Motor/Mep latest questions from 01 sep 2022 to 6 nov 2022.

From [31/08, 15:02] Int skd

Ext sk datta

Main air bottle safeties Fusible plug. >Atmospheric Relief Valve. > Low Air Pressure alarm.

Why lubrication provided

Lubrication failure reasons Insufficient lubricant quantity or viscosity. Deterioration , insufficient pressure

Turbocharger surging causes

Boiler safety

Ogee ring

Compensating ring

Purifier overflow reasons

Int:

MEP and MIP, which is greater and why?

[01/09, 11:44] 01/09/2022

Kolkata

Motor.

Basu

1 . tie bolt.

2. Starting air line safety and xx.

3 compressor intercooler.xx

4 . butt clearance why at bdc (not satisfied with Aj notes answer)

5. How to remove broken stud (not satisfied with tab in acw direction rotation).

Mep

1.how to put shaft in new bearing if it is not going.

2. Heat treatment. Xx

3. Dye penetrant test in detail.

4 . rest forgot.

Both fail.

Internal called me and told ur preparation is up to 50% and was laughing.

[01/09, 14:12]1.09.2022

Ext - Basu

Motor

I told him I did MC engine so he told ok then tell what is FIVA valve

Pumps in ME engine

Slide type fuel valve, advantage, working

Fwg working , how many ejector does fwg uses

How take butt clearence , procedure, location

Fuel injector tests , pressure test

MEP

Plate type ME LO cooler overhaul

Dye p test

Boiler easing gear function, why it's there , conditions which will occur that will make is to use it ( he
wanted more points) Easing gear is fitted basically to allow for manual operation of the safety valve, in case of failure to open
when the boiler has been over pressurised. The easing gear also allows for regular testing of the valves at
sea to ensure correct operation.
Blow down procedure, location of valves

And 1 or 2 more ques were there, I forgot

Motor repeat MEP pass

[01/09, 14:55] Int.km Roy

Ext.basu

1.how to take butt clearance

2.how to take bottom bearing clearance.

3.hydrophor charging process

4.how to change hydrophore pump gland packing.

 5.what is annealing , why we do.

[01/09, 15:08] 01/09/22

Ext-Kanak Basu

Int-KM Rao

Proximity sensor

And how power supply

Steam trap working and where fitted

Viscosity index ,lube oil which type viscosity index A traditional mineral oil has a viscosity index between 95 to
the rate of change of viscosity with respect to temperature 100. The VI of a highly refined mineral oil (hydrotreated) can be
The higher the VI, Bumping clearance and it effect and how to
the less the oil's up to 120.
viscosity changes with temperature
measure

[01/09, 15:11] 0: K Basu

6 difference in smoke tube and water tube

Working of fwg

Fwg number of Venturi

Type of engine

Steam trap working

Ways to detect tdc

Purifier working

[01/09, 21:59] Internal - AKC

External - Gope

Function -06(MEP

Date- 29 August 2022

1. Difference between oxygen regulator and acetylene regulator and pressure of each bottle

2. How to purge air from refrigeratorion system

3. Engine start on Air but not on fuel

4. Hypermist maintenance

5. Bilge alarm came what will be your action as a watch keeper.

[02/09, 10:43]2.9.22 Int- SKD ❤️

Ext - New FUN 4B - 1) Engine Types 2) Special Features Of 4s lube Oil 2)
Boiler Refractory Strength Test and Explain the Destructive Test 3) Air Cooler Manometer Function and
 ❤️❤️❤️
Purpose 4) Tappet Clearance why Taken and How much Kept Reason For Keeping if Zero What Happens
5) Lube Oil Properties Decider Internal - How To Calculate power Of 2s Engine

[03/09, 15:002.09.2022

Safety

Intenral: Akc

External: Rk paul

Fun-4b (motor)

Ex- mitra

Int- rao

FUN - 4

1) Type of ship and engine specification

2)crank shaft deflection (xxx)

3)what is intercooler

4) indicator card (explain all card) and how to calculate the power of engine xxxx

5)cold corrosion and hot corrosion

6)how to test boiler water low and high level alarm and what is easing gear .

7) what is improved high lift safety valve (xxx)

5 September

K M Rao

Mithra

Fn-6

1. Tappet clearance

X- methods to find out piston in TDC

2. Oil charging in refer comp.

X- types of charging, how vaccum is created in crankcase.

3. Valve overhaul in air compressor.

X- type of valve used. Screathes on the plate what to do.

4. Bilge pump not taking suction. Reasons.

X- bilge pump type.

5. FWG vaccum loss.

X- ejector pump function, eductor function. Ejectors maintain a system vacuum for a particular processing purpose whereas
the eductor’s main objective is to remove fluid out of a system
[05/09, 16:19] Fn. 4B - MOTOR (Kolkata)

Int - KMRao (not there)

Ext - AKM

1. Vol efficiency of compressor

2. COP of refrigeration

3. Engine served - ship type -

4. Anti Polisihing Ring - Use, Location (Ans for AKM - to remove carbon deposits through exhaust to
prevent bore polishing)

5. Types of T/C - advantages & disadvantages - your ship

[06/09, 12:04] Cross head lubrication

This can include design changes, dampening any vibrations, and making certain that all
What is fretting joints are properly tightened.

Where does it happen and how to control If alkalinity should drop below acceptable levels, corrosion will occur. Though it should be noted
that the higher the pH level detected the more alkalinity will be present and can lead to calcium
forming and causing scaling.
Boiler water test for phosphate and p alkalinity
If the concentration of phosphate in the boiler water is too high, it can react with boiler scale to form
iron and iron sodium phosphates. It can also precipitate to form a solid phase on the hot boiler tube
What are the result of low alkalinity and phosphate
surfaces and elsewhere

Surging of turbocharger

Least count of micrometer

How to check for leakage in bilge line

Baaki bhul gaye yaad aayega to batayenge

Backpressure valve in purifier

Why is it present

6/09/2022

*Fn6*

Why Purifier not picking up RPM, what all checks to be made ?

FWG salinity high, what will you do?

Oil in boiler water gauge glass, how do you rectify what are the reasons?

Methods of taking crankpin bearing clearance and bottom end bearing clearance ?
Sudden high exhaust temperature of AE, what could be the reasons?

[06/09, 12:24] : Procedure For Partial Desludging - 1) Open the Recirculation Line T from Settling to
Settling 2) Slowly Close the Feed inlet 3) Open the Sealing Water till it Over Flows In The Overflow Tank (
purpose is For The Bowl Open/ lifting up for sealing purpose) 4) Open The Operating Water( purpose is
to Soften The Sludges) 5) Then Provide Desludging water ( that will Desludged the Purifier) 6) Pros to
Know Purifier Desludged is Small Hissing Sound and Little Vibration and Then Current will Come Down
once Desluge Completes 7) Then slowly open The Inlet Valve 8) Close the Recirculation Line ( Tips- Before
Giving Every Water Close the Previous Water and Start Feeding New Type of Water).

[06/09

fn-6

int-km rao

ext- ganguly not sure

1 ship type

2 boiler garage glass blow down

3 boiler bottom blow down

4 purifier not taking rpm and xxx about gear arrangement

5 a/e not starting on air

6 air compressor manual start

[06/09, 16:32] 4B

type of ship sailed

Company name

4s & 2s lubrication×××

15w40

why do we use wd40

tapper clearance ××××

bottom end bearing clearance ×

Boiler backblow 🙄 idk

Purifier interface×

crank s deflection××

scavenge inspection×××

6
Boiler alrms

centrifugal pp bearing change××

gland packing change××

Bilge pp suction line leakage ×××

purifier overhaul ××

DG starting

tappet××

Starting of air compressor

how to strt in unloaded condition

gauge glass safety

Starting procedure of boiler

4b💔
6♥️

[07/09 Int Srinivas

Ext Bhattacharya

Me lo cycle from start to end

Refrigeration cycle start to end

How purifier rotate

How steam pr generate in boiler

Fwg not creating fresh water at its mark reason

Stud broken how to remove

How to do casing hardening methods

Types of thread used on ship

[07/09, 11:21]7/08/22

Mmd- kolkata

Int- sreenivas

Ext- bhattacharya

Motor

1. Engine specs
2. How fuel injection is done in ME engines.

3.what is Tie rod? New type of tie rod in ME engine.

4. Boiler water treatment?

5.Main air compressor safeties?

MEP

1. Types of pumps in ER, xxx

2. Centrifugal pump vibration reasons

3. Purifier over flow, what will you do?

4. MAC taking long time to fill air bottle. Reasons?

5. Butterfly valve stuck in open position, what will you do?

Int- ME performance, light spring diagram?

[07/09, 12:19] internal- don't know

external- Bhattacharya

Function-4b

1) type of engine and nomenclature

2) Is there any oil in sump( mine was dry sump type and have sump tank below it)

3) ME lube oil circulation path

4) Crankcase explosion reason and cross is mist of oil ignite at same temperature of lube of flash point

5) Boiler water testing and why it is done

6) where all the return steam collected back(auxiliary condenser)

7)hot well purpose

function-6

1)how you will make a stud of M10 from a rod

2) tappet clearance

how to measure

want to hear various methods

3) material of exhaust valve

4) steering gear check before starting

5) air in refer how you will find it.

6) reason for air in refer and effect on system .

7)air in refrigeration

how you will remove it.

[07/09, 15:23] : internal- srevastav

external- Bhattacharya

Function-4b

1) type of engine and nomenclature

2) primming and foaming

3)tie rod function

4) scavenge fire indication and source

5) air compressor safeties

6) sg motor safeties

Internal

Draw all cards and explain

[07/09, 15:23] : Function 6

Int. Srinivas

Ext. Bhattacharya

1. Purifier checks before starting

2. Purifier starting procedure and complete line up process before starting.

3. Purifier motor running at rated speed but purifier not running, reasons

4. Boiler bottom blow down.

5. TEV

6. Compressor pre starting checks

7. Compressor manual starting process

8. How will you reuse copper washer if you don't have spare onboard.

9. How will you remove generator engine exhaust valve seat.

10. Reasons for vibrations in centrifugal pump

Cross on all questions

Rest forgot
Result: Got COC

[07/09, 18:33] Int- sreenivas prasad

Ext- Bhattacharya

Function 6

1.Fwg gen less production?reason?

2.centrifugal pump overhauled? After that what u will do? Pump alingment?

3.turbocharger clearance?

4.crankcase inspection?

5.where u will use oxygen acetylene?

6.gas cutting and gas welding? Nozzle difference?

Internal-

1.piston ring clearance.

2.clover leafing.

[08/09, 11:15] Motor

Ext basu

Ent don't know

1. What is rotocap and how exhaust valve work

2.velocity index

3.purpose of stuffing box

4.no. Of safety valve in compreaaor

5.backfire in boiler

[08/09, 12:51] Motor

Ext basu

Ent don't know

1. What is rotocap and how exhaust valve work

2.velocity index

3.purpose of stuffing box

4.no. Of safety valve in compreaaor

5.backfire in boiler
[08/09, 20:30] Fun 4 & 6

Int Basu, Ext Rao

Type of Engine

Type of governor it's working

Types of scavenging and their adv & dis

Types of lubrication × how it happens × hydrostatic ex ×× type of movement of con rod in Xhead

Slide type injector × Benefits ×× how Nox reduction

Easy gear × uses ×× why remote operation is given?

Butt clearance × how we measure ×× why taken at top and bottom ×× significance

Piston callibration and all the clearances ×× why top clearance is taken significance

How to change gland packing of of hydrophore pump ×× how we use the extractor ××× what is the
material of gland packing ××× diff be oil and water gland packing ×××× what is the visual diff?

What is brazing × how will you brace copper pipe ×× why Nitrogen is used not Oxygen ×× filler material
used ××× copper alloy ××× what are the alloying elements ×××× percentage?

How will you changeover fuel oil duplex fitter ×× Is there easing line??? Ans Yes

MC Basu said 'get lost' after this

Basu and K.M. Rao have discussion

K.M Rao - you have to study a lot, you have not answered any ques 🤣🤣 you have to repeat both the
func

[12/09, 17:33] : Ext gope, int srinivasan

1. Ae fuel injector tests

2. How to take boiler water sample. Why cooling is done.

3. Ae ccase inspection(wants to listem specially locking wire, nut and play of connecting rod)

4. Ows mountings, overhaul procedure, starting, checks.

12.09.2022

Int: srinivas

Ext: gope

Kolkata

Function :6

1. Maintenance of ows
 elief valve is malfunctioning, lifting at lower than setting pressure.
Main discharge valve to the air bottle is closed.
Discharge valve plates and spring are worn out, valve in closed position.
Blockage in the after cooler air passage.
Water inside the compression chamber due to crack jacket.
2. Second stage safety valve lift of air compressor in running condition ? Reason

3. Bottom survey

4.take over watch

5.air in steering gear ? How to know

Int

1.how to remove exhaust valve seat of 4stroke if seat is stuck ? How to change

2 ows working on which principal , how oil is getting sense , where oil goes

3 .tappet clearance

Result : coc

[13/09, 14:33]External :- Mukherjee

Internal :- Srinivas

Boiler mountings

Why we do test ( he want more ans than efficiency)

From wher boiler water sample taken for what purpose

Safety of refer

Relif valve function of reffer

HE safeties and working of sacrificial anode

Power card in detail.

More questions can't remember.

Internal

Daraw all card and explain

Pass ❤️
[13/09, 15:30]: Function 6

Ext: Mukherjee

Int: Shrinivas

Ext:

1. You have to make a inside threaded hole, tell me all the tools name you will take from workshop and
procedure of doing it step by step.

2. Scavenge fire reasons, indications and your actions. XXX

3. Chloride content has increased in boiler, indications, causes and remedy. Blowdown procedure and
why two valves are provided.

4. Overhauling of gate valve and xxx on lapping and packing.

Int:

1. Before assembling the ME fuel pump, what all matching points you will ensure.

2. How rocker arm lubricating oil is prevented to go into the combustion chamber when valve opens.( He
particularly wants to listen stem seal only)

[13/09, 15:37] : Function 6

Ext: Mukherjee

Int: Shrinivas

Ext:

1. You have to make a inside threaded hole, tell me all the tools name you will take from workshop and
procedure of doing it step by step.

2. Scavenge fire reasons, indications and your actions. XXX

3. Chloride content has increased in boiler, indications, causes and remedy. Blowdown procedure and
why two valves are provided.

4. Overhauling of gate valve and xxx on lapping and packing.

Int:

1. Before assembling the ME fuel pump, what all matching points you will ensure.

2. How rocker arm lubricating oil is prevented to go into the combustion chamber when valve opens.( He
particularly wants to listen stem seal only)

[13/09, 17:35] : Kolkata

13/09/2022

Ext : mukharjee

Int : Srinivas Sir

Function - 4b

type of engine mc or me

starting air line safety and location of each safety cross no bursting disc

lube oil properties which differ from fuel oil

type of guage glass cross tabulr type on which type of boiler

NPSH define

how will u take engine performance cross name all indicator card

explain draw card asked by inernal

[14/09, 14:09] Internal srinivas

External Bhagwaan admi

4b

1. oil mist detector working and how to test? Cross

2. Refrigiration oil loss in compressor

3. Refrigiration cycle and tev cross questions

4.how to remove air from ref

5. How air enters? Cross

6. Steering gear full circuit explain and cross about hunting gear

7.steering gear checks before departure and cross

8. Purifier overflow action reasons and actions to be taken

9.hotwell construction and reasons and cross

Fun 6

1. Welding types akd defects

2. Gate vv overhauling

3 . Boiler water test and 3 crossques

Then internal came in room

4. Safeties of lathe and cross

5. Corrosion

Then they sent me out to wait outside room and called me again

Decider by internal

1 cold corrosion

2. Parameters to control during scavenge fire

3. Thust block function and clearance

4. Fuel pp reversing method..

Motor ❤️ mep 💔
[14/09, 15:07] Ae cylinder head mountings

Start air valve working with pressure and name the parts

All parts he want 2 pistons spring and .....

Duplex filter changeover

Working principle of compressor

NDT test performed onboard Dye pentrant test

How many cans and name them

Stud broken how to remove

Hydrophore pump continuous running

Rest forgot

After Every qstn he external does cross qstn

Dono internal external ek saath puch rahe the

[14/09, 15:12] : External satisfy hi nahi ho rahaa tha kitne bhi answers do usko aur sun naa hai

Answer karne ke beech me aur cross qstn

Answer finish bhi nahi karne de rahaa tha uske beech me cross qstn

[14/09, 15:49] 1.Fwg working principle

2. Turbocharger surging and prevention methods

3.properties given in Lube oil analysis repot.and on what intervals we are collecting the oil for testing.

4.ows working principle. And what happens if 15ppm alarm comes.

5. Purifiers not getting required rpm reasons while starting

6.reasons for temp rise of exahust gases in all units

7. How to measure Bottom. End bearing clearance.

8.engine nomenclature.

9.what is wear ring and shaft sleeve and location of shaft sleeve.

10.welding defects.

11. If there is a crack in piston crown. How to detect it.(dye penetration)

[14/09, 18:48] 6: 14.9.22 MEP 1. Deck and Engine Room Sounding Pipe 2. Types of Detectors in E/r 3. No
Destructive Test and How to Measure Depth of The Cracked Surface 4. Safety in Gas Cutting Cylinder
Internal- 1. What are Checks in Centrifugal Pump and it's O/H and it's Clearance 2. Back Lash in Gear
Pump ( Lead Ball Method) 3. In Refrigeration System Hole in Cu Pipe how to do cold work ( Use Ferul and
Unitor Flaring Tool then Size increases and then Press it).

[14/09, 19:55] +91 98278 88687: Ext-Bhasker(don't know) new one but i faced 2nd time he came in april

Int. Shriniwas

1.tie rod purpose ,which stress on tie rod, what maintenance of tie rod ,which thing maintain according
to pms in tie rod

2.on which principles Tourbocharger working, and how its working (tell everything about t/c exhaust of
engine to scavenge manifold)

Enduser,diffuser working

3.can we convert purifier into clarifier(how to convert) and can convert clarifier

Difference b/w clarifier nd purifiers

4.rest forget (bhut kuch pucha tha but sab easy pucha)

Int.

1.hardening,. Casehardnig,induction, hardening,nitriding

2.moment of inertia

3.types of crankshaft

4.one more question forgot?

❤️Coc

Thank you all to post questions in the grp.. 🙏🏻🙏🏻

[19/09, 12:07] : 19.09.22

Gope

AKC

Bod unit

Buffer spring location and working

Refer compressor does not have crankcase why

Stp daily checks

Dezincification

[20/09, 00:11] +91 94396 86116: Ext- Gope

Mep

Tappet clearence

Condition to take clearance,Push rod method

Hydraulic steering gear safeties

Buffer spring

Liner ovality

No of holes in AE template

Advantage of uniflow scavenging

Maintainance of OWS

[20/09, 10:44] 19.9.2022

Int-akc

Ext-basu

Motor

1.Types of lubrication,lub oil function

2.safety fitted on air compressor

3.how crankshaft connected to cam shaft,xx

4.engine starting on air fails on oil

5.governor working

6.whose tbn no. High cyl oil or ae sump, why cyl. Oil has more than ae sump

7.cloverlifing

Mep

1.tierod bolt loose

2.tev

3.Boiler water becoms acidic how you know x

4.me hydraulic jack maintenance

5.reason compressor valve broken

[21/09, 14:55] : Ext :vasu 21.09.2022

Motor & mep

>.What is air distributer ?how it works? Camshaft type?

>cylinder lubrication on what basis?

>mean effective pressure?

>.puifier rpm not achieving?

>. starting of centrifugal pump?

>. What is telemotor? How it works?

>. Meat room temp rising reason?

>. Duplex filter change over?

>. In arc welding while welding sudden stop of arcing reason?

[21/09, 16:34]: Fun- 6

1-tappet clearance procedure, why , how to know piston is at tdc.

2- purifier bowl not achieved rated speed. Why

3- mac 2nd stage valve lifting, reason

Valve overhaul procedure, leak test, how to know suction valve is okay.

4- refer oil charging procedure

5- Refrigerant charging. Why we use recovery bottle, refrigerant properties,

Some more questions asked later i post

[21/09, 17:08] FUN-6, 1. What all Checks in O/H the C/F P/P. 2. Refrigerant Short Cycling, Moisture in the
System Reasons( Icing near Tev) Tev 3 functions 3. 4s Piston piston Removal ( Has 4s Engine has Tie Rod)
and it's Function 4. Air Bottle taking more time to fill reasons ( How Bumping Clearances increases in
Running cond.) 5. Lube oil Low Pressure Switch how to Test ( Press. Callibrator)

[22/09, 10:28]: Date-sept 22

External- ganguly

Internal -akc

Function -6

Poston ring clearances and the measuring tool

A.e t/c surging reasons

Starting procedure for centrifugal pump

Reasons for foaming and priming in boiler

[22/09, 19:37] : 22.092022

Ext-Ganguly

Int-AKC

MEP

1. Boiler starting procedure.xxx.

2.Boiler back fire, prevention, why we do pre and post purging. Few more small xxquestion

3.auxiliary engine exhaust temp. high reasons.

4.Purifier RPM is not attaining its rated speed?

5.Crankcase inspection

6.Checks before starting AE and many more questions.

COC ❤️
[23/09, 11:02]: Fun.6

Km roa

Ext_ mukharji

Tappet clearance, proceedure ××××

Crankcase safety

Scavage fire procedure how to overcome ×××

Scangefire indication

Gate valve ovrrhauling××

Blow throgh procedure ×××

Coc🙏🙏
[23/09, 13:43] : INT: KM Rao sir.

EXT: MUKHERJEE Sir.

FN 4B

CCAI Rating
Purpose of crosshead block

Function of guide & shoe

FN 6

Main bearing and bottom end bearing clearance

Auxiliary engine piston overhauling

Main Engine Main bearing overhauling

Main Engine Cross head overhauling

Fuel injector overhauling

[23/09, 13:51]6: Mep

Cold start boiler

Piston removal procedure 4stroke

Globe valve overhauling××

Tev valve working ××××

Refrigerant filling in system

COC

[26/09, 13:17] 26/09/2022

Mmd Kolkata

Internal: Srinivas Sir

External: vasu Sir (not sure)

Function 6

1.) Dye penetrant Test? Procedure?what purpose?where you do onbaord?x

2.) FWG loss of vacuum reasons?

3.) Gate valve complete Overhaul Procedure? X ques

4.) Quick closing valves? How operated? In Emer.? Xx

5.) Annealing?

Internal:

1.) Centrifugal pump Overhaul checks?before and after?

2.) Clearances in centrifugal pump xx

Pass❤❤
[26/09, 17:10] : Mmd kolkata

Date -26/09/22

Internal - A Srinivasan Prasad

Ext - Vasu

Motor

Type of ship and BHP of it.

1. Turbocharger principle

2. Boiler Guage glass Blow through

3. Reasons for HOTWELL overflowing and low level

4. Tappet clearance xxx

5. AE safeties

6. AE not starting on Air reasons×××

MEP

1. Name atleast two methods of cold working in s.w pipeline

2. Air bottles are not being able to pressurize up. What actions will you take

3. Purifier vibrations what will you do×××× regarding friction clutch

4. What are the safeties that you will take during bench grinding ( please answer safety goggles first)
otherwise vasu sir will screw you

Internal

What major overhaul have you seen on ship?

I said purifier

So he asked me Make, model number also 😅

👍
Then he asked me to name each component on the horizontal shaft and each component on vertical
shaft.(I named almost 12 components at one go)...then he said

MEP pass

Motor repeat
[26/09, 17:20] : 26/09/2022

Internal-srinivasan

External-vasu

Function 6-MEP

1.why veg room temp is rising?

2.why meat room temp has gone from -18 to -20°C?

3.difference between engine room sounding pipe and deck side?

4.constructional details of fo tank vent.

Why does not water not enter the fo tank?

5.purifier desluding is not happening.reason?

Feed Water v/v is open.

6.globe valve overhauling?

7.safeties to be taken care of while during welding?

8.procedure to make internal thread on the metal plate. Diameter and pitch are given.

[26/09, 22:44] 26/9/22 Srinivasan Prasad , EXT- Vasu Motor 1) How Exhaust Valve works In Man B/W X-
What Checks on Exhaust V/V 2) For Optimum L/O Purification Tell 3 Factors ( Temp, Throughput, Density,
Viscosity) 3) Main Engine Lo Contimanation Reasons ( JCW Leaking, Blowpast, FO,Ash Catfines- FO) 4)
What is Negative Cam Function ( Distributor Open, Exhaust Valve Opening) 5) Control Air Deaerator (
Minimizes Moisture To Zero Moisture carry Over Can Damage the Critical Machinery) Internal- ME and
MC Engine Reversing,ME Fuel Pump Reversing.

[27/09, 12:59] Ext.- R K PAUL

Int.- A.K.C

Fun.-6

1. Ows starting procedure and xxx

2. Fws starting procedure and xxx

3. M/E and A/E bottom end bearing removal

4. Gate valve seat leaking what to do and overhauling

5. Wear ring how and why and what happen if clearance more

6. A/E decarbed
Result. Pass

[27/09, 16:02] 27/09/2022

Ext: RKP

Int: AKC

Fn: 4B

1. What is steel xxx(he was interested in composition with % along with application& property)

2. What is stainless steel xxx(same as 1st question)

3. Manometer on board the ship (I said on air cooler xxx ..what differential pressure)

4. Bearing location in purifier xxx

5.What is out of phase (he wants exact one liner answer)

6.Guide load xxx

In question number 3&5 somehow I managed to confuse him with my answers 😎😎😎
[27/09, 17:05] : External Rk Paul

Internet AKC

1 zero error of manometer

2.what is bridge gauge

3.Stern tube lub oil sampling point

4.Thrust block survey

5. He asked me u have given two correct answer in beginning but now what happened u are saying all
bullshit.so he asked me what question can I ask too u which u can answer.....so I told him I have done Ae
decarb....so he asked me how to remove linner

[27/09, 18:20]SGR: 27.09.2022

Ext RK PAUL

Int AKC

Fn 4b and fn 6

1. which type ME of ur ship sailed.

2.types of bearing in ME.

3.what is bridge gauge and types?

4.Main bearing clearance

5.types of micrometer and uses

6.Thin shell bearing and thick shell bearing and it's composition with %?

7.Boiler accumulation test procedure why we have done?

8.Chloride test procedure? why we have done ,from where salt will come it your dump condensor is
fine?

9.types of micrometer,list count and uses?

10.How to measure a large dia pipe? intruements name ?

rest forget yadd ata h to mention krta hu.

FN 4B 💔 FN 6❤
[28/09, 12:51] Ext b.k.roy

Int skd

Mep

1 bilge pump discharge pressure low and cross

2 type of valves in engine room and butterfly valve o/h

3 suction of the refer compressor icing reason and tev function

4 auxiliary engine bottom end bearing clearance

5 main engine bottom end bearing clearance

6 auxiliary engine trips

7 low pressure trip check in auxiliary engine

Remaining forget

[28/09, 12:55]: External -BK Roy

Internal -SK D

1.clearifier and purifier difference

2.bumping clearance & adjustment

3.sfoc , calculation, for AE

[28/09, 12:56] +91 70440 99554: 4.How indicated power is found for AE

[28/09, 13:07] : Internal. Akc

External. AK MITRA
1. HOW TO REMOVE A/E MAIN BEARING TOP SHELL.

2. HOW TO CONVERT PURIFIER INTO CLARIFIER.

3. HOW TO PUT OIL IN REFRIGERATION SYSTEM.

4. WHAT IS PROPELLER DROP AND HOW TO MEASURE THE CLEARANCE.

5. REASON FOR LOW PRODUCTION OF FRESH WATER GENERATOR.

6. REASONS FOR INCREASED SHELL TEMP. OF FWG.

Result. 💔
[28/09, 15:29] : 28th September,22

Int:AKC

Ext: bk roy

Fn 4b nd fn 6

1.type of ship & engine

1. 2s lubrication

2. Main bearing clearance

3. Boiler pump type

4.advantage of multistage impeller

5.iron ore extraction process and composition

6. 2s scavenge space inspection (oil condition)

7. Tappet clearance, need and why necessary

8. Bumping clearance why nd procedure to measure

9. Glove valve non return type nd return type

10. Boiler water test

11.cop of refregration

12.4s cylinder lubrication

[28/09, 15:42]: 28th September,22

Int:AKC

Ext: bk roy

Fn 4b nd fn 6
1.type of ship & engine

1. 2s lubrication

2. Main bearing clearance

3. Boiler pump type

4.advantage of multistage impeller

5.iron ore extraction process and composition

6. 2s scavenge space inspection (oil condition)

7. Tappet clearance, need and why necessary

8. Bumping clearance why nd procedure to measure

9. Glove valve non return type nd return type

10. Boiler water test

11.cop of refregration

12.4s cylinder lubrication

13. Rudder drop

14. Steering type ,what if one cylinder is leaking

[29/09, 22:46]: Srinivas , basu

Motor

1 type of engine

2. FIVA VALVE AND CCU , NO OF PUMPS

3. PROXIMITY SENSOR

4. HP cut out hoga to kya hoga and lp cut out hua to .. to kya hoga.

5. Slide type fuel injector

MEP

1. How to take butt clearance

2 tappet clearance

3. What will u check, before removing piston, from liner, everything removed

4. How will u put bearing on shaft, which is not putting easily.

5. Duplex filter change over

[10/10, 20:34] : 10.10.2022

FN- 4b

int- Srinivasan

ext- s.k.datta

1) what type of vessel u sailed

2)Rotocap function and where it is fitted n×××

3) if freon is leaking how you will detect.

4)2 stroke n 4 stroke which is having more speed nxxxxx

5)boiler gauge glass blow through procedure xxx

int-

1. types of crankshaft

2.hardness test carried out on crankshaft explain (in which i couldn't so f**l).

[11/10, 10:44] : Ext- Basu

Motor

Function of proximity sensor xx

Slide type injector xx

Tappet clearance

Rest forgot

Mep

Boiler blowdown types and condition for the same

Easing gear

Injector test

Viscosity index

Changeover of duplex filter

[11/10, 12:12] Ext: Basu

Int: Srinivas

Func 4b, 6

What is fiva valve and how does it work

Where is the steam trap located and its function

What is the use of lp cut out, if not present what would happen

How do you purge air from ref system

How to clean lo plate type cooler

Type of governor on your ship

How to take bottom end bearing clearance of aux engine

How to remove broken stud of cyl head if it is broken from inside not outside

Rest forgot

Internal:

Name all the parts of AE exhast valve

Material of valve seat

Reversing method of your engine

Rest forgot

Funtion 6 ❤️
Function 4b 💔

[11/10, 12:26] : 11/10

Motor mep

Ext basu

Int srinivas

Fwg evaporator cleaning

Piston removal procedure

Hydrphore p/p gland changing procedure

Purifier friction pad renewed, why not reaching rated rpm

Air bottle safety

Slow turn program , why during manouvering .

Int

Mpc

How firing of ME is decided?

Purifier not reaching rated rpm.

[11/10, 13:28] : Int sreenivas

Ext Basu.k

Fun- 4

1.slide type fuel injector

2.clover leafing

3.intercooler

4.Air starting safeties.

5.why phosphate reserve?

Int-

1. Reversing of mc engine

2. ME safeties

3. Interlock

[11/10, 13:46] : Ext: Basu

Int: Srinivas

Fn6

Brazing? Where we do and why? Procedure? Difference between soldering and brazing.

Tig and mig, temp range?

Centrifugal pump overhaul, clearances to take?

Air compressor overhaul, routines?

Proximity sensor

Overhauling of purifier checks before and after?

Charging of refrigerant and process to change crankcase oil, not accepting vaccum method.

Manoeuvering diagram to draw of your ship.

Safeties of lathe.

(Advice to me to refer books and answer practically not in notes format )

Result: Repeat

[11/10, 19:24]: Ext: Basu

Int: Srinivas

Fn4& Fn6

Use of Tie rod and where it is fitted and how it will give fatigue strength?

Air compressor routine maintenance

Annealing and where it used in ship

Bumping clearance of compressor&what if clearance is less and more?

Tappet clearance,how will you take tappet clearance and method of piston at TDC?

Hydrophore charging and mounting

Internal:Srinivasan

Scavenging and types

How will you take engine performance

Types of indicator diagram,xx draw card use

[12/10, 14:22] Function 4:-

Surveyor :- BK Rao

1) Indicator diagram , how to calculate indicated power

2) hunting gear arrangement in steering gear

3) NPSH of centrifugal pump

4) why multi stage cooling in air compressor?

5) Function of TEV in refrigeration or air conditioning?

[12/10, 15:47] 9: Fun - 6 (mep)

Ex- B K Rao

Int- K M Rao

Fun-6

1)Overhauling of high lift safety valve and how many clearence is there ?

2)why ice foramtion taken in suction side of reffer compressor

3) welding defects and type of welding joints (xxxx)

4) what is T/C surging and reason and what action will take as a watchkeepr?

5) Bilge pump not taking suction from fwd bilge well , reason

6) fresh water genrator production reduce in your watch , what is the reason ??

Result- Pass ( coc attempt ) ❤️❤️

[12/10, 16:00] 6: Internal srinivasan

External bhattacharya

MEP

1. What are different types of thread u used on board ship

2.Duplex filter leaking how will u come to know . cross questions was , special arrangements for the
same

3.,aft bilge not taking suction ,,I told all AP sing answer but still he was saying there are many more ,he
wanted to listen pump not working properly ,he asked crossed questions regarding this ,how pump
working or not

4. What is the reason of fitting differential lub oil cutout in AC compressor . Cross questions was
diffrence between normal lub oil cut out .

5. What is the arrangement in purifier to take the bowl weight . cross questions was reason of purifier
overflow .

6.what are different job u can do from oxyacetylene , cross questions was what is the difference between
cut and welding torch .

7.overhuling of fuel pump ,of ur ship.

Result ❤️Pass
[12/10, 16:03] : Int- Bhattacharya

Crankcase explosion

Jerk type fuel pump

Boiler water treatment

Starting of purifier

Starting of air compressor

Ext-srinibas

Overlap

Types of scavenging

[12/10, 18:11] Int - Srinivas

Ext - Bhattacharya

Function 4 and 6

Purpose of expansion tank and its location in the system.

Purpose of treating boiler water.

How to make thin stud.

How to reuse damaged copper washer.

Manual start of air compressor.

Difference in ME tie rod and MC tie rod.

Precautions before welding in ballast tank in bulk carrier.

Types of safety valve in boiler & what is exhaust piston.

Indications for air in refrigeration system.

[14/10, 15:47] 14.10.22 EXT- ANKUR HOON, INT- SREENIVASAN 1. What Overhauls you done on board 2.
How you will do proper lapping in Valve plates 3. Boiler water Tests ( Explain P- Alkalinity and
Conductivity 4. Bumping Clearances and How to Adjust 5. NDT Test on board and explain DPT In Details
6. C/F Pump Critical Parts INTERNAL- 1. Crankcase Inspection ( Wants to hear what three lines
connected to Piston and what are the checks done on Connecting Rods Bolts ( wants to hear how to
pressure test it ) 2. How to do tap in M9×1.25 3. Where to add Shims on For Adjusting Bumping
Clearances ( Draw diagram he showed a sample and if not oil passage line then Fail) 4. If Shrunk Fit
Exhaust Valve seats has erroded how to remove it ( want to listen about tag welds and then remove IT) 5.
Backlash Of Gear Pump ( Didn't Accept the Feeler Gauge Method and next on Sudden changing to Lead
wire Ball Method told at a time 2 answers at a time you are playing Bounce Games
[19/10, 15:21] External - Bhattacharya

Int- AKC

1. Tappet Clearance. What if high and what if low.

2. Boiler water treatment and their values

3. Purifier working and purpose of back pressure

4. Crankcase Explosion ....he wanted to know the size of oil droplets and how mist id forming

5. AE sump to sump lubrication and how rocker arm is lubricated

6. Batch purification when and how to perform

Coc ❤️
[19/10, 16:09] : Function 4 &6

Liner ovality

Crosshead lubrication

Aux boiler alarm and trips

AE alarm and trips

Crank pin bearing clearance

Refer comp lub oil properties

Reciprocating pump overhaul

Cylinder oil properties

T/c surging

M/e one unit scavenge temp high- actions

And a lot of cross questions

[19/10, 19:52] Ext. Ganguly

Int. rao

Fn4B and 6

Subject name

Ig alarm

Ig trip

Reason of c/s deflection

Foaming and priming

Freeting and reason

Bilge pump suction valve leaking

Oil in gauge glass

Ae high exh. Temp.

Function of back pressure

How friction clutch pad operate

Cross questions on above questions

[19/10, 21:03] 6: Motor and MEP

1 lubrication path of A/E cross question ( pistons and bearing lubrication)

2 tapped clearance A/E cross question,, how to know piston at TDC valve spring method ,wht will happen
if tappet clearance is zero or more

3 boiler back fire reason

4 hotwell

5 A/E safety and cross question

6 acetylene bottle use onboard

7 TEV use

8 main sea water pump vibration reasons cross question wht type bearing use pump side

9 how to charge refrigeration plant

10 broken stud removing process

Rest forgot 🙈
[19/10, 23:35] 19 oct 2022

Ext Ganguly

Int KM rao

Fun 4b and 6

IG blower capacity

AE piston cooling

AE checks after decarb before starting engine

Boiler alarms and trips

Refrigeration cycle

AE con rod bearing clearance

How to know if centrifugal pump is working correctly

Why we do phosphate and p alkalinity test for boiler water

Refer compressor HP cutout reasons

Tappet clearance

[20/10, 02:13] Function 4b @ 6

1. Boiler swelling and shrinkage

2.Oil in bolier, what will do?

3. T/c surging

4. Bumping clearance

5. Impeller, inducer, diffuser and casing

6.back pressure vv

7.fwg

8. Steering gear room check and capacity and ship draft

9. purifier over flow, what's action will take

10. Labyrinth seal function and how sealing made

11. Piston ring butt clearance and position

12. Pv vv and pv breaker

[20/10, 16:29] 5: Slow turning,definition and purpose

_slide type fuel valve

_causes of high chloride level and it's source

When high chloride level what can we do

_speciality of ME busting disc

_15W40

By internal

Scavenge inspection full details

[21/10, 11:52] Int- skdas

Ext - roy

Fn 6 💔
1-While deballasting pump is not pumping and not taking suction what will you do?

2- how to check boiler water low low level alarm while in running condition?

3- AE all unit exhaust are red hot reason?

4- while O/H centrifugal pump what you will check?

5- purifier overflow reason and action and why back pressure maintain and how?

[21/10, 12:12] : Int - SUJIT KUMAR DAS ❤️

EXT- BK ROY ❤️
1- how to start ballast centrifugal pump how to check pump is discharging or not without pressure gauge

2. Air compressor bottle taking tym to fill no external evidence found what is reson

3- bottom end bearing clearance

Types of bearing

Which method for which bearing

4- refere compressor cut in cut reason

5 - engine room take over watch checks

Decider by SKD - liner calibration

Instrument used

Least count How to measure

Mep ❤️
[21/10, 13:57] : fn6

piston overhaul of ae.

gate valve overhaul.

how to check lub oil low pr trip. why hydrophore is charged upto 5.5 bar not beyond that
[21/10, 18:53] : Sfoc and unit ...

Interlock and working processes of fuel pump Interlock and reverse directions Interlock and also cam
Interlock,,( isme bahut pela)

Tev function,

Types of Steering motor and construction and working processes

Indicator card ,digram, ( not accepted Deven Arhna book digram )

[25/10, 11:25] Fn:-6

Ext:- Kanak Basu

Int:- skd

1. How to fit bearing in shaft?

2. How to test fuel injector ?

3. How to change gland packing of hydrophore?

4. How to do temporary repair a hole in pipeline?

Didn't listened any answer fully 😂

[25/10, 14:20] : Fn 6

Int skd

Ext Basu

Brazing, fillet material

Ae cc inspection

Cavitation full

Butt clearance which position

Pass ❤️
[26/10, 12:18] 6: 1.Refrigerant charging procedure

2.How u will ensure we are charging gas in refrigerant

3.Gauge glass blow through

4.Ovality in crankshaft

5.Evarotor icing form what could be the reason

6.Flarring tools?

[26/10, 13:49]: 26/10/2022

Int: SKD

Ext: Mukherjee

Fn: 6

1.AE Tappet complete (Fuel pump method)

2.HFO purifier not picking rpm reasons xxxx

3.AE LO coller cleaning procedure

4.Gate valve overhaul xxx(how will you carry out grinding of valve & valve seat .. grinding tool name)

5. AE injector overhaul (from taking out of generator to fitting it back to generator)

COC ❤️
[26/10, 14:07] 6: Date:26/10/2022

Kolkata mmd

Internal: S. K. D

External: Mukherjee

Function: 4b

1).type of engine

2).boiler mountings

3).Auxiliary engine alarms and trips.

4).purpose of volute casing.

5).function of cross head

6).what is TEV

Internal:

1).how to calculate engine power and formula

And what is P in that formula and instrument is used to calculate the engine power.

Finally got C. O. C ❤️❤️❤️

[26/10, 15:00] : Skd

Mukherjee

1. Difference between water tube boiler and smoke tube boiler

2. Inducer
3. Wear ring and lantern ring location and purpose

4. Secondary refrigerant

5. Inter cooler and aftercooler purpose

Rest forget

[26/10, 15:06] 2: 26/10/22 motor question

Mukherjee

1. Why hydraulic oil is to be cooled

2. Turbocharger diffuser

3. Boiler safety

4. why boiler water test required

5. Rotocap use and function

6.refrigerent selection

7. Auxiliary engine alarm and trip

8.boiler mounting

9.what is function of volute casing

10. Tev

11. Crosshead function

12. Types of burner

13. Tie rod

14. Omd full explain

15.pump and motor alignment

16. Two pumps run in series

17. Direction of water flow in the volute casing

[26/10, 15:53] Skd

Mukherjee

F 4b &6

-Thrust bearing

-Two centrifugal pump in series....outcome

-volute casing
-diffuser and induser

-crankshaft bearing Clarence

-AE deflection

-Fiva valve

-piston ring extraction and all clearences

-ball valve overhaul

-why intercooler and aftercooler in compressor

[31/10, 12:21] : Func 6

.How steam pressure is controlled during port and at sea

.Nomenclature of engine

.Hypermist maintenance

.x head bearing clearance posn of piston

.air bottle maintenance

.brinelling

Pass coc

[01/11, 09:53] : Viscotherm

100 rund

cst

Boiler water

Ae conrod INSP

Cc insp

Px Speed ,shaft arrangements

Compre valve cons

[01/11, 11:10] : Lubrication types eg purpose,how done , depends on what

Exhaust valve 2s pr of oil ,air spring working ,air from where ,

Overlap ,need ,

Px calrarifier diff , how to change ,

Cyl oil timed how

Viscotherm

[01/11, 12:02] : Int KM rao

EXT Nag

Motor mep

Lubrication functions

Types of lubrication with example

On what factors lubrication depends

How cyl oil lubrication is timed .

What is valve overlap in 2s

Why required

Requirements for overlap minimum number of cylinder in 2stroke

Working of viscotherm

Purifier clarifier difference how to change purifier to clarifier

Exhaust valve operation

Hydraulic oil pressure

How air spring works

From where air coming and at what pressure .

Mep

How to 10 mm thread at centre

Type of die

Least count of vernier

How to check

Is it fixed or variable

How to leak test lo cooler how to repair it

Vaccum dropping in fwg

Temp at which fw is producedwhy at low pressure

Vaccum in FWG in mm HG

what is tappet cleareance

Why there is differnce in inlet and outlet .

Procedure to take

How to know injection TDC

[01/11, 12:09] : Intenal - skd

External - gope

Date 31/10/22

1. Function of buffer spring

2.what is BOD , Working of BOD and unit of BOD

3. How uper end bearing are get lubricated.

4. What is the use of cross head

5. What is the reason of piston ring break

6.what is rotocap.and what is the use of rotocap.

[01/11, 13:38] Boiler dosing

Fusible plug

Reefer components

Air removal

Txv func

Air bottle mounting

Exhaust valve 4s

[01/11, 20:43] Naag

Km Rao

Motor

Water hammering

Hot corrosion

Reaction of vanadium, and ratio of the compound

Cold corrosion. How to prevent.

Fuel oil specifications

Difference between density, relative density and specific gravity

Puncture valve

Components changed in ME from MC

Boiler mountings

Pass

🫡
[02/11, 13:03] External: Ganguly

Internal: Arbind Kumar Choudhary🫡

Motor:

Aux Engine Lubricating system,

How lub oil pump in generator runs,

Tappet clearance( what, why, what if less and more),

Turbocharger surging,

MEP:

Boiler priming and foaming-what actions will you take,

Cascade tank(what, why)

AE bottom end bearing clearance (how to take),

Stuffing box (what, why)

Why scavenge space to be maintained clean.

[02/11, 13:36] 2/9/22 MEP

Int. KMRao , Ext. Ganguly

1. Boiler cold start procedure, how to fire burner

2. How to identify leaky starting air valve when in port and sea

3. Centrifugal pump starting procedure

4. A/E bottom end bearing clearance measurement

5. How to measure Bumping Clearance of Air compressor

[02/11, 13:43] /9/22 MOTOR, INT. Km Rao ,Ext.Ganguly 1. Ship Type 2.Deck Seal and Types
3. Px Reference Line , and Bunker Density High Action To Be Taken. 4. Vegetable Room Back Pressure
Purpose And Types 5.Boiler Blowback Reasons and Effect ( Nozzle Dribbling And Due To Oil Droplets
accumulation)5.Scavenging,Types,Uniflow Scavenging Advanges.

[03/11, 15:03]: Int- Skd

Ext- Mukherjee

Date- 3/11/22

Function 4&6

How exhaust valve open and close process

Crankcase safety

Types of safety valve

Boiler gauge blow down

Refer lube oil filling process

M/e daily check

A/e tappet clearance cross ques

How many piston rings are there in a/e name all one by one

[03/11, 15:04] Ext - Mukherjee

Int - SKD

MEP :-

Oil charging in refer compressor

Overhauling of gate valve

Gland packing renewal of gear pump and material of packing

Turbine side water washing of Turbocharger

Indications of scavenge fire

And what actions you will take?

[03/11, 17:40] K: 03/11/22 -Mmd KOL.

Fn 6 - Mep

Ext- Mukharjee

Int- SKD

1. Procedure of boiler guage glass blowdown

2. How to remove gear pump gland packing

3. Fresh water generator vaccum not achieved reason

4. Methods of Gasket making, which is the easiest method?

5. Liner calibration method

6. Vernier and micrometre calibration?

Result: pass

[04/11, 14:14] : 04.11.22 FUN 3 1.What is Stability.If G is At Buttom Of Ship.What Type of Eqbm 2.L/B

🔥
Fuel Capacity 3.LSA Appliance on Board ( Protection Against Cold Climates) 4.Annex 1 Discharge Criterias
5.If Small Electrical Fire in ECR.How To Extinguish ( Full Procedure From Isolations).

[04/11, 14:34] : purifier overflowing what action u take as 4/e.

Oxyacetane welding n cross regarding torch.

Structural differences btwn purifier n clarifier.

Lubrication sump to sump

Refrigeration system n tev

Broken stud removal

Tappet clearance procedure

[04/11, 14:53] 6: MEP

INT- K M RAO

EXT- BHATACHARYA+K.D

1. AE crankcase inspection

2.heavy oil purifier starting procedure

3. How to do Enclosed space welding

4.bilge pump not taking suction reason

5.boiler gauge glass blow down

Result- ❤️
[05/11, 15:24]: 4/11/22- Fn4+6

Rao+bhattacharya

Engine specs

Why ME ?

Engine emission control

ME full LO system+ cyl lubrication

Alcap purifier

Gravity disc

TC routines

Fwg not producing water

Steering gear tests

Types of thread

Acetelene line safeties

4 passed , 6 fail