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  • BTG123

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    chiru41
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    The document summarizes maintenance work done during a boiler and turbine shutdown from March 4th to April 10th, 2012. For the boiler, work included replacing superheater tubes, cleaning the furnace and ESP, and addressing issues with coal feeders and hydrotesting. For the turbine, work focused on replacing seals and bearings on boiler feed pumps, cleaning strainers, and addressing a vacuum pump coupling issue. Hydrotesting also revealed tube weld leaks requiring further work.

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    The document summarizes maintenance work done during a boiler and turbine shutdown from March 4th to April 10th, 2012. For the boiler, work included replacing superheater tubes, cleaning the furnace and ESP, and addressing issues with coal feeders and hydrotesting. For the turbine, work focused on replacing seals and bearings on boiler feed pumps, cleaning strainers, and addressing a vacuum pump coupling issue. Hydrotesting also revealed tube weld leaks requiring further work.

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    9 views2 pages

    BTG123

    Uploaded by

    chiru41
    The document summarizes maintenance work done during a boiler and turbine shutdown from March 4th to April 10th, 2012. For the boiler, work included replacing superheater tubes, cleaning the furnace and ESP, and addressing issues with coal feeders and hydrotesting. For the turbine, work focused on replacing seals and bearings on boiler feed pumps, cleaning strainers, and addressing a vacuum pump coupling issue. Hydrotesting also revealed tube weld leaks requiring further work.

    Copyright:

    Attribution Non-Commercial (BY-NC)
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    of 2

    BOILER # 1 SHUTDOWN JOBS (03.04.2012 to 10.04.

    2012)
    1. Boiler force cooling done for maintenance works. 2. Bed material was drained completely. 3. Air plenum was cleaned. 4. Drain line for Plenum was erected. 5. Boiler primary & secondary super heater tubes replaced with new one 1 meter length (T-22, T-91) total 12nos. 6. ESP inspection was done. 7. Furnace nozzle cleaning completed. 8. Super heater zone hanger tubes wear proof covers replacement done (40nos). 9. SR test was done for newly welded joints in PSH & SSH tubes. 10. Coal feeder 4 scrapper motor was burned and replaced with unit 2coal feeder-4. 11. Coal feeder -4 was fully jammed and removed the material. 12. Coal feeder view glass provided. 13. Cyclone centre cylinder temporary supports removed. 14. Scrap removed at loop seal box. 15. Coal feeder view glass frame missing new one made and replaced. 16. Hydro test was conducted. 17. Hydro test stopped due to Secondary super heater tube welding joint crack leakage and rewelded. 18. After welding completion again Hydro test started and pressurised up to 160ksc, while that time leakage found at final super heater inlet tubes, welding under process.

    TURBINE # 1 SHUTDOWN JOBS (03.04.2012 to 10.04.2012)


    19. BFP-1A DE side seal & bearing replaced. 20. BFP-1B mechanical seal replaced for both side(i.e. DE 7 NDE). 21. BFP-1A pump replaced due to barrel gasket leak. 22. MOT (Main Oil Tank/0 strainer cleaned. 23. Gland sealing steam line 3 Nos Strainers cleaned. 24. BFP-2A NDE Bearing cover oil leak. 25. JOP 1A discharge line O ring replaced. 26. BFP-2A lube oil filters cleaning work completed. 27. Hot water pump strainers cleaning work completed. 28. CCCW pumps (both) strainers cleaned. 29. BFP mechanical seal coolers flushing done. 30. Both side lube oil filters cleaning completed. 31. Centrifuge Bowls cleaning work completed. 32. Vacuum pump 1A coupling spider replaced.

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