Pressure Vessel Engineering, Ltd.

120 Randall Dr. Waterloo, Ontario N2V 1C6

Date Printed: 10/30/2008

VESSEL DESCRIPTION
Dehydrator Tower Alterations Vessel designed with Advanced Pressure Vessel, Version: 9.2.3 Vessel is ASME Code Stamped

Job No: PVE-Sample 1 Vessel Number: XYZ-Sample 1

NAMEPLATE INFORMATION
Vessel MAWP: MDMT: Serial Number(s): National Board Number(s): Year Built: Radiography: Postweld Heat Treated: Construction Type: 100.00 PSI and 8.00 PSI external pressure at 650 F -20 F at 100.00 PSI __________________________________ __________________________________ 2007 NONE NONE W

Signatures
P.Eng:_______________________________________________________________ Date: ____/____/____
Laurence Brundrett

Mechanical Technologist:_______________________________________________________________ Date: ____/____/____

Milorad Gavric

Pressure Vessel Engineering, Ltd.

120 Randall Dr. Waterloo, Ontario N2V 1C6
Date Printed: 10/30/2008

Project Description
Addition of Nozzle Z

Pressure Vessel Engineering, Ltd.

120 Randall Dr. Waterloo, Ontario N2V 1C6
Date Printed: 10/30/2008

Pressure Vessel Engineering, Ltd.

Shell 1 Job No: PVE-Sample 1 Number: 1
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1 Mark Number: S1

Cylindrical Shell Design Information

Design Pressure: 100.00 PSI Static Head: 0.00 PSI Shell Material: SA-516 Gr 70 Shell Length: 120.0000 in. Corrosion Allowance: External Corrosion Allowance: Inside Diameter (new): Inside Diameter (corroded): Shell Surface Area: Shell Estimated Volume: Circ. Joint Efficiency: 0.0625 0.0000 96.0000 96.1250 253.95 3760.55 70 in. in. in. in. Sq. Ft. Gal. % Design Temperature: 650 Long. Joint Efficiency: 70 Factor B Chart: CS-2 Material Stress (hot): 17500 Material Stress (cold): 17500 Compressive Stress: 8698 Actual Circumferential Stress: 15780 Actual Longitudinal Stress: 7818 Extreme Fiber Elongation: 0.52 Specific Gravity: 1.00 Weight of Fluid: 31415.86 Total Flooded Shell Weight: 36563.58 Shell Weight: 5147.72 F % PSI PSI PSI PSI PSI % lb. lb. lb.

Minimum Design Metal Temperature Data

Min. Temperature Curve: B UCS-66(b) reduction: No UCS-68(c) reduction: Yes Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 100.00 PSI -20 F -37 F

External Pressure Data

Design Pressure (Pa): 8.00 Dimension L: 120.0000 Ext. Minimum t: 0.3294 Minimum L/Do: 1.2371 Minimum Do/t: 363.4320 Minimum Factor A:0.0001736 Minimum Factor B: 2181 PSI in. in. Design Temperature: 650 F

PSI

Ext. Nominal t: 0.5000 in. Nominal L/Do: 1.2371 Nominal Do/t: 221.7140 Nominal Factor A:0.0003573 Nominal Factor B: 4489 PSI

Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
t= PR 2SE + 0.4P = 100.00 * 48.0625 2 * 17500 * 0.70 + 0.4 * 100.00 = 0.1959 + 0.0625 (corrosion) + 0.0000 (ext. corrosion) = minimum of 0.2584 in.

Circumferential Stress Calculations per UG-27(c)(1)

t= PR SE - 0.6P = 100.00 * 48.0625 17500 * 0.70 - 0.6 * 100.00 = 0.3943 + 0.0625 (corrosion) + 0.0000 (ext. corrosion) = minimum of 0.4568 in.

Maximum External Pressure Calculation per Paragraph UG-28

Pa (using nominal t) = 4B 3(Do / t) = 4 * 4489 3 * ( 97.0000 / 0.4375 )
External loads do not control design.

= maximum external pressure of 27.00 PSI

Nominal Shell Thickness Selected = 0.5000 in.

Advanced Pressure Vessel version: 9.2.3 Computer Engineering, Inc.

Page 1 of 11

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Nozzle Z Job No: PVE-Sample 1 Number: 1 ID Number: Z
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1 Mark Number: Z

Nozzle Design Information

Design Pressure: 100.00 PSI Static Head: 0.00 PSI Nozzle Material: SA-106 Gr B External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle Pipe Size: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 6.5000 0.0000 0.0625 0.0000 8 7.6250 7.7500 1.0938 0.9375 15.5000 in. in. in. in. in. in. in. in. in. Design Temperature: 650 F Nozzle Efficiency (E): 85 % Joint Efficiency (E1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (Sn): 15000 PSI Allowable Stress at Ambient Temperature: 15000 PSI Correction Factor (F): 1.00 Passes through a Category A Joint: No Nozzle Pipe Schedule: 80 Nozzle Wall Thickness(new): 0.5000 in. Nozzle Wall Thickness(corroded): 0.4375 in. Upper Weld Leg Size(Weld 41): 0.3750 in. Internal Weld Leg Size(Weld 43): 0.0000 in. Inside Groove Weld Depth: 0.5000 in.

Minimum Design Metal Temperature

Min. Temp. Curve: B UCS-66(b) reduction: No UCS-68(c) reduction: Yes Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 100.00 PSI -20 F -43 F

Reinforcing Pad Information

Reinforcing Material: SA-516 Gr 70 Reinforcing Plate Thickness(te): OD, Reinforcing Plate(Dp): 0.5000 in. 16.0000 in. Allowable Stress at Design Temperature(Sp): Allowable Stress at Ambient Temperature: Repad to Vessel Weld Leg Size(Weld 42): Repad to Nozzle Groove Weld Depth: 17500 17500 0.3750 0.5000 PSI PSI in. in.

Host Component: Shell 1 - Shell 1

Material: SA-516 Gr 70 Material Stress(Sv): 17500 PSI Shell wall thickness(new): Shell wall thickness(corroded): 0.5000 in. 0.4375 in.

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 0.3750 in. Nozzle Wall Thickness(tn): 0.5000 in. Inside Groove Weld Depth: 0.5000 in. Repad to Vessel Weld Leg Size(Weld 42): 0.3750 in. Repad Thickness(te): 0.5000 in.

Nozzle passes through the vessel, attached by a groove weld. Pipe Size: 8 Schedule: 80 Nozzle is adequate for UG-45 requirements. Opening is adequately reinforced for Internal Pressure. Opening is adequately reinforced for External Pressure. Weld Strength Paths are adequate.

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Page 2 of 11

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Nozzle Z Job No: PVE-Sample 1 Number: 1 ID Number: Z
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1 Mark Number: Z

Required Shell Thickness per Paragraph UG-37(a)

tr = PR SE - 0.6P = 100.00 * 48.0625 17500 * 1 - 0.6 * 100.00 = 0.2756 in.

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) trn = PRn SE - 0.6P 3 * Do * Pa 4B = 100.00 * 3.8750 15000 * 1 - 0.6 * 100.00 Required Nozzle Thickness for External Pressure per Paragraph UG-37(a) trn = = 3 * 8.6250 * 8.00 4 * 2579 = 0.0201 in. = 0.0259 in.

Strength Reduction Factors

fr1 = Sn Sv Sn Sv = 15000 17500 15000 17500 = 0.8571 fr2 = Sn Sv Sp Sv = 15000 17500 17500 17500 = 0.8571

fr3 =

= 0.8571

fr4 =

= 1.0000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P + Ca + ext. Ca = 100.00 * 3.8750 15000 * 0.85 - 0.6 * 100.00 + 0.0625 + 0.0000 = 0.0930 in.

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= PR SE - 0.6P + Ca + ext. Ca = 100.00 * 48.0625 17500 * 1 - 0.6 * 100.00 + 0.0625 + 0.0000 = 0.3381 in.

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2) t= PR SE - 0.6P + Ca + ext. Ca = 8.00 * 48.0625 17500 * 1 - 0.6 * 8.00 + 0.0625 + 0.0000 = 0.1250 in. = 0.3381 in. = 0.3442 in. = 0.3381 in.

= Greater Of (0.0220(Calculated), 0.0625(Minimum Allowed)) + 0.0625 (corrosion) + 0.0000 (ext. corrosion) Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3) t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(3) or UG-45(b)(4) Wall thickness = tn * 0.875(pipe) = 0.4375 is greater than or equal to UG-45 value of 0.3381

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Page 3 of 11

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Nozzle Z Job No: PVE-Sample 1 Number: 1 ID Number: Z
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1 Mark Number: Z

Nozzle Reinforcement Calculations

Area Required for Internal Pressure A = d tr F + 2 tn tr F (1 - fr1) = (7.7500 * 0.2756 * 1.00) + (2 * 0.4375 * 0.2756 * 1.00 * (1 - 0.8571)) = 2.1704 sq. in. Area Available - Internal Pressure A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 7.7500 * (1.00 * 0.4375 - 1.00 * 0.2756) - 2 * 0.4375 * (1.00 * 0.4375 - 1.00 * 0.2756) * (1 - 0.8571) = 1.2345 sq. in. A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 2 * (0.4375 + 0.4375)(1.00 * 0.4375 - 1.00 * 0.2756) - 2 * 0.4375 * (1.00 * 0.4375 - 1.00 * 0.2756) * (1 - 0.8571) = 0.2631 sq. in. A1 = Larger value of A1 Formula 1 and A1 Formula 2 A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.4375 - 0.0259) * 0.8571 * 0.4375 = 0.7718 sq. in. A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.4375 - 0.0259) * 0.8571 * (2.5 * 0.4375 + 0.5000) = 1.1246 sq. in. A2 = Smaller value of A2 Formula 1 and A2 Formula 2 A3 = Smaller value of the following : 5 * t * ti * fr2 = 5 * 0.4375 * 0.3750 * 0.8571 = 0.7031 sq. in. 5 * ti * ti * fr2 = 5 * 0.3750 * 0.3750 * 0.8571 = 0.6027 sq. in. 2 * h * ti * fr2 = 2 * 0.0000 * 0.3750 * 0.8571= 0.0000 sq. in. = 0.0000 sq. in. A41 = (leg) * fr3 = (0.3750) * 0.8571 A42 = Allowable Weld 42 area * fr4 = 0.0000 * 1.0000 A43 = (leg) * fr2 = 0 * 0.8571 A5 = (Dp - d - 2tn) te fr4 = (15.5000 - 7.7500 - 2 * 0.4375) * 0.5000 * 1.0000 = 0.1205 sq. in. = 0.0000 sq. in. = 0.0000 sq. in. = 3.4375 sq. in. = 1.2345 sq. in.

= 0.7718 sq. in.

Area Available (Internal Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 5.5643 sq. in., which is greater than A (2.1704)

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Page 4 of 11

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Nozzle Z Job No: PVE-Sample 1 Number: 1 ID Number: Z
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1 Mark Number: Z

Nozzle Reinforcement Calculations

Area Required for External Pressure A = * (d tr F + 2 tn tr F (1 - fr1)) = * ((7.7500 * 0.2669 * 1.0) + (2 * 0.4375 * 0.2669 * 1.0 * (1 - 0.8571))) = 1.0509 sq. in. Area Available - External Pressure A1 Formula 1 = d(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 7.7500 * (1.00 * 0.4375 - 1.00 * 0.2669) - 2 * 0.4375 * (1.00 * 0.4375 - 1.00 * 0.2669) * (1 - 0.8571) = 1.3008 sq. in. A1 Formula 2 = 2(t + tn)(E1 t - F tr) - 2tn(E1 t - F tr)(1 - fr1) = 2 * (0.4375 + 0.4375)(1.00 * 0.4375 - 1.00 * 0.2669) - 2 * 0.4375 * (1.00 * 0.4375 - 1.00 * 0.2669) * (1 - 0.8571) = 0.2772 sq. in. A1 = Larger value of A1 Formula 1 and A1 Formula 2 A2 Formula 1 = 5(tn - trn) fr2 t = 5(0.4375 - 0.0201) * 0.8571 * 0.4375 = 0.7826 sq. in. A2 Formula 2 = 2(tn - trn) fr2 (2.5 tn + te ) = 2(0.4375 - 0.0201) * 0.8571 * (2.5 * 0.4375 + 0.5000) = 1.1404 sq. in. A2 = Smaller value of A2 Formula 1 and A2 Formula 2 A3 = Smaller value of the following : 5 * t * ti * fr2 = 5 * 0.4375 * 0.3750 * 0.8571 = 0.7031 sq. in. 5 * ti * ti * fr2 = 5 * 0.3750 * 0.3750 * 0.8571 = 0.6027 sq. in. 2 * h * ti * fr2 = 2 * 0.0000 * 0.3750 * 0.8571= 0.0000 sq. in. = 0.0000 sq. in. A41 = (leg) * fr3 = (0.3750) * 0.8571 A42 = Allowable Weld 42 area * fr4 = 0.0000 * 1.0000 A43 = (leg) * fr2 = 0 * 0.8571 A5 = (Dp - d - 2tn) te fr4 = (15.5000 - 7.7500 - 2 * 0.4375) * 0.5000 * 1.0000 = 0.1205 sq. in. = 0.0000 sq. in. = 0.0000 sq. in. = 3.4375 sq. in. = 1.3008 sq. in.

= 0.7826 sq. in.

Area Available (External Pressure) = A1 + A2 + A3 + A41 + A42 + A43 + A5 = 5.6414 sq. in., which is greater than A (1.0509)

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Page 5 of 11

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Nozzle Z Job No: PVE-Sample 1 Number: 1 ID Number: Z
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1 Mark Number: Z

Nozzle Weld Strength Calculations

Attachment Weld Strength per Paragraph UW-16 Weld 41 tmin = smaller of 0.75, te, or tn = smaller of 0.75, 0.5000, or 0.4375 Weld 41 Leg min. = (smaller of 0.25 or (tmin * 0.7)) + ext. CA 0.7 = 0.2500 0.7 = 0.4375 in. = 0.3571 in. Weld 41, actual weld leg = 0.3750 in. Weld 42 tmin = smaller of 0.75, t, or te = smaller of 0.75, 0.4375, or 0.5000 Weld 42 Leg min. = 0.5 * tmin + ext. CA 0.7 = 0.5 * 0.4375 + 0.0000 0.7 = 0.4375 in. = 0.3125 in. Weld 42, actual weld leg = 0.3750 in.

Unit Stresses per Paragraphs UG-45(c) and UW-15 Nozzle wall in shear = 0.70 * Sn = 0.70 * 15000 Upper fillet, Weld 41, in shear = 0.49 * Material Stress = 0.49 * 15000 Vessel groove weld, in tension = 0.74 * Material Stress = 0.74 * 15000 Outer fillet, Weld 42, in shear = 0.49 * Material Stress = 0.49 * 17500 Repad groove weld, in tension = 0.74 * Material Stress = 0.74 * 15000 Strength of Connection Elements Nozzle wall in shear = * * mean nozzle diameter * tn * Nozzle wall in shear unit stress = * * 8.1875 * 0.4375 * 10500 Upper fillet in shear = * * Nozzle OD * weld leg * upper fillet in shear unit stress = * * 8.6250 * 0.3750 * 7350 Groove Weld in Tension = * * Nozzle OD * groove depth * groove weld tension unit stress = * * 8.6250 * 0.4375 * 11100 Outer fillet in shear = * * Plate OD * weld leg * outer fillet in shear unit stress = * * 16.0000 * 0.3750 * 8575 Repad groove weld = * * Nozzle OD * Groove Depth * repad groove weld in tension unit stress = * * 8.6250 * 0.5000 * 11100

= 10500 PSI = 7350 PSI = 11100 PSI = 8575 PSI = 11100 PSI

= 59000 lb. = 37300 lb. = 65800 lb. = 80800 lb. = 75200 lb.

Load to be carried by welds, per UG-41(b)(1) and Fig. UG-41.1 sketch (a) W = [A - A1 + 2 tn fr1(E1t - Ftr)] Sv = [2.1704 - 1.2345 + 2 * 0.4375 * 0.8571 * (1.00 * 0.4375 - 1.0000 * 0.2756)] * 17500 W1-1 = (A2 + A5 + A41 + A42) * Sv = (0.7718 + 3.4375 + 0.1205 + 0.0000) * 17500 W2-2 = (A2 + A3 + A41 + A43 + 2 tn t fr1) Sv = (0.7718 + 0.0000 + 0.1205 + 0.0000 + 2 * 0.4375 * 0.4375 * 0.8571) * 17500 W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1) * Sv = (0.7718 + 0.0000 + 3.4375 + 0.1205 + 0.0000 + 0.0000 + 2 * 0.4375 * 0.4375 * 0.8571) * 17500 Check Strength Paths Path 1-1 = Outer fillet in shear + Nozzle wall in shear = 80800 + 59000 Path 2-2 = Upper fillet in shear + Repad groove weld + Groove weld in tension + Inner fillet in shear = 37300 + 75200 + 65800 + 0 Path 3-3 = Outer fillet in shear + Inner fillet in shear + Groove weld in tension = 80800 + 0 + 65800

= 18500 lb. = 75800 lb. = 21400 lb. = 81500 lb.

= 139800 lb. = 178300 lb. = 146600 lb.

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Page 6 of 11

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Nozzle Z Job No: PVE-Sample 1 Number: 1 ID Number: Z
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1 Mark Number: Z

Plate Strength = A5 * Sp = 3.4375 * 17500 Outer fillet weld strength(80800) is greater than plate strength(60156).

= 60156 lb.

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Page 7 of 11

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Dehydrator Tower Alterations Job No: PVE-Sample 1
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1

ASME Flange Design Information

Host Description Type Size (in.) Material ASME Class 150 Material Group MAP (PSI)

Nozzle Z

ASME Flange 1

Weld Neck

8 SA-105

1.1 125.00

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Page 8 of 11

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Job No: PVE-Sample 1
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1

MDMT Report by Components Design MDMT is -20 F

Component Shell 1 Nozzle Z Material SA-516 Gr 70 SA-106 Gr B Curve B B Pressure 100.00 PSI 100.00 PSI MDMT -37 F -43 F

Component with highest MDMT: Shell 1. Computed MDMT = -37 F The required design MDMT of -20 F has been met or exceeded for the calculated MDMT values.
ANSI Flanges Are Not Included in MDMT Calculations.

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Page 9 of 11

Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Dehydrator Tower Alterations Job No: PVE-Sample 1
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1

MAWP Report by Components Vessel MAWP New & Cold UG-98(a)

126.81 PSI 181.17 PSI 285.00 PSI
Inc = Incomplete

Component
Shell 1 Nozzle Z ASME Flange Class: 150 Gr:1.1

Design Static Pressure Head

100.00 PSI 100.00 PSI 0.00 PSI 0.00 PSI 0.00 PSI

Component MAWP Hot & Corroded UG-98(b)

110.90 PSI 158.45 PSI 125.00 PSI

Vessel MAWP Hot & Corroded UG-98(a)

110.90 PSI 158.45 PSI 125.00 PSI

NC = Not Calculated

Summary
Component with the lowest vessel MAWP(New & Cold) : Shell 1 The lowest vessel MAWP(New & Cold) : Component with the lowest vessel MAWP(Hot & Corroded) : Shell 1 The lowest vessel MAWP(Hot & Corroded) : Pressures are exclusive of any external loads. Flange pressures listed here do not consider external loadings 126.81 PSI

110.90 PSI

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Pressure Vessel Engineering, Ltd.

Job No: PVE-Sample 1
Date Printed: 10/30/2008

Vessel Number: XYZ-Sample 1

Summary Information
Shell Nozzle ANSI Flange Totals Dry Weight 5147.72 lb. 45.47 lb. 39.00 lb. _________________ 5232.19 lb. Volume 3760.55 Gal. 1.60 Gal. _________________ 3762.15 Gal. Area 253.95 Sq. Ft. 1.99 Sq. Ft. _________________ 255.94 Sq. Ft. Flooded Weight 36563.58 lb. 45.47 lb. 39.00 lb. _________________ 36648.04 lb.

Shell Nozzle Totals

Shell Nozzle Totals

Hydrostatic Test Information (UG-99)

Gauge at Top Component with controlling ratio is : Shell 1 Component with controlling pressure is : Shell 1 Calculated Test Pressure = P * 1.5 * Cold Stress Hot Stress = 100.00 * 1.5 * 17500 17500 = 150.00 PSI

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Section VIII, Division 1, 2004 Edition, 2006 Addenda

Table of Contents

Shell 1 Nozzle Z ASME Flanges MDMT Summary MAWP Summary Summary Information

1 2 8 9 10 11