You are on page 1of 210

D16TCI/D19TCI

KUNMING YUNNEI POWER CO., LTD.

...................................................................... 3
....................................... 5

............................................................ 5

............................................................ 5

.......................................................... 6

.............................................. 8

........................................... 11

............................................... 12

............................................. 14

................................................. 15

D16TCI D19TCI ......................... 16

....................................... 16

....................................... 17

................................. 23

......................................... 24

................................................. 31

....................................... 32

.............................................. 44

................................................... 44

....................................... 45

................................................... 46

................................................... 47

................................................... 48

............................................. 49

........................................ 50

........................................................... 50

......................................................... 50

......................................................... 51
1

..................................................... 51

......................................................... 51

............................................. 52

..................................................... 53

....................................................... 54

....................................................... 55

....................................................... 55

....................................................... 56

....................................................... 57

..................................................... 57

................................................... 57

EGR ....................................................... 58

................................................. 59

................................................. 59

............................................... 60

................................................ 90

................................................. 90

................................................. 91

............................................... 141

.............................................. 141

................................................ 142

............................ 202

..................................... 203

.................................... 203

- ............................... 203

............................ 204

...................................... 209


D16TCI/D19TCI FEV

3 4
SUVMPV
/

""

2007.12

715
650224
0871-5615572
0871-5633176
julia@yunneidongli.com


D16TCI/D19TCI
GB252-2000

-5

-10

-25

-10

-20

-35


D16TCI/D19TCI

A3/B4 Delvac Super 1300

SAE

-10

15W/40

-20

10W/40

-30

5W/30


/%
/
/g.cm-3
28.4
-10
1.0340
32.8
-15
1.0426
38.5
-20
1.0506
45.3
-25
1.0586
47.8
-30
1.0627
50.9
-35
1.0671
54.7
-40
1.0731
57
-45
1.0746
59.9
-50
1.0780
68.1
-68
1.0866

a.

b.

10

c.

d.

e.

f.

g.

D16TCI

D19TCI

4
EGR

mm

mm

80

82

92

1.65

1.85

L
8

900r/min

/
kW(Ps)/r/min

/
N.m/ r/min

17.51

18.51

72(98)/4000

82(112)/4000

210 g/kW.h

209/18002300

235/18002300

1-3-4-2

5.5

mm

574606672

kg

170

10

11

D19TCI

12

D16TCI

13

D19TCI

D16TCI

14

19

TC

1.9L

D19TCI

0700888

15

D16TCI D19TCI

D16TCI 149 mmD19TCI


144mm

D16TCI 41 mmD19TCI 46 mm

K( )

403130

kPa
( kgf/cm2 )

300600(36)
80(0.8)

3
4

1023750

K( )

378105

16

GB/T2671.1-2004

Nm

M111.5

8312

M612

10.52

M8105
GB5787-86

262
M8100

GB/T2671.1-2004

M620

102

M1055

402

M101.2545

402

GB5787-86

M627

102

GB9074.17-88

M8

1520

GB9074.15-88

M830
GB9074.17-88

M855

252

M890

252

GB/T70.1-2000

M1040

403

GB9074.15-88

M1025

403

17

GB9074.17-88

M625

102

GB5789-86

M670

102

GB9074.17-88

M845

252

GB9074.14-88

M820

1520

GB9074.17-88

M616

102

M141.5

7090

Nm

Nm

M181.575

40035

M820

252

M10132

6810

M91

578

M6

72

M6

72

GB9074.17-88

GB9074.15-88

M616

72

GB9074.17-88

M516

2.54

18

GB5789-86

M630

132

M121.5

11217

Nm

GB70.1-2000

M830

252

GB9074.15-88

M1060

302

GB5789-86

M655

132

GB6170-2000

M6

102

M81

82

GB9074.15-88

M825

1520

GB9074.17-88

M840

1520

SPL-CO

Nm

M121.5

855

M141.5

705

M820

363

M837.7
202
M855.2

GB9074.17-8.8

GB5789-86

M630

122

M201.5

605

M665

122
19

M631

71

GB70.1-2000

M1055

402

GB70.1-2000

M1055

402

GB6170-2000

M10

402

GB6170-2000

M8

1520

GB5789

M10130

402

GB9074.17-88

M1060

402

GB9074.17-88

M835

GB9074.14-88

M1040

402

GB70.1-2000

M1030

402

GB5783-2000

M1035

Nm

402
GB9074.14-88

M1040

GB9074.14-88

M1025

402

GB9074.15-88

M1060

402

GB9074.14-88

M845

1520

GB9074.14-88

M845

1520

20

GB70-85

M840

305

GB5783-2000

M620

102

GB9074.17-88

M630

45

GB9074.15-88

M825

252

M121.5

272

M141

202

M121.5

202

Nm

GB6170-2000

M6

102

GB9074.17-88

M825

1520

SPL-1-003

M8

302

SPL-1-003

M8

302

GB5787-88

M6

102

SPL-1-003

M8

302

SPL-1-003

M8

302

Nm

Nm

21

M12

3240

M10125.5

2028

GB9074.15-88

M620

102

GB6170-2000

M8

252

GB9074.17-88

M6

102

GB5783

M616

102

GB/T70.1-2000

M620

102

II

Nm

GB9074.15-88

M620

72

GB9074.17

M820

1520

GB/T70.1-2000

M820

1520

GB9074.17-88

M615

72

GB9074.14-88

M616

72

EGR
EGR EGR
EGR

Nm

Nm

22

GB9074.14-88

M622

72

275

2530

mm

10

12

14

16

18

20

22

24

27

30

36

42

48

N.m

1372
10 20 35 54 88 118 167 225 294 441 529 882
4.6 45 12
25
44
69
108 147
206
284
370
519
666
1078 1666

2058
2450

108
12 25 44 69
5.6 57 15
31
54
88
137

1098
147 206 284 370 539 666
186
265
343
441
686
833
1372

1705

2736

2548
2334

127
14 29 49 83
6.6 68 18
39
64
98
157

1323
176 245 343 441 637 784
216
314
431
539
784
980
1677

1960

2548

3087
3822

121
9 22 44 76
8.8 12 29
58
102 162

189

252

1267
260 369 502 638 933
347
492
669
850
1244 1689

2214

2952

3540

4721

5311
7081

108
13 29 64
10.9 14 35
76
127

176

206

274

323

1372
372 529 725 921
441
637
862
1098 1617

1666

1960

2744

3283

4263

5096

6468
7742

128
15 37 74
12.9 20 50
88
171

204

273

319

425

1096
489 622 847
565
830
1129 1435

2138

2850

3736

4981

5974

7966

8962
11949

1574

2099

23

(mm)

(mm)

1.

80 0+0.01

79.9390.007

x=22D19 x=12D16

2.
-

+0.054+0.078

0.15

30.0060.003

30 0.005

0.03

+0.003+0.014

3.
-

30 0.005

+0.033

30( +0.02 )

24

+0.038+0.02

0.08

4.
-

33 (0.012)

+0.075

33 ( +0.045 )

-0.033-0.087

5.
-

0.30

25 ( 0.43 )

+0.2

25( +0.05 )

+0.63+0.35

1.0

6.
-

2.120.01

25

0.005

2 0.03

+0.115+0.16

0.20

2.070.01

0.01

2 0.03

+0.07

+0.11

0.20

7.

3.030.01

0.01

3 0.03

+0.03
+0.07

0.200.40

0.20

0.80

26

0.500.70

1.0

0.250.50

1.0

80.00
8.
-

60 ( 0.019 )

+0.069

60( +0.03 )

+0.03

0.15

+0.088

9.
-

50

( 0.016 )

+0.063

50 ( +0.024 )

+0.079+0.024

0.15

10.

+0.05

24 ( 0

0.09

24 ( 0.163 )

27

+0.213+0.09

0.30

11.
-

+0.051

11( +0.04 )

12.
-

+0.011

11( 0

-0.029-0.051
+0.012

6( 0

0.025

6( 0.04 )

+0.052+0.025

0.10

13.
-

+0.115

25 ( +0.1 )

+0.013

25 ( 0

-0.087-0.115
28

14.
-

+0.115

28 ( +0.1 )

15.
-

+0.013

28 ( 0

-0.087-0.115
0.04

24 ( 0.053 )

16.

17.
-

+0.021

24 ( 0

+0.074+0.04
+0.052

23 ( 0

0.15

0.07

23 ( 0.15 )

+0.202+0.07

0.3

+0.024

12 ( +0.006 )

12 ( 0.011 )

+0.035+0.006

0.07
29

18.
-

+0.466

264 ( +0.385 )

+0.052

264 ( 0

-0.333-0.466

30

14
52
32.6
37.4

31

49L/m( 3300r/m0.4MPa )

0.45MPa

120L/m 1.5bar( 5800r/m )

7892

12V

12V1.7kW

14V90A 14V120A

12V

220000r/m2.2

190CC

50kPa 5S
80kPa 15S

EGR

EGR

EGR

5V

EGR

EGR

12V

BOSCH CP1H

32

BOSCH CRI2.0
145MPa

ECU

BOSCH EDC16 12 V

DG6 0.51.5

PG3.8 0.21.8

HFM6, 7.517.0 V
40640kg/h

NTC 5V

0.54.5 V

FPM 5V

33

238

52005700
1
mm

238

2
mm

160

mm
mm

8
1.1
1150

JC630A

34

242

5200420
1
mm

242

2
mm

162

mm
mm

9
1
1800

R5M24

35

QDJ1247A

12V

1.7 kw

()

8V

370A

880r/min

12.25N.m

()

4V

980A

26N.m

()

11V

120A

2200r/min

36

() 23

120Ah

37

JFZ1929G

JFZ1929H

14V

120A

1800r/min

5000r/min

34A
12A

38

() 23

120Ah

39

JFZ192E

14V

90A

1800r/min

5000r/min

49A
90A

40

() 23

120Ah

41

HV0507-070/080

7ml/r

8MPa

42

GDC178

178ml/r

R134a

PAG

43

44

45

46

47

EGR

48

49

O
2

1.5-2 mm

50

PG 3.8

51

EGR
3

0.276-0.376

1.02

0.376-0.476

1.12

0.476-0.576

1.22

90 90

270290

52

180
120

15

53

23

12

54

55

16
2

12
1

5 11

13

15

14
8

1 2 4 5 6 7
8 11 12 13 14 15 16

56

EGR EGR
4 1 EGR
EGR
EGR EGR EGR

CO HC
NOx
57

()

EGR
(Exhaust Gas Recirculation EGR)

58

NOx
EGR
EGR
EGR

HC CO

59


ECU

145MPa

ECUECU MAP
()
ECU

60

ECU

IQA IQA
IQA
4 ECU

61

ECUEDC16

EDC16
D19TCID16TCI EDC16

ECU

EDC16

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
() ECU (AD)
ECU

ECU
()
62

EDC16C39

ASD

EDC ECU

EDC ECU

ECU

ECU
63


0 900rpm
900rpm

ECU

ECU

ECU
EGR

ECU

ECU

64

ECU

ECU

Deg

()

58

0 deg

()

EDC16C39 EGR

EGR

65

EDC16

FlMng_rLmbdSmk_MAP
FlMng_rLmbdFullLd_MAP

EngPrt_trqLim_CUR
66

EngPrt_qLim_CUR

EngPrt_trqLim_CUR
EngPrt_qLim_CUR

EngPrt_trqLim_CUR
EngPrt_qLim_CUR

Gearbx_trqInMax_C
Gearbx_trqMaxGearR_CUR
Gearbx_trqMaxGear1_CUR
Gearbx_trqMaxGear2_CUR
Gearbx_trqMaxGear3_CUR
Gearbx_trqMaxGear4_CUR
Gearbx_trqMaxGear5_CUR
Gearbx_trqMaxGear6_CUR

EngPrt_trqLim_CUR
EngPrt_qLim_CUR
EngPrt_trqNLim_CUR

EngPrt_qOvhtPrvNRng_MAP

CoEng_nSlpLimMin_c
CoEng_dtrqSlpLimUp_c
CoEng_dtrqSlpLimDwn_c

EDC16C39
67


0
900rpm
900rpm
0
900rpm

(4400rpm)EDC

EDC

EDC

ECU EDC

68

EDC16C39
69


(ECU)

EGR

EGR

()

70


EDC16C39 ECU
A K

A46------------A60

K73------------K94

A31------------A45

K05 K06 K51------------K72

A16------------A30

K03 K04 K29------------K50

A01------------A15

K01 K02 K07------------K28


ECU

71


EDC ECU ECU

ECU

ECU

ROM

RAM

EEPROM

A/D

ROM
ECU
ROM
ROM

RAM
72


RAM

EEPROM

EGR VNT

73

mV
>100V, 30rpm

74

A
1/2

0.5-1.5

75

76

mV

1+5V
2
3

77

101000m Wheatstone Bridge,

05V ECU
ECU

78

9O

10

<15ms

79

1 = 2 = 3 = 4 = 5 = 6 =
7 = 0.7mm 8 = 9 =
,


ECU

ECU

1500bar 1mm 5v
070mv 0.5
4.5v
80


2
ECU
1
2
3+5V

EGR
EDC EGR EGR

NTC

5V

ECU
ECU

81

-40

45.3

40

1.2

-30

26.1

60

0.6

-20

15.5

80

0.3

-10

9.4

100

0.19

5.9

120

0.11

20

2.5

140

0.07

25

2.1

82


ECU

POT1:

1.2 K

POT2:

1.7 K

83

1- 2- 3- 4- 5- 6- 7- 8 9- 10- 11- 12-


1-

2-
84

85

86

EGR
EGR EGR
EGR EGR
ECU PWM PWM
EGR

1
2
3
4

PTC 012V
0.81.2
ECU
12V ECU

ECU ECU

87

ECU //

1. (ECU)

14.

2.

15.

3.

16. (GCU)

4. 1

17.

5. 2

18.

6.

19.

7.

20.

8.

21.

9.

22.

10.

23. EGR

11.

24.

12.

25.

13.
88

ECU

89

a)

b) LOCK
c)

LOCK

ECU

90

1.

91

2.

92

1,

93

4
5

94

3.
1

:
,

95

4.
1

96

3,

97

7,

8,

98

10

11

12

13

99

14

15

16

17

100

18

19

20

101

21

22

23

24

102

25

26

27

5.
1

103

6.
1

104

105

106

10

11

107

12

13

7. EGR
1 EGR

2 EGR

108

3 EGR

8.
1

9.

109

10.

110

11.
1

111

112

12.
1

13.
1

113

14.
1

114

15.
1

16.
1

115

116

117

10

118

11

12

13

14

119

15

16

17

18

120

19

20

21

22

121

23

24

25

26

17.

122

123

5
6

0.04

24 ( 0.053 )
0.05

3.69
3.49
3.71
3.51
8
+0.021

24 ( 0

9
+0.074+0.04
0.15

124

10

11

12

12 ( 0.011 )
0.1

125

18.
1

126

0.10mm
6

127

19.
1

20.
1.

128

2.

21.
1

22.
1

129

23.
1

3 O

24.

130

131

132

9
79.9390.007
D19TCI
22mm
D16TCI
16mm
0.05mm
10

0.005

2 0.03
0.01

2 0.03
0.01

3 0.03

133

11

+0.115
+0.16 0.20mm
+0.07
+0.11 0.20mm
+0.03+0.07
0.20mm
12

0.20
0.40 0.80mm
0.50
0.70 1.0mm
0.250.50
1.0mm
13

30 0.005
0.015mm

134

14

+0.033

30( +0.02 )

+0.038+0.02
0.08mm
15

+0.063

50 ( +0.024 )

16

25.
1

135

136

137

0.04mm

0.08mm

138

+0.01

80 0

0.03mm

0.15mm
10

60 ( 00.019 )
50 ( 00.016 )
3

0.15mm

0.15mm

26. /
139

140

141

1. /
1

2 : 4

3 ,
10.52 N.m

4 1

5 10.52 N.m

2.
1
5

142

2
5

3.
1

143

65

7
123
45

144

25N.m 50N.m 83
12N.m
10

2-3

11

5.6 N.m

12

0.090.213
4

4.
1

145

60-80

146

180
7
6g
15g

5.
1

23
120,

3
14
4

147

10

20N.m

578 N.m
11

14

23
23

148


12

0.350.63mm

13
360
15 N.m

6.
1.
0
360

2.

3.

149

[mm]

0.276 0.376

0.376 0.476

0.4760.576

4. 3

7.
1

2
1.5-2 mm

590020

3O
O

4
2

150

524

23

713N.m
26
2 N.m

8.
1

151

2
2
102 N.m
O

590020

4
3
5
M8252N.m

152

9.
1

153

46
5
102N.m

10.
1

,
,

154

11.
1

3O

155

5
3

630
5N.m

12.
1

3
2M6102N.m

156

4
252N.m

13.

2
252N.m
O

157

4
1520N.m

14.

325
2N.m

158

5
2530N.m

159

15
1

2
16

3 16

160

4
2

275 N.m
102N.m

16
1

161

0.276 0.376 mm

1.02 mm()

0.376 0.476 mm

1.12 mm(1)

0.4760.576 mm

1.22 mm(2)
3

162

5 10

6 1
;

7 11

8 10
34N.m;
68 N.m; 11217 N.m;

163

9 1 M8
252 N.m

17

164

18

165

8 10

166

01234
56789

10

11

5N.m; 13
2N.m

12

167

13

0.070.202mm
19

3 A

4 B

168

169

10

11 ;

170

12 2

122N.m

13
12
2 N.m;

14

171

15

16 2
85
5N.m;

17
705N.m;

172

18 3 2

202N.m

19
605N.m
20
363N.m

21

-/

22

173

23

24

174

20.
1

5900 20

175

3
25

4
102N.m
5

21.

100 N.m 200 N.m


40035 N.m

176

3
4

22.

3 24
:
2
,
4
102 N.m

177

7090 N.m

23.

178

4
102
N.m

24.

2
72N.m

179

3 O

4
2.54N.m
, O

5
O

72N.m
6

180

181

10

11

12
13 2
2
3N.m 72N.m

14

25.

182

82N.m
2
11V
1.5

3
252N.m
4

26.
1

183

10
2N.m
5 15
20N.m

27. EGR
1 EGR EGR

1520N.m

2 EGR EGR

102N.m
EGR 15
20N.m

28.

184

1 4 I4
II

302 N.m

3
102 N.m

185

5 30
2N.m

3240
N.m

8
20
28N.m

186

9
10
2N.m

10
10
2N.m

29.
1

102N.m

187

188

30.
1
402N.m

2
402N.m

189

402N.m

4
40
2N.m

1520N.m

190

6
M10
402N.m, M8 15
20N.m

73

1520N.m

M10 402N.m, M8
1520N.m

191

10

11

192

12

13

14

15
50N

611mm

50N

193

16
1520N.m

17

402N.m

18
402N.m

194

31.
1 O

2 IQA
IQA

3
IQA 4
IQA ECU

12

195

7
8 12

8
2 12

272N.m
20
2N.m
202N.m

10

302N.m

196

11
45 N.m

12 34
M6 102N.m

13

14 12
M6
102N.m

32.

197

33.
1
O

198

3
M6 10
2N.m

34.
1

199

12
4 25
2N.m; 68
10N.m;

5 13

35.
1

200

15
2N.m 252N.m

5
6 12

36.
1.
/ 402N.m
2.

201

60ml

60ml

202

203

//

ECU

//

204

205

10

11

123
4

206

207

208

-
A-
1-ON
0-OFF
2- 0.5S
3- 0.5S
4-/5S
5- 1S
6- 2S
7- 3S
8-

2S

2.5S, 10S

MIL

D16TCI/D19TCI
209

You might also like