Professional Documents
Culture Documents
Bachelor of Technology
in
CIVIL ENGINEERING
SUBMITTED BY:
KUSHAGRA KUMAR SINGH (131000116)
ANIMESH RAJPUT (141000026)
DIVYA PRAKASH SINGH (141000069)
PRABAL TOMAR (141000146)
DIMPY YADAV (151000054)
JITENDRA SINGH (141000095)
We hereby declare that the work which is being presented in the B.Tech.
Project ―PARTIAL REPLACEMENT OF CEMENT BY MARBLE
POWDER, in the partial fulfilment of the requirement for the award of Bachelor of
Technology in Civil Engineering and submitted to the Department of Civil
Engineering of GLA University, Mathura is an authentic record of our own work
carried under the supervision of Asst Professor Mr. VINOD KUMAR Sir.
CERTIFICATE
(Project guide)
Mr. VINOD KUMAR
ACKNOWLEDGEMENT
We would like to express our sincere gratitude to our supervisor and Asst Professor
Mr. VINOD KUMAR Sir of CIVIL Engineering, GLA University, Mathura for their
excellent guidance, constant inspiration, and motivation and above all for their ever
co-operating attitude that enabled us in carrying up this thesis in the current form.
We also wish to express our deep sense of gratitude to Prof. SUDHIR KUMAR
GOYAL Sir, HOD, Civil Engineering, GLA University, Mathura, for providing us
an opportunity to work on this project and respected departmental facilities.
We are also greatly thankful to all the staff members of the civil department and our
entire well-wishers, friends and class mates for their inspiration and help.
A special thanks to Asst Professor VINOD KUMAR sir, Civil Engineering, GLA
University, for their valuable efforts and solving our problems with great pleasure.
LIST OF TABLES
• Design Stipulations
TABLE OF CONTENT
INTRODUCTION
1.1 INFLUENCE OF MARBLE DUST AS PARTIAL
REPLACEMENT OF CEMENT IN CONCRETE
The advancement of concrete technology can reduce the
consumption of natural resources and energy sources and lessen
the burden of pollutants on environment. Presently large amounts
of marble dust are generated in natural stone processing plants
with an important impact on environment and humans. This
project describes the feasibility of using the marble sludge dust in
concrete production as partial replacement of cement. In INDIA,
the marble and granite stone processing is one of the most
thriving industry the effects if varying marble dust contents on
the physical and mechanical properties of fresh and hardened
concrete have been investigated. Slump and air content of fresh
concrete and absorption and compressive strength of hardened
concrete were also investigated. Test results show that this
industrial bi product is capable of improving hardened concrete
performance up to 10%, Enhancing fresh concrete behaviour and
can be used in architectural concrete mixtures containing white
cement. The compressive strength of concrete was measured for
7 and 28 days. In order to evaluate the effects of marble dust on
mechanical behaviour, many different mortar mixes were tested.
MARBLE DUST
The finest marble dust for making brilliant white grounds. Our
whiting is dry ground from marble deposits in the United States.
Dry grinding reduces it to a powder without destroying its
particle structure, which is important in making strong grounds
and providing tooth on the surface of the grounds.
The low surface area of our marble (when compared to
precipitated chalk) keeps oil absorption low, which is ideal when
adding it to paint and painting mediums. In painting grounds it
makes a durable surface with tooth for egg and casein tempera,
distemper, encaustic, oil paint, and watercolours.
Both limestone and marble are calcium carbonate (CaCO3), which is
also the composition of the mineral calcite. Marble is a metamorphic
rock composed of recrystallized calcite. The metamorphism of
limestone causes the calcite grains to grow in size and to interlock
with one another. The result is that marble is noticeably more dense
and harder than limestone. Limestone forms under deep marine
conditions from the gradual accumulation of minute calcite plates
(coccoliths) shed from micro-organisms called coccolithophores and
hence contains invertebrate fossils. However, these fossils are almost
always destroyed by the metamorphic changes that convert limestone
to marble.
Properties
Extender Pigment Marble, Fine Marble, Medium
Description A fine particle size marble with a closely-controlled
particle size distribution. A medium particle size marble featuring a
careful control of oversized particles.
Source Marble Hill, Georgia
Sahuarita, Arizona Chemical
Analysis
Calcium
Carbonate 95%
95% Typical
Physical
Properties
Mean Particle Size 11 microns
20 microns Hegman Fineness
3–
Brightness (Hunter Y) 92 88
Retained on 325 Mesh Screen 0.03% 12%
Moisture 0.12% 0.15%
Acid Insolubles 2% 3%
Oil Absorption 9 g oil / 100
g pigment – Solid Density
(lbs.gal) 22.7 22.7
Bulk Density, Packed 80 lbs./ft3 95 lbs./ft3
CEMENT
The word "cement" can be traced back to the Roman term opus
caementicium, used to describe masonry resembling modern concrete
that was made from crushed rock with burnt lime as binder. The
volcanic ash and pulverized brick supplements that were added to the
burnt lime, to obtain a hydraulic binder, were
Chemistry Edit
(1.2) OBJECTIVES
minutes
Weight of cement
used = 60 gm Initial
reading on flask = 0
ml Final reading on
flask = 23 ml
Specific gravity of cement = weight of
cement used Weight of equal volume of
water
Specific gravity of cement = 2.608
(A)SAND-
SL Determination Gm Gm
N
O
1 Pycnometer 458.10 451
(M1)
2 Pycnometer + 676 697
sand (half of
bottle)(M2)
3 Pycnometer+ 1390 1405
sand + full of
water (M3)
4 Pycnometer + 1253 1258
full of water
(M4)
CALCULATIONS;-
SL NO DETERMINATION Gm Gm
1 Pycnometer (M1) 458 463
2 Pycnometer + aggregate(M2) 706 666
3 Pycnometer+ aggregate 1405 1385
+water(M3)
4 Pycnometer+ water (M4) 1258 1253
CALCULATIONS
(2.6)SIEVE ANALYSIS
• SAND
Quantity of sand
= 1 Kg Time of
sieving = 15
minutes
(2.7)(B)COARSE AGGREGATE
Quantity of
materials = 4 kg
Time of sieving =
15 minutes
Mix design for concrete was made using the properties of constituents
of concrete. Grade of concrete was taken as M20 and the mix design
was done as per IS:10262- 1982 and IS:456-2000. The water cement
ratio was taken as 0.5 which should be the maximum for M20 grade
under mild exposure condition.
MIX DESIGN OF M 20
As per IS;10262-1982,
Change in condition
Required water content =186 + (186x 3) / 100 = 186 + 5.58 =191.6 litre /m3
Water cement
ratio = 0.50
Water =
191.61
From Table 3, for the specified maximum size of 20mm , the amount of
entrapped air in the wet concrete is 2%. Taking this into account and
applying equations from 3.5.1 of IS ; 10262 -1982.
Therefore,
VOLUMES
Volume of cube = 15 x 15 x 15
=3375cm3 Volume of cylinder =
? x 7.52 x 30 =5301.44 Total
volume = 8676.44
Add 10% extra volume = 9544.084
Volume of concrete = (1 / 2.602) + (1.372 / 2.59) + (2.97 / 2.66) + (0.5 / 1) =
2.529
Weight of cement = (1 / V) x volume = (1 / 2.529) x
9544.084) = 3.77kg Weight of fine aggregate = 1.372 x
3773.85 = 5.177 kg
Weight of coarse aggregate = 2.97 x 3773.85
= 11.208 kg Required amount of water = 0.5 x
3773.85 = 1886.92 litre
—————————————————————
(3.5)MIX PROPORTIONS:
Five concrete mixes with stone dust were produced, replacing 0%(reference
% 1 2 Average Compressive
strength(MPa)
0% 486 514 500 22.18
5% 527 564 545 24.24
10 % 613 587 600 26.26
15% 427 395 411 18.28
20% 381 400 390 16.97
% 1 2 Average Compressive
strength(MPa)
0% 535 565 550 24.40
5% 580 620 600 26.67
10 % 675 645 660 29.33
15% 470 435 452.5 20.11
20% 420 440 430 18.67
• RESULTS AND
DISCUSSION:
Compression Test:
• REFERENCES:
• WIKIPEDIA