MECHANICAL DESIG AND MACHINE ELEMENTS ME 322A

Jing Zheng
Problem 6-3 (23.1%)
Statements: For the bicycle pe!l"!r# !$$e#bly in Fig%re &'"( !$$%#e ! rier"!pplie
)orce th!t r!nge$ )ro# * to (+** N !t the pe!l e!ch cycle, Deter#ine th!t )l%ct%!ting
$tre$$e$ in the (+"##"i!#eter pe!l !r#, Fin the )!tig%e $!)ety )!ctor i) S%t-+** Mp!,
Hints:
.!/ .3*0/ Fro# &roble# 1"32 the #!3i#%# princip!l $tre$$e$ in the pe!l !r# %e to
F#!3 !re !t point A4
5(#!3-673 Mp!8 52#!3-* Mp!8 53#!3-"23 Mp!
I) yo%r !n$9er$ on ho#e9or: 1 o not !gree2 %$e the$e n%#ber$2 bec!%$e the$e
!re correct;
C!lc%l!te the #!3i#%# !n #ini#%# <on Mi$e$ $tre$$, Then )in o%t the
!ltern!ting !n #e!n co#ponent$ o) the <on Mi$e$ $tre$$ .',(/
.b/ .(*0/ C!lc%l!te the %n#oi)ie en%r!nce li#it .&!ge 321=32'/4
.c/ .1*0/ C!lc%l!te the en%r!nce li#it #oi)ic!tion )!ctor$ )or ! non"rot!ting ro%n
be!#, >e#e#ber the$e )!ctor$ !re Clo! .&!ge 32'/2 C$i?e .&!ge 32'=326/2 C$%r)!ce
.&!ge 326=33*/2 Cte#per!t%re .&!ge 33*=33(/2 !n Creli!bility.&!ge 33(/,
./ .(*0/ C!lc%l!te the #oi)ie en%r!nce li#it,
.e/ .(*0/ A$$%#ing ! C!$e 3 lo! line2 %$e e@%!tion .',(Ae/ .&!ge 3'*=33'1/to
eter#ine the )!ctor o) $!)ety,
MECHANICAL DESIG AND MACHINE ELEMENTS ME 322A
Jing Zheng
Problem 6-5 (15.4%)
Statements: For the !t! in ro9 B!C !$$igne in T!ble &'"32 )in the correcte en%r!nce
$trength .or li#it/2 cre!te e@%!tion$ )or the S"N line2 !n r!9 the S"N i!gr!#,
Hints:
.!/ .(*0/ D$ing e@%!tion ',+2 &!ge 321=32'2 c!lc%l!te the %ncorrecte en%r!nce
li#it,
.b/ .+*0/ C!lc%l!te the en%r!nce li#it #oi)ic!tion )!ctor$ )or ! non"rot!ting ro%n
ro, &!ge .32'=33(/
.c/ .(*0/ C!lc%l!te the #oi)ie en%r!nce li#it
./ .(*0/ D$e e@%!tion ',7 .&!ge 333/ to c!lc%l!te the )!tig%e $trength !t N-(*
3

cycle$,
.e/ .2*0/ Deter#ine the con$t!nt$ ! !n b )or the S"N c%r<e e@%!tion in the HCF
region )ro# e@%!tion$ ',(*c !n ',(*!, Fro# T!ble '"+2 )or N-(*
'
2 ?-"3,***
&lot the S"N c%r<e o<er the r!nge )ro# N-(*
3
to N-(*
A
,
MECHANICAL DESIG AND MACHINE ELEMENTS ME 322A
Jing Zheng
Problem 6-7 (23.1%)
Statements: De$ign the 9ri$t pin o) &roble# 3"6 .p,(26/ )or in)inite li)e 9ith ! $!)ety
)!ctor o) (,+ i) the 2+** g !cceler!tion i$ )%lly re<er$e !n S%t-(3* :$i,
Hints:
.!/ .3*0/ The pi$ton !n 9ri$t pin !long 9ith the connecting ro !$$e#bly c%t"!9!y
<ie9 i$ $ho9n !$ the )ig%re on the right, Ee
c!n $ee th!t the 9ri$t pin i$ %ner p%re $he!r
.9ell2 !l#o$t/ $tre$$, It i$ re!$on!ble to !$$%#e
th!t the pin i$ %ner irect $he!r $tre$$ only,
Fro# the !n$9er o) the &roble# 3"62 the tot!l
)orce on 9ri$t pin i$ (22+A :N, C!lc%l!te the
)orce on e!ch $he!r pl!ne in %nit o) lb),
C!lc%l!te the $he!r $tre$$ !t e!ch $he!r pl!ne,
Fin the rel!tion$hip o) the )!ctor o) $!)ety )or
)%lly re<er$e lo!ing2 N2 9ith the o%ter
i!#eter !n inner i!#eter2 !n Se,
.b/ .(*0/ C!lc%l!te the %n#oi)ie en%r!nce
li#it,
.c/ .1*0/ C!lc%l!te the en%r!nce li#it #oi)ic!tion )!ctor$ )or ! non"rot!ting ro%n
ro, &!ge .32'=33(/, >e#e#ber2 one o) the #oi)ic!tion )!ctor c!n NFT be
c!lc%l!te bec!%$e the od !n id !re %n:no9n, .rightG/ Then c!lc%l!te the
#oi)ie en%r!nce li#it,
./ .2*0/ Since the o%ter i!#eter !n inner i!#eter o) the pin !re not :no9n yet2
9e h!<e to g%e$$ the one o) the# in orer to $ol<e )or !nother, In orer to #!:e
li)e e!$ier2 letH$ $!y 9e !$$%#e th!t the od - *,36+ in, No92 9e h!<e !n e@%!tion
th!t h!$ N on one $ie2 !n !n i#plicit e3pre$$ion o) id on the other $ie, In orer
to $ol<e )or id2 9e c!n %$e ! e3cel $heet !n g%e$$ !n initi!l id n%#ber2 $!y2 *,2 in2
to $ol<e )or id, A)ter yo% )in the !cc%r!te id2 yo% #!y 9!nt to ro%n it %p to !
co##on )r!ction2 +I322 6I'12 )or e3!#ple, Then2 %$e thi$ id to )in o%t the
re!li?e )!ctor o) $!)ety,
MECHANICAL DESIG AND MACHINE ELEMENTS ME 322A
Jing Zheng
Problem 6-41 (31%)
Statements: A (*"##"ID $teel t%be c!rrie$ li@%i !t 6 M&!, The pre$$%re <!rie$
perioic!lly )ro# ?ero to #!3i#%#, The $teel h!$ S%t-1** M&!, Deter#ine the in)inite"
li)e )!tig%e $!)ety )!ctor )or the 9!ll i) it$ thic:ne$$ i$4 .!/ (##, .b/ +##,
Hints: The t%bing i$ long2 there)ore the !3i!l $tre$$ i$ ?ero,
.!/ .2*0/ For t-(##, Thi$ i$ ! thic: 9!ll cyliner2 c!lc%l!te the maximum princip!l
$tre$$e$ by %$ing the e@%!tion$ on &!ge 2*( .1,16/, I$ there !ny !pplie $he!r
$tre$$ in thi$ c!$eG Eh!t i$ the i))erence bet9een princip!l $tre$$e$ !n the r!i!l
!n t!ngenti!l $tre$$e$ yo% c!lc%l!te by irectly %$ing e@%!tion 1,16! !n 1,16bG
C!lc%l!te the #ini#%#2 #!3i#%#2 !ltern!ting2 !n #e!n <on Mi$e$ e))ecti<e
$tre$$ by %$ing e@%!tion .+,6c/2 p!ge 21+,
.b/ .1*0/ C!lc%l!te the %n#oi)ie en%r!nce li#it8
C!lc%l!te the en%r!nce li#it #oi)ic!tion )!ctor$ )or !3i!l lo!ing2 Clo!2 C$i?e2
C$%r)!ce2 etc,
C!lc%l!te the #oi)ie en%r!nce li#it8
.c/ .(*0/ A$$%#ing ! C!$e 3 lo! line2 c!lc%l!te the )!ctor o) $!)ety )ro# e@%!tion
.',(Ae/,
./ .2*0/ For t-+##2 c!lc%l!te the #!3i#%# princip!l $tre$$e$,
C!lc%l!te the #ini#%#2 #!3i#%#2 !ltern!ting2 !n #e!n <on Mi$e$ e))ecti<e
$tre$$,
.e/ .(*0/ Do yo% h!<e to re"c!lc%l!te the en%r!nce li#itG
A$$%#ing ! C!$e 3 lo! line2 c!lc%l!te the $!)ety )!ctor,
MECHANICAL DESIG AND MACHINE ELEMENTS ME 322A
Jing Zheng
Problem 6-58 (7.7%)
Statements: A $teel2 groo<e $h!)t $i#il!r to th!t $ho9n in Fig%re E"+ .Appeni3 E/ i$ to
be lo!e in bening, It$ i#en$ion$ !re D-2,2+ in2 -(,+ in2 r-*,(2+ in, Deter#ine the
)!tig%e $tre$$"concentr!tion )!ctor i) the #!teri!l S%t-('1 :$i,
Hints:
.!/ .3*0/ The geo#etric $tre$$"concentr!tion )!ctor i$ )o%n )ro# the e@%!tion in
Fig%re E"+,
.b/ .(*0/ The Ne%ber con$t!nt i$ )o%n by line!r interpol!tion o) the <!l%e$ in T!ble
'"'2 p!ge 31*,
.c/ .3*0/ C!lc%l!te the notch $en$iti<ity by %$ing e@%!tion ',(32 p!ge 337,
./ .3*0/ The )!tig%e $tre$$"concentr!tion )!ctor c!n no9 be )o%n )ro# e@%!tion
',((b2 p!ge 337,