Page 1 of 8

Trainee Name Bisrat Gezahegn bsrt19@gmail.com

Q -1 Ans.



Q- 2 Ans.
a) Pareto chart by number of defect
In the horizontal axis the figure of defects are arranged in decreasing order (from most to list frequent) to develop the histogram. The
number of defects in the left side and the accumulative percentage of defects (start from origin) in right side are scaled on the
vertical axis.
The frequency table of figure of defect is



Calculating the point of accumulative percentage
Start by taking the largest defect i.e. matte
Percentage of matte defect is
56
137
X1uu = 4u.1%
Accumulative percentage of pervious defect plus foreign material is (56+38 )/137 *100% =68.6%
,, ,, ,, plus bubble is (56+38+15)/137*100% =79.6%
QC 7 Tools Objective Of Analysis Measure To Gather data
Check sheet

Selection of speedy and slow worker
Grasp current situation (speed)of workers
Confirm the result of the
undertaken measures

Prepare check list to gather data about the speed of
each worker to classify worker in to slow and speedy
worker
Pareto chart Select the priority
cause of slow work

Prepare pareto chart for various causes of slow work.
Cause and effect
diagram
To analysis and take action on the cause
of slow work
Sort systematically the cause of slow work
Use in combination with other tools
histogram To grasp the current situation of speed of
each worker
To set goal for the speed of worker

Collect data for the frequency of cause of slow work.
Collect data about the number of dates the worker is
slow work
Collect data about the priority of cause of the slow
work
Scatter chart To analysis the cause of slow work

Prepare scatter chart of the proposed cause of slow
work and the slow work
stratification To grasp the current situation of speed of
each worker
Analysis the cause of slow work
Prepare the resolute chart to observe the effect
of individual cause of slow work
Control chart To set
standards


Measure data on controlled and uncontrolled data
Figure of defect Number of defect Accumulative percentage of
defects (%)
Matte 56 40.1
Foreign Material 38 68.6
Bubble 15 79.6
Graze 10 86.9
Swell 8 92.7
Stain 4 95.6
Crack 2 97.1
Blem 2 98.5
Asperity 1 99.3
Flow 1 100

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,, ,, ,, plus graze is (56+38+15+10)/137*100% =86.9%
,, ,, ,, plus swell is (56+38+15+10+8)/137*100% =92.7%
,, ,, ,, plus stain is (56+38+15+10+8+4)/137*100% =95.6%
,, ,, ,, plus crack is (56+38+15+10+8+4+2)/137*100% =97.1%
,, ,, ,, plus blem is (56+38+15+10+8+4+2+2)/137*100% =98.5%
,, ,, ,, plus asperity is (56+38+15+10+8+4+2+2+1)/137*100% =99.3%
,, ,, ,, plus flow is (56+38+15+10+8+4+2+2+1)/137*100% =100%
Figure of defect vs Number of defect chart


b) Pareto chart by value
In the horizontal axis the figure of defects are arranged in decreasing order (from most to list frequent) to develop the histogram.
The value of defects and the accumulative percentage of value (start from origin) are scaled in the left side and right side of the
vertical axis respectively. The table of value of defect is









Calculating the point accumulative of percentage
Start by taking the largest value of defect i.e. graze
Percentage of value of graze defect is
178
705
X1uu = 2S.2%
Accumulative Percentage of value of pervious defect value plus value of stain is (338 )/70 *100% =47.9%
Accumulative Percentage of value of pervious defect value plus value of swell is (433 )/70 *100% =61.4%
Accumulative Percentage of value of pervious defect value plus value of foreign material is (511)/70 *100% =68.6%
Accumulative Percentage of value of pervious defect value plus value of asperity is (576)/70 *100% =81.7%
Accumulative Percentage of value of pervious defect value plus value of blem is (614)/70 *100% =87.1%
Accumulative Percentage of value of pervious defect value plus value of crack is (644)/70 *100% =91.3%
Figure of defect value of defect Accumulative
percentage of value of
defect (%)
Graze 178 25.2
Stain 160 47.9
swell 95 61.4
Foreign Material 78 68.6
Asperity 65 81.7
Blem 38 87.1
Crack 30 91.3
Matte 25 94.9
Flow 20 97.7
Bubble 16 100
56
38
15
10
8
4
2 2 1 1
40.1
68.6
79.6
86.9
92.7
95.6
97.1
98.5
99.3 100
0
10
20
30
40
50
60
70
80
90
100
0
20
40
60
80
100
120
140
Matte Foreign
Material
Bubble Graze Swell Stain Crack Blem Asperity Flow
p
e
r
c
e
n
t
a
g
e

n
u
m
b
e
r

o
f

d
e
f
e
c
t
figure of defect
Number of defect percentage

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A
c
c
u
m
u
l
a
t
i
v
e

P
e
r
c
e
n
t
a
g
e

o
f

v
a
l
u
e

o
f
pervious defect value plus value of matte is (669)/70 *100% =94.9%
Accumulative Percentage of value of pervious defect value plus value of flow is (689)/70 *100% =97.7%
Accumulative Percentage of value of pervious defect value plus value of bubble is (705)/70 *100% =100%

Q -3. Ans.
The cause and effect chart for providing direction for KAIZEN has major factor of man, machine, material, method and characteristic
item of quality of providing direction for KAIZEN. This major factor has their owns components.

Major factor components Major factor components
Man Experience of JICA
experts
Background of trainee
Motivation
Willingness
Direction of FETA
Follow up
Trainees perdium or
transport
Machine Power interruption
Transport
Adios /visual
material Resource on kaizen
Quality of slide
Reference material
Research report on MSEs
Method

Training methodology
Practical work
Coordination of FETA with
regional TVET
Applying feed back
25.2
47.9
61.4
72.5
81.7
87.1
91.3
94.9
97.7
100
0
10
20
30
40
50
60
70
80
90
100
0
100
200
300
400
500
600
700
Graze Stain swell Foreign
Material
Asperity Blem Crack Matte Flow Bubble
p
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r
c
e
n
t
a
g
e
v
a
l
u
e

figure of defect
value vs figure of defect chart
value of defect percentage

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Q-4 Ans.
Step to make the histogram
1. The Gathered data on the diameter of part are sorted in order

77.6
77.8
78.0
78.4
78.4
78.5
78.6
78.8
78.8
78.8
78.9
79.0
79.0
79.0
79.1
79.1
79.2
79.3
79.4
79.4
79.4
79.4
79.5
79.5
79.6
79.7
79.7
79.7
79.7
79.7

79.8
79.8
79.8
79.9
79.9
79.9
79.9
79.9
79.9
79.9

79.9
80.0
80.0
80.0
80.0
80.0
80.0
80.1
80.1
80.1
80.1
80.1
80.1
80.1
80.1
80.2
80.2
80.3
80.3
80.3
80.4
80.4
80.4
80.4
80.5
80.5
80.5
80.6
80.6
80.6
80.6
80.7
80.7
80.8
80.8
80.8
80.8
80.9
80.9
80.9

81.0
81.1
81.1
81.2
81.2
81.2
81.2
81.3
81.4
81.5

81.5
81.6
81.6
81.6
81.7
81.9
82.0
82.1
82.3
82.8








2. The maximum is L = 82.8 , the minimum is S=77.6, the range is ( L-S)= 82.8-77.6 =5.2
3. The number of range is n = 1uu = 10
4. Width of range is (L-S)/n = 5.2/10 =0.52
5. Decide limits
a. First lower limit = S- (Measure unit/2) =77.6- 0.1/2 =77.55
b. First upper limits = Lower class limit + Width Of Range =77.55 + 0.52 = 78.07

Lower limit Upper limit Frequency Lower
limit
Upper
limit
Frequency
First 77.55 78.07
3
Sixth 80.20 80.72
16
Second 78.08 78.60
4
Seventh 80.73 81.25
14
Third 78.61 79.13
9
Eighth 81.26 81.78
8
Forth 79.14 79.66
9
Ninth 81.79 82.31
4
Fifth 79.67 80.19
32
Tenth 82.32 82.84
1

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6. Center of range is 80.19
7. The frequency table of the data
8. The histogram based on of the data is


Center of range is 80.19

Q 5. Ans.







0
5
10
15
20
25
30
35
7
7
.
5
5


-
7
8
.
0
7
7
8
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0
8

-
7
8
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6
0
7
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6
1

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7
9
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1
3
7
9
.
1
4

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7
9
.
6
6
7
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6
7

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1
9
8
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2
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7
2
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7
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1
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2
5
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1
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7
8
8
1
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7
9


-
8
2
.
3
1
8
2
.
3
2

-
8
2
.
8
4
f
r
e
q
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e
n
c
y
diameter of measure
WORK
ER
MAC
HINE
weather WEIGHT (g) WOR
KER
MACHINE weather WEIGHT (g)
B 3 Fair 77 D 1 Clouded 74
C 2 Rainy 78 C 3 Fair 80
D 2 Clouded 76 A 3 Rainy 79
A 1 Fair 73 D 1 Clouded 74
B 2 Rainy 74 A 3 Fair 80
D 3 Clouded 78 B 2 Rainy 77
C 2 Rainy 75 C 1 Rainy 75
B 1 Fair 76 D 3 Fair 81
D 1 Rainy 73 A 1 Clouded 74
C 3 Clouded 79 C 3 Rainy 78
A 1 Fair 76 B 2 Fair 76
B 2 Clouded 75 A 1 Clouded 73

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68
70
72
74
76
78
80
82
F
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y

C
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F
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C
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F
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C
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R
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R
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F
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C
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d
3 2 2 1 2 3 2 1 1 3 1 2 1 3 3 1 3 2 1 3 1 3 2 1
B C D A B D C B D C A B D C A D A B C D A C B A
w
e
i
g
h
t

(
g
)
77
74
76
75
77
76
72
73
74
75
76
77
78
R
a
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y
C
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C
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R
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C
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R
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1 1 1 2 2 2
D D D B B B
w
e
i
g
h
t
Worker B
78
75
79
80
75
78
72
73
74
75
76
77
78
79
80
81
Fair Rainy Rainy Clouded Rainy Fair
2 2 2 2 3 3
B C C D A A
w
e
i
g
h
t

Worker C
76
78
73
74 74
81
68
70
72
74
76
78
80
82
Fair Clouded Fair Rainy Clouded Fair
3 3 3 3 3 3
B C C C D D
A
x
i
s

T
i
t
l
e
Worker D
73
76
79
80
74
73
68
70
72
74
76
78
80
82
F
a
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r
F
a
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C
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d
C
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F
a
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R
a
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1 1 1 1 1 1
w
e
i
g
h
t
(
G
)
worker A

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77
74
76
75
77
76
78
75
79
71
72
73
74
75
76
77
78
79
80
R
a
i
n
y
C
l
o
u
d
e
d
C
l
o
u
d
e
d
R
a
i
n
y
C
l
o
u
d
e
d
R
a
i
n
y
F
a
i
r
R
a
i
n
y

R
a
i
n
y
1 1 1 2 2 2 2 2 2
D D D B B B B C C
Machine 1
77
74
76
75
77
76
78
75
79
71
72
73
74
75
76
77
78
79
80
R
a
i
n
y
C
l
o
u
d
e
d
C
l
o
u
d
e
d
R
a
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y
C
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d
R
a
i
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y
F
a
i
r
R
a
i
n
y

R
a
i
n
y
1 1 1 2 2 2 2 2 2
D D D B B B B C C
machine 2
79
80
74
76
77
80
78
74
71
72
73
74
75
76
77
78
79
80
81
C
l
o
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d
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d
C
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C
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C
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C
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C
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C
l
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d
e
d
C
l
o
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d
e
d
1 1 1 1 2 2 3 3
A A D D B D C D
clouded
73
77
75
76
79
75
74
75
70
72
74
76
78
80
Rainy Rainy Rainy Rainy Rainy Rainy Rainy Rainy
1 1 2 2 2 3 3 2
C D B B C A C C
Rainy
75
78
76
78
73
74 74
81
68
70
72
74
76
78
80
82
R
a
i
n
y
F
a
i
r
F
a
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r
C
l
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d
F
a
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R
a
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C
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F
a
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r
3 3 3 3 3 3 3 3
A A B C C C D D
machine 3
73
76
74
78 78
76
73
81
68
70
72
74
76
78
80
82
Fair Fair Fair Fair Fair Fair Fair Fair
1 1 1 2 3 3 3 3
A A B B A B C D
fair

Page 8 of 8


Q6 Ans. Hardness and temperature has positive correlation



















Q7 Ans.
Number of adequate description: 2
Its reasons:

Because it is stated in a manner of everybody imaging the same

Number of adequate description: 2
Its reasons:
Because of clarification of accident.

Number of adequate description: 2
Its reasons:
Because of clarification of comparative subjects

Thank you

0
10
20
30
40
50
60
70
800 810 820 830 840 850 860 870 880 890 900
H
a
r
d
n
e
s
s
temp in degree centi grade
scatter Chart
Degree
centi
hardness Degree
centi
hardness Degree
centi
hardness

810 47 840 52 810 44
890 56 870 56 850 53
850 48 830 51 880 54
840 45 830 45 880 57
850 54 820 46 840 50
890 59 820 48 880 54
870 50 860 55 830 46
860 51 870 55 860 52
810 42 830 49 860 50
820 53 820 44 840 49

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