VERTICAL LAPPED NONWOVEN

Vertical lapper and thermobonding oven are system for vertically lapped nonwoven fabrics of new outstanding
properties.
The basic system consists of STRUTO Vertical Lapper and through air thermo-bonding chamber.
Simple STRUTO line layout is shown below:
A carding machine processes a properly
mixed blend of basic and bonding bers 1 .
The carded web is formed into a layerusing
a Vibration Lapper 2 to form a ber batt
on the conveyor belt of the Thermobonding chamber 3 . After passing through the
chamber the fabric is cooling and wound up
4 . A supporting layer 5 can be brought
from below onto the conveyor belt of the
bonding chamber.

There is no dierence in the web what is used for product compared standard technology

Width of

Nr. Of

Approx.

Dimensions (mm)

fabric(mm)

section

Length

Height

Width

Heating power (kW)

El.

Gas

Oil

Consumption (avrg/max)

Max.production

Gas(m/hr) Oil(kg/hr)

kg per hour

1.000

4.350

1.700

1.900

27

60

1.000

5.950

1.700

1.900

54

150

2.000

6.330

2.500

3.860

72

10-200 90

3/20

3/10

120

2.000

9.530

2.500

3.860

144

20-400 180

6/40

6/20

300

2.000

11.130

2.500

3.860

216

30-600 270

9/60

9/30

480

2.500

6.330

2.500

4.160

80

10-200 90

4/20

4/10

150

2.500

9.530

2.500

4.160

160

20-400 180

8/40

8/20

420

2.500

11.130

2.500

4.160

240

30-600 270

12/60

12/30

700

Heating:
Temperature Range:
Stroke frequency:
Passage speeds:

gas or electricity, option oil

up to 200C
up to 1200 stroke per minute
Carded web:
10 50 m/min
Fabric:
1 15 m/min

Vertical lapper as well as through air thermobonding chamber are especially designed for true vertical lapped
nonwovens that create a unique product which no other system can copy or imitate. Vertical lapped beats all in
terms of resilience, lightweight, ber denier capability, ber type usage, nished appearance and technical capability of nished product. Not only new markets are created by multiple exibility in properties and production, but also to replace existing products, which had to be produced by chemical bonding until now. And the
future will nd new elds of application.