GAMMON INDIA LIMITED (T & D Business) VADADLA GALVANISING SECTION CONTROL CHECKS

F/QAG/014

DATE: 04/05/2012

Degreasing Tank concentration :5% (solution)

Pickling Tank (HCL Acid) Acid Contents (50-210 gm/Lit.)

(5 To 10% ) Acidic degreaser Remarks

FRESH ACID BATH FRESH ACID BATH FRESH ACID BATH FRESH ACID BATH

Iron contents Specific Gravity (120 gm/Lit.) Max. 52 90 89 50

Double rinsing process. Rinsing tank washed and water is replaced.
22.90% 1.18 4.0 5.7 :(20-30%)

Tank no.1 Tank no.2 Tank no.3 Tank no.4

Rinsing Tank (After Pickling )

204 138 124 197

Rinsing Tank No.1 Rinsing Tank No.2 concentration : Specific Gravity: PH

1.21 1.25 1.24 1.20

:(1.16 to 1.24) :(4 to 5) :(10 gm/Lit.Max.)

Fluxing Tank

Iron Content: (Min. once in a week) Acid Contents (Min.once in a week) Temperature Hot Plate Temp. (Once in a day )

0.77 290C

:(2gm/Lire.Max.) Room Temp. To 650C

Pre Heating

(700C to 1000C) Max.1500C

0 0

67 C

Zinc Bath

working Temperature(440 C To 455 C ) concentration : 5% 480C

4480C (Sodium dichromating Solution) 1% to1.5% Temp. should not exceed 650C

Dichromating Tank Temperature

NOTE : Degreasing Tank in the direction addition of Degreaser. For the reason that concentration is going very low down it is not measurable.

PREPARED BY QA & I

GALVANISING IN-CHARGE