Gas Oil Processing Plant Simulator Training

PS6000: Gas Oil Processing Plant Simulator
SIM INFOSYSTEMS PVT LTD, 2, DSilva Road, Mylapore, Chennai 600 004, INDIA
Phone: +91-44-24982617, Email: sales@siminfosystems.com. Website: www.siminfosystems.com

GAS OIL PROCESSING PLANT SIMULATOR

The PS6000 is a simulation software package is rigorous and detailed
simulation models of Gas Oil Separation and processing facilities.

The package consists of the following modules:

PS-6001 Gas Oil Separation Plant (GOSP)
PS-6002 Degassing Plant
PS-6003 Gas Dehydration unit
PS-6004 Gas Compression Plant
PS-6005 LPG Unit
PS-6006 NGL Recovery Unit
PS-6007 LNG Plant

Plant familiarization: Gas plant Simulator offers the best platform for
learning process plant configuration, instrumentation, control system, critical
parameters and their design values and normal plant operations.

Ensure Smooth Start Ups: Gas Plant Simulator allows operators to become
familiar with operation while they increase their familiarity with the controls
and graphical scenes. Continued training ensures increasingly smooth start-ups
in the future.

Reduce Incidents and Downtime: Training personnel in a non-destructive
environment enable you to validate emergency controls before actual use.
Testing modifications to compressor controls can avoid damage from surges.
One can purposely trigger malfunctions (such as a trip) to test operator
reactions and improve response reactions.

Maximize Performance: The Gas plant Simulators are based on rigorous first-
principles models and actual controls, allowing you to troubleshoot actual
process and control problems. They unlock the fundamental understanding
required to modify, test, and improve processes and maximize plant
performance.

Benefits to Academic Institutions: The Dynamic Simulator of Gas Plant helps
to teach the students the fundamentals as well as complex process operations.
It provides opportunity for the chemical / instrumentation engineering
students to know what is happening in the industry. Simulator trained
students will have edge over their counterparts in the competitive scenario
with respect to their knowledge in Instrumentation & Control and Process
operations.


PS6001: GAS OIL SEPARATION PLANT (GOSP)

PROCESS DESCRIPTION

GOSP consists of the following sections:
High Pressure Production Trap (HPPT)
Low Pressure Production Trap (LPPT)
Dehydrator / Desalter
Stabilizer Column
LP Compressor (Single Stage)
HP Compressor (2 stages)

Well Fluid is separated into Gas phase, Oil phase and Water phase in HPPT. Oil
phase is further degassed in LPPT. Dispersed water in Degassed crude is
removed in Dehydrator/Desalter. Light ends in the Dry crude are removed in
the stabilizer with Steam reboiler. Stabilized crude is exported through
Wet/Dry crude exchanger. Gas from LPPT and Stabilizer are compressed in
LP compressor which is then cooled in LP Compressor after cooler and fed to
suction of HP Compressor 1st stage along with Gas from HPPT. Gases, after
getting compressed in 2 stages, are exported to Gas Dehydration unit.

Compressor control system includes Anti-Surge controls, Master Pressure
controls and Power Override controls.



PS6002: DEGASSING PLANT

PROCESS DESCRIPTION

Degassing plant includes the following units:
Wellheads
Test Separator
Production separator

Each Well comprises of Down-hole safety valve, Master valve, Wing valve and
Choke valve in series.

Test Separator is a 3-phase separator with capacity of one well at a time.
Fluids separated in the Test Separator are mixed back into the Production
Manifold. Production Separator is a 3-phase separator in parallel trains. This
separates well fluids into Gas phase, Oil or condensate phase and Water
phase.



PS6003: GAS DEHYDRATION UNIT

PROCESS DESCRIPTION

Dehydration Facilities remove water from the Process gas to a dew point of
45 [F] at 400 [psig]. The wet sour gas leaving the 1st Stage Chiller KO Drum
at a temperature of 80 F enters TEG Contactor where water is absorbed and
removed by a lean TEG stream. The dehydrated sour gas then flows through
the Gas / TEG Exchanger and goes to further hydrocarbon dew pointing. Rich
TEG from the TEG Contactor is heated in the TEG Still Condenser and flashed
to an intermediate pressure in the TEG Flash Drum where some water and
hydrocarbon vapors are liberated. The TEG leaving the TEG Flash Drum then
passes through the TEG Rich / Lean Exchanger where it is heated in counter
flow to a hot lean TEG stream prior to entering the TEG Regenerator.

The TEG is heated to 395 [F] using the Regenerator Reboiler Heater. The
heat source is an electric heater. The hot, regenerated lean TEG exits the
TEG Regenerator and enters the TEG Accumulator. The TEG Accumulator
provides a surge capacity for the TEG. The lean TEG leaving this vessel is
partially cooled against the rich TEG in the TEG Rich / Lean Exchanger prior
to being pumped in the TEG Circulation Pump. Pumped Lean TEG is cooled in
the Gas / TEG Exchanger and recycled to the TEG Contactor. The vapor off
the top of the TEG Flash Drum and TEG Regenerator are high in BTX, H2S,
CO2, and water saturated which are sent for Off-gas treatment.


PS6004: GAS COMPRESSION PLANT

PROCESS DESCRIPTION

This plant consists of the following units:
1. LP Compressor (Single Stage)
2. HP Compressor (2 stages)

Gas from LPPT and Stabilizer are compressed in LP compressor which is then
cooled in LP Compressor after cooler and fed to suction of HP Compressor 1
st
stage along with Gas from HPPT. Gases, after getting compressed in 2 stages,
are exported to Gas Dehydration unit.

Compressor control system includes Anti-Surge controls, Master Pressure
controls and Power Override controls.


PS6005: LPG UNIT

PROCESS DESCRIPTION

LPG Unit consists of the following sections:
De-ethanizer
De-propanizer
LPG Column

The Deethanizer operates as a reboiled absorber column. The top liquid feed
from the Absorber supplies the necessary top reflux to the column. The
Deethanizer overhead vapor flows to Reflux Condenser. Sufficient heat is
supplied to the Deethanizer in the Deethanizer Reboiler to strip the ethane
and sufficient propane from the liquid product to insure that the proper LPG
specification products can be produced in the downstream fractionation
columns. The liquid product from the Deethanizer flows to the downstream
De-propanizer column. Overhead vapors from the De-propanizer column are
totally condensed providing sufficient reflux and Propane product. Liquid
product from the De-propanizer column is fed to LPG column. Overhead vapors
from the LPG column are totally condensed providing sufficient reflux and LPG
product. Liquid product from the LPG column is taken as NGL.

De-ethaniser
De-ethaniser
Reboiler
De-propaniser
Reboiler
De-propaniser
Condensor
De-propaniser
Reflux Drum
De-propaniser
Reflux Pump
De-propaniser
LPG
Column
LPG
Column Condensor
LPG
Column
Reflux Drum
LPG
Column
Reflux Pump
LPG
Column Reboiler
NGL Cooler
HOR
HOR
HOR
HOS
HOS
HOS
From De-ethaniser
Absorber Bottom
Pump
From Gas/Liquid
Exchanger
To De-ethaniser
Absorber Reflux
Condensor
Propane Product
LPG Product
NGL
LPG Unit


PS6006: NGL RECOVERY UNIT

PROCESS DESCRIPTION

This plant consists of the following units:
Gas/Gas/Liquid Exchangers
Warm Separator
Turbo Expander compressor
J-T Valve
De-ethanizer Absorber

Dry gas from the dehydration systems enters the NGL recovery section and it
divided into two portions. The first portion is cooled and partially condensed
in Gas / Gas Exchanger, by heat exchanger with cool residue gas. The second
portion of the inlet is cooled in the Gas / Liquid Exchanger, by flashed liquid
from Warm Separator and by a portion of the Absorber bottoms liquid
flowing from Absorber Bottoms Pump. The cooled inlet streams then
recombine as cooled feed gas stream which flows to Warm Separator, where
the condensed liquid is separated. The vapor from the Warm Separator flows
to Turbo-Expander, where it is work expanded to approximately the operating
pressure of Absorber. The partially condensed, expanded stream then flows
to a bottom feed point on the Absorber. The liquid from the bottom of the
Absorber is pumped and divided via temperature control into two streams.
One portion flows to the Gas / Liquid Exchanger, where it is heated as it
provides partial cooling of the feed gas stream. The remaining portion
combines with the warmed portion and the combined stream flows as top feed
to the Deethanizer.

The uncondensed vapors in the Absorber top feed combine with the
uncondensed vapors rising from the fractionation zone in the Absorber to
form the cold residue gas. This stream is first warmed in Reflux Condenser,
as it provides cooling and partial condensation of the Deethanizer overhead.
The partially warmed residue gas stream then flows to Gas / Gas Exchanger,
where it is warmed as it provides cooling of the dry inlet gas stream. The
warmed residue gas portions flows to the Booster Compressor, driven by
Expander.


Gas/Liquid Exchanger
Gas/Gas Exchanger
Warm Separator
Turbo Expander/Compressor
De-ethanizer
absorber
De-ethanizer
Absorber
Bottoms Pump
Absorber Reflux Condensor
Gas from
Dehydration
To De-ethaniser
Column
To Sales Gas
Compressor
To De-ethaniser
Column
From De-ethaniser
Column
NGL Recovery

PS6007: LNG PLANT

PROCESS DESCRIPTION

The process involves 3 cycles in cascade, using a pure refrigerant in each of
the cycles. Refrigeration cycles include Propane Cycle, Ethylene cycle and
Methane cycle. Natural Gas is compressed in NG Compressor and then cooled
in two stages with Cooling Water and Propane Refrigeration cycle. Cooled NG
is liquefied under pressure in NG Condenser using Ethylene Refrigeration
cycle. Liquefied NG is sub-cooled in LNG cooler using Methane Refrigeration
cycle. Sub-cooled LNG is flashed in LNG Flash Drum to separate Fuel Gas.
LNG from the bottom of LNG Flash Drum is sent to Storage. Propane after
compression in Propane compressor is condensed in Propane condenser using
Cooling Water. Vaporization of Propane cools the Natural Gas and condenses
Ethylene. Vaporization of Ethylene liquefies Natural Gas and condenses
Methane. Vaporization of Methane Sub-cools LNG from NG Condenser.

Propane
Compressor
Ethylene
Compressor
Methane
Compressor
Propane
Suction Drum
Ethylene
Suction Drum
Methane
Suction Drum
Propane
Condensor
Ethylene
Condensor
Methane
Condensor
Ethylene
Cooler
Methane
Cooler-1
NG
Compressor
NG
Cooler-1
Methane
Cooler-2
NG
Cooler-2
NG
Condensor
LNG
Cooler
LNG
Flash Drum
NG Feed
Fuel Gas
LNG to Storage
CWS
CWS
CWS
CWS
CWR
CWR
CWR
CWR
LNG

Gas Oil Processing Plant Simulator Training

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Gas Oil Processing Plant Simulator Training

Uploaded by

Copyright:

Available Formats

PS6000: Gas Oil Processing Plant Simulator

You might also like