VISHWAS

1)multistage compressor
2) bursting disc
3)1000 hrs routine (don't tell to change turbocharger oil)
4)engine rpm fluctuations what u will check
5) generator sump level decreasing ,what u will check.
1. Cylinder head is kept in workshop. Overhaul the head assuming that all spares are there.
2. Cylinder head pressure testing procedure.
3. Refrigeration has tripped. Without starting the compressor find the fault.
4. Peak pressure and high compression pressure of auxiliary engine finding procedure.
5. Fresh water generator production has decreased. Checks?
How to open rusted bolt??
2. Purifier starting?? Power transmission ?? Why friction clutch??
3. Welding preparation and safety
4. Bottom end bearing clearance??
1.DG CYLINDER HEAD OVERHAUL FULL EACH AND EVERYTHING
2.ONE UNIT EXHAUST TEMPERATURE HIGH REASONS AND ACTION
3.BRAZING AND WELDING
4.FWG STARTING EACH AND EVERYTHING.... PRODUCTION REDUCED REASONS
5.WEAR RING PURPOSE AND MATERIAL
1.scum blowdown
2.purifier vibrating...even after dismantling
3.reefer compressor frequently cut out
4.bilge level high....actions
5.maintenance of aux boiler

DAW
1) AE crankcase inspection
2) Refer compressor Lub Oil Charging (both methods)
3) OMD alarm came- Actions.
4) Stud Extractor- what for used and how it works.

1. A/E bottom end bearing clearance

2. Referigerant charging in refer compressor
3. Purging air from steering gear hydraulic system
4. How to use stud extractor in taking out broken stud.
1.tappet clearance
2.Refrigerant charging procedure.
3.Main bearing clearance,Speciality of telescopic feeler gauge.
4.Partial blowdown of boiler.
5. inspection of A/e.Crankcase
1. Boiler bottom blowdown partial
2. Air compressor running, visual inspection
3. Rotocap arrangement and exhaust valve spindle
4. Stud extractor
1. A/E crank case inspection xx
2. IG Blower water washing procedure. Where dirty water go?
3. Gland packing renewal
4. Main cooling sea water pump and fire pump relief valve settings
5. COPT starting procedure with checks
1.Boiler blowdown procedure, draw then explain & xxxx
2.Reamer tool,use, & xxxx
3.Bottom end bearing measuring procedure & xxxx
4.FWG starting procedure & xxxx
5.Air compressor suction & delivery valve overhaul & pressure test procedure & xxxx

BASU
1)a/e c/k inscription
2)a/e l.o inspection
3)main sw p/p not producing pressure reasons ?
4)gate valve face has cut mark , what will u do ?
. How u ll take tappet clearance?
how u ll find piston s at TDC.xxx
2. What is annealing?
3. How u ll make gasket for flange xxxx
4. Lo cooler leakage xxxxxx
5. Dey penetration test xxxx
Ignition delay
Balanced-unbalanced plunger
Steam hammering
Air in refrigeration system
1. Tappet Clearance full
2. Non destructive test explain one
3.overhauling of plate type exchanger
4.stud broken how to remove procedure
5. Boiler gauge glass blowdown
1. How to start incinerator from cold condition
2.Non distructive tests
3.Boiler blow down..
4. Things to check at the time of overhauling main engine bottom end bearing bolts..
5. Liner ovality, how to take measurements of liner.
6. How to start fresh water generator..
duplex filter change over
2)non destructive tests
3)difference between drill nd reamer
4)tapped clearence and ××
5)boiler blowdown and ××
Boiler gauge glass blow dwn procedure, n why water cock Opens first,.
2. A/e cylinder head stud broken inside how to remove...?
3. Compressor starting procedure with all safeties.
4. Piston n pistol ring all clearence , checks n calibration,..how to check
Testing of a/e lo low press alarm?
A/e 1000hr routine
If one tube in lo cooler is leaking how will u find out?
If u find oil in observation tank..how will u find out from where it is leaking?
. Cranckcase inspection
2 alignment of shaft.
3. Fw generator scale in evap, how to remove.., which acid
type of engine
1.explain 2 stroke cycles, valve timing diagram and explain
2 type of material on liner and their properties ,cross ques...caustic embrittlement
3 can you do welding , what all post and pre checks you do ,what is butt welding , can we do
die penetrate test on butt welding , how to do die penitrate test
4. how we can control sox , what kind of changes we do in engine to control sox
5. engine is giving black smoke ..reason
6. explain with draw card , how we come to know engine is giving black smoke
7. lub oil properties , is we have to change tbn in lub oil for cyl oil and crankcase oil, if we
are going to change over from
hfo to ulsfo
8.explain sewage treat ment plant , how to start , what all checks we do while running ,
chemicals added in sewage treatment plant .
9. name the type of engine we are using slide type fuel valve
10. boiler blow down procedure what all connections are there .
11. hull painting procedure.
Main engine crosshead, botton end and main bearings clearances , how to take...
2. Plate type heat exchanger overhaul.
3. Boiler water testing with all the chemicals names and chmistry of the reactions involved.
1.LO cooler overhaul.Plate type heat exchanger.He wants to listen from initial to last.All
name of tools required
2.FWG efficiency low.Reason.How to rectify it.Each points in details.
3.Main compressor LP valve overhaul..He wants to listen from initial to last.All name of
tools required
4.Broken bolt inside AE cylinder head..He wants to listen from initial to last.All name of tools
required
Tappet clearance
2. Air removal from refr system
3. A/E 1000 hr routine maintenance
4. Crankcase inspection
5. How to find leaky l.o cooler tube of A/E.
1 .least count of vernier caliper.
2-tappet clearance... Cam position?
3- hydrophore charging?
4-how you can find out air in the system in refrigeration ( I said sight glass bubble, discharge
press high.. But he was not satisfied)
5- sea water line leaking.,how to make gasket for that and if u have only hammer and
rubber gasket then how u will make?
1.ovrh of globe v/v
2.crankcase inspection
3.all cylinder liner clearances?how to measure?
4.find the leaky tube of s.t type l.o cooler? preventive measures if less if more?
5.procedure for measuring co2 cylinder weight?(as I said beam scale assembly,he asked me
to explain step by step,any other?I told radio active isotopes..then he asked what is the
principal of radio active isotopes,how does it looks like,did onboard we have it...? I said no)
1) ae crankcase inspection.
2) me piston all clearance and checks
3) fwg condenser scale formation , cleaning and chemical name
4) plate type cooler overhaul, all safety, protective layer and tools used for cleaning
5) fwg starting procedure
1 Purifier overhaul and lots of xxx
2 bilges not going al reasons xxx
boiler gauge glass safety xxx
4 Ae starting checks and XX
5 my ship cargo hold flooding is alarms der or pumping arangements and other means of
pumping arrangements
1. Lp suction valve overhaul?
2. Purifier manual start?
3. Remove gland seal from hydrophore pump?tool used for removing?
4. Tappet clearance of ae?
5. Brazing??full process
1. Crosshead Bearing clearance.
2. How to know AE Exhaust/Inlet valve is properly lapped.
3. Checks made during overhauling of Sea Water pump.
4. EGB pressure high, how to reduce steam pressure.
5. Fresh Water Generator production low, reasons.
1 - how to remove stud from cooler
2 anealing ( copper washer heating for fuel injector example he gave me)
3 volute casing
1. Fwg vaccume not holding reason how to find out and what repair
2. 1000 hr routine gen . Every thing to be explained elaborately and xx
3. How to purge air out from refer , indication and how to find out that air has come out
4.brazing complete process
5.dif1)indications of sea water p/p when it is taking limited suction
2) duplex filter c/o
3) a/e piston, wat clearances after removing for decarb
4) a/e bottom end brng clearance
ference btw drill bit and reamer nd reamer where used

MITRA
1) purifier desludge
2) fwg starting
3) boiler water alkalinity test?
4) butterfly v/v overhauling
5) how to find dia of a pipe and how to measure in mm
how the centrifugal pump take suction and discharge?
2) what is steam trap and its use? Wr it fitted?
3) in purifier how the oil seperated?
4) what is supercharging?
How to make 8mm dia hole
How to aline vertical centrifugal pump with motor...
How to dismelting the plate type heat exchanger.....I said open the corner bolt 1st & attach
them last....but he is not satisfied with this ans. ....plz give the right and any one....
Air compressor inlet valve over hauling...
How to test ae crank case relief valve
Why air bottle shape is spherical on top and bottom.?
How cylinder lubrication takes place in main engine.?
Function of wear ring in centrifugal pump.?
Difference between condenser and cooler.?
How chloride test is done for boiler water.?
1) how the centrifugal pump take suction and discharge?
2) what is steam trap and its use? Wr it fitted?
3) in purifier how the oil seperated?
4) wh One unit of Aux.eng bottom end bearing found very hot, what will check and remedy?
2. Accomodation water not coming? What will you do? How Hydropore tank works?
3. Overhauling of compressor discharge valve? What will you do to remove mark?
4. Starting procedure of lub oil purifier. How much temp lub oil need before purification?
5. Principle and working of OWS?
at is supercharging?
Ae crankshaft deflection
purifier overflow reason
ae crankcase inspection
oil coming in hotwell reason Nd fault finding
4.if one cylinder of 2 ram steering gear is cracked hw will u operate Ur steering
5.hw main engine l.o pp takes suction
6.cop of reefer
7.causes of sudden high pressure trip of reefer compressor
8.a/e main bearing overhaul
9purifier overlow
How lubrication occur in AE
crankcase inspection of ae
Boiler phosphate test
Compressor LP valve overhaul
Lapping material
Ows overhaul complete inspection and maintenance
Axial play in ae
1000 hrs routine
1. Ae main bearing bottem part removal
2.liner calibration, max acceptable wear limit
3cop in refer
4 purifer speed not attend reason
5 air compress volumetric efficiency
Ae main bearing lower shell removal draw and describe entire process.
2-ae cylinder head all test... how u remove valve..
3-types of brake used in windlass of ur ship.
4-deck crane safety.role of limit switch and how they are working.
5-ur purifier overhauled. U boxed up properly.sealing water operating water given,desludge
once but when u giving feed it is vibrating. Y...?
1) air in the refrigeration system
2) butterfly valve overhauling
3) hydrophore charging
4) bumping clearence
5) bilge pump taking no suction. Reason?
1- which ship? Size of ship? What is TEU? Dimensions of TEU?
2- aux engine main bearing is not under slung and you have to remove the lower half . How
will you remove the lower half if it is not underslung?
3-multistage centrifugal pump where used on ship?what mechanism fitted to counter the
axial thrust developed in the multistage pump? How fitted ?
4-how to check the low level and high level alarms on the steaming boiler?
5- purifier vibration causes? What is that specific cause which leads to vibration when the
feed enters the bowl?
6- non destructive tests carried on ship ?
1.Ae crankcase inspection
2.How to check condition of lube oil
3.boiler water phosphate test, why? How?
4.purifer viberates when oil is fed, Why?
5.how to reduce work done by compressor?
6.intercooler,aftercooler?,why fitted? Diff bw them
1) purifier is running steadily. Is there any chance of sealing water getting vanished?
2) turbocharging surging .what to do
3) boiler water test.got fucked up in this
1. How to remove bottom shell of main bearing of a generator.
2. Engine room crane safeties and working of electromagnetic brakes and ×××
3. Working of windlass brakes in tanker vessels and ×××.
4. How is oil entering hotwell sensed and filtered and ×××
5 . COP, how to improve COP
1 TEV functions
2 rust flange how to remove
3 centrifugal pump not self priming why
4 Lube oil tests
U entered er.. air in ac system ..just b looking at the plant how can u find out there is air in
the system??..
U entered er.. u heard sound from hydrophore pump.. and it is frequently cutting in/out.
Reasons??
Gauge glass blow down
Starting air line explosion
SAHA
1. Turbocharger grit washing
2. How to put STP in service after dry dock
3. How to find f.o. leakage in steam system
4. How to test boiler low level alarm
5. How to stop an aux engine if the fuel rack is stuck in on position
NAAG
1. How to calculate BHP. How is it done in the yard?
2. Cold room temperature not coming, all reasons.
3. Purging of air from reefer.
4.Dearater in cooling water system, why not in boiler. How to remove air different methods.
5. Desuperheater. Concept. Similar arrangement as desuperheater.
6. Overhauling of compressor valve. Tool used.
1000 hr routine of AE
MAC overhaul n check
Fwg checks
Bottom end bearing clearance
Non destructive test
Tie road
Draw card
Refrigerant oil charge
Refr problem
Fwg efficiency low reason
Boiler flame failer
Compressor valve overh
Oil inCascade tank. Action reason
Overhauling of centrifugal pump and all clearances and chks.
Boiler blow down procedures and number of valve and types of valve.
Air compressor efficiency decreases reason.
Tap and drill
1. How to make internal thread nd drill size nd all
2. Tappet clearence
3. Air compresr dischrge valve overhaul nd cheks nd lots of xqesn nd asked had u done actly
onboard nd all
4. Freshwater genrator evopratr side scale removal procedure
5. Lube oil heatexcngr lekng how to find out nd to fix it.
1.sea water leaking...cold nd hot wrk
2.fwg maintenance...wat type of liq for cleaning...ratio....how often
3.aux engine one unit leaking...indications
4.Me main bearing clearance
5.steering gear failure...action
1.Wt is micrometer -outside least count,formula
2.wt r all d maintenance u"ll do in purifier,bowl rpm,mtr rpm,horizontal shaft constru
vertical shaft construct,wt is the reason for friction pad slipping, wht"ll do if wear is in limit
and pad is slipping
3.wt s tappet clearance( flywheel method not expectable)& clearance value
4.M/E bottom end brg clearance,xxxx
BHAUMIK
Scavenge fire
Purifirer overflow reasons
Quick closing valve reset
Gauge glass blowdown
3monthly, monthly and weekly routines
4.purifier starting procedure
5.what are are all d precious measuring tools used in onboard ship ...Nd least count of
micro meter
6.in ur watch refer compressor h.p cut alarm wat ll ur action
7.boiler gauge glass blow down
8.Ax.eng engine main bearing clearance with feeler gauge ..Hw ll u take ??
Dry dock things inspection
2.tappet clearance adjustment
3. C/c inspection
4.types of spanner
1. how to maintain heighest desire output of purifier
2. boiler water test
3. air compressor valve overhauling
4. welding electrodes absorve moisture what to do now
Globe valve overall
2.FWG starting procedure
3.Dye penetration test
4.Welding defects
5.butt clearance
how to take tapped clearance nd how u know piston is at tdc all method 2.fwd evaporator
cleaning 3.how u remove air from ac system nd how u know refrigerant is sattel down in
reciver 4.piston and piston ring calibration.5.what is anneleing why we do
.why we test the boiler water - not satisfied with answers, 2. 250,500,1000hrs ae
routines,3.sea chest clean procedure, 4.bumping clearance,5.why discharge valve shut
before starting a centrifugal pump and cross,6.types of fresh water generator,7.purifier
starting complete procedure,8.friction clutch working,9.plate type heat exchanger
overhaul,10.outer caliper,inner caliper,spring caliper - draw usage, if only Inner caliper
present in your ship if it can be used for measuring outer Dia?
1. Major overhaul is going on of 4 stroke engine. The cylinder is taken out rest the piston,
con rod all in place. Second had told to take the bottom end clearance. Tell me the
procedure u will follow?
2. What and all checks u do before arrival and after departure of any port. He ws wanted to
ask the mandatory regulations.
3. How will u so working of 15ppm alarm to the surveyor.
4. What is electrochemical corrosion.
5. In windlass some slippy ( I don't remember the term he used) clutch...what is that?
6. What is scavenge efficiency.
7. What is the fn of floating ring in improved high lift safety valve.
8. How will u detect the leaking tube in a lube oil cooler?
9. All the refrigerated rooms are full like meat room, fish room, veg room...in ur watch u
found that the refrigerant is leaking....what will be your action and how will u rectify the
leaking copper tube ?
10. Why bottom end nuts slackened more frequently in 4 stroke engine
Dg overhauled how to take tappet clearance...xxxx
Difference between shrunk fit and interference fit and eg of both..xx
Measuring instruments used in engine room
What all checks to be done in A/E crankcase inspection..xxxx
How to determine if a pump shaft has a crack or not...xxxx
Boiler water level controller xx
How dp cell works and all with diag from where water came and how and xx
Propeller drops and so many xx
Refrigeration charging and alot of xx
Purifier over flow and ur action as 4th engineer.
And why and how it overflow all reasons.�
How to weld a crack plate on ship side and xx
1- hydrophore frequent cutin and cutout. Reason and what action u take.
2-boiler gauge glass blowdown and its safety.
3-rubber gasket to be cut by hammer only
4-stbd side sea chest filter cleaning full process and line drawing of sea water line
5-air in refer system indication
1.ballast pump not taking suction.. Reason
2.boiler routines
3.crosshead brg procedure
4.refer oil charging procedure
5. Cutting of gasket.. Without taking flange from line.. Having 12 holes... How will cut...
1.ER flooding Action.About Emergency Bilge Suction valve and everything about it and its
regulation
2. Hydrophore pump cut in and cut out reason ,how will you rectify and mechanical noise so
what is the reason.
3.purifier starting procedure and checks
) CRANK PIN BEARING CLEARANCE, why not in tdc?
2) BOILER BACK FIRE DURING WATCH,ACTION?
3) HP CUT OUT IN REFER WHAT TO DO
4) FRESHWATER GENERATOR STARTING FULL
5) WELDING DEFECT
GANGULY
1)Your A/E lube oil sump level decreasing reason 2)tappet clearance cross
questions.
3)Air compressor manual starting cross questions
4) sdnr overhauling
5)boiler cold staring cross questions
after internal comes he asked 2 questions
6)dye penetration test
7)after valve overhaul of ae lapping is done how will u confirm that your valve will not leaks.
RKD
Centrifugal pump overhaul
Dye penetrate test
Reamer
Before welding what preparation
Drilling
1) How to reset the quick closing v/v after operated
2) Tappet clearance n cross
3) How u check the leak test of a globe v/v after overhaul
4) Lub oil tests onboard n explain
5) Accuracy of inside micrometer
6) hydrophore charging procedure
How to remove air from refer
Lube oil testing onboard
2.Reamer n type n parts
3.purifier overflow. wat is ur frst action.
4.how to change over d hot oil filter.
5.how cleaning of filter takes place in auto filter
Lube oil testing onboard
2.Reamer n type n parts
3.purifier overflow. wat is ur frst action.
4.how to change over d hot oil filter.
5.how cleaning of filter takes place in auto filter
*butt clearance (papper imprsn nt accptd)
*j.c.w cooler o/h xxx
*cylinder liner ovality xxx
*stud extractor
*refer leak test xxx
*refer drain arrangement
*inside micrometer zero correction calculation
Ae cylinder head decaurb
Tappet clearance
Tev
Bracing
Air compressor high discharged pressure
1.what work u have done in workshop,types of hammer,hardening purpose
2.Crankshaft deflection,where dial guage fitted,what setting in dial guage,what dial guage
will show
3.type of boiler on ship,if one tube leaking,how u wil know and what wil ur action,boiler
guage glass blow through,draw diagram of three cocks.
4.how will you start air comprssor
5.purpose of hydrophore tank,how to charge air,why we dont use just pump instead of
tank,why we have hydrophore tank wen we alrdy have a fw tank.
How to take out liner of ae?
2. All Types of spanner used in e/r?
3. Fwg starting
4. Air bottle not filling...reason
5. Setting of safety v/v onboard.
1. Purifier starting procedure.
2. Hot filter change over procedure.
3. Exhaust vv removal procedure.
4. If 10 mm gland packing req in pump bt u hav only 12 mm packing, how will u fit.
5.ME Changer over from DO to HFO
Mep coc attempt
Hydrophore charging
Quick closing valve reset
Globe valve
Refrigerant leak test
Inside micrometer zero setting
Charging of hydrophore
2)QCV resetting
3) Refrigerant leak test
4)Surface preparation for welding
5)Reamer,types of reamer and where they are used in engine room.
6)A/E pre checks
7)A/E interlocks
1.What are the maintenance do you carried out in IG plant after discharging? 2.A/E
crankcase inspection. 3.Strating procedure of purifier and what are the
checks before, running and after stopping? 4.How to remove air from ref system and
how will you come to know that air is condensed? 5.Explain procedure for changeover
duplex filter
1.ref hp cutout reason
2.air comp continue running
3. Main bearing Clearence how to take and lead wire method
4.purifier oil leakage to sludge side reason
5. NDT ,types on ship used
1) bilge pump not taking suction, reasons?
2)about quick closing valve, resetting?
3)lube oil test onboard?
4)how to detect crack on a plate?
1.procedure for charging the hydrophore.
2.how will you take out the exhaust valve of A/E from cylinder head.
3.Overhauling of compressor valve and lapping paste,tool name.
4.calibration of micrometer,How will you do it?
5.FO filter changeover procedure?
1) brass composition, 2) steel composition , 3) give different alloys names and their
composition, 4) turbine side water washing procedure, purpose 5) blower side water
washing procedure, purpose, 6) purifier starting, 7) boiler water normal values, what will
happen if values changes... What does that indicate, and how it will affect.
Stud extraction and cross
DCP extinguisher refilling procedure. Describe parts
Liner Removal and cross
Thread damage how u'll use it
Safety valve feathering
Stud extraction and cross
DCP extinguisher refilling procedure. Describe parts
Liner Removal and cross
Thread damage how u'll use it
Safety valve feathering
6 1.What are the maintenance do you carried out in IG plant after discharging?
2.A/E crankcase inspection. 3.Strating procedure of purifier and what are the
checks before, running and after stopping? 4.How to remove air from ref system and
how will you come to know that air is condensed? 5.Explain procedure for changeover
duplex filter
1) brass composition, 2) steel composition , 3) give different alloys names and their
composition, 4) turbine side water washing procedure, purpose 5) blower side water
washing procedure, purpose, 6) purifier starting, 7) boiler water normal values, what will
happen if values changes... What does that indicate, and how it will affect.
3 . galvanic corrosion and alkalinity ratio in boiler.
4.tube plugging procedure in boiler.
5.most important refer lube oil property.
6.safety valve and releif valve with diagram.
7.Draw diagram of quick closing valve. Explain its resetting procedure.
8.bumping clearance.
9.screw gauge tolerance check and corrections
10.hydrophore charging procedure
2. Wt r the parameters to be monitered during partial blow down of boiler.
3. Ref. Charging procedure.
4. Manual starting of air compressor.
5.little spark from me funnel reasons ( he was expecting water in the fuel)
1. Crankshaft deflection, maxmimum deflection value, point to fit dial gauge if no marking
2. Lo cooler, plate type, leak detection and rectification.
3. OMD routine maintenance and alarm testing
4. Boiler gauge glass blowthru
5. Defrosting methods
PAUL
1. A/E cylinder head overhauling
2.manual desludging procedure of h.f.O purifier
3.sdnr valve overhauling
4.how to remove brine from f.w.g & draw diagram of f.w.g
5.bilge pump not taking suction...how to detect fault.
1.ship details.!!?
2.cpp?(because my M/E 4s)
2. IHP and BHP?
3. Heat exchanger leakage find? With many XXX
4.blow through gauge glass? if line black then what u do?
5. What is force purification and gravity purification?
6. If you don't have purifier in Ur ship how to separate sludge??
.TIG welding?2.Toughness and hardness with material example and properties?3.elasticity
and plasticity and its use in metallurgy.4.TEV 5.Thermal stresses in bearing? Mep
1.overhauling sdnr?2.propeller inspection?3.cathodic protection in marine growth
inspection?4.how purify if u dont have purifier?5.Reaming ?
How to take tapet of 2 unit of ae, how will you find out piston at tdc, yiu cant open
crankcase door and camshaft door ,if push rod is also bent ?
Full overhauling of ae fuel valve and 10 cross questions atleast,
Water leak from boiler tube, sutting down and inspection ready procedure and cross
question on every points and order,
Ship coming out of 7 hr dry dock , what all things you will do?
Sacrificial anode , use onboard, materials, process, cheaks etc
1)Actions to be taken in case of oil mist detector alarm. How to check if it is a false alarm or
not?
2)Turbocharger grit cleaning procedure.
3)How to charge freon gas in fridge compressor? Cross questions.
4)Tell procedure of crankcase inspection.
Tappet clearance??
2. A/E and M/E crankcase inspection?
3. Boiler gauge glass blow down?
1.how to take cross head bearing clearance
2.how fuel injector work with dia
3.how to start fwg
4.crankcase inspection
5.exhaust vv working
6.elfi and elva vv working
1. Dismanttel clyinder head of a/e
2. Pressure test of starting air valve
3. Purifier desludgeing procedure
4. What is calliper, how to take internal diameter.�
5. Dismantel the fuel injector (i start to give ans for main engine mid-way ) then he told for
a/e engine
1.cascade tank maintenance.
2.butterfly valve overhaul.
3.boiler main burner overhaul.
4.purifier starting procedure.
5.trueness of micrometer.
1. Dismanttel clyinder head of a/e
2. Pressure test of starting air valve
3. Purifier desludgeing procedure
4. What is calliper, how to take internal diameter.�
5. Dismantel the fuel injector (i start to give ans for main engine mid-way ) then he told for
a/e engine
1.A/E liner calibration
2.All unit ext temp of M/E going high,reason
3.Tap/Die/Reamer/Drill
4.Procedure of pre-bunkering
5.procedure of post-bunkering
1. how to leak test of compressor v/v
2.Boiler water P alkalinity test.
3.Non distractive test.and details about dry penetration test with proper colour.
4.liner calibration in details.
5. Auxiliary fuel injector v/v overhauling and how to adjust pressure
1. Overhauling and testing of fuel injector of aux eng?
2. How to take bottom end bearing clearance and crank pin Dia?
3. Butterfly valve overhauling?
4. Hydrophore charging procedure?
5. Piston and piston ring calibration? How butt clearance increases? What happens to butt
clearance of worn out scraper ring of stuffing box?
1. In refer Air in s/m causes and how to purge it?
2.main air bottle taking lot of time to fill up... reasons
3. Piston ring calibration?
4.a/e cylinder head overhaul? material of valves and it's stem? X questions
5.boiler gauge glass blowdown
Single phasing and cross
2.difference b/w relay and acb
3. Difference b/w Megger nd multimeter
4. If a motor is merged in sw what has to be done
1.How to take tappet clearance of M/E.
2.How will u clean turbocharger nozzle ring?
3.how will u operate bilge injection valve?
4.U r supposed to conduct bearing survey,what will u do??(mind it it's not an inspection,it's
a survey)
5.Location of piston gland cooling tank location?
oil in Cascade tank..from where it and how to know from which heater it came
2)air in refer
3)a/e v/v removal from cylinder head
4)flaring tool...how to use and explain working
5)MAC vlave leak test(suction and delivery) and overhaul it
1. A/E cylinder head overhauling
2.manual desludging procedure of h.f.O purifier
3.sdnr valve overhauling
4.how to remove brine from f.w.g & draw diagram of f.w.g
5.bilge pump not taking suction...how to detect fault.
SARKAR
pump overhaul 2.lp valve overhaul3.tandem operation of air comp4.exhaust valve
maintainence 5.friction pad removal

MUKHERJEE
Bumping clearance n how to check
hydrophone tank pump running continuous
y fresh water generator placed on 2nd platform y not on bottom platform
surging
 veg room evaporator frosting reasons
1)A/E crankcase inspection?
2)factor affecting lub oil purifier?
3)why pump is vibrating?
wat action u ill take?
4)diff b/w engine room sounding pipe and deck sounding pipe?
1)steam trap
2)clover leaf hw its happening
How to change over duplex filter?
2.refer compressor oil charging process?
3.piston ring clearance?
4.purifier manual starting?
5.boiler blowdown?Scum blowdown.
How to change gland packing
Scavenge �
Crank case inspection
Refrigerant charging nd also oil charging with loads of x questions
1-tell me 5 safeties of deck fire line �(safety que in mep) -mitra
a-over hauling of globe valve(trainee)
b-pressure testing of this overhauled valve(Mitra)& c-what type of gasket used in globe
v/v(trainee)
a-Over hauling of air compressor discharge & suction valve(trainee)
b-how to lap ? (Mitra)What type of paste used in lapping of valve? Mitra
**** Role of governor and no. Of knobs on governor, name them
***Iska ans hoga -axial screw with material , if he didn't satisfy then told after that collapse
the screw head by punch & seat it below the surface of wear ring.
My ans was - just put it in casing & by mallet hammer what safties are provided in boiler
gauge glass(3-4) safeties(trainee)
b- what additional safety of steam side cock (Rahman) & gauge glass structural safety
5a-what is the purpose & benefit of wear ring in centrifugal pump(Rahman)
b-how u fit wear ring in casing (Mitra)
strike slowly. Coz in my vessel one of c.p overhauled by this method. But this not
appropriate by technically .
Also grub screw but actly dnt tell grub screw (what written in kp Singh ya alter book) as it
has a hexagonal head , in future there may be a chances of corrosion
4. Bottom end bearing clearance in A/E , tell full procedure xx
5 cold condition boiler starting procedure xx
6 manual starting purifier and desludge procedure xxxx
7 .a/e starting procedure
8. How make thread hole full procedure n whch tool u r using . Xxx
9 . Refer charging procedure xxxxx
1.fresh water generator startng xxxxxx
2.tappet clearance,
how to make sure tdc position(flywheel method not accepted)
3.A/E clearances
liner caliberation xxx
axial clearance xxx
radial xxx
butt clearance xxx
4.M/E starting procedure
(additional precaution for wen gng cold country) xxxx
5.boiler low level water alarm check while sailing
1.Boiler soot blowing process. Why done at high rpm.
2. How to take M/E thrust bearing clearance.
3.Centrifugal pump overhaul and checks.. all.
4. 1 ram is damaged in 4 ram steering.. what will u do.
1-How will you take main bearing clearence in 4 stroke by a feeler gauge?why taken and
bottom and not at top.
2-How will you remove a stud using tool extractor?
3-How will you renew a gland packing?full procedure and material to be used.
4-How to purge air from a steering gear?
5-Charging procedure of a provisional refrigeration system?why pump down and not do
without pump down.
1)what will you do when you have 2 hrs and you find your generator bottom end bearing is
slightly damaged
2)OMD alarm ,your action
3)refrigeration oil charging procedure
4)Air purging in refer plant
-o haul of globe v/v and checks & pressure test
-fuel injector o haul
-m/b clearance in aux engine
-reciprocating p/p nt taking suction
-gas charging in refer plant
-exhaust v/v checks on aux eng .
-p1. 8mm tap
2. pcd
3. p/p in steering
4 . O/h globe v/v
5. piston removal procedure 4 stroke
Partial blowdown of boiler
1. Cylinder head overhaul of AE. How vil u remove valves.say the specific name of the tool
and procedures
2.types of filters.purpose.location..how can u do the change over ..say the procedure in
order.
3.types of pumps used on board.purpose..noise in centrifugal pump.reason and remedies
4. rough weather area vil reach in 2 hours..what r action to be taken as duty Engineer
5.piston ring broken.reason.precedure to change piston ring .

AKD
1. Centrifugal pump overhaul
2. T/C blower side filter chocked how will u know?
Air side of Air cooler is choked. How will u know even when manometer is not working?( by
temperature difference between inlet and outlet of sea water )
3. Blower blow down procedure( he wanted to hear that there are 4 vv and which vv should
be opened last)
4. Ows alarm test. Whether there is time delay for alarm( he said there is time delay for
alarm to come)
BHATTACHARYA
1. How to purge air from refrigeration system?
2. How to blow down the boiler?
3. What are the clearance taken of piston rings Nd how to take it in main engine?
4. How to overhaul and change over duplex filter?
B.K.ROY
Air cooler of aux engine cleaning procedure . 2 . Crankcase inspection .3. describe tappet
clearance 4. Composite boiler.explain . 5. How to make thread on a lathe machine . 6. What
is knurling ? How to do it ? Describe knurling tools and it's operation
subro roy das
How to take out piston of A/E.
How to put back piston .
Protection ring.
Piston ring calibration.
How to measure.
Why change at every overhaul.
Manually starting air compressor.
How to fit ball bearing.
Manually firing boiler.
RAM
1-Aux engine crankcase inspection! And cross questions?
2-how will u carry out blow through?why required?
3-blow down of gauge glass?cross question?what is enthalpy?
4-how to check butt clearance? And how many ways u can check
1. Why do we put both the safety vlv at the same place on the boiler, why not @ different
places
2.Boiler 1000 Hrs routine
3.How will you come to know there is air inside Steering gear, while taking round & fun of
swivel block
4.If Pit bilge alarm will come during your watch,what action you will take
5.Purpose of intercooler(tell me
7-8 points atlest)
1 .oil in the hotwell what u will do..and how will u know from where it is coming and how to
rectify that leak then what indicator is fitted on hotwell to know the oil content
2. boiler blow down full procedure
3. purifier overflowing what step u will take then if purifier is not attending ur speed what's
the problem
4. refrigerator system safety
5.crossshead bearing clearance..how to take and where u will take and what is the position
of web....
1.)Oil in hotwell
2.)Boiler efficiency how to improve
: 3.) AE decarb and all clearance
Under flywheel bilge 4)increase what action u will take
: 5)Lo testing got . Have iron content reason

GUPTA
4-fuel injectors of auxiliary engine overhaul ,parts name
5-compressor inlet v/v overhaul and problems
6-types of lubrications and briefly describe each
7-construction difference of 2-and 4 stroke engine and reson
8-main engine bottom end brg clearance
9-types of defrosting and which u did onboard
10-chemical testing of boiler water all with reason,
11-lapping procedures and composition of lapping paste

MISC
Taper clearence
Centrifugal pp ovrhl
Hydrophore air charging relief and bypass valve in steering gear
Rotocap function
Indicator power
Duplex filter changing
1.you started purifier bowl speed not coming up reason?
2. Thermostatic expansion valve and equalising line
3.Aux. eng. Turbocharger surging reasons
4. Centrifugal pump ball bearing overhaul
5. How to check tie rod tightening n explain the procedure of tightening
6. Explain rudder drop n how to take rudder drop
1-how you measure connecting rod bearing clearance **condition all head is in open
condition
2-how to check wheather the suction v/v of air comp is leaking . Instant check
3-how to manually operate 15 ppm for ows if surveyor is present infront of you
4-what are the checks during quarterly (** u hv to left all 7days , 15days,& 30days wala
routine) only hv to specified routine related to engine room ��
5-lube oil cooler one tube is leaking , how to detect if condition** don't remove that cooler
from that.
& ** Their ans - u hv to draw a "U" pass type cooler if you explain by drawing straight flow
1.what type of ship sailed?
2.Foaming in refrigeration system.
Effect of same and reason for same.
3.how to charge oil in ac compressor if no pump available then how to carry out?
4.on watch you find heavy vibration on sea water pump.
What is your action? Cause of it?
How to rectify it?
Deciding qstn
How to overhaul main air starting valve located on cylinder?
What checks need to be taken?
how to remove mail bearing of auxiliary engine procedure
2.how to do fuel pp setting in auxiliary engine
3.cc inspection of auxiliary
refer charging
2 how to find plate type cooler one plate leaking
3.1000 routine
4.ejector faulty what will u cheak in fwg
5 ndt xx
1- Quick closing valve operations , manually closing and resting procedure.
2 - plate type heat exchanger cleaning procedure.
3- Generator all alarms trips nd how to parallel A to Z procedure.
4 - working of reamer and stud extractor?? Nd how to remove broken stud ?? Nd how to
remove with out stud extractor nd without stud extractor then I said by welding bolt then
he said we can't do welding there ny other method??
5- main sea water leaking what could be the reasons?? I said gland packing leaking then he
said tell A to Z method how to remove and change it ?? How to take size of gland packing
and howmany layers have gland packing??
*Tappet clearance
*Compressor valves overhaul
* Bottom end bearing bolt checks
* Y different oil in crankcase of 2stroke nd 4 stroke
*Hw to make purifier vest output
*Sea water line temporary repair
*Checks on liner
*others forgot
*Decider... SFOC
*Decider... Die panantrant test
1.cleaning procedure of shell & tube cooler and xxxx
2.methods of measuring clearance in piston ring and xxx
3.How to remove broken stud different methods and xxxx
4.Procedure for drilling 15mm threaded hole
5.How to remove coupling from small tightened shaft and xxxx
Bottom bearing clearance
2. Tailstock function
3. Globe valve o/l
4. Strud extrector
Centrifugal pump overhaul working good how to check.
bearing clearance in auxiliary engine.
How to remove air in refer,how to know,.
Ows 15 ppm sample test ,set,working properly.
Scum blow down ,oil from where.
. Type of engine on ur ship. Difference between me and mc. Xx
2. Cooling system of piston in MAN.
3. Fuel p/p in MAN. Working. When delivery starts. Xxx
4. Boiler blowdown procedure.
5. Refer system. Line diagram. TEV xx
6. Crankcase inspection.
7. How to check Reverse power trip.
8. Air compressor. In air compressor if phase interchange, what will happen. Xx
9. Hunting gear
10. Clearance taken in t/c.
1.what overhauling u have done onboard ??
2.overhauling of plate type cooler??why we measure width of cooler?what is the material
of gasket??how to clean the plates??how to purge?
3.how to measure bottom end bearing clearance??why not in tdc??how much clearance??
4.purpose of hot well??
5.purpose of boiler water treatment??
. A/E Piston rings calibration.
2. Purifier not attaining rpm after overhaul.
3. Why Hydrophore system provided?? ×××ques- whypump running continuously. Reasons
4. What is hot well?? What is it's purpose??
5. What is TAP, DIE, DRILLING and REAMING??
Xx question : different types of tap?
Xxx question: where reaming is done onboard??
1. A/E Piston rings calibration.
2. Purifier not attaining rpm after overhaul.
3. Why Hydrophore system provided?? ×××ques- whypump running continuously. Reasons
4. What is hot well?? What is it's purpose??
5. What is TAP, DIE, DRILLING and REAMING??
Xx question : different types of tap?
Xxx question: where reaming is done onboard??
1)crankcase inspection
2) compressor such valve overhauling full procedure
3) frequent cut in nd cut out refer compressor...
4)after overhauling purifier... everything is done lky operating eater,sealing water nd
throughput... everything is ok but purifier vibrating reasons?
5)main bearing clearance where to take..with wt gauge will be taken...in 4 stroke
6)can centrifugal pump used for lubricating purpose...nd diff btwn gear pump nd centrifugal
pump.
7)purpose of refer compressor nd during auto cut out something is lifting what is tat...?..
1.Fuction of cascade tank.
2.purifier overflow reasons..
3.innermicrometer calibration.
4.cranckpin ovality
5.expansion line diagram. For each and evry questions lots of cross questions
7. Oil in observation tank. What are your 1.Purpose of swivel block
2. How will you know that Domestic refrigeration compressor has low lube level. As it
doesnot have sight glass.
3. Purifier room fire. What are your duties. This question was asked in motor. He wanted to
listen about operating qcv.
4. Dye penetrant test. Colour of each solution. Cleaner colourless. Dye pink or red .
Developer white
5. Importance of firing ordee.
6. Properties of generator lube oil steps
1) 8-inch diameter SW pipe. How to make gasket for it.
2) how purifier bowl rotates
3) why you need to remove oxygen from boiler feed water and how to remove?
4) how to detect refrigeration leak and how to rectify
5) how to take bottom end bearing clearance
1. AE turbocharger surging actions and causes.
2. AE piston cooling and liner lubrication!
3. Refrigeration flow path with temp and pressure. Cross question from tev & back pressure
valve and tev types.
4. Auxiliary boiler alarms and trips. Cross question flame failiure and some on trips
5. Fretting and cross on bearing defects and types of bearing
6. Auxiliary boiler commisioning. Cross question on checks made.
6.Starting procedures of purifier.
7.partial blow down.
8.hydrophore charging . frequently cut in cut off reason.
9.brass composition.
10.fuel injector overhauling nd pr. Testing.
1. Globe valve overhaul.
2. Compressor suction valve overhaul.
3. STP starting procedure.
4. AC comp. oil charging.
5.what to do if suction valve of MAC is damaged.
Procedure of removal of manhole door on boiler
Internal inspection of boiler
Hydraulic testing of boiler
Procedure for plugging boiler tubes if tubes are bend.
Major overhauling on ship
Procedure for removal of main bearing of auxiliary engine and method of removal of upper
bearing shell of main bearing.
Difference in method of removal of main bearing of main engine and auxiliary engine.
How to check for the alignment of connecting rod and checks on serration.
Different method of defrosting of ice on evaporator coils
Dye penetration test. What is the name of time period after applying the penetrant.
Liner calibration on main engine liner and auxiliary engine liner and the difference in
template of the liner of both.
Calibration of inside micrometer
What is least count of inside micrometer and how to calculate
1.types of piston rings and their functions
2.no of various types of piston rings in both 4 &2 stroke eng
3.tappet clearance procedure values of tappet and why tappet is more in exhaust valves
4.AE BOTTOM END BEARING CLEARANCE
5.waste heat recovery process in ships
6.gauge glass blowdown
7.stud broken and stuck inside. how to remove..complete procedures in detail
8.types of boiler and in which types water circulation is better.
9.difference between injection delay and ignition delay
1. Procedure to measure thrust brng clrnce
2. Air purging procedure in refer system and How will you make sure while purging air from
refer system, refrigerant doest not comes out.
3. Lo. Test procedures onboard.
4. Main engine relief valve overhaul .
5. Welding defects, and reasons for those
6. Acetylene bottle and oxygen bottle differences
1. How to detect crack.
2. Welding preparations.
3. if you are taking engine room round and purifier is overflowing, what will be your
immediate action
1. Me fuel injector overhaul
2. Tempering
3. Annealing
4. Vernier caliper least count and how to calculate.
5. From s/g I didn't understand the question itself.
[12/11/2018, 17:47] anish: Steam trap and it's location.
3. How do we take butt clearance.
4. Partial blowdow
5. How do we stop rotation of tie rod.
6. Tie rod function and which parts it connects.
1-Aux engine crankcase inspection! And cross questions?
2-how will u carry out blow through?why required?
3-blow down of gauge glass?cross question?what is enthalpy?
4-how to check butt clearance? And how many ways u can check?
. Air bottle safeties and cross.
2. Water in M/E lo sump tank. Actions to be taken
3. Boiler routines
4. Centrifugal pump overhaul
6. Bottom end bearing clearance taken under given circumstances
7. Shell and tube leaking , how u will find out .
8. Pre bunker regulations , what is the 2 tabular column in bunker sheat
9. Criteria during decarbing 4 stroke
10 .. something about regulations in e/r
[24/12/2018, 12:14] anish: Blow back of boiler . What is your duties.
OMD alarm what is your duties as watch keeper engineer.
Ballast pump overhaul and check on shaft.
Your engine reversing technique. For my engine it is axial movement(internal question)
Steam is coming into Hotwell n u r on watch what will be ur action?
How to charge refrigerant in domestic fridge?
How to prevent expansion of water tube in water tube boiler?
4 stroke lubriaction
Cylinder liner removal procedure
Why valve plate is used in compressor suction discharge side?
Overhaul procedure of compressor valve?
Which type of pump is used in 4 ram steering system?
Crankcase inspection
Fuel pump overhaul
1.Air compressor frst stg relief v/v leaking
2.mid bilge lvl high alrm & X
3. Air lock in s/g hydraulic lines indications
4.Domestic refrigerator compressr immediately trips on start
5.how to increase boiler efficiency
1.EGE tube leakage detection
2 Centrifugal pump O/H
3. Refer comp. LO charging
4. OMD alarm and actions
5. ME Exhaust pipe flange bolt removal
1. non destructive test
2. Evaporator scale formation
3. tappet clearance
4. brazing
5. purifier clutch cross questions
1.EGB tube leakage detection
2 Centrifugal pump O/H
3. Refer comp. LO charging
4. OMD alarm and actions
5. ME Exhaust pipe flange bolt removal
Aux engine crank shaft deflection. Checks and procedure
bottom end bearing clearance how to take.
Sea water pump shaft breaks while running. Reasons.
Globe valve overhaul procedure
Crosshead bearing clearance taking procedure and what clearance you will take?
2.) Change over from HFO to DO of auxiliary engine?
3.) Checks on air compressor before starting manually?
4.) Difference b/w tap and fir?? How will you make a drill? How will you choose the drill
size?
5.) Aft bilge level rising...what will you action as duty engineer?
1.Brazing, How is it done and the material used..
2. AUX 1000 hrs maintenance.
3. Hydropher tank Charging.
4. Hydropher gasket chainging.
5. How to make a gasket. Formula of PCD and cross.
DECIDER
SKD
Aux engine exh vlv bush removal from cylinder head and xxx
Decider : specific place where reamer used very essential (it was flywheel)
CRANK SHAFT DEFLECTION A/E
REHMAN
decider...tappet clrnce...firing order...ae interlock
1.strom valve operation..how seeling is provided in flap arrangement what kind of sealing
2.crosshead bearing difference with main bearing..draw the upper bearing shell of
crosshead
3.why guide and guide shoe is provided...how lubrication done to this and how will u take
the clearance and value
4.suffix box arrangement..and fiction of stuffing box..what will happen if ur Lamela will
worn out... clearance will increase or decrease...and if decrease..how will u rectify..U r not
having the spare of Lamela ring on board