[16/07, 07:42] +91 97249 39737: Ext : Bhaumik(old) , Internal : AK Sinha

A.....MEP

1 what is the purpose of air vent in boiler and when we use it and what if it will not there and( if
vacume created in blr why collapsed ANS when vacuum created atm pressure will push and
collapsed to blr internal side)

2 overhauling of AE fuel injector and test before and after and tell with all parts line by line during
overhauling

3 overhauling of gudgeon pin and how to fit bush in piston

4 tell me what all are spanner in engine room workshop with it operational use and where we use

5 overhauling of sea chesst and MGPS and don't forget to tell before overhauling start purge water
from chest else flooding engine room

Finally Got COC thanks for supporting and keep posting questions

[16/07, 12:52] +91 78761 77977: 16/07/2019

B.....Internal - Shina

External- Devta 🙏🏻

1- Gauge glass blow through

2- Duplex filter change over cross about equalising line

3-overhaul of compressor valve...cross testing, lapping of v/v plate and valve seat

4- FWG running fine from last 7 days suddenly production reduce...reasons

5- A/E crank case inspection

Result:- Pass 🍺

[16/07, 13:24] +91 79924 19133: 16.07.2019

Fun3& 6

Int aksinha ext.mitra

C....Fun6.

1.Purifier manual starting and desludge procedure

2.piston ring calibration.

3.deadweight in lathe machine.

4.type of stud extractor.

5.not remenber.bhai aur sab me dher sara Xxx.

Got fun 3.

[17/07, 15:58] +91 88258 14465: 17/08/2109

D......Int : Sinha

Ext. RK das, Fn 6

1) What all maintenance job you did onboard

2) AE fuel injector overhaul and how to mount it

3) Crankcase inspection, how to confirm oil flow

4) how to collect boiler water sample

5) ref. Compressor LP cut out reasons.

[19/07, 15:17] +91 99876 85236: 19.07.19

E.......Mep

1. Scavenge fire its causes, indication and remedy action

2. Reciprocating pump overhaul and checks and clearances to be taken. How to acsertain efficient
running.

3. Hatch cover not opening..possible causes if pump is running satisfactorily.

4. Meat room temp high causes.

5. Forgot

Got both

[20/07, 07:22] +91 85978 72339: 19/07/19

F....Fuction6

1.Difference between Centrifugal And Reciprocating P/ps.

2.Horizontal Centrifugal P/p overhauled how to align motor and p/p during assembly??

3.Cleaning of Evaporator Tubes in Freshwater Generator

4.How to take Bottom End Bearing Clearance??

5.Forgot
G........[22/07, 18:00] +91 90361 42241: Internal- A.k sinha

External-dont know

Mep:-

1)-Why both safety valve of boiler is fitted on one chest.

2)- Omd alarm came while u are on watch, what should be ur action.( Didn't accept a.p singh
answer)

3)- port forward bilge well alarm came while u are on watch what should be ur action.( Didn't sarisfy
with any of the ans. Don't know what he want to listen).

4)-what things u check while overhauling centrifugal pump.❌❌. How to measure wear ring
clerance.

5- air compressor valve plate is broken, what could be the cause.❌❌

H..........[23/07, 19:16] +91 74154 38704: Safety

Map

1. Centrifugal pump overhaul nd shaft alignment check

2. When to charge the hydrophore

3. Why there is a coating in electrode

4. Why to do Boiler water treatment

5. Air compressor taking long time to fill the ait bottle.. why?

[23/07, 19:17] +91 86979 26248: Intrnlr ak sinha

Extrnal mondal

Trainee Extrnal bhaskar Mukherjee

I......Fn 6

1 Engine turning on air not on fuel what checks to carry out

2 Purifier vibration reasons

3 refer system safties

4 boiler mountings from top to bottom serially

5 how does tge bearings get lubricated.

Fn 5

1 residual maginstm nd cross

2 a/e crankcase inspection

3 what is brushless generator nd how initial current generated.

4 forgot rest.

[24/07, 19:02] +91 90022 48226: Int Sinha ext sk dutta

Fn4&Fn6

1)how to operate fixed fire fighting system???full steps(this is safety ka question which he asked)

2)what engine?how liner lubricated?at what position of piston liner lubrication happens?if angle
altered, will it still lubricated at same position of piston? If yes why?if no why?

3)generator cylinder head has spring in it's valve.what is the position of the spring?how is
fitted??what is the name of that type of spring fitting?

4)a 12mm thread to be made on a plate??how will u do it,explain in details

5)refer system defrost, explain?? How to speed up and slow down the process??

6)how to take crank web deflection?name of tools and other accessories involved in that.why we
select only those positions(when I said position marked)???he said something to do with height from
measuring point

7)dye penetration test to find a crack,how to carry out?name of components in the kit? How to do it
for pump spindle and then for propeller shaft??

8)safties in an air bottle?

9)caustic embrittlement. Prevention and precaution.

10)how to convert purifier to clarifier?(even after 4 points he was not satisfied)

11)FWG not producing enough water.reason.

[25/07, 21:35] Tat Sr: 4b

why high topland

Tev working principle

working of 4 ram steering gear with diagram

VIT how works nd why it required

draw power card and how to calculate power from diagram

why thrust block? position of thrust block? how it works?

ship in drydock what all inspection to be carried out from outside?

how to overhaul stuffing box inside engine

what all factor effecting interface in purifier? why friction clutch where it is located

air compressor efficiency reduces reason

overhauling of fuel injector of AE and pressure testing

nd so many cross questions

[26/07, 19:10] +91 90907 67990: Int- skd

Ext-kanak basu

Function-6(MEP)

1. What wl u check during

p/p ov'hauling. How wl u fit a new bearing on a shaft.

2. Fuel valve ov'haul nd pr. Testing. (He asked in details means procedure plus what all checks during
Pr testing, means injection pr. Test, leak test, drip test, spray pattern tests diz all)

3. Refrigeration drier Renewal procedure nd what safety taken in it.

4. How wl u repair copper tubing in evaporator system. (Tell him annealing nd flaring
terms,particularly)

5. What arrangement made fr safety of purifier motor. How wl u overhaul friction clutch. (Mainly he
was interested in which chemical(OGR-oil grease remover/trichloro ethyline) is used for cleaning nd
if pads are not too thin, then how to roughen them)

Passed 🙏

[26/07, 19:11] +91 90907 67990: Int- skd

Ext-kanak basu

Function-6(MEP)

1. What wl u check during

p/p ov'hauling. How wl u fit a new bearing on a shaft.

2. Fuel valve ov'haul nd pr. Testing. (He asked in details means procedure plus what all checks during
Pr testing, means injection pr. Test, leak test, drip test, spray pattern tests diz all)

3. Refrigeration drier Renewal procedure nd what safety taken in it.

4. How wl u repair copper tubing in evaporator system. (Tell him annealing nd flaring
terms,particularly)

5. What arrangement made fr safety of purifier motor. How wl u overhaul friction clutch. (Mainly he
was interested in which chemical(OGR-oil grease remover/trichloro ethyline) is used for cleaning nd
if pads are not too thin, then how to roughen them)

Passed 🙏

[26/07, 20:09] +91 99871 67324: MEP- Electromagnetic Fail safe working with diagram of e/r crane.

Safeties in e/r crane..

Annealing and ***

Working of windlass Motor and overhauling..

Rudder Drop....I told him the name but not satisfied...how u will take...?

Backlash

In v/v of compressor concentric steel plates are made of...? and overhauling.

Stuffing Box.

[27/07, 12:48] +91 90361 42241: Mep

Mitra

1. How to take auxiliary engine main bearing clearance

2 compressor valve overhauling

3. Reasons for frosting in refrigerator crankcase

4. Purifier desludging procedure

5. How to take rudder drop

[27/07, 12:48] +91 90361 42241: 20/06/19

Electrical

1.Why do we do trickel charging

2. What is Ip56 means.

3.difference b/w relay and contactor.

4. 24v insulation alarm where it is indicated how to rectify.

5. Difference b/w insulation and resistance

Mep

1Gauge glass blow down.

2. Leak in refrigeration system how to repair in Sea.

3. Bottom end bearing clearance. 4stroke

4. Bilge pump not taking suction from aft. Indication.

5.air in refrigeration system indication and rectification.

Got mep.

[27/07, 22:39] +91 98313 33053: 22/07/19

Motor

1. Types of supercharging and its advantages...exhaust grouping

2. Meat room temp high causes.

3. SVIT

4. Lub oil system and its flow from sump to crankcase in a/e

5. Forgot

Mep

1. Scavenge fire its causes, indication and remedy action

2. Hotwell mountings and sagety

3. Hatch cover not opening.. Why?

4. Aux. Engine T.T clearance

5. Broken stud removel.

[31/07, 22:01] +91 89087 14070: Fn-6

Int-sinha,ext-bhaskar mukharji

1.boiler blowdown❌

2.air compressor continuous running reason

3.crankshft deflection,why necessary

4.m/e crankcase oil contamination, reason❌

5.drill,reamer,taper,die, bore,describe.how to measure thread.working of thread gauge.

6.what is stud extractor.types.how to remove broken stud.❌

[31/07, 22:06] +91 89087 14070: Fn-6

Int-sinha,ext-bhaskar mukharji
1.boiler blowdown❌

2.air compressor continuous running reason

3.crankshft deflection,why necessary

4.m/e crankcase oil contamination, reason❌

5.drill,reamer,taper,die, bore,describe.how to measure thread.working of thread gauge.

6.what is stud extractor.types.how to remove broken stud.❌

[03/08, 10:17] +91 99870 74539: 2-8-2019

S k nag

1. Tappet clearance

2. 8mm thread on 4mm square plate

3. Compressor suction and discharge valve overhauling and checks.

4 . Horizontal centrifugal pump damaged bearing removal and renewal procedure

5. Bottom end bearing clearance

6.Dye penetration test

7.Hydrophore charging

Got coc

[06/08, 21:55] +91 89842 38825: External- mukharjee

Fun-6

1.DPT

2.how to make center punch of shaft using lathe machine.

3.aux lo cooler leakage.indication?action?tube changing procedure in tube type cooler.

4.refer leakage detect ?action

5.soot blow of economizer procedure. Mechanism.

6.reamer❌❌❌

[07/08, 17:43] +91 97911 66528: Internal- chakki sir

External- basu sir

1.tappet clearance

2.how to cut a joint

3. Annealing process and where u do annealing on borad ship

4.overhouling of fuel injector

5. forgot.

thanks to all group members

Alhamdulillah got coc

[08/08, 18:54] +91 96740 10756: Date : 08/08/19

Internal : a.k choudhary sir

External : bhomick sir

Function 4b

1. T/C advantage

2. Tev function

3. Xhd lubrication

4. Hunting in steering gear

5. Priming in pump

Function 6

1. P/p overhaul checks for starting

2. Fuel pump checks

3. Checks on running compressor

4. Purifier efficiency

5. Piston ring calibration

Decider - COPT preparation procedure

[05/06, 16:00] +91 94790 20073: /E maintenance chart running hours

DAILY CHECKS ON THE ENGINE

The following are the daily checks on the engines that should be made by all the watch keeping
engineers in their duty hours.
Check the fuel level in the service tank and drain the service and settling tank of any water.Check the
lube oil level in the sump of the engine.Check the governor lube oil levels.Check the lubrication of
the rocker arms (if running)Check lube oil pressure, water pressure, exhaust temperatures, cooling
water temperature, lube oil inlet temperature, etc. (if running).Drain the condensate from the
scavenge manifold and the air coolers.Lubricate the fuel racks, linkages, and fuel pump rack
operating gear.

250 HOURS ROUTINE

After an engine has run for 250 hours the generators must be changed over and the engine stopped
and the following must be cleaned.

Clean the lube oil filters.Clean the fuel oil filters.Clean turbocharger air filters.

1000 HOURS ROUTINE

A thousand hours routine is little more exhaustive, and we have to check that the injection system
and the running gears are all OK and nothing is amiss. The following is done by marine engineers at a
thousand running hours of the engines.

Crankcase inspection to be done.Remove the fuel injectors and pressure tests them. Adjust the
pressure and put back.Change the turbocharger blower and turbine side oil.Check the tappet
clearances.Take the performance of the engine.

2000 HOURS ROUTINE

The crankshaft alignment must be checked and the graph plotted. It must be cross checked with the
original figures. Once the diesel engines have been set up on the ship, it is very important that the
engines be maintained within limits of the initial alignment to obtain a satisfactory performance of
the engine and the alternator bearings. Though during the construction phase of the ship a very stiff
seating is provided to the engines as foundation, the ship will either hog or sag during the
operational life of the ship due to loading and discharging cycles. It is the duty of the operational
engineers to take crank shaft deflection at regular intervals and monitor the alignment of the
engines.

4000 HOURS ROUTINE

The four thousand routines are very important and is known as half decarbonization. Basically all the
cylinder heads have to be reconditioned and the carbon removed. The liner and the piston top are
inspected for any abnormal combustion tell tales. In addition the following are done.

All cylinder heads to be removed, overhauled and carbon removed.The exhaust and inlet valves
inspected, lapped, and tested.The starting air valves overhauled.All gaskets, o rings to be
renewed.The cooling water spaces of the cylinder heads to be cleaned.The top of the piston and the
cylinder liner top part cleaned.Renew the lube oil if required as per the analysis reports.

8000 HOURS ROUTINES

The 8000 hours routine is called decarbonization by marine engineers. During this all the pistons are
pulled out, cleaned, and inspected. The piston rings changed depending on the wear down, the shell
bearings inspected, and also the cylinder heads overhauled. In addition the following is also done.

Remove cylinder heads and overhaul.Withdraw pistons and clean. Change piston rings.Clean exhaust
piping and silencer.Inspect big end bearings.Overhaul turbocharger and renew the ball bearings.

25000 HOURS ROUTINE

Renew the connecting rod bolts.

CONCLUSION

The marine auxiliary diesel engines are used for generation of electricity, and hence must be
maintained in good condition. The marine engineer has to be on his toes taking care of the engines.
The above is just a guide line, but the management in consultation with the engine manufacturers
may change the schedule of maintenance. Today’s new engines have a running period of 16,000
hours before taking out the piston. However the old ships still follow the 8000 hours routine
Sometimes the management company likes to over maintain the engine so that it reduces the
interval between the overhauls.

[06/06, 19:02] +91 90655 63993: Chakki + Basu

Function :-6

1)Anneling, why we do it, where done onboard.

2) Non destructive test.

3) Piston ring clearance.

4) How to find leakage in shell tube type L.O. cooler.

5) Hydrophore charging.

Got Coc.

[07/06, 11:16] +91 83380 73582: MEP- CHAKI

1. How to calculate least count of vernier calliper.

2. What is the working principle of centrifugal pump.

3. How to change the bearing of centrifugal pump.

4. How to make a centre thread of 8mm in 4 inch sqare plate, 1/2 inch thickness

5. Causes of boiler water corrosion.

6. What's the formula for centrifugal pump suction height.

7. A/E 1000hr maintenance.

8. How to take tappet clearance and value.

9.

[07/06, 11:36] ankit padhi cvrce: 6.6.19

Skd & agrawal

Electrical

1.Synchroscope working. How wil u vary its speed

2.avr working.

3.starter. Types of starter. Soft starter working

4. Transformer working. Types of transformers. Where we use step up and step down transformer
onbaord. Transformer losses. How to minimise them.

5. Ocm 15ppm sensor principle

Mep.

1. A/E cranscase inspection

2. Duplex L.O FILTER changeover procedure

3. Reciprocating pump overhaul

4.testing of smoke detection system in cargo hold

5.fresh water generator water production gt reduced. Reasons

[07/06, 21:44] +91 70740 28452: chaki or nag. 7 .6.19.

Mep..
1.Tappet clearnes how to take?

2. Variner caliper least count how to take diya of volt . With formula..xx

3. Main engine bearing clearence. How to take ..xxx

4. Purifier dirven side maintanence.. lots of crossxxx..

5.. air compressor suction vlv overhaul..??

Motor..

1. How do u minimise the and control sox nox from ship..xxx .

2. What do u mean by engine slow down and shut down and give 2 .. 2 example of parameters or
indication..

3. Crossion in boiler how is formed and how to prevent tell me everything how to do..??

4.function of governors types of governors .. what is drop xxx.

5. Forget..

Results.. both repet🥺😒

[10/06, 14:29] +91 91250 82986: Int-chaturvedi

Ext-bhaumik

1-fire pump not build up pressure reason.....

2- tappet clearance cross.....

3-checks before blowdown and reason ..cross

4-annealing process and cross

5-meat room temperature is -3 what r the reason and defrosting....cross

[11/06, 12:49] +91 73878 04202: Fn -6

Internal-A.K Choudhary

External-Mitra

1. What is top bracing and why it is done?

2. How to do boiler blow down?

3. Intercooler, types, uses and cleaning

4. Purifier drive side overhaul

5. Main bearing bottom shell removal?

Result-pass

[12/06, 23:50] +91 99143 63206: Mep

Mitra
1. How to take auxiliary engine main bearing clearance

2 compressor valve overhauling

3. Reasons for frosting in refrigerator crankcase

4. Purifier desludging procedure

5. How to take rudder drop

[13/06, 18:02] +91 90444 59093: Fn-6

Int ak sinha ext unknown

1. Reasons for compressor running continuous.?

2 . How to remove air from refer system

3. Reasons for generator low rpm

4 reasons for too much hunting in generator

5 reasons for m.e lube oil contamination

6. Forgot

[14/06, 10:32] +91 70049 97846: 12/06/2019; Int - A K sinha ; Ext - Basu Motor and MEP

1-Easing gear..why remote operation

2- how to asses performance of 2 stroke engine and too mch cross

3-how u will determine scavenging and exhaust condition of diesel engine

4-main engine trips and interlocks

5-viscosity index why imp... for M/E and. D/G ...for lub oil and for HFO... characteristics and
explanation with estimated value

6- Oil in hotwell and cross

7-hydrophore pump alignment

8- how to change purifier into clarifier

9-crankcase inspection

10-Difference b/w reciprocating and centrifugal pump

REPEAT FN 6🏻♂

[14/06, 16:42] +91 95003 75385: 14/06/19

Int: Ak Sinha ext: naag

1. Sea water pipe repair

2. MAC full overhaul and what r the clearance u will measure

3. Plate type heat exchanger leaking .. action to take

4. M/E main bearing clearance

5.forgot

Got COC .guys keep posting questions and thanks all for your help

[17/06, 12:58] Pndey: Internal - A.K Sinha

External - Mitra

Motor

Type of m/e and ship u hv sailed on , engine specifications

1. How high pressure is discharged from domestic compressor

2. Function of servomotor

3. Properties of lube oil which are not found in fuel oil

4. Types of safety valves in boiler

5. Why air is cooled in the intercooler

6. Relation between Powerand torque

Mep

1. Boiler starting from cold condition

2. What all checks u will carry out on piston after taking the piston out of the cylinder , how u will
take the piston ring clearance

3. Tappet clearance adjustment

4. How to adjust bumping clearance , where u will add/remove shims

5. Annealing ? Why ? Example onboard

Result - fn4

[17/06, 16:46] +91 7397 344 932: 17-6-2019

Int - AK Sinha

Ext - Don't know

Motor

1. Ignition delay

2. LO line diagram of Man B&W ME

3. Safety of ref system and exact location of relief valve

4. Diff btw PV valve and PV breaker. Which will lift first

5. Why centrifugal pump can't handle air

MEP

1. Centrifugal pump is dismantled and given to u. What will u check and what and all clearances u
will take.

2. Piston removed for overhaul and given to u. What clearances u will take and how u will take.

3. Indication of air in the ref system and how to remove it.

4. How to check boiler water low level alarm.

5. How to renew gland packing.

[17/06, 18:54] +91 78458 19649: 1.purpose of turbocharger and turbochager surging

2.scv. fire indication n action.

3.boiler poilet burner use.porpose of ingtion transformer

4.types of indicator diagram and their uses and hw will u find the indicator power and units.

5.why do we do the priming of centifugal pump n ×ques.

MEP.

1. a/e crankcase inspetion

2.how will u cut rubber gasket n x ques

3.duplex filter and its change over postion.

4.ref compressor v belt become how will u tight it.

5. air in ref system hw will u remove n cross ques.

[17/06, 19:52] Shub Sr: Mep

Ext. Basu and ak sinha

1. Friction pad change.

2. Duplex filter change

3. How to reduce chloride and its effect.

4.why lube oil purifier run at both sea and port.

5. Turbocharger washing.

Motor.

What is flash point

Lube oil property

Surging and its effect

Why we need preheat in ME

[20/06, 16:56] +91 95637 37370: 20/06/19

Electrical

1.Why do we do trickel charging

2. What is Ip56 means.

3.difference b/w relay and contactor.

4. 24v insulation alarm where it is indicated how to rectify.

5. Difference b/w insulation and resistance

Mep

1Gauge glass blow down.

2. Leak in refrigeration system how to repair in Sea.

3. Bottom end bearing clearance. 4stroke

4. Bilge pump not taking suction from aft. Indication.

5.air in refrigeration system indication and rectification.

Got mep.

[27/06, 14:46] Akash Bhai: Motor

Ent-chaki ext-paul

1- case hardening,nitriding

2-wear ring, function,where it is used,why it is used?

3-hydrodynamic lubrication

4- air start line explosion, source of heat(didn't accept leaking of air start valve)how many flame
arrestor are fitted?location, material

5-forgot

Mep

1-how will you get to know that piston rod stuffing box need overhauling

2-overhauling of piston rod stuffing box

3-how to tight cylinder head bolt??hydraulic pump working principle

4-bottom end bearing clearance (didn't accept feeler gauge method)

5-working principle and construction of stud extractor

[28/06, 13:59] +91 73777 37131: Ext: Ram

Int:choudhary

Motor&mep

1.Exhaust v/v working

2.Indicated power calculation

3.significance of bumping clearance

4.checks to be carried out in case of knocking

5. Sewage treatment plant maintainance

6. Steering gear safeties(function of buffer spring)

7. Refrigeration safeties

8.air compressor valves broke often why??

[28/06, 18:12] +91 91727 79370: External-Ram

Internal-choudhary

Fn.-4 ,5, 6

1. How to change a running sea water pump flange gasket if leaking and u dont have spare. Nd how
will u make gasket?

2.why manhole doors are eliptical?

3. How to improve air compressor efficiency?

4. Boiler giving black smoke..what action you will take?

5. Rotocap working.?

6.air in steering system how will u come to know and rectify it.?

7.quick closing valve maintenance?

8. D.Cchecks on a.c ships?

9.alternator inside safety(not acv.,trips and anything..only alternator safety)

10.common cause of motor failure in all ships.?

11.what are the liner wear?

12.master silenoid v/v?

Forgot the remaining.

Relust:- FAIL IN ALL.