0.03
0.025
0.015
- 0.015
0.007
0.02
0.01
Pair Variation of width N (Master Rail)

Running parallelism of block
surface C to surface A
surface D to surface B
0.03
According to Table 2.50

(2) Interchangeable
Table 2.49 Accuracy Standard of Interchangeable Type

Item
Normal (C)
High (H)
Precision (P)
0.04
0.02
- 0.01

One Set Pair Variation of height H
0.04
0.03
0.025
0.015
- 0.015
0.007
0.02
0.04
0.01
0.02
Pair Variation of width N

Pair variation of height H (Multi Sets)
surface C to surface A
surface D to surface B
0.03
0.07
(3) Accuracy of running parallelism
Table 2.50 Accuracy of Running Parallelism

57
58
G99TE05-0307
2-3-8 Preload
Table 2.51 Preload Classes
Class
Light Clearance
Very Light Preload
Code
ZF
Z0
Preload
Clearance 4~10m
0
Accuracy
C
C~UP
Light Preload
Z1
0.02C
C~UP
Note: C in column preload means basic dynamic load rating.
2-3-9 Dust Protection Equipment
Table 2.52
Size
MGN7
Bottom seal
-
H 1 mm
-
Size
MGW 7
Bottom seal
-
H 1 mm
-
MGN9
MGN12
MGW 9
MGW12
2.6
MGN15
MGW15
2.6
2-3-10 Shoulder Heights and Fillets
Table 2.53 Shoulder Heights and Fillets

Size
MGN 7
MGN 9
MGN 12
MGN 15
Max. radius
of fillets
r1 (mm) r2 (mm)
0.2
0.2
0.2
0.3
0.3
0.5
0.4
0.5
Shoulder
height
H1 (mm)
1.2
1.7
1.7
2.5
Shoulder
height
Size
H2 (mm)
3
MGW 7
3
MGW 9
4
5
MGW 12
MGW 15
Max. radius
Shoulder
of fillets
height
r1 (mm) r2 (mm) H1 (mm)
0.2
0.2
1.7
0.3
0.3
2.5
0.4
0.4
0.4
0.8
3
3
Shoulder
height
H2 (mm)
3
3
4
5
G99TE05-0307
2-3-11 Standard Length and Maximum Length of Linear Guideways
Eq. 2.11
: Total length of rail (mm)

: Number of mounting holes
: Distance between any two holes (mm)
: Distance from the center of the last hole to the edge (mm)
Table 2.47
40(3)
55(3)
70(3)
70(2)
80(3)
80(3)
110(3)
110(3)
55(4)
70(5)
75( 4)
95(5)
95(4)
120(5)
110(3)
150(4)
110(4)
140(5)
110(4)
140(5)
150(4)
190(5)
150(4)
190(5)
85(6)
100(7)
130(9)
115(6)
135(7)
155(8)
145(6)
170(7)
195(8)
190(5)
230(6)
270(7)
170(6)
200(7)
260(9)
170(6)
200(7)
230(8)
230(6)
270(7)
310(8)
230(6)
270(7)
310(8)
175(9)
195(10)
275(14)
220(9)
245(10)
270(11)
310(8)
350(9)
390(10)
260(9)
290(10)
350(14)
350(9)
390(10)
430(11)
350(9)
390(10)
430(11)
375(19)
320(13)
370(15)
430(11)
470(12)
500(19)
510(13)
590(15)
510(13)
590(15)
470(19)
570(23)
550(14)
670(17)
870(22)
750(19)
910(23)
750(19)
910(23)
20
7.5
25
10
Standard Length L (n)
Pitch (P)
Distance to End (Es)
Min Distance to End (Emin)
Max. Standard Length
Max. Length
15
5
3
4
4
595
995 995 995 1195
600 1000 1000 1000 1200
40
15
30
10
30
10
40
15
40
15
4
990
1000
4
590
600
4
590
600
4
990
1000
4
990
1000
Note: 1. Tolerance of E value for standard rail is 0.5~-0.5 mm. Tolerance of E value for butt-joint is 0~-0.3 mm.
2. Maximum standard length means the max. rail length with standard E value on both side
3. The specification with M mark are stainless steel and without M mark are alloy steel.
59
60
G99TE05-0307
2-3-12 Dimensions for HIWIN MGN/MGW Series

(1) MGN-C / MGN-H
` MGN 7, MGN 9, MGN 12
` MGN 15
Dimensions of
Assembly
Model No.
(mm)
H
MGN 7C
MGN 7H
MGN 9C
MGN 9H
MGN 12C
MGN 12H
MGN 15C
MGN 15H
H1
1.5 5
Dimensions of Block
(mm)
W
B1
17
12 2.5
10 2
5.5 20
15 2.5
13 3
7.5 27
20 3.5
16 4
8.5 32
25 3.5
L1
13.5
22.5
13 21.8
30.8
10 18.9
28.9
16 29.9
39.9
15 21.7
34.7
20 32.4
45.4
20 26.7
42.1
25 43.4
58.8
Gn
0.8
0.8
0.8
4.5 GN3S
Dimensions of Rail
(mm)
Mxl
H2
M2 x 2.5 1.5
M3 x 3
1.8
M3 x 3.5 2.5
M3 x 4
WR
HR
7 4.8 4.2
9 6.5 6
Static Rated Moment

Weight
Basic
Mounting Basic
Bolt for Dynamic Static
Load
Load
MX
MY
Block Rail
M0
Rail
Rating Rating (kgf-m) (kgf-m) (kgf-m) (g)
(kg/m)
(mm)
C (kgf) C0 (kgf)
2.3
2.4
15
M2x6
3.5
3.5
20
7.5
M3x8
12
4.5
3.5
25 10
M3x8
15
10
4.5
3.5
40 15
M3x10
100
127
0.48
0.29
0.29
10
140
200
0.78
0.49
0.49
15
190
260
1.2
0.75
0.75
16
260
410
1.9
1.9
26
290
400
2.6
1.4
1.4
34
380
600
3.9
3.7
3.7
54
470
570
4.6
2.2
2.2
59
650
930
7.5
5.9
5.9
92
0.22
0.38
0.65
1.06
(2) MGW-C / MGW-H

` MGW 7, MGW 9, MGW 12
` MGW 15
Dimensions of
Assembly
Model No.
(mm)
H
MGW 7C
MGW 7H
MGW 9C
MGW 9H
MGW 15C
MGW 15H
9 1.9 5.5 25
B1
19
L1
10
21
19
30.8 41
31.2
21
4.5 12
27.5 39.3
23
3.5 24
38.5 50.7
40
28
60
45
7.5
12 2.9 6
30
14 3.4 8
16 3.4 9
15
31.3 46.1
28
45.6 60.4
20
38
54.8
35
57
73.8
Dimensions of Rail
(mm)
Gn
Mxl
0.9
M3x3
1.0
1.8
H2
WR
WB H R
1.85 14
5.2
M3x3
2.4
18
M3x3.6
2.8
24
5.2 GN3S M4x4.2
3.2
42
Static Rated Moment

Weight
Basic
Mounting Basic
Static
Dynamic
Bolt for
Load
Load
MX
MY
Block Rail
M0
Rail
Rating Rating (kgf-m) (kgf-m) (kgf-m) (g)
(kg/m)
(mm)
C (kgf) C0 (kgf)
3.2
3.5 30
10
M3x6
4.5
3.5 30
10
M3x8
8.5
4.5
4.5 40
15
M4x8
23 9.5
4.5
4.5 40
15
M4x10
140
210
1.6
0.73
0.73
20
180
320
2.39
1.58
1.58
29
280
420
4.09
1.93
1.93
40
350
600
5.56
3.47
3.47
57
400
570
7.17
2.83
2.83
71
520
840
10.47
5.85
5.85
103
690
940
20.32
5.78
143
910
1410 30.48
5.78
12.5
12.5
215
0.51
0.91
1.49
2.86
G99TE05-0307
MGW 12C
MGW 12H
H1
Dimensions of Block
(mm)
61

Technical Guide to High-Precision HG Series Linear Guideways

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Technical Guide to High-Precision HG Series Linear Guideways

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Linear Guideway

High- Precision HG Series

2-5 Accuracy Classes .......................................................................................................................... 19

The specifications in this catalogue are subject to change without notification.

2. HG Series Linear Guideway

2-2 Construction of HG Series

(Double seals and scraper)

2-3 Model Number of HG Series

2-3-1 Non-interchangeable type

2-3-2 Interchangeable type

Table 2.1 Block Types

2-4-2 Rail types

Table 2.2 Rail Types

2-5 Accuracy Classes

2-5-1 Accuracy of non-interchangeable

Dimension tolerance of height H

Dimension tolerance of width N

See Table 2-5

Running parallelism of block surface

See Table 2-5

Dimension tolerance of height H

See Table 2-5

Running parallelism of block surface

See Table 2-5

Dimension tolerance of height H

Dimension tolerance of width N

Running parallelism of block surface

See Table 2-5

Running parallelism of block surface

See Table 2-5

Dimension tolerance of height H

Dimension tolerance of width N

Running parallelism of block surface

See Table 2-5

2-5-2 Accuracy of interchangeable

Running parallelism of block surface

See Table 2-5

Running parallelism of block surface

See Table 2-5

Running parallelism of block surface

See Table 2-5

Dimension tolerance of width N

See Table 2-5

Running parallelism of block surface

See Table 2-5

Dimension tolerance of width N

Running parallelism of block surface

See Table 2-5

Running parallelism of block surface

See Table 2-5

2-5-3 Accuracy of running parallelism

2-6-2 Preload classes

Table 2.6 Preload Classes

Table 2.7 Value of Rigidity

2-9 Dust Protection Equipment

2-9-2 End seal and bottom seal

2-9-3 Double seals

Table 2.10 Order Number of End Seal

Table 2.11 Order Number of Scraper

2-9-5 Caps for rail mounting holes

Table 2.12 Caps for Rail Mounting Holes

2-11 The Accuracy Tolerance of Mounting Surface

Table 2.14 Max. Parallelism Tolerance (P)