30th June 2005

POST ASIAN TSUNAMI WASTE

KEMENTERIAN
LINGKUNGAN HIDUP

MANAGEMENT PLAN WORKSHOP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM

Recycling of Demolition Wastes

 KEMENTERIAN
LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 What is Demolition Waste
Demolition waste contains:
KEMENTERIAN
LINGKUNGAN HIDUP

Concrete Bricks
Wood Tiles
PEMERINTAH DAERAH

Plaster Metal
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Paper Plastic
 What is Demolition Waste
But it also contains hazardous materials:
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LINGKUNGAN HIDUP Asbestos

Heavy metals (i.e. lead in piping)

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
Paint

Adhesives

Contaminated soil, etc.

Can contaminate the whole waste stream

 Sources of Demolition Waste

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 Demolition of buildings
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 Repair of buildings
 Demolition of bridges
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NANGGROE ACEH DARUSSALAM

 Rehabilitation of roads
 Rubble clean-up (“cash for work”)
 Construction waste
 Options of Demolition Waste
Recycling:
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LINGKUNGAN HIDUP
Concrete & masonry into gravel
Wood for composting
Reuse:
Tiles for roofing
PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM

Bricks for new constructions

Recovery:
Steel and metals for new
 Benefits of recycling/reusing
divert demolition waste from
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LINGKUNGAN HIDUP
landfill

substitute natural raw

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM

materials

cost recovery from demolition

waste
future recycling operations
 Quantities in Banda Aceh
Total and partially damaged houses: 252,223
Typical house of concrete and bricks: 50 - 75
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LINGKUNGAN HIDUP
tonnes
For various reasons ca. 25% of damaged houses
not demolished
PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM Remaining foundations are largely structurally
intact: 40% of tonnage
More than 75% of demolition waste swept
away/sludge

A total of between 1½ - 2 million tonnes of

demolition waste is still largely “intact” on or near
the plots of the damaged houses in Banda Aceh
 Opportunity for Recycling

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LINGKUNGAN HIDUP
1½ million tonnes rubble = ca.
800,000m3
PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM At present quarry gravel: US$6.5/m3

Potential worth: US$ 5 million

For Banda Aceh alone

 Demolition Waste Processing
Sorting:
Separating the demolition wastes
KEMENTERIAN
LINGKUNGAN HIDUP

Crushing:
Concrete & masonry into gravel
PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM

Shredding:
Wood for composting

Reuse:
Tiles for roofing
Bricks for new constructions
 Sorting: manual

KEMENTERIAN
LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Sorting: manual

KEMENTERIAN
LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Sorting: mechanical

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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM

Insert video of mechanical sorting…trommel

 Crushing

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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Crushing
Feeding the crusher
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LINGKUNGAN HIDUP

 With a wheel loader or

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excavator
NANGGROE ACEH DARUSSALAM

 Size of feed: normally 350mm x

550mm
 No long reinforcement bars!
 Crushed to typically 0-60mm
 Crushing
Screening
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LINGKUNGAN HIDUP

 Feed direct from the crusher

 Used to grade into various
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NANGGROE ACEH DARUSSALAM
fractions
 The crushed material (0-60mm)
screened to:
­ 0-40mm (sub base)
­ 40-60mm
 Crushing: Mobile

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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Crushing: Mobile

KEMENTERIAN
LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Shredders
For reducing size
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LINGKUNGAN HIDUP

 For shredding tree trunks and roots,

timber, tyres, hard plastic
PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM  Shred from 1,000mm x 500mm to
typically 60mm
 Primary shredding then secondary for
finer material
 Secondary produces for composting
 Shredders

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LINGKUNGAN HIDUP

Insert photo of shredder

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Reusing Building Materials

Individual level
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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM

Organised approach
 Reusing Building Materials

Reusing Bricks
KEMENTERIAN
LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM

Reusing drums
 Other Issues: Legal
ownership

KEMENTERIAN
LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Other Issues: Capacity
Building & Employment

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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Other Issues: Procurement

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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Other Issues: Logistics

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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Other Issues: Transfer
Depots

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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Other Issues: Recycled Materials
Market Development

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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Quality Specifications

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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Other Issues: Integrate with
Solid Waste Management

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LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM
 Case Study: Kosovo

Mobile and small scale demolition teams

KEMENTERIAN
LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM

Mobile crushing & screening unit

Employment generation: hand over

 Case Study: Kosovo

>600 buildings/year demolished

KEMENTERIAN
LINGKUNGAN HIDUP

PEMERINTAH DAERAH
NANGGROE ACEH DARUSSALAM

≈ 50,000 tonnes/year recycled into gravel

DANIDA funded ca. US$ 2.8 million