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D19使用维修手册 071114 PDF
D19使用维修手册 071114 PDF
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EGR ....................................................... 58
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D16TCI/D19TCI FEV
3 4
SUVMPV
/
""
2007.12
715
650224
0871-5615572
0871-5633176
julia@yunneidongli.com
D16TCI/D19TCI
GB252-2000
-5
-10
-25
-10
-20
-35
D16TCI/D19TCI
SAE
-10
15W/40
-20
10W/40
-30
5W/30
/%
/
/g.cm-3
28.4
-10
1.0340
32.8
-15
1.0426
38.5
-20
1.0506
45.3
-25
1.0586
47.8
-30
1.0627
50.9
-35
1.0671
54.7
-40
1.0731
57
-45
1.0746
59.9
-50
1.0780
68.1
-68
1.0866
a.
b.
10
c.
d.
e.
f.
g.
D16TCI
D19TCI
4
EGR
mm
mm
80
82
92
1.65
1.85
L
8
900r/min
/
kW(Ps)/r/min
/
N.m/ r/min
17.51
18.51
72(98)/4000
82(112)/4000
210 g/kW.h
209/18002300
235/18002300
1-3-4-2
5.5
mm
574606672
kg
170
10
11
D19TCI
12
D16TCI
13
D19TCI
D16TCI
14
19
TC
1.9L
D19TCI
0700888
15
D16TCI D19TCI
D16TCI 41 mmD19TCI 46 mm
K( )
403130
kPa
( kgf/cm2 )
300600(36)
80(0.8)
3
4
1023750
K( )
378105
16
GB/T2671.1-2004
Nm
M111.5
8312
M612
10.52
M8105
GB5787-86
262
M8100
GB/T2671.1-2004
M620
102
M1055
402
M101.2545
402
GB5787-86
M627
102
GB9074.17-88
M8
1520
GB9074.15-88
M830
GB9074.17-88
M855
252
M890
252
GB/T70.1-2000
M1040
403
GB9074.15-88
M1025
403
17
GB9074.17-88
M625
102
GB5789-86
M670
102
GB9074.17-88
M845
252
GB9074.14-88
M820
1520
GB9074.17-88
M616
102
M141.5
7090
Nm
Nm
M181.575
40035
M820
252
M10132
6810
M91
578
M6
72
M6
72
GB9074.17-88
GB9074.15-88
M616
72
GB9074.17-88
M516
2.54
18
GB5789-86
M630
132
M121.5
11217
Nm
GB70.1-2000
M830
252
GB9074.15-88
M1060
302
GB5789-86
M655
132
GB6170-2000
M6
102
M81
82
GB9074.15-88
M825
1520
GB9074.17-88
M840
1520
SPL-CO
Nm
M121.5
855
M141.5
705
M820
363
M837.7
202
M855.2
GB9074.17-8.8
GB5789-86
M630
122
M201.5
605
M665
122
19
M631
71
GB70.1-2000
M1055
402
GB70.1-2000
M1055
402
GB6170-2000
M10
402
GB6170-2000
M8
1520
GB5789
M10130
402
GB9074.17-88
M1060
402
GB9074.17-88
M835
GB9074.14-88
M1040
402
GB70.1-2000
M1030
402
GB5783-2000
M1035
Nm
402
GB9074.14-88
M1040
GB9074.14-88
M1025
402
GB9074.15-88
M1060
402
GB9074.14-88
M845
1520
GB9074.14-88
M845
1520
20
GB70-85
M840
305
GB5783-2000
M620
102
GB9074.17-88
M630
45
GB9074.15-88
M825
252
M121.5
272
M141
202
M121.5
202
Nm
GB6170-2000
M6
102
GB9074.17-88
M825
1520
SPL-1-003
M8
302
SPL-1-003
M8
302
GB5787-88
M6
102
SPL-1-003
M8
302
SPL-1-003
M8
302
Nm
Nm
21
M12
3240
M10125.5
2028
GB9074.15-88
M620
102
GB6170-2000
M8
252
GB9074.17-88
M6
102
GB5783
M616
102
GB/T70.1-2000
M620
102
II
Nm
GB9074.15-88
M620
72
GB9074.17
M820
1520
GB/T70.1-2000
M820
1520
GB9074.17-88
M615
72
GB9074.14-88
M616
72
EGR
EGR EGR
EGR
Nm
Nm
22
GB9074.14-88
M622
72
275
2530
mm
10
12
14
16
18
20
22
24
27
30
36
42
48
N.m
1372
10 20 35 54 88 118 167 225 294 441 529 882
4.6 45 12
25
44
69
108 147
206
284
370
519
666
1078 1666
2058
2450
108
12 25 44 69
5.6 57 15
31
54
88
137
1098
147 206 284 370 539 666
186
265
343
441
686
833
1372
1705
2736
2548
2334
127
14 29 49 83
6.6 68 18
39
64
98
157
1323
176 245 343 441 637 784
216
314
431
539
784
980
1677
1960
2548
3087
3822
121
9 22 44 76
8.8 12 29
58
102 162
189
252
1267
260 369 502 638 933
347
492
669
850
1244 1689
2214
2952
3540
4721
5311
7081
108
13 29 64
10.9 14 35
76
127
176
206
274
323
1372
372 529 725 921
441
637
862
1098 1617
1666
1960
2744
3283
4263
5096
6468
7742
128
15 37 74
12.9 20 50
88
171
204
273
319
425
1096
489 622 847
565
830
1129 1435
2138
2850
3736
4981
5974
7966
8962
11949
1574
2099
23
(mm)
(mm)
1.
80 0+0.01
79.9390.007
x=22D19 x=12D16
2.
-
+0.054+0.078
0.15
30.0060.003
30 0.005
0.03
+0.003+0.014
3.
-
30 0.005
+0.033
30( +0.02 )
24
+0.038+0.02
0.08
4.
-
33 (0.012)
+0.075
33 ( +0.045 )
-0.033-0.087
5.
-
0.30
25 ( 0.43 )
+0.2
25( +0.05 )
+0.63+0.35
1.0
6.
-
2.120.01
25
0.005
2 0.03
+0.115+0.16
0.20
2.070.01
0.01
2 0.03
+0.07
+0.11
0.20
7.
3.030.01
0.01
3 0.03
+0.03
+0.07
0.200.40
0.20
0.80
26
0.500.70
1.0
0.250.50
1.0
80.00
8.
-
60 ( 0.019 )
+0.069
60( +0.03 )
+0.03
0.15
+0.088
9.
-
50
( 0.016 )
+0.063
50 ( +0.024 )
+0.079+0.024
0.15
10.
+0.05
24 ( 0
0.09
24 ( 0.163 )
27
+0.213+0.09
0.30
11.
-
+0.051
11( +0.04 )
12.
-
+0.011
11( 0
-0.029-0.051
+0.012
6( 0
0.025
6( 0.04 )
+0.052+0.025
0.10
13.
-
+0.115
25 ( +0.1 )
+0.013
25 ( 0
-0.087-0.115
28
14.
-
+0.115
28 ( +0.1 )
15.
-
+0.013
28 ( 0
-0.087-0.115
0.04
24 ( 0.053 )
16.
17.
-
+0.021
24 ( 0
+0.074+0.04
+0.052
23 ( 0
0.15
0.07
23 ( 0.15 )
+0.202+0.07
0.3
+0.024
12 ( +0.006 )
12 ( 0.011 )
+0.035+0.006
0.07
29
18.
-
+0.466
264 ( +0.385 )
+0.052
264 ( 0
-0.333-0.466
30
14
52
32.6
37.4
31
49L/m( 3300r/m0.4MPa )
0.45MPa
7892
12V
12V1.7kW
14V90A 14V120A
12V
220000r/m2.2
190CC
50kPa 5S
80kPa 15S
EGR
EGR
EGR
5V
EGR
EGR
12V
BOSCH CP1H
32
BOSCH CRI2.0
145MPa
ECU
BOSCH EDC16 12 V
DG6 0.51.5
PG3.8 0.21.8
HFM6, 7.517.0 V
40640kg/h
NTC 5V
0.54.5 V
FPM 5V
33
238
52005700
1
mm
238
2
mm
160
mm
mm
8
1.1
1150
JC630A
34
242
5200420
1
mm
242
2
mm
162
mm
mm
9
1
1800
R5M24
35
QDJ1247A
12V
1.7 kw
()
8V
370A
880r/min
12.25N.m
()
4V
980A
26N.m
()
11V
120A
2200r/min
36
() 23
120Ah
37
JFZ1929G
JFZ1929H
14V
120A
1800r/min
5000r/min
34A
12A
38
() 23
120Ah
39
JFZ192E
14V
90A
1800r/min
5000r/min
49A
90A
40
() 23
120Ah
41
HV0507-070/080
7ml/r
8MPa
42
GDC178
178ml/r
R134a
PAG
43
44
45
46
47
EGR
48
49
O
2
1.5-2 mm
50
PG 3.8
51
EGR
3
0.276-0.376
1.02
0.376-0.476
1.12
0.476-0.576
1.22
90 90
270290
52
180
120
15
53
23
12
54
55
16
2
12
1
5 11
13
15
14
8
1 2 4 5 6 7
8 11 12 13 14 15 16
56
EGR EGR
4 1 EGR
EGR
EGR EGR EGR
CO HC
NOx
57
()
EGR
(Exhaust Gas Recirculation EGR)
58
NOx
EGR
EGR
EGR
HC CO
59
ECU
145MPa
ECUECU MAP
()
ECU
60
ECU
IQA IQA
IQA
4 ECU
61
ECUEDC16
EDC16
D19TCID16TCI EDC16
ECU
EDC16
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
() ECU (AD)
ECU
ECU
()
62
EDC16C39
ASD
EDC ECU
EDC ECU
ECU
ECU
63
0 900rpm
900rpm
ECU
ECU
ECU
EGR
ECU
ECU
64
ECU
ECU
Deg
()
58
0 deg
()
EDC16C39 EGR
EGR
65
EDC16
FlMng_rLmbdSmk_MAP
FlMng_rLmbdFullLd_MAP
EngPrt_trqLim_CUR
66
EngPrt_qLim_CUR
EngPrt_trqLim_CUR
EngPrt_qLim_CUR
EngPrt_trqLim_CUR
EngPrt_qLim_CUR
Gearbx_trqInMax_C
Gearbx_trqMaxGearR_CUR
Gearbx_trqMaxGear1_CUR
Gearbx_trqMaxGear2_CUR
Gearbx_trqMaxGear3_CUR
Gearbx_trqMaxGear4_CUR
Gearbx_trqMaxGear5_CUR
Gearbx_trqMaxGear6_CUR
EngPrt_trqLim_CUR
EngPrt_qLim_CUR
EngPrt_trqNLim_CUR
EngPrt_qOvhtPrvNRng_MAP
CoEng_nSlpLimMin_c
CoEng_dtrqSlpLimUp_c
CoEng_dtrqSlpLimDwn_c
EDC16C39
67
0
900rpm
900rpm
0
900rpm
(4400rpm)EDC
EDC
EDC
ECU EDC
68
EDC16C39
69
(ECU)
EGR
EGR
()
70
EDC16C39 ECU
A K
A46------------A60
K73------------K94
A31------------A45
A16------------A30
A01------------A15
71
EDC ECU ECU
ECU
ECU
ROM
RAM
EEPROM
A/D
ROM
ECU
ROM
ROM
RAM
72
RAM
EEPROM
EGR VNT
73
mV
>100V, 30rpm
74
A
1/2
0.5-1.5
75
76
mV
1+5V
2
3
77
05V ECU
ECU
78
9O
10
<15ms
79
1 = 2 = 3 = 4 = 5 = 6 =
7 = 0.7mm 8 = 9 =
,
ECU
ECU
1500bar 1mm 5v
070mv 0.5
4.5v
80
2
ECU
1
2
3+5V
EGR
EDC EGR EGR
NTC
5V
ECU
ECU
81
-40
45.3
40
1.2
-30
26.1
60
0.6
-20
15.5
80
0.3
-10
9.4
100
0.19
5.9
120
0.11
20
2.5
140
0.07
25
2.1
82
ECU
POT1:
1.2 K
POT2:
1.7 K
83
2-
84
85
86
EGR
EGR EGR
EGR EGR
ECU PWM PWM
EGR
1
2
3
4
PTC 012V
0.81.2
ECU
12V ECU
ECU ECU
87
ECU //
1. (ECU)
14.
2.
15.
3.
16. (GCU)
4. 1
17.
5. 2
18.
6.
19.
7.
20.
8.
21.
9.
22.
10.
23. EGR
11.
24.
12.
25.
13.
88
ECU
89
a)
b) LOCK
c)
LOCK
ECU
90
1.
91
2.
92
1,
93
4
5
94
3.
1
:
,
95
4.
1
96
3,
97
7,
8,
98
10
11
12
13
99
14
15
16
17
100
18
19
20
101
21
22
23
24
102
25
26
27
5.
1
103
6.
1
104
105
106
10
11
107
12
13
7. EGR
1 EGR
2 EGR
108
3 EGR
8.
1
9.
109
10.
110
11.
1
111
112
12.
1
13.
1
113
14.
1
114
15.
1
16.
1
115
116
117
10
118
11
12
13
14
119
15
16
17
18
120
19
20
21
22
121
23
24
25
26
17.
122
123
5
6
0.04
24 ( 0.053 )
0.05
3.69
3.49
3.71
3.51
8
+0.021
24 ( 0
9
+0.074+0.04
0.15
124
10
11
12
12 ( 0.011 )
0.1
125
18.
1
126
0.10mm
6
127
19.
1
20.
1.
128
2.
21.
1
22.
1
129
23.
1
3 O
24.
130
131
132
9
79.9390.007
D19TCI
22mm
D16TCI
16mm
0.05mm
10
0.005
2 0.03
0.01
2 0.03
0.01
3 0.03
133
11
+0.115
+0.16 0.20mm
+0.07
+0.11 0.20mm
+0.03+0.07
0.20mm
12
0.20
0.40 0.80mm
0.50
0.70 1.0mm
0.250.50
1.0mm
13
30 0.005
0.015mm
134
14
+0.033
30( +0.02 )
+0.038+0.02
0.08mm
15
+0.063
50 ( +0.024 )
16
25.
1
135
136
137
0.04mm
0.08mm
138
+0.01
80 0
0.03mm
0.15mm
10
60 ( 00.019 )
50 ( 00.016 )
3
0.15mm
0.15mm
26. /
139
140
141
1. /
1
2 : 4
3 ,
10.52 N.m
4 1
5 10.52 N.m
2.
1
5
142
2
5
3.
1
143
65
7
123
45
144
25N.m 50N.m 83
12N.m
10
2-3
11
5.6 N.m
12
0.090.213
4
4.
1
145
60-80
146
180
7
6g
15g
5.
1
23
120,
3
14
4
147
10
20N.m
578 N.m
11
14
23
23
148
12
0.350.63mm
13
360
15 N.m
6.
1.
0
360
2.
3.
149
[mm]
0.276 0.376
0.376 0.476
0.4760.576
4. 3
7.
1
2
1.5-2 mm
590020
3O
O
4
2
150
524
23
713N.m
26
2 N.m
8.
1
151
2
2
102 N.m
O
590020
4
3
5
M8252N.m
152
9.
1
153
46
5
102N.m
10.
1
,
,
154
11.
1
3O
155
5
3
630
5N.m
12.
1
3
2M6102N.m
156
4
252N.m
13.
2
252N.m
O
157
4
1520N.m
14.
325
2N.m
158
5
2530N.m
159
15
1
2
16
3 16
160
4
2
275 N.m
102N.m
16
1
161
0.276 0.376 mm
1.02 mm()
0.376 0.476 mm
1.12 mm(1)
0.4760.576 mm
1.22 mm(2)
3
162
5 10
6 1
;
7 11
8 10
34N.m;
68 N.m; 11217 N.m;
163
9 1 M8
252 N.m
17
164
18
165
8 10
166
01234
56789
10
11
5N.m; 13
2N.m
12
167
13
0.070.202mm
19
3 A
4 B
168
169
10
11 ;
170
12 2
122N.m
13
12
2 N.m;
14
171
15
16 2
85
5N.m;
17
705N.m;
172
18 3 2
202N.m
19
605N.m
20
363N.m
21
-/
22
173
23
24
174
20.
1
5900 20
175
3
25
4
102N.m
5
21.
176
3
4
22.
3 24
:
2
,
4
102 N.m
177
7090 N.m
23.
178
4
102
N.m
24.
2
72N.m
179
3 O
4
2.54N.m
, O
5
O
72N.m
6
180
181
10
11
12
13 2
2
3N.m 72N.m
14
25.
182
82N.m
2
11V
1.5
3
252N.m
4
26.
1
183
10
2N.m
5 15
20N.m
27. EGR
1 EGR EGR
1520N.m
2 EGR EGR
102N.m
EGR 15
20N.m
28.
184
1 4 I4
II
302 N.m
3
102 N.m
185
5 30
2N.m
3240
N.m
8
20
28N.m
186
9
10
2N.m
10
10
2N.m
29.
1
102N.m
187
188
30.
1
402N.m
2
402N.m
189
402N.m
4
40
2N.m
1520N.m
190
6
M10
402N.m, M8 15
20N.m
73
1520N.m
M10 402N.m, M8
1520N.m
191
10
11
192
12
13
14
15
50N
611mm
50N
193
16
1520N.m
17
402N.m
18
402N.m
194
31.
1 O
2 IQA
IQA
3
IQA 4
IQA ECU
12
195
7
8 12
8
2 12
272N.m
20
2N.m
202N.m
10
302N.m
196
11
45 N.m
12 34
M6 102N.m
13
14 12
M6
102N.m
32.
197
33.
1
O
198
3
M6 10
2N.m
34.
1
199
12
4 25
2N.m; 68
10N.m;
5 13
35.
1
200
15
2N.m 252N.m
5
6 12
36.
1.
/ 402N.m
2.
201
60ml
60ml
202
203
//
ECU
//
204
205
10
11
123
4
206
207
208
-
A-
1-ON
0-OFF
2- 0.5S
3- 0.5S
4-/5S
5- 1S
6- 2S
7- 3S
8-
2S
2.5S, 10S
MIL
D16TCI/D19TCI
209