Industrial Training Project on Turbo Generators

Presented By-

Overview of B.H.E.L.

Bharat Heavy Electricals Limited (B.H.E.L.) is the largest engineering and manufacturing enterprise in India. BHEL caters to core sectors of the Indian Economy viz., Power Generation's & Transmission, Industry, Transportation, Telecommunication, Renewable Energy, Defense and many more. BHEL has its setup spread all over India namely New Delhi,Gurgaon,Hardwar, Rudrapur, Jhansi, Bhopal, Hyderabad, Jagdishpur, Tiruchirapalli, Banglore and many more.

B.H.E.L., Hardwar

Bharat Heavy Electricals Limited (B.H.E.L.), Hardwar has two manufacturing plants:

Heavy Electrical Equipment Plant(HEEP) Central Foundry Forge Plant(CFFP)

H.E.E.P.

Heavy Electrical Equipment Plant (HEEP) located in Hardwar is one of the major manufacturing plants of BHEL. The core business of HEEP includes design and manufacturing of large steam and gas turbines, turbo generators, hydro turbines and generators, large AC/DC motors and so on.

The various blocks in HEEP are as follows:

Block-1: Turbo generator Shop Block-2: Fabrication Shop Block-3: Turbine Shop Block-4: Insulation Block Block-5: Forging Shop Block-6: Stamping Shop Block-7: Packing and Wood Working Shop Block-8: Condenser and Piping Shop New Blade Shop

PROJECT TURBO GENERATORS

BLOCK -1

Machine section Assembly section generator Stator winding

Hydro

Machine section Iron assembly Heavy rotor assembly section Stator winding section generator Armature/Rotor section General assembly section Test stands

Turbo

STUDY OF TURBO GENERATOR

TECHNICAL DATA
Rated data & output Apparent power Active power Current Voltage Frequency Power factor Hydrogen pressure Rated field current Rated field voltage Turbo generator 588 MVA 500 MW 16.2 KA 21 KV 50 Hz 0.85 3.5 Bar 4040 A 340 V Main exciter 3780 KW 5300 A 600 V Pilot exciter 65kVA 195 A 220 V 400 Hz -

RECTIFIER WHEEL
Number of fuses per rectifier wheel Fuse resistance Number of diode per rectifier wheel 30(800V ,800A) Approx 150 ohm 60

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Constructional Features Of Turbo Generator

The two pole uses hydrogen cooling for rotor winding and direct water cooling stator winding. Turbo generator consists of following parts:
STATOR o ROTOR o BEARINGS o SHAFT BEARINGS
o

Other additional auxiliaries:

Excitation system o Gas system
o

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STATOR
Stator consists of following parts: o Stator frame o Stator core o Stator winding o Locating bars o End shields o Terminal bushings o Phase connectors o Hydrogen cooler o End winding vibration o Supervision of generator
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STATOR FRAME

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STATOR CORE

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ROTOR
Rotor consists of following parts: o Rotor shaft o Rotor winding o Retaining ring o Field connection o Fans o Rotor cooling system o Bearings o Shaft seals

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ROTOR SHAFT

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ROTOR WINDING

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RETAINING RING

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FAN

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AUXILLARY SYSTEMS
o GAS SYSTEM o BRUSHLESS EXCITATION SYSTEM oPERMANENT MAGNETIC PILOT EXCITER

oTHREE PHASE MAIN EXCITER

oAUTOMATIC VOLTAGE REGULATOR oRECTIFIER WHEELS oCOOLING SYSTEM
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RECTIFIER WHEEL

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COOLING SYSTEM
The exciter is air cooled. The cooling air is circulated
in a closed circuit and recooled in two cooling sections arranged along side the exciter. The complete exciter is housed in an enclosure draw the cool air in at both ends and expels the warmed air to the compartment beneath the base plate.The main exciter enclosure receives the cool air from the fan after it passes over the pilot exciter.
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BRUSHLESS EXCITER

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PERMANENT MAGNET EXCITER

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Advantage Of Turbo Generator Over Hydro Generator

o High frequency , N=120*f* / p From here, f=N*p/120 Here we see, f is directly proportional to N o Less corrosion. o high stability.

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CONCLUSION

o Turbo Generators are used where high

frequency supply is required.

o As steam is used so no site problem.

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THANK YOU

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