AR TIFICIAL LIFT COMPLETION SYSTEMS

STANDARD & TOTAL PROTECTION BYPASS SYSTEMS

Zenith completion systems have been developed in response to industry needs for high-quality, time saving, reliable equipment, using experience gained over many years to provide the most advanced and flexible systems available in the market today.

SYSTEM FEATURES
! Patented bypass saddle assembly ! Utilises standard nipples and profiles ! Smart plug option to gain ESP operating data ! Logging plug option Top Nipple Y-Block
c/w cable clips for MLE cable

Coupling Crossover

Zenith bypass systems include unique features which address problems inherent in alternative equipment in order to:
! provide maximum protection for the ESP assembly ! simplify installation procedures with a resulting saving in rig time and improvement in safety ! maximize the efficiency and pump set run life

MAXIMISING PROTECTION
Zeniths unique system design allows the ESP assembly to longitudinally expand and contract independently of the adjacent bypass tubing as the temperature of the ESP system changes at start-up, preventing bending of the ESP and subsequent damage to motor and pump shaft bearings which may be detrimental to the continued operation of the ESP. No load is placed on the ESP and the optional logging plug prevents recirculation, affording further protection of the pump.

Teleswivel Nipple Assembly

Cable Clamps
c/w cable clip for MLE cable

SYSTEM APPLICATIONS
! Allows access to perforations (below the ESP) " add perforations " formation treatments (solvents, scale inhibitor) ! Allows logging with coiled tubing or wireline " identify water and oil zones

SIMPLIFYING INSTALLATION
Zenith completions are designed to achieve simpler installation of the system, with no space out problems or requirement for specific bypass tubing lengths. Pump

Rig time savings of 2.5 hours (20% of average competitor installation time) per installation can be achieved.

Seal

Bypass Tubing

ZENITH TOTAL PROTECTION BYPASS SYSTEM

Motor

Opt to upgrade from our standard bypass completion to the Zenith Total Protection bypass system:
In addition to the benefits of our standard bypass system (see overleaf), our Total Protection option offers operational time savings and advanced protection for your ESP.

! On running in, no wireline operations are required prior to ESP start up ! On pump shut down or following logging operations, the production tubing fluid column immediately drains through the ported nipple no back flow through the pump. ! Plug can be pulled without delay following logging operations

Saddle Assembly

Wireline Entry Guide

Zenith Bypass System

ZENITH BYPASS SYSTEM BENEFITS Problem

Risk of dropping bypass tubing downhole during installation. Danger of slippage, lost rig time and possible fishing. Temperature changes result in different expansion rates of ESP and bypass tubing leading to damaged (bent) motor and broken clamps. Reduced ESP run life. Traditional systems need to be exactly spaced out to allow components to fit together. Difficulty handling tensile or compression forces due to tailpipe or completion equipment below pump. Failed ESP monitoring system results in no data.

Solution
The Zenith Bypass Saddle prevents bypass tubing from falling.

Benefit
Eliminates risk. Quicker to run. Saves rig time. Prevents damage to the ESP equipment.

The Zenith Bypass Saddle allows for different expansion rates by allowing the bypass tubing to move unrestricted.

The Zenith Bypass Saddle allows for 8ft of tubing movement.

Eliminates complicated space out.

The Zenith Bypass Saddle passes all compression forces onto the y-block.

No load on the ESP.

The Zenith Smart Plug* replaces the standard blanking plug and measures ESP intake and discharge pressure. Unique design allows clamps to fit multiple equipment sizes.

Acquires ESP operating data on wells with failed or no sensor.

Numerous different sizes of clamps required for different ESP, cable or casing size. Lack of flexibility for change of ESP or cable.

Minimised inventory and flexibility.

EQUIPMENT OPTIONS Item

Top Nipple Blanking Plug with Lock Saddle Assembly Smart Plug Wireline Logging Plug Coiled Tubing Logging Plug Isolation Tool

What it Does
Allows tubing to be pressure tested. Prevents blanking plug from being unseated. Simplifies installation and allows for expansion. Acquires ESP operating pressures. Allows logging below ESP using wireline. Allows logging below ESP using coiled tubing. Allows chemical treatment of formation without pumping fluid through ESP (requires top nipple)

Figures based on average installation timings

* Zenith Oilfield Technology patent pending and patent protected worldwide ZKG-0512-001 Zenith 2005

www.ZenithOilfield.com T: +44 (0) 1467 628866

AR TIFICIAL LIFT COMPLETION SYSTEMS

TECHNICAL SPECIFICATIONS: 9 5/8 BYPASS SYSTEM
(1) Coupling 3 /2 EUE Regular
1

(6) Bypass Tubing 2 7/8 UBT Box x Pin Max Recommended Load: 28,000 lbs Internal Drift Dia: 2.441 Lengths: 15ft, 7 1/2 ft

(1) Coupling (2) Crossover

O/Dia: 4.500 Internal Drift Dia: 2.867 Length: 5.750

(2) Crossover Pin x Pin 3 1/2 EUE x 3 1/2 - 9.2 New Vam Internal Drift Dia: 2.867 Length: 5ft

(7) Cable Support Clamp 9 5/8 Casing (53.5 lb/ft max) 2 7/8 Bypass Tubing O/Dia: 8.310
Suitable for 562 Series ESP in 47.0 lb/ft and 540 Series ESP in 53.5 lb/ft cased wells. Supplied complete with cable support clip suitable for a large range of cable sizes Cable support clamp envelopes and slides freely over 2 7/8 bypass tubing to allow ESP expansion and contraction during thermal cycling

(3) Y-Block (4a) Blanking Plug (4) Teleswivel Nipple Assembly

(3) Y-Block 3 1/2 - 9.2 New Vam Box Connections O/Dia: 8.375 Internal Drift Dia: 2.867 (production to bypass) Length: 22.250
Supplied complete with MLE cable clips suitable for a large range of cable sizes

(5) Crossover

(8) Saddle Assembly 2 7/8 UBT Box Connection 2 7/8 EUE Pin Connection O/Dia: 7.500

(6) Bypass Tubing

(4) Swivel Nipple Assembly 3 1/2 - 9.2 New Vam Pin Connection 2 /8 Universal Bypass Thread (UBT) Pin Connection
7

Internal Drift Dia: 2.441 Length: 14ft

Saddle assembly prevents back-off of parallel threaded bypass tubing, slides freely to allow ESP expansion and contraction during thermal cycling and simplifies running procedures

(7) Cable Support Clamp

Max Recommended Load: 28,000 lbs 2.750 Plain Seal Bore O/Dia: 4.075 Internal Drift Dia: 2.441 Length: 3ft (make-up)

(9) Tailpipe 2 7/8 - 6.5 EUE Box x Pin Connections Length as requiredNote load capability of UBT bypass tubing
Normally supplied by customermay be purchased from Zenith if required

(4a) Blanking Plug 2.750 Seal Dia Closed End Collet

(10) Wireline Re-entry Guide 2 7/8 EUE Box Connection

(8) Saddle Assembly

(5) Crossover 3 1/2 - 9.2 New Vam Pin 3 1/2 EUE Pin Length: 10ft

O/Dia: 5.400 Internal Drift Dia: 2.441 Length: 0.83ft

(9) Tailpipe (10) Wireline Re-entry Guide

*Zenith Oilfield Technology patent pending and patent protected worldwide ZKG-0512-001_Spec Zenith 2005

www.ZenithOilfield.com T: +44 (0) 1467 628866

AR TIFICIAL LIFT COMPLETION SYSTEMS

TECHNICAL SPECIFICATIONS: 7 BYPASS SYSTEM
(1) Coupling 3 1/2 EUE Regular O/Dia: 4.500 Internal Drift Dia: 2.867 Length: 5.750 (7) Bypass Tubing (2) Crossover 3 /2 EUE Pin
1

(6) Crossover 2 3/8 - 4.6 New Vam Pin 2 3/8 EUE Pin Length: 10ft

(1) Coupling (2) Crossover

(3) Tubing Joint (4) Y-Block (5a) Blanking Plug (5) Teleswivel Nipple Assembly

2 1/8 UBT Box x Pin Max Recommended Load: 19,000 lbs Internal Drift Dia: 1.775 Lengths: 15ft, 7 1/2 ft (7) Cable Support Clamp

2 7/8 - 6.4 New Vam Box Internal Drift Dia: 2.347 Length: 1.25ft (3) Tubing Joint Pin x Pin 2 /8 - 6.4 New Vam
7

7 Casing (32 lb/ft max) 2 1/8 Bypass Tubing O/Dia: 5.965

Suitable for 400 Series ESP in 26.0 lb/ft and 375 Series ESP in 32.0 lb/ft cased wells. Supplied complete with cable support clip suitable for a large range of cable sizes

Internal Drift Dia: 2.347 Length: 6ft (4) Y-Block 2 7/8 - 6.4 / 2 3/8 - 4.6 New Vam Box Connections O/Dia: 5.965 Internal Drift Dia: 2.347 (production to bypass) Length: 22.250
Supplied complete with MLE cable clips suitable for a large range of cable sizes

(6) Crossover

Cable support clamp envelopes and slides freely over 2 1/8 bypass tubing to allow ESP expansion and contraction during thermal cycling

(7) Bypass Tubing

(8) Saddle Assembly 2 1/8 UBT Box Connection 2 3/8 EUE Pin Connection O/Dia: 5.750 Internal Drift Dia: 1.775 Length: 14ft
Saddle assembly prevents back-off of parallel threaded bypass tubing, slides freely to allow ESP expansion and contraction during thermal cycling and simplifies running procedures

(8) Cable Support Clamp

(5) Swivel Nipple Assembly 2 /8 - 6.4 New Vam Pin Connection

7 1

2 /8 Universal Bypass Thread (UBT) Pin Connection Max Recommended Load: 19,000 lbs 1.875 Plain Seal Bore O/Dia: 3.075 Internal Drift Dia: 1.775 Length: 3ft (make-up) (5a) Blanking Plug 1.875 Seal Dia Closed End Collet

(10) Tailpipe 2 3/8 - 4.7 EUE Box x Pin Connections Length as requiredNote load capability of UBT bypass tubing
Normally supplied by customermay be purchased from Zenith if required

(9) Saddle Assembly

(11) Wireline Re-entry Guide 2 3/8 EUE Box Connection O/Dia: 5.400 Internal Drift Dia: 1.901 Length: 0.83ft

(10) Tailpipe (11) Wireline Re-entry Guide

*Zenith Oilfield Technology patent pending and patent protected worldwide ZKG-0512-001_Spec Zenith 2005

www.ZenithOilfield.com T: +44 (0) 1467 628866