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Si10-417

Pocket Manual
Service Diagnosis SPLIT & MULTI

Si10-417

1. Diagnosis by LED ........................2


1.1 Indoor Unit ..................................... 2 1.2 Outdoor Unit .................................. 4

2. Diagnosis by Remote Controller ..6


2.1 To know the error code.................. 6

3. List of applicable models ...........11


3.1 Indoor Units ................................. 11 3.2 Outdoor Units .............................. 17

4. Error Codes and Description of Fault........................................... 21


4.1 Indoor Unit ................................... 21 4.2 Outdoor Unit ................................ 22 4.3 System......................................... 23

5. Troubleshooting ......................... 24
5.1 5.2 5.3 5.4 Indoor Unit ................................... 24 Outdoor Unit ................................ 35 System....................................... 124 Check ........................................ 149

Contents

Diagnosis by LED

Si10-417

1. Diagnosis by LED
1.1 Indoor Unit
The operation lamp flashes when any of the following errors is detected. 1. When a protection device of the indoor or outdoor unit is activated or when the thermistor malfunctions, disabling equipment operation. 2. When a signal transmission error occurs between the indoor and outdoor units. In either case, conduct the diagnostic procedure described in the following pages.

Wall Mounted Type

Indicator lamps
ON OFF

Operation lamp (green)

Indicator lamps Operation lamp (green)

Service Diagnosis

Si10-417

Diagnosis by LED

Floor Ceiling Suspended Dual Type


OPERATION lamp (green)

Floor Standing Type

ON OFF

OPERATION lamp (green)

Duct Connected Type


OPERATION lamp (green)

Service Diagnosis

Diagnosis by LED

Si10-417

1.2 Outdoor Unit


Pair

The outdoor unit has one green LED (LED A) on the PCB. The flashing green LED indicates normal condition of microcomputer operation.

Service Diagnosis

Si10-417

Diagnosis by LED

Multi

There are green and red LEDs on the PCB. The flashing green LED indicates normal equipment condition, and the OFF condition of the red LED indicates normal equipment condition. (Troubleshooting with the green LED) The LED A (green) of the outdoor unit indicate microcomputer operation condition. Even after the error is cancelled and the equipment operates in normal condition, the LED indication remains.

Service Diagnosis

Diagnosis by Remote Controller

Si10-417

2. Diagnosis by Remote Controller


2.1 To know the error code
Method 1
1. When the timer cancel button is held down for 5 seconds, a 00 indication flashes on the temperature display section.

Service Diagnosis

Si10-417

Diagnosis by Remote Controller

2. Press the timer cancel button repeatedly until a continuous beep is produced. The code indication changes in the sequence shown below, and notifies with a long beep. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Note: Code No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Code

00 U4 F3 E6 L5 A6 E5 LC C9 U0 E7 C7 H8 J3 A3

A1 C4 C5 H9 J6 UA A5 J9 E8 P4 L3 L4 H6 H7 U2

1. A short beep and two consecutive beeps indicate noncorresponding codes. 2. To cancel the code display, hold the timer cancel button down for 5 seconds. The code display also cancels itself if the button is not pressed for 1 minute.

Service Diagnosis

Diagnosis by Remote Controller

Si10-417

Method 2
1. Enter the diagnosis mode. Press the 3 buttons (TEMP simultaneously. ,TEMP , MODE)

The digit of the number of tens blinks. Try again from the start when the digit does not blink.

2. Press the TEMP button. Press TEMP or TEMP and change the digit until you hear the sound of beep or pi pi.

Service Diagnosis

Si10-417

Diagnosis by Remote Controller

3. Diagnose by the sound. pi : The number of tens does not accord with the error code. pi pi : The number of tens accords with the error code. beep : The both numbers of tens and units accord with the error code. (See 7.) 4. Enter the diagnosis mode again. Press the MODE button.

The digit of the number of units blinks.

5. Press the TEMP button. Press TEMP or TEMP and change the digit until you hear the sound of beep.

Service Diagnosis

Diagnosis by Remote Controller

Si10-417

6. Diagnose by the sound. pi : The both numbers of tens and units do not accord with the error code. pi pi : The number of tens accords with the error code. beep : The both numbers of tens and units accord with the error code. 7. Determine the error code. The digits indicated when you hear the beep sound are error code. (Error codes and description Refer to page 21.) 8. Exit from the diagnosis mode. Press the MODE button.

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Service Diagnosis

Si10-417

List of applicable models

3. List of applicable models


Even the same error code may be explained on different flowchart pages. Follow the classification Nos. in the table below and check the related page according to the table on page 21.

3.1 Indoor Units


3.1.1 Wall Mounted Type
Model AT12BV1LS AT18BV1LS ATK25BVMB ATK35BVMB ATKS20CVMB(9) ATKS25BVMB ATKS25CVMB(9) ATKS35BVMB ATKS35CVMB(9) ATX25BVMB ATX35BVMB ATXS20CVMB(9) ATXS25BVMB ATXS25CVMB(9) ATXS35BVMB ATXS35CVMB(9) ATXS50CVMB FT13BV1LS FT18BV1LS FT24BV1LS FT50BVM FT50CV1A FT60BVM FT60CV1A FTK25AVM(A)(T) FTK25AZVMB FTK25BVMB Classification No. 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 Model FTK35AVM(A)(T) FTK35AZVMB FTK35BVMB FTK50AVM(A)(T) FTK60AVM(A)(T) FTK71AVM(A)(T) FTKD18BVMS FTKD24BVMS FTKD28BVMS FTKD50BVM FTKD50BVMA(9) FTKD50BVMD FTKD50BVMT FTKD60BVM FTKD60BVMA(9) FTKD60BVMD FTKD60BVMT FTKD71BVM FTKD71BVMA(9) FTKD71BVMD FTKD71BVMT FTKE09BVMS FTKE12BVMS FTKE25BVM FTKE25BVMA(9) FTKE25BVMD FTKE25BVMT Classification No. 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1

Refer the classification No. to page 21


Service Diagnosis 11

List of applicable models

Si10-417

Model FTKE35BVM FTKE35BVMA(9) FTKE35BVMD FTKE35BVMT FTKS20CVMB(9) FTKS25BVMB FTKS25CVMB(9)(8) FTKS35BVMB FTKS35CVMB(9)(8) FTKS50BVMA(9) FTKS50BVMB FTKS60BVMA(9) FTKS60BVMB FTKS71BVMA(9) FTKS71BVMB FTN20CVMB9 FTN25CVMB9 FTN35CVMB9 FTS20BVMB FTS25BVMB FTS35BVMB FTS50BVMB FTS60BVMB FTX25AMVMC FTX25AVMA FTX25AVMC FTX25AVMT FTX25AZVMB FTX25BVMB FTX35AMVMC FTX35AVMA FTX35AVMC FTX35AVMT FTX35AZVMB

Classification No. 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

Model FTX35BVMB FTX50AMVMC FTX50AVMA FTX50AVMC FTX50AVMT FTX60AMVMC FTX60AVMA FTX60AVMC FTX60AVMT FTX71AMVMC FTX71AVMA FTX71AVMC FTX71AVMT FTXD50BMVMC FTXD50BV4(9) FTXD50BVMA(9) FTXD50BVMC FTXD50BVMT FTXD50CMV2C FTXD60BMVMC FTXD60BVMA(9) FTXD60BVMC FTXD60BVMT FTXD71BVMA(9) FTXD71BVMC FTXD71BVMT FTXD80CV4(9) FTXE25BMVMC FTXE25BVMA(9) FTXE25BVMC FTXE25BVMT FTXE35BMVMC FTXE35BVMA(9) FTXE35BVMC

Classification No. 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1

Refer the classification No. to page 21


12 Service Diagnosis

Si10-417

List of applicable models

Model FTXE35BVMT FTXS20CVMB(9) FTXS25BVMB(A) FTXS25CVMB(9)(8) FTXS35BVMB(A) FTXS35CVMB(9)(8) FTXS50BVMA(9) FTXS50BVMB FTXS60BVMA(9) FTXS60BVMB FTXS71BVMA(9)

Classification No. 1 1 1 1 1 1 2 2 2 2 2

Model FTXS71BVMB FTY25CVMA FTY35CVMA FTYN20CVMB9 FTYN25CVMB9 FTYN35CVMB9 FTYS20BVMB FTYS25BVMB FTYS35BVMB FTYS50BVMB FTYS60BVMB

Classification No. 2 1 1 1 1 1 1 1 1 2 2

Refer the classification No. to page 21

Service Diagnosis

13

List of applicable models

Si10-417

3.1.2 Floor Standing Type


Classification No. FVK25AZVMB 2 FVK35AZVMB 2 FVK50AZVMB 2 FVKS25BVMB 2 FVKS35BVMB 2 FVKS50BVMB 2 FVX25AZVMB 2 FVX35AZVMB 2 FVX50AZVMB 2 FVX56AV1C 2 FVXD56CMV2C 2 FVXD68CMV2C 2 FVXS25BVMB 2 FVXS35BVMB(A) 2 FVXS50BVMB(A) 2 Model

Refer the classification No. to page 21

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Service Diagnosis

Si10-417

List of applicable models

3.1.3 Duct Connected Type


Model CDK25AVM CDK25AVMA CDK25AVMD CDK25AZVMB CDK35AVM CDK35AVMA CDK35AVMD CDK35AZVMB CDK50AVM CDK50AVMA CDK50AVMD CDK50AZVMB CDK60AVM CDK60AVMA CDK60AVMD CDK60AZVMB CDKD25CVM(A) CDKD35CVM(A) CDKD50CVM(A) CDKD60CVM(A) CDKS25BVMB CDKS25CVMB CDKS35BVMB CDKS35CVMB CDKS50BVMB CDKS50CVMB CDKS60BVMB CDKS60CVMB CDX25AVMA CDX25AZVMB CDX25BVMC(9) CDX35AVMA Classification No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Model CDX35AZVMB CDX35BVMC(9) CDX50AVMA CDX50AVMC(9) CDX50AZVMB CDX60AVMA CDX60AVMC(9) CDX60AZVMB CDXD25AVMC CDXD25BMVMC CDXD25CMVMC CDXD25CVMA CDXD35AVMC CDXD35BMVMC CDXD35CMVMC CDXD35CVMA CDXD50AVMC CDXD50CVMA CDXD60AVMC CDXD60BMVMC CDXD60CMVMC CDXD60CVMA CDXS25BVMB CDXS25CVMB(A) CDXS35BVMB CDXS35CVMB(A) CDXS50BVMB CDXS50CVMB(A) CDXS60BVMB CDXS60CVMB(A) FDXD50BMVMC FDXD50CMVMC Classification No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Refer the classification No. to page 21


Service Diagnosis 15

List of applicable models

Si10-417

3.1.4 Floor / Ceiling Suspended Dual Type


Model FLK25AVMA FLK25AVMD FLK25AZVMB FLK25BVMB FLK35AVMA FLK35AVMD FLK35AZVMB FLK35BVMB FLK50AVMA FLK50AVMD FLK50AZVMB FLK60AVMA FLK60AVMD FLK60AZVMB FLKS25BVMB FLKS35BVMB FLKS50BVMB FLKS60BVMB FLX25AVMA FLX25AZVMB FLX25BVMB FLX35AVMA FLX35AZVMB FLX35BVMB FLX50AVMA FLX50AZVMB FLX60AVMA FLX60AZVMB FLXS25BVMB(A) FLXS35BVMB(A) FLXS50BVMB(A) FLXS60BVMB(A) Classification No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Refer the classification No. to page 21


16 Service Diagnosis

Si10-417

List of applicable models

3.2 Outdoor Units


Model 2AMKS40BVMB 2AMXS40BVMB 2MK58AVM 2MK58AVM 2MKD58BVM 2MKS40BVMB 2MXS40BVMB 3AMXS52BVMB 3MK58AVM 3MK58AVM 3MK75AVM 3MK75AVM 3MK75AVMA 3MK75AVMT 3MKD58BVM 3MKD75BVM 3MKD75BVMA 3MKD75BVMT 3MKS50BVMB 3MX52AZVMB 3MX68AVMA 3MX68AVMC 3MX68AVMT 3MXD68BVMA 3MXD68BVMC 3MXD68BVMT 3MXD80BMVMC 3MXS52BVMB 4MK58AZVMB 4MK75AVM 4MK75AVM 4MK75AZVMB Classification No. 6 6 5 5 5 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Model 4MKD75BVM 4MKS58BVMB 4MKS75BVMB 4MX68AZVMB 4MXS68BVMB 4MXS68BVMB9 AR09BV1LS AR25AV1B AR25AV1B9 AR35AV1B AR35AV1B9 ARK25BVMB ARK35BVMB ARKH20CVMB9 ARKH25CVMB9 ARKH35CVMB9 ARKS25BVMB ARKS35BVMB ARX25BVMB ARX35BVMB ARXH20CVMB9 ARXH25CVMB9 ARXH35CVMB9 ARXS25BVMB ARXS35BVMB ARXS50CVMB R25CV1A R25JV16 R25JV17 R25JV1A R35CV1A R35JV16 Classification No. 5 5 5 5 5 5 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3

Refer the classification No. to page 22


Service Diagnosis 17

List of applicable models

Si10-417

Model R35JV17 R35JV1A RE09JV1LS RE12JV1LS RE25JV1 RE25JV1C RE35JV1 RE35JV1C REY22GV1B REY35GV1B RK25BVMB RK25JAVET RK25JV1NB9 RK25JVE9 RK25JVEA9 RK35BVMB RK35JAVET RK35JV1NB9 RK35JVE9 RK35JVEA9 RKD18BVMS RKD24BVMS RKD25KZV1B RKD28BVMS RKD35KZV1B RKD50BVM RKD50BVMA RKD50BVMT RKD50JVE9 RKD50JVEA9 RKD50JVET RKD60BVM RKD60BVMA RKD60BVMT

Classification No. 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 3 4 3 4 4 4 4 4 4 4 4 4

Model RKD60JVE RKD60JVEA RKD60JVET RKD71BVM RKD71BVMA RKD71BVMT RKD71JVE RKD71JVEA RKD71JVET RKD80BVMA RKE09BVMS RKE12BVMS RKE25BVM RKE25BVMA RKE25BVMT RKE35BVM RKE35BVMA RKE35BVMT RKH20CVMB9 RKH25CVMB9 RKH35CVMB9 RKS25BVMB RKS35BVMB RKS50BVMA RKS50BVMB RKS50BVMB9 RKS60BVMA RKS60BVMB RKS60BVMB9 RKS71BVMA RKS71BVMB RKS71BVMB9 RN20CVMB9 RN25CVMB9

Classification No. 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 3 3

Refer the classification No. to page 22


18 Service Diagnosis

Si10-417

List of applicable models

Model RN35CVMB9 RS20BVMB RS25BVMB RS35BVMB RS50BVMB RS50BVMB RS60BVMB RX25BVMB RX25JAVET RX25JV1NB5 RX25JV1NB9 RX25JVEA9 RX25LV1C RX25LV1C9 RX35BVMB RX35JAVET RX35JV1NB5 RX35JV1NB9 RX35JVEA9 RX35LV1C RX35LV1C9 RX50AZVMB RX50JV4N RX56AV1C RX60AZVMB RX71AZVMB RXD25KZV1B RXD35KZV1B RXD50BMVMC RXD50BV4 RXD50BVMA RXD50BVMT RXD50CMVMC RXD50JV1B

Classification No. 3 3 3 3 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 3 3 4 4 4 4 4 4

Model RXD50JV1B RXD50JV1B5 RXD50JVEA9 RXD50JVET RXD60BVMA RXD60BVMT RXD60JV1B RXD60JV1B5 RXD60JVEA RXD60JVET RXD68CMV2C RXD71BMVMC RXD71BVMA RXD71BVMT RXD71JV1B RXD71JV1B5 RXD71JVEA RXD71JVET RXD80BVMA RXD80CV4 RXE25BVMA RXE25BVMT RXE25CMV2C RXE35BVMA RXE35BVMT RXE35CMV2C RXH20CVMB9 RXH25CVMB9 RXH35CVMB9 RXS25BVMB RXS35BVMB RXS35BVMB RXS50BVMA RXS50BVMB

Classification No. 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 4 4

Refer the classification No. to page 22


Service Diagnosis 19

List of applicable models

Si10-417

Model RXS60BVMA RXS60BVMB RXS71BVMA RXS71BVMB RY25CVMA RY35CVMA RYN20CVMB9

Classification No. 4 4 4 4 3 3 3

Model RYN25CVMB9 RYN35CVMB9 RYS20BVMB RYS25BVMB RYS35BVMB RYS50BVMB RYS60BVMB

Classification No. 3 3 3 3 3 4 4

Refer the classification No. to page 22

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Service Diagnosis

Si10-417

Error Codes and Description of Fault

4. Error Codes and Description of Fault


4.1 Indoor Unit
Code Indication Description of Problem Classification No. and related page 1 24 25 27 32 33 32 2 24 25 29 32 33 32

A1 A5 A6 C4 C7 C9

Indoor unit PCB abnormality Freeze-up protection function or high pressure control Fan motor or related abnormality Heat exchanger temperature thermistor abnormality Shutter drive motor / shutter limit switch abnormality Room temperature thermistor abnormality

Service Diagnosis

21

Error Codes and Description of Fault

Si10-417

4.2 Outdoor Unit


Code Indication Description of Problem Classification No. and related page 3 39 43 50 58 66 74 77 85 93 93 93 99 107 115 93 4 40 44 48 52 60 68 74 79 87 93 93 93 101 109 115 93 5 37 41 45 49 54 62 70 81 89 95 95 95 95 95 103 111 118 95 6 35 39 47 48 56 64 72 75 83 91 97 97 97 97 97 105 113 121 97

A5 E5 E6 E7 E8 EA F3 F6 H6 H8 H9 J3 J6 J8 J9 L3 L4 L5 P4

Anti-icing function Freeze-up protection OL activation (compressor overloaded) Compressor lock DC fan lock Input over current detection Four way valve abnormality Discharge pipe temperature control High pressure control in cooling Position sensor abnormality CT or related abnormality Outdoor air thermistor or related abnormality Discharge pipe thermistor or related abnormality Heat exchanger thermistor or related abnormality Liquid pipe thermistor or related abnormality Gas pipe thermistor or related abnormality Electrical box temperature rise Radiation fin temperature rise Output over current detection Radiation fin thermistor or related abnormality

22

Service Diagnosis

Si10-417

Error Codes and Description of Fault

4.3 System
Code Indication Description of Problem Classification No. and related page 3 124 136 142 146 4 127 137 142 146 5 130 138 144 147 147 6 133 140 142 148 148

00 U0 U2

Normal Insufficient gas Low-voltage detection Over-voltage detection Signal transmission error (between indoor and outdoor units) Outdoor unit PCB abnormality or signal transmission circuit abnormality Unspecified voltage (between indoor and outdoor units) Anti-icing function in other rooms

U4

UA UH

Service Diagnosis

23

Troubleshooting

Si10-417

5. Troubleshooting
5.1 Indoor Unit
5.1.1 Indoor Unit PCB Abnormality
Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions Supposed Causes Trouble shooting

A1

Evaluation of zero-cross detection of power supply by indoor unit.

When there is no zero-cross detection in approximately 10 continuous seconds.

Faulty indoor unit PCB Faulty connector connection

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Connector connection check (note).

Is it normal? YES

NO

Correct connections. Replace PCBs. (R1400)

Note:

Connector Nos. vary depending on models. Control connector


Model Type Wall Mounted Type 20/25/35 class Connector No. Terminal strip~Control PCB

Wall Mounted Type 50/60/71 Terminal strip~Control PCB class Ceiling Embedded Duct Type Terminal strip~Control PCB Duct Connected Type Floor / Ceiling Suspended Dual Type Floor Standing Type Terminal strip~Control PCB S37 Control PCB : S7, S201, S203 Power Supply PCB : S8, S202, S204

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Service Diagnosis

Si10-417

Troubleshooting

5.1.2 Freeze-up Protection Control or High Pressure Control


Remote Controller Display Method of Malfunction Detection

A5

High pressure control (heat pump model only) During heating operations, the temperature detected by the indoor heat exchanger thermistor is used for the high pressure control (stop, outdoor fan stop, etc.) The freeze-up protection control (operation halt) is activated during cooling operation according to the temperature detected by the indoor unit heat exchanger thermistor.

Malfunction Decision Conditions

High pressure control During heating operations, the temperature detected by the indoor heat exchanger thermistor is above 65C Freeze-up protection When the indoor unit heat exchanger temperature is below 0C during cooling operation.

Supposed Causes

Operation halt due to clogged air filter of the indoor unit. Operation halt due to dust accumulation on the indoor unit heat exchanger. Operation halt due to short-circuit. Detection error due to faulty indoor unit heat exchanger thermistor. Detection error due to faulty indoor unit PCB.

Service Diagnosis

25

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check the air passage.

Check No.6 Refer to P.157

Is there any short-circuit? NO Check the intake air filter.

YES

Provide sufficient air passage.

Is it very dirty? NO Check the dust accumulation on the indoor unit heat exchanger. Is it very dirty? NO Check No. 6 Indoor unit heat exchanger thermistor check Does it conform to the thermistor characteristic chart? NO

YES

Clean the air filter.

YES

Clean the heat exchanger.

YES

Replace the indoor unit PCB.

Replace the thermistor (replace the indoor unit PCB). (R1401)

Note:

If the outside temperature is below 10C in the cooling mode, the system may get interrupted with error A5 displayed. The system will be reset itself, but this stop will be put in the error history memory.

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Service Diagnosis

Si10-417

Troubleshooting

5.1.3 Fan Motor (AC Motor) or Related Abnormality


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions Supposed Causes

A6

The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor operation. When the detected rotation speed is less than 50% of the HH tap under maximum fan motor rotation demand.

Operation halt due to short circuit inside the fan motor winding. Operation halt due to breaking of wire inside the fan motor. Operation halt due to breaking of the fan motor lead wires. Operation halt due to faulty capacitor of the fan motor. Detection error due to faulty indoor unit PCB.
Be sure to turn off power switch before connect or Caution disconnect connector, or parts damage may be occurred. Operate the fan.

Trouble shooting

Check No.16 Refer to P.167

Does it rotate? NO Rotate the fan by hand.

YES

Does it rotate smoothly? YES Check the fan motor voltage. (immediately after re-start)

NO

Is it at the rated voltage? YES Check the capacitor's conductivity Is there conductivity? NO

NO

Replace the fan motor 2 Measure the voltage between the red and black lead wires of the fan motor, and check if the maximum voltage reaches the rated voltage. Replace the indoor unit PCB (1)

YES

Replace the capacitor. (Replace PCB (1).) Replace the fan motor.

Service Diagnosis

27

Troubleshooting

Si10-417

A Check No. 16 Check hall IC Is there an output? YES Check the fan motor voltage. Is it at the rated voltage? YES NO NO Replace the fan motor or indoor unit PCB.

Replace indoor unit PCB (1). Replace the fan motor. (R1946)

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Service Diagnosis

Si10-417

Troubleshooting

5.1.4 Fan Motor (DC Motor) or Related Abnormality


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions Supposed Causes

A6

The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor operation. When the detected rotation speed is less than 50% of the H tap under maximum fan motor rotation demand.

Operation halt due to short circuit inside the fan motor winding. Operation halt due to breaking of wire inside the fan motor. Operation halt due to breaking of the fan motor lead wires. Operation halt due to faulty capacitor of the fan motor. Detection error due to faulty indoor unit PCB (1).

Service Diagnosis

29

Troubleshooting

Si10-417

Trouble shooting

Be sure to turn off power switch before connect or Caution disconnect connector, or parts damage may be occurred. Turn off power supply and rotate fan by hand.

Check No.1 Refer to P.149

Does fan rotate smoothly? YES

NO

Replace fan motor.

Check No.2 Refer to P.150

Turn power ON and operate fan. NO

Does it rotate? YES Stop fan motor. Check No.01 Check output of fan motor connector

Is rotation number command pulse generated? YES

NO

Replace indoor Replace fan motor.

Replace indoor unit PCB (2) .

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Service Diagnosis

Si10-417

Troubleshooting

Turn off power supply and disconnect fan motor connector, then turn power ON. Check No.01 Check output of fan motor connector Is motor power voltage DC 200V generated? YES Is motor control power voltage DC 15V generated? YES Turn off power supply and disconnect fan motor connector, then turn power ON again. Check No.01 Check output of fan motor connector NO

NO

Replace indoor unit PCB (1) .

Is rotation number command voltage DC 5V generated? NO Check No.01 Check output of fan motor connector Is rotation number command pulse generated? YES

YES

Replace fan motor. Note : Motor may break when the motor connector is disconnected while remaining power supply. Replace fan motor and indoor PCB (2) . Replace indoor unit PCB (2) .

NO

B Check No.02 Check output of indoor unit PCB (1)

Is motor control power voltage DC 16V generetad? YES

NO

Replace indoor unit PCB (1) . Replace indoor unit PCB (2) . (R1214)

Service Diagnosis

31

Troubleshooting

Si10-417

5.1.5 Thermistor or Related Abnormality (Indoor Unit)


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

C4, C9

The temperatures detected by the thermistors are used to determine thermistor errors.

When the thermistor input is more than 4.96 V or less than 0.04 V during compressor operation*. * (reference) When above about 212C (less than 120 ohms) or below about -50C (more than 1,860 kohms). The values vary slightly in some models.

Note:

Supposed Causes Trouble shooting

Faulty connector connection Faulty thermistor Faulty PCB


Be sure to turn off power switch before connect or Caution disconnect connector, or parts damage may be occurred. Check the connector connection.

Check No.6 Refer to P.157

Is it normal? YES Check No. 6 Thermistor resistance check

NO

Correct the connection.

Is it normal? YES

NO

Replace the thermistor. (Replace the indoor unit PCB.) Replace the indoor unit PCB. (R1403)

C4 : Heat exchanger temperature thermistor C9 : Room temperature thermistor

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Service Diagnosis

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Troubleshooting

5.1.6 Shutter Drive Motor / Shutter Limit Switch Abnormality


Remote Controller Display Method of Malfunction Detection

C7

The shutter open / close performance is detected by the limit switch attached on its structure. In this way, the shutter drive motor and the shutter limit switch are checked for failure. When the shutter is open, the limit switch is closed.

Malfunction Decision Conditions Supposed Causes

Shutter drive motor defective Shutter limit switch defective Shutter itself deformed (warped) Shutter's sealing material too thick Detection error by broken relay harness or disconnected connector Detection error due to defective PCB (2) Foreign substance in blow port

Trouble shooting

Be sure to turn off power switch before connect or Caution disconnect connector, or parts damage may be occurred. Turn off the power.

Check No.3 Refer to P.150

Foreign substance in the shutter structure? NO Check No. 3 Check the limit switch continuity.

YES

Remove such substance.

Limit switch on power? YES Open the shutter and turn on the power.

NO

Replace the limit switch.

Shutter closed? YES 2A

NO

Service Diagnosis

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Troubleshooting

Si10-417

2A

Shutter opening itself?

YES

Check the shutter's sealing material. Check the shutter for deformation or its sealing material.

NO

Relay harness broken or connector disconnected? NO

YES

Reconnect the connector or replace the relay harness. Replace the shutter drive motor or the PC board (2). (Q0346)

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Service Diagnosis

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Troubleshooting

5.2 Outdoor Unit


5.2.1 Anti-icing Function
Remote Controller Display Method of Malfunction Detection

A5

Indoor unit icing, during cooling operation, is detected by checking the temperatures sensed by the indoor unit heat exchanger temperature thermistor and room temperature thermistor that are located in a shut-down room. At another room (the indoor unit is normal), UH is displayed on the remote controller. In the cooling mode, the following conditions (A) and (B) are kept together for 5 minutes. (A) Indoor unit heat exchanger temperature 1C (B) Indoor unit heat exchanger temperature Room temperature 10C If the indoor unit anti-icing function is activated four times continuity, the system will be shut down. (The 4-time counter will reset itself if any of the following errors does not occur during the compressor running time (total time): OL, radiation fin temperature rise, insufficient gas, and compressor lock.) <Total 60 minutes>

Malfunction Decision Conditions

Supposed Causes

Wrong wiring or piping Ev malfunctioning in each room Short-circuit Indoor unit heat exchanger temperature thermistor abnormality Room temperature thermistor abnormality

Service Diagnosis

35

Troubleshooting

Si10-417

Trouble shooting

Be sure to turn off power switch before connect or Caution disconnect connector, or parts damage may be occurred. Check the wiring and piping.

Check No.4 Refer to P.151

Wiring or piping out of spec? NO Check No. 4 Check the electronic expansion valve.

YES

Correct the wiring or piping error.

Check No.6 Refer to P.157

Normal? YES Check No. 6 Check the outdoor unit heat exchanger thermistor.

NO

Replace the defective Ev or coil.

Thermistor NO as specified in its characteristic chart? YES Check No. 6 Check the room temperature thermistor. Thermistor NO as specified in its characteristic chart? YES Change the gas to let moisture out of the unit (after drawing a vacuum).

Replace the heat exchanger thermistor.

Replace the room temperature thermistor.

Error again?

YES

NO

Replace the room temperature thermistor or indoor unit heat exchanger thermistor. Do the vacuumdrying. Replace the indoor unit PCB. (R3039)

36

Service Diagnosis

Si10-417

Troubleshooting

5.2.2 Freeze-up Protection Control


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection

A5

A5 14 21 34 44

Indoor unit icing, during cooling operation, is detected by checking the temperatures sensed by the indoor unit heat exchanger thermistor and room temperature thermistor that are located in a shut-down room.

Malfunction Decision Conditions

In the cooling mode, the following conditions (A) and (B) are kept together for 5 minutes. (A) Indoor unit heat exchanger temperature 1C (B) Indoor unit heat exchanger temperature Room temperature 10C If the indoor unit icing protector is activated four times straight, the system will be shut down. (The 4-time counter will reset itself if any of the following errors does not occur during the compressor running time (total time): OL, radiation fin temperature rise, gas shortage, and compressor startup.) <Total 60 minutes>

Supposed Causes

Wrong wiring or piping Ev malfunctioning in each room Short-circuit Indoor unit heat exchanger thermistor defective Indoor unit thermistor defective

Service Diagnosis

37

Troubleshooting

Si10-417

Trouble shooting

Be sure to turn off power switch before connect or Caution disconnect connector, or parts damage may be occurred. Check the wiring and piping.

Check No.4 Refer to P.151

Wiring or piping out of spec? NO Check No. 4 Check the electronic expansion valve.

YES

Activate the wiring error check mode.

Check No.6 Refer to P.157

Motor functioning? YES Check No. 6 Check the outdoor unit heat exchanger thermistor.

NO

Replace the defective Ev or coil.

Thermistor NO as specified in its characteristic chart? YES Check No. 6 Check the room temperature thermistor. Thermistor NO as specified in its characteristic chart? YES Change the gas to let moisture out of the unit (after drawing a vacuum).

Replace the heat exchanger thermistor.

Replace the room temperature thermistor.

Error again?

YES

NO

Replace the room temperature thermistor or indoor unit heat exchanger thermistor. Do the vacuum-drying.

Replace the indoor unit PCB and then start the wiring error check mode. (R3059)

38

Service Diagnosis

Si10-417

Troubleshooting

5.2.3 OL Activation (Compressor Overload)


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

E5

A compressor overload is detected through compressor OL.

If the compressor OL is activated twice, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). * The operating temperature condition is not specified. Refrigerant shortage Four way valve malfunctioning Outdoor unit PCB defective Water mixed in the local piping Electronic expansion valve defective Stop valve defective
Be sure to turn off power switch before connect or Caution disconnect connector, or parts damage may be occurred. Discharge pipe thermistor disconnected? NO Check No. 6 Check the thermistors Malfunctioning Discharge pipe thermistor Malfunctioning Replace the discharge pipe thermistor. YES

Supposed Causes

Trouble shooting

Check No.4 Refer to P.151

Insert the thermistor in position.

Check No.5-2 Refer to P.156

Functioning Check No. 4 Check the electronic expantion valve. Functioning

Replace the valve itself or the coil.

Check No.6 Refer to P.157

Check No. 5-2 Check the four way valve. Functioning Check No. 11 Check the refrigerant line.

Malfunctioning

Replace the four way valve coil or the valve itself. Replace the outdoor unit PCB.

Malfunctioning

Check No.11 Refer to P.162

Functioning

Refer to the refrigerant Refrigerant line check procedure. shortage Water mixed Stop valve defective Replace the outdoor unit PCB. (R2841)

Service Diagnosis

39

Troubleshooting

Si10-417

5.2.4 OL Activation (Compressor Overload)


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

E5

A compressor overload is detected through compressor OL.

If the compressor OL is activated twice, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). * The operating temperature condition is not specified. Refrigerant shortage Four way valve malfunctioning Outdoor unit PCB defective Water mixed in the local piping Electronic expansion valve defective Stop valve defective
Be sure to turn off power switch before connect or Caution disconnect connector, or parts damage may be occurred. Discharge pipe thermistor disconnected? NO Check No. 6 Check the thermistors Malfunctioning Discharge pipe thermistor Malfunctioning Replace the discharge pipe thermistor. YES

Supposed Causes

Trouble shooting

Check No.4 Refer to P.151

Insert the thermistor in position.

Check No.5-1 Refer to P.155

Functioning Check No. 4 Check the electronic expantion valve. Functioning

Replace the valve itself or the coil.

Check No.6 Refer to P.157

Check No. 5-1 Check the four way valve. Functioning Check No. 11 Check the refrigerant line.

Malfunctioning

Replace the four way valve coil or the valve itself. Replace the outdoor unit PCB.

Malfunctioning

Check No.11 Refer to P.162

Functioning

Refer to the refrigerant Refrigerant line check procedure. shortage Water mixed Stop valve defective Replace the outdoor unit PCB. (R2841)

40

Service Diagnosis

Si10-417

Troubleshooting

5.2.5 OL Activation (Compressor Overload)


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

E5

A5 14 21 34 41

A compressor overload is detected through compressor OL.

If the compressor OL is activated twice, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). * The operating temperature condition is not specified. Refrigerant shortage Four way valve malfunctioning Outdoor unit PCB defective Water mixed in the local piping Electronic expansion valve defective Shut-off valve defective

Supposed Causes

Service Diagnosis

41

Troubleshooting

Si10-417

Trouble shooting

Be sure to turn off power switch before connect or Caution disconnect connector, or parts damage may be occurred. Discharge pipe thermistor disconnected? NO Check No. 6 Check the thermistors Malfunctioning Discharge pipe thermistor Malfunctioning Replace the discharge pipe thermistor. YES

Check No.4 Refer to P.151

Insert the thermistor in position.

Check No.5-1 Refer to P.155

Functioning Check No. 4 Check the electronic expantion valve. Functioning

Replace the valve itself or the coil.

Check No.6 Refer to P.157

Check No. 5-1 Check the four way valve. Functioning Check No. 11 Check the refrigerant line.

Malfunctioning

Replace the four way valve coil or the valve itself. Replace the outdoor unit PCB.

Malfunctioning

Check No.11 Refer to P.162

Functioning

Refer to the refrigerant Refrigerant line check procedure. shortage Water mixed Stop valve defective Replace the outdoor unit PCB. (R2841)

42

Service Diagnosis

Si10-417

Troubleshooting

5.2.6 Compressor Lock


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

E6

A compressor lock is detected by checking the compressor running condition through the position detection circuit. The system judges the compressor lock, and stops due to over current. The system judges the compressor lock, and cannot operation with position detection within 15 seconds after start up. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 5 minutes (normal) Compressor locked

Supposed Causes Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker (). Inverter checker Part No.: 1225477

Normal? YES Turn off the power and reconnect the harnesses. Turn on the power again and get the system restarted.

NO

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Emergency stop without compressor running? NO System shut down after errors repeated several times? YES

YES

Replace the compressor.

NO

Check the electronic expansion valve. Replace it as required. Replace the compressor. (R2842)

Note:

If the model doesnt have SPM, replace the outdoor unit PCB.
43

Service Diagnosis

Troubleshooting

Si10-417

5.2.7 Compressor Lock


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

E6

A compressor lock is detected by checking the compressor running condition through the position detection circuit. The position detection circuit detects a compressor frequency of below 10 Hz for 20 seconds or a frequency of above 160 Hz. 40 seconds after the compressor has started, the position detection circuit detects a compressor frequency of above 180 Hz. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 5 minutes (normal) Compressor locked

Supposed Causes Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker (). Inverter checker Part No.: 1225477

Normal? YES Turn off the power and reconnect the harnesses. Turn on the power again and get the system restarted.

NO

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Emergency stop without compressor running? NO System shut down after errors repeated several times? YES

YES

Replace the compressor.

NO

Check the electronic expansion valve. Replace it as required. Replace the compressor. (R2842)

44

Service Diagnosis

Si10-417

Troubleshooting

5.2.8 Compressor Lock


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

E6

A5 11 24 34 41

A compressor lock is detected by checking the compressor running condition through the position detection circuit. The position detection circuit detects a compressor frequency of below 10 Hz for 20 seconds or a frequency of above 160 Hz. 40 seconds after the compressor has started, the position detection circuit detects a compressor frequency of above 180 Hz. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 5 minutes (normal) Compressor locked

Supposed Causes Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker (). Inverter checker Part No.: 1225477

Normal? YES Turn off the power and reconnect the harnesses. Turn on the power again and get the system restarted.

NO

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Emergency stop without compressor running? NO A

YES

Replace the compressor.

Service Diagnosis

45

Troubleshooting

Si10-417

System shut down after errors repeated several times? YES

NO

Check the electronic expansion valve. Replace it as required. Replace the compressor. (R2842)

46

Service Diagnosis

Si10-417

Troubleshooting

5.2.9 Compressor Lock


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

E6

A compressor lock is detected by checking the compressor running condition through the position detection circuit. The position detection circuit detects a compressor frequency of below 5 Hz for several tens of seconds. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 5 minutes (normal) Compressor locked

Supposed Causes Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker (). Inverter checker Part No.: 1225477

Normal? YES Turn off the power and reconnect the harnesses. Turn on the power again and get the system restarted.

NO

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Emergency stop without compressor running? NO System shut down after errors repeated several times? YES

YES

Replace the compressor.

NO

Check the electronic expansion valve. Replace it as required. Replace the compressor. (R2842)

Note:

If the model doesn't have SPM, replace the outdoor unit PCB.
47

Service Diagnosis

Troubleshooting

Si10-417

5.2.10 DC Fan Lock


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

E7

A fan motor or related error is detected by checking the high-voltage fan motor rpm being detected by the hall IC.

The fan does not start in 30 seconds even when the fan motor is running. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 5 minutes (normal) Fan motor breakdown Harness or connector disconnected between fan motor and PCB or in poor contact Foreign matters stuck in the fan
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. YES Turn off the power and reconnect the connector. Remove.

Supposed Causes

Trouble shooting

Caution

Fan motor connector disconnected?

Check No.15-12 Refer to P.165

NO Foreign matters in or around the fan? NO Get started. Check No. 15-12 Check the outdoor unit PCB rpm pulse input. Pulse signal inputted? YES NO YES

Replace the outdoor unit fan motor. Replace the outdoor unit PCB. (R2843)

48

Service Diagnosis

Si10-417

Troubleshooting

5.2.11 DC Fan Lock


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

E7

A5 14 24 34 44

A fan motor line error is detected by checking the highvoltage fan motor rpm being detected by the Hall IC.

The fan does not start in 30 seconds even when the fan motor is running. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 5 minutes (normal) Fan motor breakdown Harness or connector disconnected between fan motor and PCB or in poor contact Foreign matters stuck in the fan
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. YES Turn off the power and reconnect the connector. Remove.

Supposed Causes

Trouble shooting

Caution

Fan motor connector disconnected?

Check No.15-12 Refer to P.165

NO Foreign matters in or around the fan? NO Get started. Check No. 15-12 Check the outdoor unit PCB rpm pulse input. Pulse signal inputted? YES NO YES

Replace the outdoor unit fan motor. Replace the outdoor unit PCB. (R2843)

Service Diagnosis

49

Troubleshooting

Si10-417

5.2.12 Input Over Current Detection


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions Supposed Causes

E8

An input over-current is detected by checking the input current value being detected by CT with the compressor running. The following CT input with the compressor running continues for 2.5 seconds. Cooling: Above 11A, Heating: Above 13A Over-current due to compressor failure Over-current due to defective power transistor Over-current due to defective outdoor unit PCB Error detection due to outdoor unit PCB Over-current due to short-circuit
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Trouble shooting

Caution

Check No.7-1 Refer to P.158

An input over-current may result from wrong internal wiring. If the wires have been disconnected and reconnected for part replacement, for example, and the system is interrupted by an input over-current, take the following procedure. Get restarted and measure the input current. Input current flowing above its stop level? YES Turn off the power and disconnect the harnesses U, V and W. Check with the inverter checker (). Inverter checker Part No.: 1225477

NO

Check No.8 Refer to P.160

Replace the outdoor unit PCB.

Any LED off? NO A

YES

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

50

Service Diagnosis

Si10-417

Troubleshooting

Turn off the power, and reconnect the harnesses. Turn on the power again and get restarted. Check No. 8 Check the discharge pressure.

Check No. 7-1 Check the installation condition. (R2952)

Note:

If the model doesnt have SPM, replace the outdoor unit PCB.

Service Diagnosis

51

Troubleshooting

Si10-417

5.2.13 Input Over Current Detection


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

E8

An input over-current is detected by checking the input current value being detected by CT with the compressor running. The following CT input with the compressor running continues for 2.5 seconds. CT input : Above 20 A The system will be shut down if the error occurs 16 times. Clearing condition : Continuous run for about 5 minutes (normal) Over-current due to compressor failure Over-current due to defective power transistor Over-current due to defective inverter main circuit electrolytic capacitor Over-current due to defective outdoor unit PCB Error detection due to outdoor unit PCB Over-current due to short-circuit

Supposed Causes

52

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No.7-1 Refer to P.158

An input over-current may result from wrong internal wiring. If the wires have been disconnected and reconnected for part replacement, for example, and the system is interrupted by an input over-current, take the following procedure. Get restarted and measure the input current.

Check No.8 Refer to P.160

Input current flowing above its stop level? YES Check No. 14 Check the main circuit electrolytic capacitor.

NO

Replace the outdoor unit PCB.

Check No.14 Refer to P.164

Normal? YES Turn off the power and disconnect the harnesses U, V and W.

NO

Replace the electrolytic capacitor.

Check with the inverter checker ().

Inverter checker Part No.: 1225477

Any LED off? NO Turn off the power, and reconnect the harnesses. Turn on the power again and get restarted.

YES

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Check No. 8 Check the discharge pressure.

Check No. 7-1 Check the installation condition.

(R2844)

Service Diagnosis

53

Troubleshooting

Si10-417

5.2.14 Input Over Current Detection


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

E8

A5 11 24 31 44

An input over-current is detected by checking the input current value being detected by CT with the compressor running. The following CT input with the compressor running continues for 2.5 seconds. CT input : Above 20 A The system will be shut down if the error occurs 16 times. Clearing condition : Continuous run for about 5 minutes (normal) Over-current due to compressor failure Over-current due to defective power transistor Over-current due to defective inverter main circuit electrolytic capacitor Over-current due to defective outdoor unit PCB Error detection due to outdoor unit PCB Over-current due to short-circuit

Supposed Causes

54

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No.7-1 Refer to P.158

An input over-current may result from wrong internal wiring. If the wires have been disconnected and reconnected for part replacement, for example, and the system is interrupted by an input over-current, take the following procedure. Get restarted and measure the input current.

Check No.8 Refer to P.160

Input current flowing above its stop level? YES Check No. 14 Check the main circuit electrolytic capacitor.

NO

Replace the outdoor unit PCB.

Check No.14 Refer to P.164

Normal? YES Turn off the power and disconnect the harnesses U, V and W.

NO

Replace the electrolytic capacitor.

Check with the inverter checker ().

Inverter checker Part No.: 1225477

Any LED off? NO Turn off the power, and reconnect the harnesses. Turn on the power again and get restarted.

YES

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Check No. 8 Check the discharge pressure.

Check No. 7-1 Check the installation condition.

(R2844)

Service Diagnosis

55

Troubleshooting

Si10-417

5.2.15 Input Over Current Detection


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

E8

An input over-current is detected by checking the input current value being detected by CT with the compressor running. The following CT input with the compressor running continues for 2.5 seconds. CT input: Above 11 A The system will be shut down if the error occurs 16 times. Clearing condition : Continuous run for about 5 minutes (normal) Over-current due to compressor failure Over-current due to defective power transistor Over-current due to defective inverter main circuit electrolytic capacitor Over-current due to defective outdoor unit PCB Error detection due to outdoor unit PCB Over-current due to short-circuit

Supposed Causes

56

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No.7-2 Refer to P.159

An input over-current may result from wrong internal wiring. If the wires have been disconnected and reconnected for part replacement, for example, and the system is interrupted by an input over-current, take the following procedure. Get restarted and measure the input current.

Check No.8 Refer to P.160

Input current flowing above its stop level? YES Check No. 14 Check the main circuit electrolytic capacitor.

NO

Replace the outdoor unit PCB.

Check No.14 Refer to P.164

Normal? YES Turn off the power and disconnect the harnesses U, V and W.

NO

Replace the electrolytic capacitor.

Check with the inverter checker ().

Inverter checker Part No.: 1225477

Any LED off? NO Turn off the power, and reconnect the harnesses. Turn on the power again and get restarted. Check No. 8 Check the discharge pressure. Check No. 7-2 Check the installation condition.

YES

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

(R2844)

Note:

If the model doesnt have SPM, replace the outdoor unit PCB.

Service Diagnosis

57

Troubleshooting

Si10-417

5.2.16 Four Way Valve Abnormality


Remote Controller Display Method of Malfunction Detection

EA

The liquid pipe temperature thermistor, the outdoor air temperature thermistor and the outdoor unit heat exchanger thermistor are checked to see if they function within their normal ranges in the operating mode. A following condition occurs after 3 minutes of the compressor start. Cooling / dry operation (outdoor unit heat exchanger temp. liquid pipe temp.) < 5C Heating (liquid pipe temp. outdoor unit heat exchanger temp.) < 0C Connector in poor contact Thermistor defective Outdoor unit PCB defective Four way valve coil or harness defective Four way valve defective Foreign substance mixed in refrigerant Insufficient gas

Malfunction Decision Conditions

Supposed Causes

58

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No.5-2 Refer to P.156

Four way valve coil disconnected (loose)? NO Harness out of connector? NO Check the continuity of the four way valve coil and harness.

YES

Correct.

YES

Reconnect.

Check No.6 Refer to P.157

Check No.11 Refer to P.162

Disconnect the harness from the connector. Resistance between harnesses about 3k0.5k? YES Check No. 5-2 Check the four way valve switching output. Functioning Any thermistor disconnected? NO Check No. 6 Check the thermistors.

NO

Replace the four way valve coil.

Malfunctioning

Replace the outdoor unit PCB.

YES

Reconnect in position.

Malfunctioning

Replace a defective thermistor.

Functioning
Check No. 11 Malfunctioning Refer to the refrigerant Check the refrigerant line. l Insufficient line check procedure. gas l Water mixed Functioning l Stop valve defective Replace the four way valve (defective or dust-clogged). (R3040)

Service Diagnosis

59

Troubleshooting

Si10-417

5.2.17 Four Way Valve Abnormality


Remote Controller Display Method of Malfunction Detection

EA

The indoor air temperature thermistor, the indoor unit heat exchanger thermistor, the outdoor temperature thermistor and the outdoor unit heat exchanger thermistor are checked to see if they function within their normal ranges in the operating mode. A following condition continues over 10 minute after operating 5 minutes. Cooling / dry operation (room temp. indoor heat exchanger temp.) < -10C Heating (indoor unit heat exchanger temp. room temp.) < -10C Connector in poor contact Thermistor defective Outdoor unit PCB defective Four way valve coil or harness defective Four way valve defective Foreign substance mixed in refrigerant Insufficient gas

Malfunction Decision Conditions

Supposed Causes

60

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No.5-2 Refer to P.156

Four way valve coil disconnected (loose)? NO Harness out of connector? NO Check the continuity of the four way valve coil and harness.

YES

Correct.

YES

Reconnect.

Check No.6 Refer to P.157

Check No.11 Refer to P.162

Disconnect the harness from the connector. Resistance between harnesses about 3k0.5k? YES Check No. 5-2 Check the four way valve switching output. Functioning Any thermistor disconnected? NO Check No. 6 Check the thermistors.

NO

Replace the four way valve coil.

Malfunctioning

Replace the outdoor unit PCB.

YES

Reconnect in position.

Malfunctioning

Replace a defective thermistor.

Functioning
Check No. 11 Malfunctioning Refer to the refrigerant Check the refrigerant line. l Insufficient line check procedure. gas l Water mixed Functioning l Stop valve defective Replace the four way valve (defective or dust-clogged). (R3040)

Service Diagnosis

61

Troubleshooting

Si10-417

5.2.18 Four Way Valve Abnormality


Remote Controller Display Method of Malfunction Detection

EA

The room temperature thermistor, the indoor unit heat exchanger thermistor, the outdoor temperature thermistor and the outdoor unit heat exchanger thermistor are checked to see if they function within their normal ranges in the operating mode. A following condition continues over 1 minute after operating 10 minutes. Cooling / dry operation (room temp. indoor heat exchanger temp.) < 10C Heating (indoor unit heat exchanger temp. room temp.) < 10C Connector in poor contact Thermistor defective Outdoor unit PCB defective Four way valve coil or harness defective Four way valve defective Foreign substance mixed in refrigerant Insufficient gas

Malfunction Decision Conditions

Supposed Causes

62

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. YES

Check No.5-1 Refer to P.155

Four way valve coil disconnected (loose)? NO Harness out of connector? NO Check the continuity of the four way valve coil and harness.

Correct.

YES

Reconnect.

Check No.6 Refer to P.157

Check No.11 Refer to P.162

Disconnect the harness from the connector. Resistance between harnesses about 1500 ? YES Check No. 5-1 Check the four way valve switching output. Functioning Any thermistor disconnected? NO Check No. 6 Check the thermistors. Functioning Check No. 11 Check the refrigerant line. Functioning

NO

Replace the four way valve coil.

Malfunctioning

Replace the outdoor unit PCB.

YES

Reconnect in position.

Malfunctioning

Replace a defective thermistor.

Malfunctioning

l Insufficient refrigerant line check gas procedure. l Water mixed l Stop valve
defective Replace the four way valve (defective or dust-clogged). (R2845)

Refer to the

Service Diagnosis

63

Troubleshooting

Si10-417

5.2.19 Four Way Valve Abnormality


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection

EA

A5 14 21 31 41

The liquid pipe thermistor, the outdoor temperature thermistor and the outdoor unit heat exchanger thermistor are checked to see if they function within their normal ranges in the operating mode. Either of the following conditions occurs 3 minutes after the compressor has started. Cooling / dry operation (Outdoor unit heat exchanger temperature Liquid pipe temperature) < 5C Heating operation (Liquid pipe temperature Outdoor unit heat exchanger temperature) < 5C Connector in poor contact Thermistor defective Outdoor unit PCB defective Four way valve coil or harness defective Four way valve defective Foreign substance mixed in refrigerant

Malfunction Decision Conditions

Supposed Causes

64

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. YES

Check No.5-1 Refer to P.155

Four-way valve coil disconnected (loose)? NO Harness out of connector? NO Check the continuity of the four-way valve coil and harness.

Correct.

YES

Reconnect.

Check No.6 Refer to P.157

Check No.11 Refer to P.162

Disconnect the harness from the connector. Resistance between harnesses about 1500 ? YES Check No. 5-1 Check the four-way valve switching output. Functioning Any thermistor disconnected? NO Check No. 6 Check the thermistors. Functioning Check No. 11 Check the refrigerant line. Functioning

NO

Replace the four-way valve coil.

Malfunctioning

Replace the outdoor unit PC board.

YES

Reconnect in position.

Malfunctioning

Replace a defective thermistor.

Malfunctioning

l Water mixed refrigerant line check l Shut-off procedure.


valve defective Replace the four way valve (defective or dust-clogged). (Q0353)

Refer to the

Service Diagnosis

65

Troubleshooting

Si10-417

5.2.20 Discharge Pipe Temperature Control


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

F3

The discharge pipe temperature control (stop, frequency drooping, etc.) is checked with the temperature being detected by the discharge pipe thermistor. If a stop takes place 6 times successively due to abnormal discharge pipe temperature, the system will be shut down. If the temperature being detected by the discharge pipe thermistor rises above C, the compressor will stop. (The error is cleared when the temperature has dropped below C.) Stop temperatures
FTK(X)S, ATK(X)S series others

1. above 45Hz (rising), above 40Hz (dropping) 2. 130~45Hz (rising), 25~40Hz (dropping) 3. below 30Hz (rising), below 25Hz (dropping)

120 110 105

80 70 65

117 117 117

80 80 80

The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Supposed Causes Refrigerant shortage Four way valve malfunctioning Discharge pipe thermistor defective (heat exchanger or outdoor air temperature thermistor defective) Outdoor unit PCB defective Water mixed in the local piping Electronic expansion valve defective Stop valve defective

66

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. Malfunctioning

Check No.4 Refer to P.151

Check No. 6 Check the thermistors.

l Discharge

Check No.6 Refer to P.157

Functioning Check No. 4 Check the electronic expansion valve. Functioning Check No. 11 Check the refrigerant line. Functioning

pipe thermistor l Outdoor unit heat exchanger thermistor l Outdoor temperature thermistor Malfunctioning

Replace a defective thermistor.

Replace the valve itself or the coil.

Check No.11 Refer to P.162

Malfunctioning l Refrigerant Refer to the refrigerant line check procedure. shortage l Four way valve malfunctioning l Water mixed l Stop valve defective Replace the outdoor unit PCB. (R2846)

Service Diagnosis

67

Troubleshooting

Si10-417

5.2.21 Discharge Pipe Temperature Control


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

F3

The discharge pipe temperature control (stop, frequency drooping, etc.) is checked with the temperature being detected by the discharge pipe thermistor. If a stop takes place 6 times successively due to abnormal discharge pipe temperature, the system will be shut down. If the temperature being detected by the discharge pipe thermistor rises above 120C, the compressor will stop. (The error is cleared when the temperature has dropped below 107C.) Stop temperatures (in case of 5.0kW class) (1) 110C : above 45Hz (rising), above 40Hz (dropping) (2) 102C : 30~45Hz (rising), 25~40Hz (dropping) (3) 98C : below 30Hz (rising), below 25Hz (dropping) The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Refrigerant shortage Four way valve malfunctioning Discharge pipe thermistor defective (heat exchanger or outdoor temperature thermistor defective) Outdoor unit PCB defective Water mixed in the local piping Electronic expansion valve defective Stop valve defective

Supposed Causes

68

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. Malfunctioning

Check No.4 Refer to P.151

Check No. 6 Check the thermistors.

l Discharge

Check No.6 Refer to P.157

Functioning Check No. 4 Check the electronic expansion valve. Functioning Check No. 11 Check the refrigerant line. Functioning

pipe thermistor l Outdoor unit heat exchanger thermistor l Outdoor temperature thermistor Malfunctioning

Replace a defective thermistor.

Replace the valve itself or the coil.

Check No.11 Refer to P.162

Malfunctioning l Refrigerant Refer to the refrigerant line check procedure. shortage l Four way valve malfunctioning l Water mixed l Stop valve defective Replace the outdoor unit PCB. (R2846)

Service Diagnosis

69

Troubleshooting

Si10-417

5.2.22 Discharge Pipe Temperature Control


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

F3

A5 14 21 34 41

The discharge pipe temperature control (stop, frequency drooping, etc.) is checked with the temperature being detected by the discharge pipe thermistor. If a stop takes place 6 times straight due to abnormal discharge pipe temperature, the system will be shut down. If the temperature being detected by the discharge pipe thermistor rises above 120C, the compressor will stop. (The error is cleared when the temperature has dropped below 107C.) Stop temperatures (in the case of 3MXS52BVMB) (1) 110C when the frequency rises above 45 Hz or drops below 40 Hz. (2) 102C when the frequency rises from 30 Hz to 45 Hz or drops from 40 Hz to 25 Hz. (3) 98C when the frequency rises just up to 30 Hz or drops below 25 Hz. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Refrigerant shortage Four way valve malfunctioning Discharge pipe thermistor defective (heat exchanger or outdoor temperature thermistor defective) Outdoor unit PCB defective Water mixed in the local piping Electronic expansion valve defective Stop valve defective

Supposed Causes

70

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. Malfunctioning

Check No.4 Refer to P.151

Check No. 6 Check the thermistors. Functioning

l Discharge

Check No.6 Refer to P.157

pipe thermistor l Outdoor unit heat exchanger thermistor l Outdoor temperature thermistor Malfunctioning

Replace a defective thermistor.

Check No. 4 Check the electronic expansion valve. Functioning Check No. 11 Check the refrigerant line. Functioning

Replace the valve itself or the coil.

Check No.11 Refer to P.162

Malfunctioning l Refrigerant Refer to the refrigerant line check procedure. shortage l Four way valve malfunctioning l Water mixed l Stop valve defective Replace the outdoor unit PCB. (R2846)

Service Diagnosis

71

Troubleshooting

Si10-417

5.2.23 Discharge Pipe Temperature Control


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

F3

The discharge pipe temperature control (stop, frequency drooping, etc.) is checked with the temperature being detected by the discharge pipe thermistor. If a stop takes place 6 times successively due to abnormal discharge pipe temperature, the system will be shut down. If the temperature being detected by the discharge pipe thermistor rises above 110C, the compressor will stop. (The error is cleared when the temperature has dropped below 97C.) Stop temperatures (1) 110C : above 45Hz (rising), above 40Hz (dropping) (2) 102C : 30~45Hz (rising), 25~40Hz (dropping) (3) 98C : below 30Hz (rising), below 25Hz (dropping) The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Refrigerant shortage Four way valve malfunctioning Discharge pipe thermistor defective (heat exchanger or outdoor air temperature thermistor defective) Outdoor unit PCB defective Water mixed in the local piping Electronic expansion valve defective Stop valve defective

Supposed Causes

72

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. Malfunctioning

Check No.4 Refer to P.151

Check No. 6 Check the thermistors. Functioning

l Discharge

Check No.6 Refer to P.157

pipe thermistor l Outdoor unit heat exchanger thermistor l Outdoor temperature thermistor Malfunctioning

Replace a defective thermistor.

Check No. 4 Check the electronic expansion valve. Functioning Check No. 11 Check the refrigerant line. Functioning

Replace the valve itself or the coil.

Check No.11 Refer to P.162

Malfunctioning l Refrigerant Refer to the refrigerant line check procedure. shortage l Four way valve malfunctioning l Water mixed l Stop valve defective Replace the outdoor unit PCB. (R2846)

Service Diagnosis

73

Troubleshooting

Si10-417

5.2.24 High Pressure Control in Cooling


Remote Controller Display Method of Malfunction Detection

F6

High-pressure control (stop, frequency drop, etc.) is activated in the cooling mode if the temperature being sensed by the heat exchanger thermistor exceeds the limit. Activated when the temperature being sensed by the heat exchanger thermistor rises above 60C. (Deactivated when the said temperature drops below 50C.) The installation space is not large enough. Faulty outdoor unit fan Faulty electronic expansion valve Faulty defrost thermistor Faulty outdoor unit PCB Faulty stop valve Dirty heat exchanger
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Malfunction Decision Conditions

Supposed Causes

Trouble shooting

Caution

Check the installation space.

Check No.4 Refer to P.151

Check No.7-1 Installation condition check Normal Check No.9 Outdoor fan check Normal Check No.4 Electronic expansion valve check

Abnormal

Abnormal

Check No.6 Refer to P.157

Change the air outlet grille position. Change the installation location. Clean the heat exchanger. Replace the fan motor. Repair the connector or fan motor lead wires.

Check No.7-1 Refer to P.158

Judgment Normal Check No.6 Heat exchanger thermistor check

Abnormal

Replace the electronic expansion valve or coil. Replace the PCB.

Check No.9 Refer to P.160

Judgment Normal

Abnormal

Replace the heat exchanger thermistor.

Replace PCB. (R2855)

74

Service Diagnosis

Si10-417

Troubleshooting

5.2.25 High Pressure Control in Cooling


Remote Controller Display Method of Malfunction Detection

F6

High-pressure control (stop, frequency drop, etc.) is activated in the cooling mode if the temperature being sensed by the heat exchanger thermistor exceeds the limit. Activated when the temperature being sensed by the heat exchanger thermistor rises above 54C. (Deactivated when the said temperature drops below 52C.) The installation space is not large enough. Faulty outdoor unit fan Faulty electronic expansion valve Faulty outdoor unit heat exchanger thermistor Faulty outdoor unit PCB Faulty stop valve Dirty heat exchanger

Malfunction Decision Conditions

Supposed Causes

Service Diagnosis

75

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check the installation space.

Check No.4 Refer to P.151

Check No.7-2 Installation condition check Normal Check No.9 Outdoor fan check Normal Check No.4 Electronic expansion valve check

Abnormal

Check No.6 Refer to P.157

Abnormal

Change the air outlet grille position. Change the installation location. Clean the heat exchanger. Replace the fan motor. Repair the connector or fan motor lead wires.

Check No.7-2 Refer to P.159

Judgment Normal Check No.6 Heat exchanger thermistor check

Abnormal

Replace the electronic expansion valve or coil. Replace the PCB.

Check No.9 Refer to P.160

Judgment Normal

Abnormal

Replace the heat exchanger thermistor.

Replace PCB. (R2855)

76

Service Diagnosis

Si10-417

Troubleshooting

5.2.26 Position Sensor Abnormality


Remote Controller Display Method of Malfunction Detection

H6

FTK(X)S, ATK(X)S series only A compressor startup failure is detected by checking the compressor running condition through the position detection circuit. The compressor fails to start in about 15 seconds after the compressor run command signal is sent. Clearing condition: Continuous run for about 5 minutes (normal) The system will be shut down if the error occurs 16 times. Compressor relay cable disconnected Compressor itself defective Outdoor unit PCB defective Stop valve closed Input voltage out of specification

Malfunction Decision Conditions

Supposed Causes

Service Diagnosis

77

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No. 13 Check for short-circuit.

Check No.13 Refer to P.163

Normal YES Check the electrolytic capacitor voltage.

NO

Replace the outdoor unit PCB.

DC290~380V? YES Electricals or compressor harnesses connected as specified? YES Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker ().

NO

Replace the outdoor unit PCB.

NO

Reconnect as specified.

Inverter checker Part No.: 1225477 YES

Any LED off? NO

Correct the power supply or replace the outdoor unit PCB. Replace the compressor. (R3041)

78

Service Diagnosis

Si10-417

Troubleshooting

5.2.27 Position Sensor Abnormality


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

H6

A compressor startup failure is detected by checking the compressor running condition through the position detection circuit. The compressor fails to start in about 15 seconds after the compressor run command signal is sent. Clearing condition: Continuous run for about 5 minutes (normal) The system will be shut down if the error occurs 16 times. Compressor relay cable disconnected Compressor itself defective Outdoor unit PCB defective Stop valve closed Input voltage out of specification

Supposed Causes

Service Diagnosis

79

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No. 13 Check for short-circuit.

Check No.13 Refer to P.163

Normal YES Check the electrolytic capacitor voltage.

NO

Replace the outdoor unit PCB, outdoor unit fan.

DC38030V? YES Electricals or compressor harnesses connected as specified? YES Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker ().

NO

Replace the outdoor unit PCB.

NO

Reconnect as specified.

Inverter checker Part No.: 1225477 YES

Any LED off? NO

Correct the power supply or replace the outdoor unit PCB. Replace the compressor. (R2847)

80

Service Diagnosis

Si10-417

Troubleshooting

5.2.28 Position Sensor Abnormality


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

H6

A5 14 24 31 41

A compressor startup failure is detected by checking the compressor running condition through the position detection circuit. The compressor fails to start in about 15 seconds after the compressor run command signal is sent. Clearing condition: Continuous run for about 5 minutes (normal) The system will be shut down if the error occurs 16 times. Compressor relay cable disconnected Compressor itself defective Outdoor unit PCB defective Stop valve closed Input voltage out of specification

Supposed Causes

Service Diagnosis

81

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No. 13 Check for short-circuit.

Check No.13 Refer to P.163

Normal YES Check the electrolytic capacitor voltage.

NO

Replace the outdoor unit PCB, outdoor unit fan.

DC38030V? YES Electricals or compressor harnesses connected as specified? YES Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker ().

NO

Replace the outdoor unit PCB.

NO

Reconnect as specified.

Inverter checker Part No.: 1225477 YES

Any LED off? NO

Correct the power supply or replace the outdoor unit PCB. Replace the compressor. (R2847)

82

Service Diagnosis

Si10-417

Troubleshooting

5.2.29 Position Sensor Abnormality


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

H6

A compressor startup failure is detected by checking the compressor running condition through the position detection circuit. The compressor is not running in about 15 seconds after the compressor run command signal is sent. Clearing condition: Continuous run for about 5 minutes (normal) The system will be shut down if the error occurs 8 times. Compressor relay cable disconnected Compressor itself defective Outdoor unit PCB defective Stop valve closed Input voltage out of specification

Supposed Causes

Service Diagnosis

83

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No. 13 Check for short-circuit.

Check No.13 Refer to P.163

Normal YES Check the electrolytic capacitor voltage.

NO

Replace the outdoor unit PCB.

DC290~380V? YES Electricals or compressor harnesses connected as specified? YES Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker ().

NO

Replace the outdoor unit PCB.

NO

Reconnect as specified.

Inverter checker Part No.: 1225477 YES

Any LED off? NO

Correct the power supply or replace the outdoor unit PCB. Replace the compressor. (R3041)

84

Service Diagnosis

Si10-417

Troubleshooting

5.2.30 CT or Related Abnormality


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

H8

A CT or related error is detected by checking the compressor running frequency and CT-detected input current. The compressor running frequency is below 62 Hz and the CT input is below 0.1 V. (The input current is also below 0.5 A.) If this error repeats 4 times, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Power transistor defective Internal wiring broken or in poor contact Reactor defective Outdoor unit PCB defective
Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Supposed Causes

Trouble shooting

Turn off the power and turn it on again. Get the system started.

Check No.12 Refer to P.163

Running current as shown at right with relay cable 1 or 2? NO Check No. 12 Check the capacitor voltage.

YES

Replace the outdoor unit PCB.

Current Capacitor charged (guideline) when the indoor unit or outdoor unit main relay turns on Rising with increasing frequency
2 sec

DC290~380V? NO Measure the rectifier input voltage. Voltage within the allowable range (Supply voltage15%)? NO

YES A

Time

YES

Replace the outdoor unit PCB. Check the supply voltage.

Service Diagnosis

85

Troubleshooting

Si10-417

A Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker (). YES * Inverter checker Part No.: 1225477

Any LED off? NO Turn off the power and reconnect the above harnesses. Then turn on the power again and get the system restarted.

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Compressor running? NO

YES

Replace the outdoor unit PCB. Replace the compressor.

(R3042)

Note:

If the model doesnt have SPM, replace the outdoor unit PCB.

86

Service Diagnosis

Si10-417

Troubleshooting

5.2.31 CT or Related Abnormality


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

H8

A CT or related error is detected by checking the compressor running frequency and CT-detected input current. The compressor running frequency is below 55 Hz and the CT input is below 0.1 V. (The input current is also below 1.25 A.) If this error repeats 4 times, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Power transistor defective Internal wiring broken or in poor contact Reactor defective Outdoor unit PCB defective
Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Supposed Causes

Trouble shooting

Turn off the power and turn it on again. Get the system started.

Check No.12 Refer to P.163

Running current as shown at right with relay cable 1 or 2? NO Check No. 12 Check the capacitor voltage.

YES

Replace the outdoor unit PCB.

Capacitor charged Current (guideline) when the indoor unit or outdoor unit main relay turns on Rising with increasing frequency
2 sec

DC38030V? NO Measure the rectifier input voltage. Voltage within the allowable range (Supply voltage15%)? NO

YES A

Time

YES

Replace the outdoor unit PCB. Check the supply voltage.

Service Diagnosis

87

Troubleshooting

Si10-417

A Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker (). YES * Inverter checker Part No.: 1225477

Any LED off? NO Turn off the power and reconnect the above harnesses. Then turn on the power again and get the system restarted.

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Compressor running? NO

YES

Replace the outdoor unit PCB. Replace the compressor.

(R2848)

88

Service Diagnosis

Si10-417

Troubleshooting

5.2.32 CT or Related Abnormality


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

H8

A5 14 24 31 41

A CT or related error is detected by checking the compressor running frequency and CT-detected input current. The compressor running frequency is below 55 Hz and the CT input is below 0.1 V. (The input current is also below 1.25 A.) If this error repeats 4 times, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Power transistor defective Internal wiring broken or in poor contact Reactor defective Outdoor unit PCB defective

Supposed Causes

Service Diagnosis

89

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Turn off the power and turn it on again. Get the system started.

Check No.12 Refer to P.163

Running current as shown at right with relay cable 1 or 2? NO Check No. 12 Check the capacitor voltage.

YES

Replace the outdoor unit PCB.

Current Capacitor charged (guideline) when the indoor unit or outdoor unit main relay turns on Rising with increasing frequency
2 sec

DC38030V? NO Measure the rectifier input voltage. Voltage within the allowable range (Supply voltage15%)? NO

YES A

Time

YES

Replace the outdoor unit PCB. Check the supply voltage.

A Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker (). YES * Inverter checker Part No.: 1225477

Any LED off? NO Turn off the power and reconnect the above harnesses. Then turn on the power again and get the system restarted.

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Compressor running? NO

YES

Replace the outdoor unit PCB. Replace the compressor.

(R2848)

90

Service Diagnosis

Si10-417

Troubleshooting

5.2.33 CT or Related Abnormality


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

H8

A CT or related error is detected by checking the compressor running frequency and CT-detected input current. The compressor running frequency is above 68 Hz and the CT input is below 0.1 V. (The input current is also below 1.25 A.) If this error repeats 4 times, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Power transistor defective Internal wiring broken or in poor contact Reactor defective Outdoor unit PCB defective
Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Supposed Causes

Trouble shooting

Turn off the power and turn it on again. Get the system started.

Check No.12 Refer to P.163

Running current as shown at right with relay cable 1 or 2? NO Check No. 12 Check the capacitor voltage.

YES

Replace the outdoor unit PCB.

Current Capacitor charged (guideline) when the indoor unit or outdoor unit main relay turns on Rising with increasing frequency
2 sec

DC290~380V? NO Measure the rectifier input voltage. Voltage within the allowable range (Supply voltage15%)? NO

YES A

Time

YES

Replace the outdoor unit PCB. Check the supply voltage.

Service Diagnosis

91

Troubleshooting

Si10-417

A Turn off the power. Disconnect the harnesses U, V and W. Check with the inverter checker (). YES * Inverter checker Part No.: 1225477

Any LED off? NO Turn off the power and reconnect the above harnesses. Then turn on the power again and get the system restarted.

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Compressor running? NO

YES

Replace the outdoor unit PCB. Replace the compressor.

(R3042)

Note:

If the model doesnt have SPM, replace the outdoor unit PCB.

92

Service Diagnosis

Si10-417

Troubleshooting

5.2.34 Thermistor or Related Abnormality (Outdoor Unit)


Remote Controller Display Method of Malfunction Detection

P4, J3, J6, H9

This type of error is detected by checking the thermistor input voltage to the microcomputer. [A thermistor error is detected by checking the temperature.] The thermistor input is above 4.96 V or below 0.04 V with the power on. Error J3 is judged if the discharge pipe thermistor temperature is smaller than the condenser thermistor temperature. Connector in poor contact Thermistor defective Outdoor unit PCB defective Indoor unit PCB defective Condenser thermistor defective in the case of J3 error (outdoor unit heat exchanger thermistor in the cooling mode, or indoor unit heat exchanger thermistor in the heating mode)

Malfunction Decision Conditions

Supposed Causes

Service Diagnosis

93

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Turn on the power again.

Check No.6 Refer to P.157

Error displayed again on remote controller? YES Connector or thermistor disconnected? NO Check No. 6 Check the thermistor resistance value.

NO

Reconnect.

YES

Reconnect.

Normal? YES

NO

Check No. 6 Check the indoor unit heat exchanger thermistor resistance value in the heating mode. Indoor unit heat exchanger thermistor functioning? YES

Replace defective one(s) of the following thermistors. l Radiation fin thermistor l Discharge pipe temperature thermistor l Outdoor unit heat exchanger temperature thermistor l Outdoor air thermistor Replace the following thermistor. l Indoor unit heat exchanger thermistor Replace the outdoor unit PCB. (Replace the indoor unit PCB.) (R2849)

NO

P4 : Radiation fin thermistor J3 : Discharge pipe thermistor J6 : Outdoor heat exchanger thermistor H9 : Outdoor air thermistor

94

Service Diagnosis

Si10-417

Troubleshooting

5.2.35 Thermistor or Related Abnormality (Outdoor Unit)


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection

P4, J3, J6, J8, J9, H9

A5 14 24 31 41

This type of error is detected by checking the thermistor input voltage to the microcomputer. [A thermistor error is detected by checking the temperature being detected by each thermistor.] When the thermistor input is above 4.96 V or below 0.04 V with the power on, the J3 error is judged if the discharge pipe thermistor temperature is smaller than the condenser thermistor temperature, or the system will be shut down if all the units are judged with the J8 error. Connector in poor contact Thermistor defective Outdoor unit PCB defective Indoor unit PCB defective Condenser thermistor defective in the case of J3 error (outdoor unit heat exchanger thermistor in the cooling mode, or indoor unit heat exchanger thermistor in the heating mode)

Malfunction Decision Conditions

Supposed Causes

Service Diagnosis

95

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Turn on the power again.

Check No.6 Refer to P.157

Error displayed again on remote controller? YES Connector or thermistor disconnected? NO Check No. 6 Check the thermistor resistance value.

NO

Reconnect.

YES

Reconnect.

Normal?
J3 error if discharge pipe thermistor temperature is smaller than condenser thermistor temperature Cooling: Outdoor unit heat exchanger thermistor Heating: Indoor unit heat exchanger thermistor

NO

YES

Check No. 6 Check the indoor unit heat exchanger thermistor resistance value in the heating mode. Indoor unit heat exchanger thermistor functioning? YES

Replace defective one(s) of the following thermistors. l Radiation fin thermistor l Discharge pipe temperature thermistor l Outdoor unit heat exchanger temperature thermistor l Liquid pipe thermistor l Gas pipe thermistor l Outdoor temperature thermistor

NO

Replace the following thermistor. l Indoor unit heat exchanger thermistor Replace the outdoor unit PC board. (Replace the indoor unit PC board.) (Q0357)

P4 : Radiation fin thermistor J3 : Discharge pipe temperature thermistor J6 : Outdoor unit heat exchanger temperature thermistor J8 : Liquid pipe thermistor J9 : Gas pipe thermistor H9 : Outdoor temperature thermistor

96

Service Diagnosis

Si10-417

Troubleshooting

5.2.36 Thermistor or Related Abnormality (Outdoor Unit)


Remote Controller Display Method of Malfunction Detection

P4,J3,J6,J8,J9,H9

This type of error is detected by checking the thermistor input voltage to the microcomputer. [A thermistor error is detected by checking the temperature.] The thermistor input is above 4.96 V or below 0.04 V with the power on. Error J3 is judged if the discharge pipe thermistor temperature is smaller than the condenser thermistor temperature. In case of J8 or J9, the system will be shut down when the error is detected at all of operating units. Connector in poor contact Thermistor defective Outdoor unit PCB defective Indoor unit PCB defective Condenser thermistor defective in the case of J3 error (outdoor unit heat exchanger thermistor in the cooling mode, or indoor unit heat exchanger thermistor in the heating mode)

Malfunction Decision Conditions

Supposed Causes

Service Diagnosis

97

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Turn on the power again.

Check No.6 Refer to P.157

Error displayed again on remote controller? YES Connector or thermistor disconnected? NO Check No. 6 Check the thermistor resistance value.

NO

Reconnect.

YES

Reconnect.

Normal? YES

NO

Check No. 6 Check the indoor unit heat exchanger thermistor resistance value in the heating mode.

Replace defective one(s) of the following thermistors. l Radiation fin thermistor l Discharge pipe temperature thermistor l Outdoor unit heat exchanger temperature thermistor l Liquid pipe thermistor l Gas pipe thermistor l Outdoor temperature thermistor Replace the following thermistor. l Indoor unit heat exchanger thermistor Replace the outdoor unit PCB. (Replace the indoor unit PCB.) (R3043)

Indoor unit heat exchanger thermistor functioning? YES

NO

P4 : Radiation fin thermistor J3 : Discharge pipe temperature thermistor J6 : Outdoor unit heat exchanger temperature thermistor J8 : Liquid pipe temperature thermistor J9 : Gas pipe temperature thermistor H9 : Outdoor air temperature thermistor

98

Service Diagnosis

Si10-417

Troubleshooting

5.2.37 Electrical Box Temperature Rise


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions Supposed Causes

L3

An electrical box temperature rise is detected by checking the radiation fin thermistor with the compressor off. With the compressor off, the radiation fin temperature is above 122C. (Reset is made when the temperature drops below 113C.) Fin temperature rise due to defective outdoor unit fan Fin temperature rise due to short-circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective
Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. WARNING To cool down the electricals, the outdoor unit fan gets started when the radiation fin temperature rises above 120C and stops itself when it drops below 113C. YES A

Trouble shooting

Turn off the power and turn it on again.

Check No.6 Refer to P.157

Error again or outdoor unit fan activated? NO

Check No.7-1 Refer to P.158

B Check No. 9 Check the outdoor unit fan or related. Functioning Malfunctioning

Check No.9 Refer to P.160

Radiation fin dirty? Slightly dirty

Too dirty

Replace the fan motor. Correct the connectors and fan motor leads. Replace the outdoor unit PCB. Clean up the radiation fin.

Check No. 7-1 Check the installation condition.

Service Diagnosis

99

Troubleshooting

Si10-417

A Check No. 6 Check the thermistor resistance value. l Fin thermistor Check the radiation fin temperature.

Thermistor as specified in its characteristic chart? YES

NO

Replace the fin thermistor.

Above 122C? YES B

NO

Replace the outdoor unit PCB.

(R2953)

100

Service Diagnosis

Si10-417

Troubleshooting

5.2.38 Electrical Box Temperature Rise


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

L3

An electrical box temperature rise is detected by checking the radiation fin thermistor with the compressor off. With the compressor off, the radiation fin temperature is above 80C (above 75C in the case of 7.1kW class). (Reset is made when the temperature drops below 70C.) Fin temperature rise due to defective outdoor unit fan Fin temperature rise due to short-circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective
Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. WARNING To cool down the electricals, the outdoor unit fan gets started when the radiation fin temperature rises above 78C and stops itself when it drops below 70C. YES A

Supposed Causes

Trouble shooting

Turn off the power and turn it on again.

Check No.6 Refer to P.157

Error again or outdoor unit fan activated? NO

Check No.7-1 Refer to P.158

B Check No. 9 Check the outdoor unit fan or related. Functioning Malfunctioning

Check No.9 Refer to P.160

Radiation fin dirty? Slightly dirty

Too dirty

Replace the fan motor. Correct the connectors and fan motor leads. Replace the outdoor unit PCB. Clean up the radiation fin.

Check No. 7-1 Check the installation condition.

Service Diagnosis

101

Troubleshooting

Si10-417

A Check No. 6 Check the thermistor resistance value. l Fin thermistor Check the radiation fin temperature.

Thermistor as specified in its characteristic chart? YES Above 80C? YES B

NO

Replace the fin thermistor.

NO

Replace the outdoor unit PCB.

(R2850)

102

Service Diagnosis

Si10-417

Troubleshooting

5.2.39 Electrical Box Temperature Rise


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

L3

A5 14 24 31 44

An electrical box temperature rise is detected by checking the radiation fin thermistor with the compressor off. With the compressor off, the radiation fin temperature is above 80C (above 75C in the case of 8.0 9.0kW class). (Reset is made when the temperature drops below 70C.) Fin temperature rise due to defective outdoor unit fan Fin temperature rise due to short-circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective
Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. WARNING To cool down the electricals, the outdoor unit fan gets started when the radiation fin temperature rises above 78C and stops itself when it drops below 70C. YES A

Supposed Causes

Trouble shooting

Turn off the power and turn it on again.

Check No.6 Refer to P.157

Error again or outdoor unit fan activated? NO

Check No.7-1 Refer to P.158

B Check No. 9 Check the outdoor unit fan or related. Functioning Malfunctioning

Check No.9 Refer to P.160

Replace the fan motor. Correct the connectors and fan motor leads. Replace the outdoor unit PCB. Clean up the radiation fin.

Radiation fin dirty? Slightly dirty

Too dirty

Check No. 7-1 Check the installation condition.

Service Diagnosis

103

Troubleshooting

Si10-417

A Check No. 6 Check the thermistor resistance value. l Fin thermistor Check the radiation fin temperature.

Thermistor as specified in its characteristic chart? YES

NO

Replace the fin thermistor.

Above 90C? YES B

NO

Replace the outdoor unit PCB.

(R2850)

104

Service Diagnosis

Si10-417

Troubleshooting

5.2.40 Electrical Box Temperature Rise


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

L3

An electrical box temperature rise is detected by checking the radiation fin thermistor with the compressor off. With the compressor off, the radiation fin temperature is above 80C (above 75C in the case of 7.1kW class). (Reset is made when the temperature drops below 70C.) Fin temperature rise due to defective outdoor unit fan Fin temperature rise due to short-circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective
Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. WARNING To cool down the electricals, the outdoor unit fan gets started when the radiation fin temperature rises above 78C and stops itself when it drops below 70C. YES A

Supposed Causes

Trouble shooting

Caution

Turn off the power and turn it on again.

Check No.6 Refer to P.157

Error again or outdoor unit fan activated? NO

Check No.7-2 Refer to P.159

B Check No. 9 Check the outdoor unit fan or related. Functioning Malfunctioning

Check No.9 Refer to P.160

Radiation fin dirty? Slightly dirty

Too dirty

Replace the fan motor. Correct the connectors and fan motor leads. Replace the outdoor unit PCB. Clean up the radiation fin.

Check No. 7-2 Check the installation condition.

Service Diagnosis

105

Troubleshooting

Si10-417

A Check No. 6 Check the thermistor resistance value. l Fin thermistor Check the radiation fin temperature.

Thermistor as specified in its characteristic chart? YES Above 80C? YES B

NO

Replace the fin thermistor.

NO

Replace the outdoor unit PCB.

(R2850)

106

Service Diagnosis

Si10-417

Troubleshooting

5.2.41 Radiation Fin Temperature Rise


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

L4

A radiation fin temperature rise is detected by checking the radiation fin thermistor with the compressor on.

If the radiation fin temperature with the compressor on is above 81C, If a radiation fin temperature rise takes place 4 times successively, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Fin temperature rise due to defective outdoor unit fan Fin temperature rise due to short-circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective
Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Supposed Causes

Trouble shooting

Turn off the power and turn it on again to get the system started.

Check No.6 Refer to P.157


Error displayed again? NO

YES

Check No.7-1 Refer to P.158

B Check No. 9 Check the outdoor unit fan or related. Functioning Malfunctioning

Check No.9 Refer to P.160

Replace the fan motor. Correct the connectors and fan motor leads. Replace the outdoor unit PCB. Clean up the radiation fin.

Radiation fin dirty? Slightly dirty Check No. 7-1 Check the installation condition.

Too dirty

Service Diagnosis

107

Troubleshooting

Si10-417

A Check No. 6 Check the thermistor resistance value. l Fin thermistor Check the radiation fin temperature.

Thermistor as specified in its characteristic chart? YES Above 81C?

NO

Replace the fin thermistor.

NO

YES B

Check the power transistor and fin for looseness. If they are found to be fit tightly, replace the PCB or the power transistor. (R2954)

108

Service Diagnosis

Si10-417

Troubleshooting

5.2.42 Radiation Fin Temperature Rise


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

L4

A radiation fin temperature rise is detected by checking the radiation fin thermistor with the compressor on.

If the radiation fin temperature with the compressor on is above 90C, If a radiation fin temperature rise takes place 4 times successively, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Fin temperature rise due to defective outdoor unit fan Fin temperature rise due to short-circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective
Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Supposed Causes

Trouble shooting

Turn off the power and turn it on again to get the system started.

Check No.6 Refer to P.157


Error displayed again? NO

YES

Check No.7-1 Refer to P.158

B Check No. 9 Check the outdoor unit fan or related. Functioning Malfunctioning

Check No.9 Refer to P.160

Replace the fan motor. Correct the connectors and fan motor leads. Replace the outdoor unit PCB. Clean up the radiation fin.

Radiation fin dirty? Slightly dirty Check No. 7-1 Check the installation condition.

Too dirty

Service Diagnosis

109

Troubleshooting

Si10-417

A Check No. 6 Check the thermistor resistance value. l Fin thermistor Check the radiation fin temperature.

Thermistor as specified in its characteristic chart? YES Above 90C? YES B

NO

Replace the fin thermistor.

NO

Check the power transistor and fin for looseness. If they are found to be fit tightly, replace the PCB or the power transistor. (R2851)

110

Service Diagnosis

Si10-417

Troubleshooting

5.2.43 Radiation Fin Temperature Rise


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

L4

A5 11 21 31 44

A radiation fin temperature rise is detected by checking the radiation fin temperature being detected by the fin thermistor with the compressor on. If the radiation fin temperature with the compressor on is above 90C for 5.2~7.5 kW-or-smaller class systems or above 85C for 8.0 9.0 kW class systems, If a radiation fin temperature rise takes place 4 times successively, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Fin temperature rise due to defective outdoor unit fan Fin temperature rise due to short-circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective
Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Supposed Causes

Trouble shooting

Turn off the power and turn it on again to get the system started.

Check No.6 Refer to P.157

Error displayed again? NO

YES

B Malfunctioning

Check No.7-1 Refer to P.158

Check No. 9 Check the outdoor unit fan or related. Functioning

Replace the fan motor. Correct the connectors and fan motor leads. Replace the outdoor unit PCB. Clean up the radiation fin.

Check No.9 Refer to P.160

Radiation fin dirty? Slightly dirty Check No. 7-1 Check the installation condition.

Too dirty

Service Diagnosis

111

Troubleshooting

Si10-417

A Check No. 6 Check the thermistor resistance value. l Fin thermistor Check the radiation fin temperature.

Thermistor as specified in its characteristic chart? YES Above 90C? YES B

NO

Replace the fin thermistor.

NO

Check the power transistor and fin for looseness. If they are found to be fit tightly, replace the PCB or the power transistor. (R2851)

112

Service Diagnosis

Si10-417

Troubleshooting

5.2.44 Radiation Fin Temperature Rise


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

L4

A radiation fin temperature rise is detected by checking the radiation fin thermistor with the compressor on.

If the radiation fin temperature with the compressor on is above 90C, If a radiation fin temperature rise takes place 4 times successively, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Fin temperature rise due to defective outdoor unit fan Fin temperature rise due to short-circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective
Caution Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Supposed Causes

Trouble shooting

Turn off the power and turn it on again to get the system started.

Check No.6 Refer to P.157


Error displayed again?

YES

Check No.7-2 Refer to P.159

NO B Check No. 9 Check the outdoor unit fan or related. Functioning Malfunctioning

Check No.9 Refer to P.160

Radiation fin dirty? Slightly dirty Check No. 7-2 Check the installation condition.

Too dirty

Replace the fan motor. Correct the connectors and fan motor leads. Replace the outdoor unit PCB. Clean up the radiation fin.

Service Diagnosis

113

Troubleshooting

Si10-417

A Check No. 6 Check the thermistor resistance value. l Fin thermistor Check the radiation fin temperature.

Thermistor as specified in its characteristic chart? YES Above 90C? YES B

NO

Replace the fin thermistor.

NO

Check the power transistor and fin for looseness. If they are found to be fit tightly, replace the PCB or the power transistor. (R2851)

114

Service Diagnosis

Si10-417

Troubleshooting

5.2.45 Output Over Current Detection


Remote Controller Display Method of Malfunction Detection

L5

An output over-current is detected by checking the current that flows in the inverter DC section.

Malfunction Decision Conditions

A position signal error occurs while the compressor is running. A speed error occurs while the compressor is running. An output over-current input is fed from the output over-current detection circuit to the microcomputer. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 5 minutes (normal) Over-current due to defective power transistor Over-current due to wrong internal wiring Over-current due to abnormal supply voltage Over-current due to defective PCB Error detection due to defective PCB Over-current due to closed stop valve Over-current due to compressor failure Over-current due to poor installation condition

Supposed Causes

Service Diagnosis

115

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No.7-1 Refer to P.158

An output over-current may result from wrong internal wiring. If the wires have been disconnected and reconnected for part replacement, for example, and the system is interrupted by an output over-current, take the following procedure. NO

Stop valve fully open? YES Turn off the power and turn it on again to get the system started. See if the same error occurs.

Fully open the stop valve.

Check No.8 Refer to P.160

NO Error again? YES Turn off the power and disconnect the harnesses U, V and W.

Check No.13 Refer to P.163

Check with the inverter checker ().

Any LED off? NO 2A

YES

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

116

Service Diagnosis

Si10-417

Troubleshooting

A Monitor the supply voltage, discharge and suction pressures, and other factors for a long term. Possible causes l Instantaneous supply voltage drop l Compressor motor overloaded l Contact-induced electrical short-circuit

Keep on using as it is (monitor). Check the electricals' connectors and other fittings. Inverter checker Part No.: 1225477

2A Check No. 13 Check the power transistor.

Normal? YES Turn off the power, and reconnect the harnesses. Turn on the power again and get restarted. Check the supply voltage.

NO

Replace the SPM. (Replace the outdoor unit PCB.)

Voltage as rated? YES Short-circuit or breakage between compressor's coil phases? NO Check No. 8 Check the discharge pressure. Check No. 7-1 Check the installation condition.

NO

Correct the power supply.

YES

Replace the compressor.

(R2852)

Service Diagnosis

117

Troubleshooting

Si10-417

5.2.46 Output Over Current Detection


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection

L5

A5 11 21 34 41

An output over-current is detected by checking the current that flows in the inverter DC section.

Malfunction Decision Conditions

A position signal error occurs while the compressor is running. A speed error occurs while the compressor is running. An output over-current input is fed from the output over-current detection circuit to the microcomputer. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 5 minutes (normal) Over-current due to defective power transistor Over-current due to wrong internal wiring Over-current due to abnormal supply voltage Over-current due to defective PCB Error detection due to defective PCB Over-current due to closed stop valve Over-current due to compressor failure Over-current due to poor installation condition

Supposed Causes

118

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No.7-1 Refer to P.158

An output over-current may result from wrong internal wiring. If the wires have been disconnected and reconnected for part replacement, for example, and the system is interrupted by an output over-current, take the following procedure. NO

Stop valve fully open? YES Turn off the power and turn it on again to get the system started. See if the same error occurs.

Fully open the stop valve.

Check No.8 Refer to P.160

NO Error again? YES Turn off the power and disconnect the harnesses U, V and W.

Check No.13 Refer to P.163

Keep on using as it is (monitor). Check the electricals' connectors and other fittings. Inverter checker Part No.: 1225477 YES

Check with the inverter checker ().

Any LED off? NO 2A

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

Service Diagnosis

119

Troubleshooting

Si10-417

A Monitor the supply voltage, discharge and suction pressures, and other factors for a long term. Possible causes l Instantaneous supply voltage drop l Compressor motor overloaded l Contact-induced electrical short-circuit

Keep on using as it is (monitor). Check the electricals' connectors and other fittings. Inverter checker Part No.: 1225477

2A Check No. 13 Check the power transistor.

Normal? YES Turn off the power, and reconnect the harnesses. Turn on the power again and get restarted. Check the supply voltage.

NO

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.) Replace the SPM. (Replace the outdoor unit PCB.)

Voltage as rated? YES Short-circuit or breakage between compressor's coil phases? NO Check No. 8 Check the discharge pressure. Check No. 7-1 Check the installation condition.

NO

Correct the power supply.

YES

Replace the compressor.

(R2852)

120

Service Diagnosis

Si10-417

Troubleshooting

5.2.47 Output Over Current Detection


Remote Controller Display Method of Malfunction Detection

L5

An output over-current is detected by checking the current that flows in the inverter DC section.

Malfunction Decision Conditions

A position signal error occurs while the compressor is running. A speed error occurs while the compressor is running. An output over-current input is fed from the output over-current detection circuit to the microcomputer. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 5 minutes (normal) Over-current due to defective power transistor Over-current due to wrong internal wiring Over-current due to abnormal supply voltage Over-current due to defective PCB Error detection due to defective PCB Over-current due to closed stop valve Over-current due to compressor failure Over-current due to poor installation condition

Supposed Causes

Service Diagnosis

121

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check No.7-2 Refer to P.159

An output over-current may result from wrong internal wiring. If the wires have been disconnected and reconnected for part replacement, for example, and the system is interrupted by an output over-current, take the following procedure. NO

Stop valve fully open? YES Turn off the power and turn it on again to get the system started. See if the same error occurs.

Fully open the stop valve.

Check No.8 Refer to P.160

NO Error again? YES Turn off the power and disconnect the harnesses U, V and W.

Check No.13 Refer to P.163

Keep on using as it is (monitor). Check the electricals' connectors and other fittings. Inverter checker Part No.: 1225477 YES

Check with the inverter checker ().

Any LED off? NO 2A

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.)

122

Service Diagnosis

Si10-417

Troubleshooting

A Monitor the supply voltage, discharge and suction pressures, and other factors for a long term. Possible causes l Instantaneous supply voltage drop l Compressor motor overloaded l Contact-induced electrical short-circuit

Keep on using as it is (monitor). Check the electricals' connectors and other fittings. Inverter checker Part No.: 1225477

2A Check No. 13 Check the power transistor.

Normal? YES Turn off the power, and reconnect the harnesses. Turn on the power again and get restarted. Check the supply voltage.

NO

Correct the power supply or replace the SPM. (Replace the outdoor unit PCB.) Replace the SPM. (Replace the outdoor unit PCB.)

Voltage as rated? YES Short-circuit or breakage between compressor's coil phases? NO Check No. 8 Check the discharge pressure. Check No. 7-1 Check the installation condition.

NO

Correct the power supply.

YES

Replace the compressor.

(R2852)

Service Diagnosis

123

Troubleshooting

Si10-417

5.3 System
5.3.1 Insufficient Gas
Remote Controller Display Method of Malfunction Detection

U0

Gas shortage detection I : A gas shortage is detected by checking the CT-detected input current value and the compressor running frequency. Gas shortage detection II : A gas shortage is detected by checking the difference between indoor unit heat exchanger temperature and room temperature as well as the difference between outdoor unit heat exchanger temperature and room temperature. Gas shortage detection I : Input current < (A/Hz) x Compressor running frequency Voltage + However, when the status of running frequency > (Hz) is kept on for a certain time. Note : The values are different from model to model.

Malfunction Decision Conditions

FTK(X)S, ATK(X)S series. Others

1120 / 256 2760 / 256

80 140

65 55

Gas shortage detection II : If a gas shortage error takes place 4 times successively, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Supposed Causes Refrigerant shortage (refrigerant leakage) Poor compression performance of compressor Discharge pipe thermistor disconnected, or indoor unit or outdoor unit heat exchanger thermistor disconnected, room or outdoor air temperature thermistor disconnected Stop valve closed Electronic expansion valve defective

124

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. YES Reconnect in position. * Discharge pipe thermistor * Indoor / outdoor unit heat exchanger thermistor * Room temperature thermistor * Outdoor air thermistor YES Open the stop valve.

Check No.4 Refer to P.151

Any thermistor disconnected? NO

Check No.6 Refer to P.157

Stop valve closed? NO Check for gas leakage. Oil oozing at relay pipe connections? NO Oil oozing at internal piping? NO Check No. 4 Electronic expansion valve functioning? YES

YES

Repair the pipe flare or replace the square union. A

YES

NO

Check the CT. Functioning Change for a specified amount of fresh refrigerant.

Malfunctioning

Replace the electronic expansion valve. CT in trouble (refer to H8).

Gas shortage error again? NO

YES

Procedure complete

Service Diagnosis

125

Troubleshooting

Si10-417

A YES

Compressor vibrating too much?

Check the power transistor harness for looseness. Correct it as required. Also replace cracked pipe if any. Check the pipes for improper contact. Correct as required. Also replace cracked pipe if any.

NO

B Malfunctioning Check No. 6 Check the thermistors. Replace the room temperature or outdoor air thermistor, or the indoor unit or outdoor unit heat exchanger thermistor. (1) Replace the PCB. (2) Replace the compressor. (R2853)

Functioning

126

Service Diagnosis

Si10-417

Troubleshooting

5.3.2 Insufficient Gas


Remote Controller Display Method of Malfunction Detection

U0

Gas shortage detection I : A gas shortage is detected by checking the CT-detected input current value and the compressor running frequency. Gas shortage detection II : A gas shortage is detected by checking the difference between indoor unit heat exchanger temperature and room temperature as well as the difference between outdoor unit heat exchanger temperature and room temperature. Gas shortage detection I : Input current < (A/Hz) x Compressor running frequency Voltage + However, when the status of running frequency > 55 (Hz) is kept on for a certain time. Note : The values are different from model to model.

Malfunction Decision Conditions

R410A R22 RXD71BVMA

1756 / 256 2600 / 256 2420 / 256

50 300 55

Gas shortage detection II : If a gas shortage error takes place 4 times successively, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Supposed Causes Refrigerant shortage (refrigerant leakage) Poor compression performance of compressor Discharge pipe thermistor disconnected, or indoor unit or outdoor unit heat exchanger thermistor disconnected, room or outside air temperature thermistor disconnected Stop valve closed Electronic expansion valve defective

Service Diagnosis

127

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. YES * Discharge pipe thermistor * Indoor / outdoor unit heat exchanger thermistor * Room temperature thermistor * Outdoor air thermistor YES Reconnect in position.

Any thermistor disconnected?

Check No.4 Refer to P.151

Check No.6 Refer to P.157

NO Stop valve closed? NO Check for gas leakage. Oil oozing at relay pipe connections? NO Oil oozing at internal piping? NO Check No. 4 Electronic expansion valve functioning? YES

Open the stop valve.

YES

Repair the pipe flare or replace the square union. A

YES

NO

Check the CT. Functioning Change for a specified amount of fresh refrigerant.

Malfunctioning

Replace the electronic expansion valve. CT in trouble (refer to H8).

Gas shortage error again? NO

YES

Procedure complete

128

Service Diagnosis

Si10-417

Troubleshooting

A YES

Compressor vibrating too much?

Check the power transistor harness for looseness. Correct it as required. Also replace cracked pipe if any. Check the pipes for improper contact. Correct as required. Also replace cracked pipe if any.

NO

B Malfunctioning Check No. 6 Check the thermistors. Replace the room temperature or outdoor air thermistor, or the indoor unit or outdoor unit heat exchanger thermistor. (1) Replace the PCB. (2) Replace the compressor. (R2853)

Functioning

Service Diagnosis

129

Troubleshooting

Si10-417

5.3.3 Insufficient Gas


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection

U0

A5 11 21 34 44

Gas shortage detection I : A gas shortage is detected by checking the CT-detected input current value and the compressor running frequency. Gas shortage detection II : A gas shortage is detected by checking the difference between indoor unit heat exchanger temperature and room temperature as well as the difference between outdoor unit heat exchanger temperature and room temperature. Gas shortage detection I : Input current < 8.78 / 256 (A/Hz) x Compressor running frequency + 0.25 However, when the status of running frequency > 55 (Hz) is kept on for a certain time. Note : The values are different from model to model. Gas shortage detection II : If a gas shortage error takes place 4 times straight, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time). Refrigerant shortage (refrigerant leakage) Poor compression performance of compressor Discharge pipe thermistor disconnected, or indoor unit or outdoor unit heat exchanger thermistor disconnected, room or outside air temperature thermistor disconnected Stop valve closed Electronic expansion valve defective

Malfunction Decision Conditions

Supposed Causes

130

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. YES * Discharge pipe thermistor * Indoor / outdoor unit heat exchanger thermistor * Room temperature thermistor * Outdoor air thermistor YES Reconnect in position.

Any thermistor disconnected?

Check No.4 Refer to P.151

Check No.6 Refer to P.157

NO Stop valve closed? NO Check for gas leakage. Oil oozing at relay pipe connections? NO Oil oozing at internal piping? NO Check No. 4 Electronic expansion valve functioning? YES

Open the stop valve.

YES

Repair the pipe flare or replace the square union. A

YES

NO Replace the electronic expansion valve. CT in trouble (refer to H8).

Check the CT. Functioning Change for a specified amount of fresh refrigerant.

Malfunctioning

Gas shortage error again? NO

YES

Procedure complete

Service Diagnosis

131

Troubleshooting

Si10-417

A YES

Compressor vibrating too much?

Check the power transistor harness for looseness. Correct it as required. Also replace cracked pipe if any. Check the pipes for improper contact. Correct as required. Also replace cracked pipe if any.

NO

B Malfunctioning Check No. 6 Check the thermistors. Replace the room temperature or outdoor air thermistor, or the indoor unit or outdoor unit heat exchanger thermistor. (1) Replace the PCB. (2) Replace the compressor. (R2853)

Functioning

132

Service Diagnosis

Si10-417

Troubleshooting

5.3.4 Insufficient Gas


Remote Controller Display Method of Malfunction Detection

U0

Gas shortage detection I : A gas shortage is detected by checking the power consumption value and the compressor running frequency. Gas shortage detection II : A gas shortage is detected by checking the difference between indoor unit heat exchanger temperature and room temperature as well as the difference between outdoor unit heat exchanger temperature and room temperature. Gas shortage detection I : Power consumption < 1862 / 256 (A/Hz) Compressor running frequency + (-18) However, when the status of running frequency > 61 (Hz) is kept on for a certain time. Note : The values are different from model to model. Gas shortage detection II : When the condition of the following 1-3 continued for a certain time. 1. During discharge pipe temperature control 2. Discharge pipe temp. > (255 / 256) target discharge pipe temp. +20 3. Electronic expansion valve opening (the biggest value among operating units) 450 If a gas shortage error takes place 4 times successively, the system will be shut down. The error counter will reset itself if this or any other error does not occur during the following 60-minute compressor running time (total time).

Malfunction Decision Conditions

Supposed Causes

Refrigerant shortage (refrigerant leakage) Poor compression performance of compressor Discharge pipe thermistor disconnected, or indoor unit or outdoor unit heat exchanger thermistor disconnected, room or outdoor air temperature thermistor disconnected Stop valve closed Electronic expansion valve defective

Service Diagnosis

133

Troubleshooting

Si10-417

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. YES * Discharge pipe thermistor * Indoor / outdoor unit heat exchanger thermistor * Room temperature thermistor * Outdoor air thermistor YES Reconnect in position.

Any thermistor disconnected?

Check No.4 Refer to P.151

Check No.6 Refer to P.157

NO Stop valve closed? NO Check for gas leakage. Oil oozing at relay pipe connections? NO Oil oozing at internal piping? NO Check No. 4 Electronic expansion valve functioning? YES

Open the stop valve.

YES

Repair the pipe flare or replace the square union. A

YES

NO

Check the CT. Functioning Change for a specified amount of fresh refrigerant.

Malfunctioning

Replace the electronic expansion valve. CT in trouble (refer to H8).

Gas shortage error again? NO

YES

Procedure complete

134

Service Diagnosis

Si10-417

Troubleshooting

A YES

Compressor vibrating too much?

Check the power transistor harness for looseness. Correct it as required. Also replace cracked pipe if any. Check the pipes for improper contact. Correct as required. Also replace cracked pipe if any.

NO

B Malfunctioning Check No. 6 Check the thermistors. Replace the room temperature or outdoor air thermistor, or the indoor unit or outdoor unit heat exchanger thermistor. (1) Replace the PCB. (2) Replace the compressor. (R2853)

Functioning

Service Diagnosis

135

Troubleshooting

Si10-417

5.3.5 Over-voltage Detection


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

U2

An abnormal voltage rise is detected by checking the specified over-voltage detection circuit.

An over-voltage signal is fed from the over-voltage detection circuit to the microcomputer (The voltage is over 400V). The system will be shut down if the error occurs 5 times. Clearing condition: Continuous run for about 60 minutes (normal) Supply voltage not as specified Over-voltage detection circuit defective PAM control part(s) defective

Supposed Causes Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check the supply voltage.

Supply voltage as specified? YES

NO

Correct the power supply.

Turn on the power again.Error displayed again? YES Repeat a couple of times. A Disturbance factors Noise Power supply distortion

NO

Replace the SPM. (Replace the outdoor unit PCB.)

Check for such factors for a long term. (R2957)

Note:

If the model doesnt have SPM, replace the outdoor unit PCB.

136

Service Diagnosis

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Troubleshooting

5.3.6 Low-voltage Detection


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

U2

An abnormal voltage rise or drop is detected by checking the detection circuit or DC voltage detection circuit.

An over-voltage signal is fed from the over-voltage detection circuit to the microcomputer, or the voltage being detected by the DC voltage detection circuit is judged to be below 150 V for 0.1 second. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 60 minutes (normal) Supply voltage not as specified Over-voltage detector or DC voltage detection circuit defective PAM control part(s) defective

Supposed Causes

Trouble shooting
Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check the supply voltage.

Supply voltage as specified? YES

NO

Correct the power supply.

Turn on the power again. System restarted? NO Repeat a couple of times. A

YES

Replace the SPM. (Replace the outdoor unit PCB.)

(Precaution before turning on the power again) Make sure the power has been off for at least 30 seconds. Disturbance factors Check for such factors Noise Power supply distortion for a long term. Try to get restarted a couple of times. (R2854)

Service Diagnosis

137

Troubleshooting

Si10-417

5.3.7 Low-voltage Detection


Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

U2

A5 14 21 31 44

An abnormal voltage rise or drop is detected by checking the detection circuit or DC voltage detection circuit.

An over-voltage signal is fed from the over-voltage detection circuit to the microcomputer, or the voltage being detected by the DC voltage detection circuit is judged to be below 150 V for 0.1 second. The system will be shut down if the error occurs 16 times. Clearing condition: Continuous run for about 60 minutes (normal) Supply voltage not as specified Over-voltage detector or DC voltage detection circuit defective PAM control part(s) defective

Supposed Causes

138

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting
Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check the supply voltage.

Supply voltage as specified? YES

NO

Correct the power supply.

Turn on the power again. System restarted? NO Repeat a couple of times. A

YES

Replace the SPM. (Replace the outdoor unit PCB.)

(Precaution before turning on the power again) Make sure the power has been off for at least 30 seconds. Disturbance factors Check for such factors Noise Power supply distortion for a long term. Try to get restarted a couple of times. (R2854)

Service Diagnosis

139

Troubleshooting

Si10-417

5.3.8 Over-voltage Detection


Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions

U2

An abnormal voltage rise is detected by checking the detection circuit or DC voltage detection circuit.

An over-voltage signal is fed from the over-voltage detection circuit to the microcomputer, or more than 430 V occurred the voltage detected by the DC voltage detection circuit. The system will be shut down if the error occurs 4 times. Clearing condition: Continuous run for about 60 minutes (normal) Supply voltage not as specified Over-voltage detector or DC voltage detection circuit defective PAM control part(s) defective

Supposed Causes

140

Service Diagnosis

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Troubleshooting

Trouble shooting
Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check the supply voltage.

Supply voltage as specified? YES

NO

Correct the power supply.

Turn on the power again. System restarted? NO Repeat a couple of times.

YES

Replace the SPM. (Replace the outdoor unit PCB.) A (Precaution before turning on the power again) Make sure the power has been off for at least 30 seconds. Disturbance factors Check for such factors Noise Power supply for a long term. distortion Try to get restarted a couple of times. (R2854)

Note:

If the model doesn't have SPM, replace the outdoor unit PCB.

Service Diagnosis

141

Troubleshooting

Si10-417

5.3.9 Signal Transmission Error (between Indoor and Outdoor Units)


Remote Controller Display Method of Malfunction Detection

U4

The data received from the outdoor unit in indoor unitoutdoor unit signal transmission is checked whether it is normal.

Malfunction Decision Conditions

When the data sent from the outdoor unit cannot be received normally, or when the content of the data is abnormal.

Supposed Causes

Faulty outdoor unit PCB. Faulty indoor unit PCB. Indoor unit-outdoor unit signal transmission error due to wiring error. Indoor unit-outdoor unit signal transmission error due to disturbed power supply waveform. Indoor unit-outdoor unit signal transmission error due to breaking of wire in the connection wires between the indoor and outdoor units (wire No. 2).

142

Service Diagnosis

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Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check the indoor unit-outdoor unit connection wires. Is there any wiring error? NO Check the outdoor unit's LED A. YES

Check No.10 Refer to P.162

Correct the indoor unit-outdoor unit connection wires.

Is LED A flashing? YES Check the voltage of the indoor unit-outdoor unit connection wires between No. 1 and No. 2, and between No 2 and No. 3. Is the voltage 0 V? NO Check No. 10 Check power supply waveform. Is there any disturbance? YES

NO

Diagnose the outdoor unit.

YES

Replace the connection wires between the indoor and outdoor units.

NO

Replace indoor unit control PCB . Locate the cause of the disturbance of the power supply waveform, and correct it. (R2840)

Service Diagnosis

143

Troubleshooting

Si10-417

5.3.10 Outdoor Unit PCB Abnormality or Signal Transmission Circuit Abnormality


Remote Controller Display Method of Malfunction Detection

U4

The data received from the outdoor unit in indoor unitoutdoor unit signal transmission is checked whether it is normal.

Malfunction Decision Conditions

When the data sent from the outdoor unit cannot be received normally, or when the content of the data is abnormal. If the indoor unit cannot communicate with the outdoor unit for 15 seconds, the system will be shut down. Faulty outdoor unit PCB. Faulty indoor unit PCB. Indoor unit-outdoor unit signal transmission error due to wiring error. Indoor unit-outdoor unit signal transmission error due to breaking of wire in the connection wires between the indoor and outdoor units (the transmission wire).

Supposed Causes

144

Service Diagnosis

Si10-417

Troubleshooting

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check the indoor unit-outdoor unit connection wires. YES

Is there any wiring error? NO Fully insulated? ex. between wirings, earth. Fine

Correct the indoor unit-outdoor unit connection wires. Replace the connection wirings.

Not enough

The connection YES wiring length over 30m? NO Check the outdoor unit's LED A. NO

Carry out the wiring work within the regulation. (less than 30m)

Is LED A flashing? YES Disconnect the No.3 terminal. Check the voltage of the indoor unit-outdoor unit connection wires between No.2 and No. 3. (Touch the No.2 termintal with (-) in DC range)

Replace the outdoor unit PCB.

Is the voltage 30~50V? NO

YES

Replace the indoor unit PCB. Replace the outdoor unit PCB. (R3046)

Service Diagnosis

145

Troubleshooting

Si10-417

5.3.11 Unspecified Voltage (between Indoor and Outdoor Units)


Remote Controller Display Method of Malfunction Detection

UA

The supply power is detected for its requirements (different from separate type and multi type) by the indoor / outdoor transmission signal.

Malfunction Decision Conditions Supposed Causes

The separate type and multi type are interconnected.

Wrong models interconnected Wrong indoor unit PCB mounted Indoor unit PCB defective Wrong outdoor unit PCB mounted or defective

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred.

Check the indoor and outdoor unit model numbers. Indoor unit and outdoor unit matched? YES Check the code numbers (2P01234, for example) of the indoor and outdoor unit PC boards with the Parts List. NO

Match the compatible models.

Matched compatibly? YES

NO

Change for the specified PC board (1) or (2). Replace the indoor unit PC board (1) (or the outdoor unit PC board). (Q0347)

146

Service Diagnosis

Si10-417

Troubleshooting

5.3.12 Anti-icing Function in Other Rooms / Unspecified Voltage (between Indoor and Outdoor Units)
Remote Controller Display Outdoor Unit LED Display Method of Malfunction Detection Malfunction Decision Conditions

UA, UH

A5 11 21 31 41

A wrong connection is detected by checking the combination of indoor and outdoor units on the microcomputer. Operation halt due to the anti-icing function in other rooms Operation halt due to unspecified internal and/or external voltages Operation halt due to mismatching of indoor and outdoor units Operation halt due to the anti-icing function in other rooms Wrong connections at the indoor unit PCB wrongly connected

Supposed Causes

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. NO The freeze protection function is activated in other rooms. Refer to A5. Correct.

Error-displaying air-conditioner running? YES Supply voltage as specified? YES Check the model name.

NO

Normal? YES Check the combination of all the models being connected.

NO

Reconnect.

(R3066)

Service Diagnosis

147

Troubleshooting

Si10-417

5.3.13 Anti-icing Function in Other Rooms / Unspecified Voltage (between Indoor and Outdoor Units)
Remote Controller Display Method of Malfunction Detection Malfunction Decision Conditions Supposed Causes

UA,UH

A wrong connection is detected by checking the combination of indoor and outdoor units on the microcomputer. Operation halt due to the anti-icing function in other rooms Operation halt due to unspecified voltage between indoor and outdoor units Operation halt due to the anti-icing function in other rooms Wrong connections at the indoor unit PCB wrongly connected

Trouble shooting

Caution

Be sure to turn off power switch before connect or disconnect connector, or parts damage may be occurred. NO The anti-icing function is activated in other rooms. Refer to A5.

Error-displaying air-conditioner running? YES Supply voltage as specified? YES Check the model number.

NO

Correct.

Normal? YES Check the combination of all the models being connected.

NO

Reconnect.

(R3045)

148

Service Diagnosis

Si10-417

Troubleshooting

5.4 Check
5.4.1 Fan Motor Connector Output Check
Check No.01
1. Check connector connection. 2. Check motor power supply voltage output (pins 4-7 and 4-8). 3. Check motor control voltage (pins 4-3). 4. Check rotation command voltage output (pins 4-2). 5. Check rotation pulse input (pins 4-1).
S1 7 6 5 4 3 2 1 Motor power supply voltage Unused Unused P.0V (reference potential) Motor control voltage (15 VDC) Rotation command voltage (1~ 6 VDC) Rotation pulse input
(R3199)

<In case of Floor Standing Type> Upper fan connector 7 6 5 4 3 2 1 Motor power supply voltage Unused Unused P.0V (reference potential) Motor control voltage (15 VDC) Rotation command voltage (1~ 5 VDC) Rotation pulse input

Lower fan connector 8 Motor power supply voltage 7 Unused 6 Unused 5 Unused 4 P.0V (reference potential) 3 Motor control voltage (15 VDC) 2 Rotation command voltage (1 to 5 VDC) 1 Rotation pulse input
(R1224)

Service Diagnosis

149

Troubleshooting

Si10-417

Check No.02

1. Check connector connection. 2. Check motor control voltage output (pins 2-1).
S202 5 4 3 2 1 Motor power supply voltage Unused Unused P.0V (reference potential) Motor control power supply
(R1073)

5.4.2 Limit Switch Continuity Check


Check No.3
Remove the front grille. The limit switch is located at the left side of the drain pan assembly. Check the continuity of the switch connection.

Upward Tester Limit switch Forward

Shutter status Continuity

Open Continuity

Closed No continuity
(Q0363)

The shutter can be opened and closed with hand. Keep the shutter open and closed all the way for each continuity check steps.

150

Service Diagnosis

Si10-417

Troubleshooting

5.4.3 Electronic Expansion Valve Check


Check No.4 (for Pair System) Conduct the followings to check the electronic expansion valve (EV). 1. Check to see if the EV connector is correctly inserted in the PCB. Compare the EV unit and the connector number. 2. Turn the power off and back on again, and check to see if all the EVs generate latching sound. 3. If any of the EVs does not generate latching noise in the above step 2, disconnect that connector and check the conductivity using a tester. Check the conductivity between pins 1, 3 and 6, and between pins 2, 4 and 5. If there is no conductivity between the pins, the EV coil is faulty.
Harness 6P

6P Connector 1 2 3 4 5 6

Check

5-2 5-4 6-1 6-3

(R1082)

4. If no EV generates latching sound in the above step 2, the outdoor unit PCB is faulty. 5. If the conductivity is confirmed in the above step 2, mount a good coil (which generated latching sound) in the EV unit that did not generate latching sound, and check to see if that EV generates latching sound. If latching sound is generated, the outdoor unit PCB is faulty. If latching sound is not generated, the EV unit is faulty. Note: Please note that the latching sound varies depending on the valve type.

Service Diagnosis

151

Troubleshooting

Si10-417

Check No.4 (for Multi System)

Conduct the followings to check the electronic expansion valve (EV). 1. Check to see if the EV connector is correctly inserted in the PCB. Compare the EV unit and the connector number. 2. Turn the power off and back on again, and check to see if all the EVs generate latching sound. 3. If any of the EVs does not generate latching noise in the above step 2, disconnect that connector and check the conductivity using a tester. Check the conductivity between pins 1, 3 and 6, and between pins 2, 4 and 5. If there is no conductivity between the pins, the EV coil is faulty. 4. If no EV generates latching sound in the above step 2, the outdoor unit PCB is faulty. 5. If the conductivity is confirmed in the above step 2, mount a good coil (which generated latching sound) in the EV unit that did not generate latching sound, and check to see if that EV generates latching sound. If latching sound is generated, the outdoor unit PCB is faulty. If latching sound is not generated, the EV unit is faulty. Please note that the latching sound varies depending on the valve type.

Note:

152

Service Diagnosis

Si10-417

Troubleshooting

Valve Body Condition Check Method / Measure (Symptom) Reset power supply and (1) Valve body catches at fully opened or half conduct cooling operation unit by unit. opened position. Check the liquid pipe (Symptom) temperature of noCooling: operation unit. Water leakage at the no-operation unit Is it almost Flow noise of same as the outside NO refrigerant in the noair temperature? operation unit Operation halt due to YES icing protection
Replace the EVn of the room.

Heating: (R1431) The unit does not heat Refrigerant flow rate vary by unit (Discharge air temperatures are different by room) Peak cut (2) Valve body catches Reset power supply and conduct cooling operation unit at complete close by unit. position. (Symptom) Check the low pressure Cooling: The only unit having problem does not cool Does the the room . pressure become into NO When the only faulty vacuum zone? unit is in operation, the unit makes pump YES down. (The low pressure of Replace the EVn of the room. the unit becomes (R1432) vacuum) IT is activated. Abnormal discharge pipe temperature Heating: Insufficient gas due to liquid refrigerant stagnation inside the faulty indoor unit (Only for heat pump model) The unit does not heat the room. IT is activated. Abnormal discharge pipe temperature

Service Diagnosis

153

Troubleshooting

Si10-417

Valve Body Condition (Symptom) (3) Valve does not open fully. (Symptom) The unit does not cool nor heat (only for heat pump model.) IT is actuated. Abnormal discharge pipe temperature

Check Method / Measure Check the number of rotation of shaft if it is 5 and half from full open to complete close using manual coil for electronic expansion valve. When the number of rotation of shaft is less than the above value, the valve may catch anywhere of the body.

154

Service Diagnosis

Si10-417

Troubleshooting

5.4.4 Four Way Valve Performance Check


Check No.5-1
Turn off the power and turn it on again. Start the heating-mode run. Four way valve coil Cooling / dry : No continuity Heating : Continuity

S80 voltage at DC 180-220 V with compressor on? (Fig. 1) YES Disconnect the four way valve coil from the connector and check the continuity. Four way valve coil resistance at 1500 ? YES (Fig. 1) Voltage at S80 DC180-220V

NO

Replace the outdoor unit PCB.

NO

Replace the four way valve coil. Replace the four way valve.

Compressor Time ON

(R2856)

Service Diagnosis

155

Troubleshooting

Si10-417

Check No.5-2

Turn off the power and turn it on again. Start the heating-mode run. Four way valve coil Cooling / dry : No continuity Heating : Continuity

S80 voltage at DC 180-220 V with compressor on? (Fig. 1) YES Disconnect the four way valve coil from the connector and check the continuity. Four way valve coil resistance at 3k0.5k? YES (Fig. 1) Voltage at S80 DC180-220V

NO

Replace the outdoor unit PCB.

NO

Replace the four way valve coil. Replace the four way valve.

Compressor Time ON

(R3047)

156

Service Diagnosis

Si10-417

Troubleshooting

5.4.5 Thermistor Resistance Check


Check No.6 Remove the connectors of the thermistors on the PCB, and measure the resistance of each thermistor using tester. The relationship between normal temperature and resistance is shown in the graph and the table below.
Thermistor Temperature (C) -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 211.0 (k) 150 116.5 88 67.2 51.9 40 31.8 25 20 16 13 10.6 8.7 7.2 R25C=20k B=3950

Service Diagnosis

157

Troubleshooting

Si10-417

5.4.6 Installation Condition Check


Check No.7-1

Installation condition check

Check the allowable dimensions of the air suction and discharge area. Normal Does the discharged air from other outdoor unit cause an increase of the suction air temperature? NO Is the heat exchanger very dirty? NO Is the air flow blocked by obstacles or winds blowing in the opposite direction? NO

Abnormal

Change the position of the air discharge grille or the installation location.

YES

Change the position of the air discharge grille or the installation location.

YES

Clean the heat exchanger.

YES Change the installation location or direction. Check the outside air temperature (temperature of air taken in by the outdoor unit). (The outside air temperature shall be 43C or lower.) (R1438)

158

Service Diagnosis

Si10-417

Troubleshooting

Check No.7-2

Installation condition check

Check the allowable dimensions of the air suction and discharge area. Normal Does the discharged air from other outdoor unit cause an increase of the suction air temperature? NO Is the heat exchanger very dirty? NO Is the air flow blocked by obstacles or winds blowing in the opposite direction? NO

Abnormal

Change the position of the air discharge grille or the installation location.

YES

Change the position of the air discharge grille or the installation location.

YES

Clean the heat exchanger.

YES Change the installation location or direction. Check the outside air temperature (temperature of air taken in by the outdoor unit). (The outside air temperature shall be 46C or lower.) (R3048)

Service Diagnosis

159

Troubleshooting

Si10-417

5.4.7 Discharge Pressure Check


Check No.8
Discharge pressure check NO

High YES Is the stop valve open? YES Is the connection pipe deformed? YES At the heat exchanger and air filter dirty? YES

Replace compessor.

NO

Open the stop valve.

NO

Replace the pipe installed at the site.

NO

Clean. Replace the compressor. (R1443)

5.4.8 Outdoor Unit Fan System Check


Check No.9 With DC Motor
Check the outdoor unit fan system.

Outdoor unit fan running? YES Outdoor unit fan system functioning.

NO

Fan motor lead wire connector disconnected? NO Go to Check No. 15-12.

YES

Reconnect.

(R2857)

160

Service Diagnosis

Si10-417

Troubleshooting

With AC Motor
Check the outdoor fan system. Abnormal Check the fan motor lead wire Repair. connector for secure connection. Normal YES Replace the fan motor.

Does the outdoor fan rotate? YES

NO

Does Are the YES resistance at connector the outdoor unit fan start just after the power leads ? 1. red - black, is turned on? 2. white black NO NO Check the fan capacitor for continuity.

Continuity Replace the fan motor.

No continuity

Replace the outdoor unit PCB. The outdoor fan system is normal. (R2670)

Service Diagnosis

161

Troubleshooting

Si10-417

5.4.9 Power Supply Waveforms Check


Check No.10 Measure the power supply waveform between pins 1 and 3 on the terminal board, and check the waveform disturbance. Check to see if the power supply waveform is a sine wave (Fig.1). Check to see if there is waveform disturbance near the zero cross (sections circled in Fig.2) [Fig.1] [Fig.2]

5.4.10 Inverter Units Refrigerant System Check


Check No.11

Refrigerant system check Is the discharge thermister disconnected from the holder? NO YES Conduct vacuum Conduct the drying. check after operating the NO equipment for Check for gas leaks. a sufficient See the section on insufficient length of time. gas detection. YES Replace the refrigerant. Is any moisture found in sight glass. (R1445)

YES

Correct the problem.

162

Service Diagnosis

Si10-417

Troubleshooting

5.4.11 Capacitor Voltage Check


Check No.12 Checking the capacitor voltage With the circuit breaker still on, measure the voltage at the power transistor (+) and (-) terminals. Set the multi-tester to DC and VOLTAGE RANGE before measurement. Be careful never to touch any live parts. * Since capacitor (+) and (-) are connected to power transistor (+) and (-), capacitor voltage can be measured at the power transistor (+) and (-) terminals.

5.4.12 Power Transistor Check


Check No.13 Checking the power transistor Never touch any live parts for at least 10 minutes after turning off the circuit breaker. If you cannot avoid to touch a live part, make sure that the power transistor's supply voltage is below 50 V using the tester. For the UVW, make measurements at the Faston terminal on the board or the relay connector. Tester's Power Power negative transistor UVW transistor UVW terminal (+) () Tester's Power Power positive UVW transistor UVW transistor terminal (+) () Normal Several k to several M resistance Abnormal 0 or resistance

Service Diagnosis

163

Troubleshooting

Si10-417

5.4.13 Main Circuit Electrolytic Capacitor Check


Check No.14 Checking the main circuit electrolytic capacitor Never touch any live parts for at least 10 minutes after turning off the circuit breaker. If unavoidably necessary to touch a live part, make sure there is no DC voltage using the tester. Check the continuity with the tester. Reverse the pins and make sure there is continuity.

164

Service Diagnosis

Si10-417

Troubleshooting

5.4.14 Turning Speed Pulse Input on the Outdoor Unit PCB Check
Check No.15-1 <Propeller fan motor> Make sure the voltage of 27030V is being applied. (1) Stop the operation first and then the power, and disconnect the connector S70. (2) Make sure there is about DC 270 V between pins 4 and 7. (3) With the system and the power still off, reconnect the connector S70. (4) Make a turn of the fan motor with a hand, and make sure the pulse (0-15 V) appears twice at pins 1 and 4. If the fuse is blown out, the outdoor-unit fan may also be in trouble. Check the fan too. If the voltage in Step (2) is not applied, it means the PCB is defective. Replace the PCB. If the pulse in Step (4) is not available, it means the Hall IC is defective. Replace the DC fan motor.If there are both the voltage (2) and the pulse (4), replace the PCB.
PCB S70 7 6 5 4 3 2 1 Turning speed pulse input (0-15 V) 15V

DC270V (R2859)

Propeller fan motor : S70

Service Diagnosis

165

Troubleshooting

Si10-417

Check No.15-2

<Propeller fan motor> Make sure the voltage of 290~380V is being applied. (1) Stop the operation first and then the power off, and disconnect the connector S70. (2) Make sure there is about DC 280 V between pins 4 and 7. (3) With the system and the power still off, reconnect the connector S70. (4) Make a turn of the fan motor with a hand, and make sure the pulse (0-15 V) appears twice at pins 1 and 4. If the fuse is blown out, the outdoor-unit fan may also be in trouble. Check the fan too. If the voltage in Step (2) is not applied, it means the PCB is defective. Replace the PCB. If the pulse in Step (4) is not available, it means the Hall IC is defective. Replace the DC fan motor. If there are both the voltage (2) and the pulse (4), replace the PCB.
PCB S70 7 6 5 4 3 2 1 Fan motor power supply voltage (310~340V)

P.0V (reference of electric potential) Fan motor control voltage (DC15V) Turning speed control voltage (DC~6.5V) Turning speed pulse input

(R3052)

Propeller fan motor : S70

166

Service Diagnosis

Si10-417

Troubleshooting

5.4.15 Hall IC Check


Check No.16 1. Check the connector connection. 2. With the power ON, operation OFF, and the connector connected, check the following. Output voltage of about 5 V between pins 1 and 3. Generation of 3 pulses between pins 2 and 3 when the fan motor is operating. Failure of (1) faulty PCB Replace the PCB. Failure of (2) faulty hall IC Replace the fan motor. Both (1) and (2) result Replace the PCB.

Service Diagnosis

167

Dealer
Head Office: Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome, Kita-ku, Osaka, 530-8323 Japan Tokyo Office: JR Shinagawa East Bldg., 18-1, Konan 2-chome, Minato-ku, Tokyo, 108-0075 Japan

http://www.daikin.com/global/
c All rights reserved

The specifications, designs, and information in this brochure are subject to change without notice.

Printed in Japan 09/2004 AK

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