HARLEY-DAVIDSON 1982 - 2007 (Big Twin) HARLEY-DAVIDSON 1982 - 2003 (Sportster)

I N S T A L L A T I ON G U I D E

CAUTION: Do not activate or snap the EZ-Pull lever before the device is completely installed on the motorcycle. Doing so can damage the device.

1. Remove mounting nut from mirror. 2. Remove screw from anti-rattling device and replace with enclosed lock washer and coupling stud. Tighten until lock washer flattens out and stops. Install EZ-Pull and tighten nut. 3. Pre 2003 models with turn signals mounted at the levers: Loosen ball mount and bolt the mounting bracket to the turn signal. Install turn signal afterwards. 4. On some models the mirror threads are not long enough. Compensate by removing the collar and replacing it with a 5/16" washer.

2 1

NOTE: For 2003 and later models the turn signals must be relocated to the fork in order to have enough threads to mount the EZ-Pull.

sure there is clutch play as shown in figure #7.

5. The self locking set screw is to adjust the clutch lever position closer to the handlebars. NOTE: Make 6. Lube clutch lever and cable pivot after installing unit. It is also recommended that the EZ-Pull be lubed periodically to insure proper functioning of the unit. We recommend Gunk white lithium grease (aerosol) which can be purchased at any quality auto parts store. NOTE: If the clutch action

3a

Use lubrication spray for lever and cable pivot.

is not smooth after installation, the clutch cable may need to be lubricated or replaced with a new cable.

5
Use Allen Wrench to adjust lever position for personal preference. Pull Cable housing to check free play.

ordinary 25 cent coin can be used to measure the proper free play for on the road adjustments.

7. Check clutch cable free play by pulling out the cable housing from the clutch lever perch. 1/16" - 1/8" free play is recommended between the perch and the end of the cable housing. NOTE: An

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HARLEY-DAVIDSON SPORTSTER 04 - NEWER

I N S T A L L A T I ON G U I D E

Parts requierd to install EZ-Pull Clutch Device on 2004 and newer Harley-Davidson Sportster motorcycles only:
QTY DESCRIPTION (1) (1) (2) (1) (1) (1) Retaining Ring Clutch Lever Bracket Screw, Hex Socket Clutch Lever Pivot Pin Turn Signal Relocation Kit* PART NUMBER Harley-Davidson part # 11143 Harley-Davidson part # 38608-96 Harley-Davidson part # 4132 Harley-Davidson part # 45017-93 Harley-Davidson part # 45032-82 Harley-Davidson part # 68517-94a

NOTE: If the clutch lever assembly appears to be the same as a 2002 or earlier Harley-Davison, the EZ Pull can be installed as is, and no other parts are required.

* The Turn Signal Relocation Kit is not required if the turn signals are not mounted to the clutch and brake
lever assemblies.

AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST | www.amp-research.com