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(, ...

)
CAx

REVERSE ENGINEERING
CAD
CAE
( , ,
, )

CAM

VALUE ADDED CHAIN

Source: EMO

Konkurentnoto in`enerstvo Concurrent engineering


A
K
T
I
V
N
O
S
T
I

Napredni in`enerski metodinumeri~ki simulacii

Dizajn na proizvod
Dizajn na proizvoden
proces
Proizvodstvo i
sostavuvawe
Isporaka
vreme

Metodologijata na numeri~ki simulacii igra zna~itelna uloga vo postavuvaweto i


izvedbata na konkurentnoto in`enerstvo, a kako rezultat na ednostavnata razmena
na informacii vo samiot proces na dizajn i konstrukcija na alat.
Dizajnerot na proizvodot i poizvodniot proces i ekspertot za numeri~kite
simulacii mo`at da vospostavat mnogu podobar dijalog i sorabotka vo ramkite na
interdisciplinarna grupa za razvoj na soodveten proizvod. Vo konkurentnoto
in`enerstvo se odi i vo vklu~uvawe na proizveduva~ot vo grupata.
4

Struktura na integriran CAD/CAM/CAE sistem


IDEJA

Marketin{ki
barawa

DEFINIRAWE NA
PROBLEMOT

2D modelirawe
3D modelirawe

PROEKTIRAWE

Baza na
informacii

OSNOVEN
GEOMETRISKI MODEL

FEM

Kompjuterska
grafika

KONE^EN
GEOMET. MODEL

Grafi~ka
vizuelizacija
i animacija

PROCENKA I
PREZENTACIJA

KONSTRUKTIVNA
DOKUMENTACIJA

Analiza i
optimizacija

STRUKTURNA
PRESMETKA

PLANIRAWWE NA
TEHNOLO[KIOT
PROCES

WIRE FRAME
SURFACE
SOLID

PLANIRAWE NA
PROCESOT NA
KONTROLA

Revizija

PLANIRAWE NA
PROIZVODSTVO

KOMPJUTERSKI POTPOMOGNATO ...


CIB
CIC
CIM
PPC

CAE

CAM

CAD
CAP
CAQ

LS
TS
HS
FS

PROIZVODSTVO

BIZNIS

KOMPANIJA

... Odluki na menaxerite, smetkovodstvo ...

QPC
EPC
PPC Production Planning and Control
Data Collection
QPC Quality Planning and Control
EPC Environment Protection Planning
CAE Computer Aided Engineering
CAD Computer Aided Design
CAP Computer Aided Planning
CAQ Computer Aided Quality
CAM Computer Aided Manufacturing

PPC Planirawe i kontrola na proizvodstvoto


Sobirawe na podatoci
QPC Planirawe na kontrola i kvalitet
EPC Planirawe za za{tita na `ivotnata sredina
CAE Kompjuterski potpomognato in`enrestvo
CAD Kompjuterski potpomognat dizajn
CAP Kompjuterski potpomognato planirawe
CAQ Kompjuterski potpomognat kvalitet
CAM Kompjuterski potpomognato proizvodstvo

: REFA

REVERSE ENGINEERING - REVERZIBILNO IN@ENERSTVO

CAD Kompjuterski potpomognato dizajnirawe

Computer-aided design (CAD)




,

CAD - Computer Aided Design:


3D

2D

Source: REFA

CAD
Acronyms:
CADD (computer-aided design and drafting)
CAID (Computer-aided Industrial Design)
CAD

Engineering companies

2D Wireframe
package 3D parametric

Representation of the final product; this is call

bottom-up design
9

CAD

10

CAD TOOL DESIGN-

11

CAD
bottom-up design
the full product is digitally defined

3D
Review Structure

virtually sub-assemblies
-

construction of individual components



(all components)
3D ( )

BOM

12

CAD
Over the last few year methods and technology have been develop to
,
-

top-down design

within CAD.

layout diagram of the product


sub-systems
single components
Detailed design of the individual components is then completed
before building up the finial product assembly.
13

CAD
Top-down design

follows closer the true design process


than bottom-up design
Layout model
sub-systems of the product

Control Structure
Assebmly (more defined sub-systems)
Construction of individual components

3D

Where starts
bottom-up design
14

CAD

Technical drawing

3D models

2D technical drawing

This is however been slowly replaced by direct transfer of the data to


CAM, CNC , Rapid prototyping and Product visualization systems


15

CAD
Packages Types:
:
2D drafting systems (e.g. AutoCAD, Microstation)
3D solid feature modellers (e.g. Pro-Engineer, SolidWorks, SolidEdge)
3D hybrid systems (e.g. Catia, NX (Unigraphics))
However these classifications cannot be too strictly taken as many 2D
systems have 3D modules

16

CAD - 1
CAD :

17

CAD 2

,
/
,
,

18

CAD 3D

!!!
( , )
FEM
(CNC ,
)

3D
, 3D .
( ) 2D

19

CAE
Computer-aided Engineering analysis (CAE)

.

20

CAE
CAE :
Stress analysis on
components and assemblies


Thermal and fluid flow
analysis

Kinematics

FEA (Finite Element Analysis)

CFD (Computational fluid dynamics)


MES (Mechanical event simulation)

Analysis tools for process simulation for operations such as casting, molding,
and die press forming
,
, .

21

CAE
CAE



22

23

FEM

Rigid - (visco) plastic

SHEET-3, MFP2D, MFP3D, FormSYS-SHEET,


CASHE

Static implicit

MLTFRM, Dieka, LAGAMINE, CALEMBOUR,


ABAQUS/Implicit, FLECHE, NIKE3D, AUTOFORM,
BEND1, INDEED, PROFIL, MARC, PAMSTAMP QUIKSTAMP

Inverse

SIMEX, ISOPUNCH, FAST FORM 3D,


AUTOFORM, PAMSTAMP Inverse

Static explicit

ROBUST, ITAS-2D, ITAS-3D

Dynamic explicit

LS-DNYA3D, PAMSTAMP-AUTOSTAMP,
RADIOSS, ABAQUS/Explicit, CES-3D
24

CAM
-

25

CAM

CAM


NC

( )

26

CAM - SOFTWARE
CAM
CATIA RM2, MO2
MasterCAM
WorkNC
Unigraphics
DEPOCam

27

CAM
:
1.

2.
( )

3.
(CAM)

CNC

Complex jobs

28

CAM
CAM:

29

30

31

3D .

LH 54

WENZEL

2000

(mm)

500 x 600 x 400

. (kW)

0.75



(kg)

800

Renishaw ... PH10M


32

REVERSE ENGINEERING
:
Reverse Engineering
CAD

Mock-Up

.
: 2

( & CAD )

33

REVERSE ENGINEERING -

CAM
( )
(
)
(
)

(
ones STL
)
mock-up


CAD FEM
CAD
(,, ,
...)
34

REVERSE ENGINEERING 1

: ( )
Source: GOM

35

REVERSE ENGINEERING ATOS II


: 2-

:
(250W halogen) (2 CCD 1 mega pixel cameras)



36

REVERSE ENGINEERING ATOS II -


( ):
= 2/1000 mm
= 1-2/100mm
CAD = 5/100 mm
:
, STL ,
:
(



(
)
( )



37

CIM- Computer Integrated Manufacturing

CAD ( )
CAM ( )
CIM

CAE (K )
CAP ( )
CAQ (
K)

38


1.


- , ,

2.

CAD T (,, ...)

3.

CAD / CAM

4.

FEM

5.

6.

7.

8.

REVERSE ENGINEERING

9.


,

.

10.

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