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AMBEDKAR NATIONAL
INSTITUTE OF TECHNOLOGY
JALANDHAR
Trainee Details:
Dr. B.R. Ambedkar NIT Jalandhar
Name: Mitul Chopra
Roll No.: 11102050
Discipline: Civil Engineering
INDEX
Section
Description
Acknowledgement
Introduction To Project
1.1
1.2
1.3
2.1
SOIL INVESTIGATION
2.2
Location Of Boreholes
2.3
Diversion Road
2.4
Diversion Routes
2.5
Service Road
3.1
Valley Curve
3.2
Summit Curve
3.3
Void Formers
3.4
Anti-Crash Barriers
3.5
3.6
Bearings
3.7
Expansion Joints
3.8
3.9
Geo Straps
3.10
Seismic Restrainers
3.11
Median
Page
No.
5
6-9
10-12
16-33
3.12
Scaffolding
3.13
Formwork
Shuttering
Casting Of Slab
4.1
4.2
Batching Plant
Test
5.1
Compressive Strength
5.2
Slump Test
5.3
Cement Test
Construction Materials
6.1
Cement
6.2
Aggregates
6.3
Admixtures
6.4
Water
7.1
Conclusion
7.2
34-39
35-44
45-48
49-50
ACKNOWLEDGEMENT
It is with great pleasure that I find myself penning down these lines to express my
sincere thanks to various people who have helped me a long way in
completing this project.
I am highly indebted to Er. Harbhajan Singh, Sub Divisional Engineer(PWD),
for his guidance and constant supervision as well as for providing necessary
information regarding the project & also for his support in completing the project.
I would like to express my gratitude towards Er. Neeraj Gupta, Junior Engineer
and Er. Deepak kochhar, Junior Engineer for their kind co-operation and
encouragement which helped me in completion of this project.
I would like to express my special gratitude and thanks to site persons for giving
me such attention and time.
I owe a debt of gratitude to Department of Civil Engineering NIT-J and T&P Cell
Head Dr Pratap Singh for giving such an opportunity to get to know the real
time practices followed in the industry.
My thanks and appreciations also go to people who have willingly helped me
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34 CRORE
: Brahmaputra Infrastructure
Limited under PWD B&R ,
Punjab
DATE
OF START
COMPLETION PERIOD
12 MONTHS
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- Railway Crossing
- ROB
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Kapurthala Side
Stilted Portion
Right Carriage Way =51.237m
Left Carriage Way =71.866m
Solid Fill
Length = 323.20m
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(Overall width of carriage way is 16.90m comprising of 15.00 meter carriage way
(2*7.50), 0.50m wide anti crash barrier on both sides and 0.90m wide central
median)
Jalandhar Side
Stilted Portion
Right Carriage Way =177.164m
Left Carriage Way =157.032m
Solid Fill
Length = 199.705m
(Overall width of carriage way is 16.90m comprising of 15.00 meter carriage way
(2*7.50), 0.50m wide anti crash barrier on both sides and 0.90m wide central
median)
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Valley curve or sag curves are vertical curves with convexity downwards. They
are formed when two gradients meet as illustrated figure in any of the following
Four ways:
1. When a descending gradient meets another descending gradient [figure a].
2. When a descending gradient meets a at gradient [figure b].
3. When a descending gradient meets an ascending gradient [figure c].
4. When an ascending gradient meets another ascending gradient [figure d].
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was that they were building. Before EPS (Expanded Polystyrene) was used
for the job, builders relied primarily on flexible metal sheet that could be
rolled in cylinders and placed wherever necessary. But that had a huge
downside to it. Steel could not be shaped at will; void makers back then
were mostly cylindrical and heavy. Soon it became apparent that there
was the need for something better, lighter, stronger and something that was
dense enough to carry large loads despite being super lightweight so EPS
foam void formers were used.
Not just that there was more to that. Foam void makers are often left behind
instead of being destroyed or removed, which incidentally adds to the
strength of the monolith. During significant shifts and movements in
structure an entirely hollow structure has a greater chance of breaking in, but
add a filler to it and the risks are somewhat lowered. So in addition to
making buildings and bridges lighter, engineers are using void makers to
stabilize them.
These frustums are used to cover void formers at the ends prevent entry of
anything in them
.
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Metal Crash barriers are basically Road safety system which prevents
vehicles from colliding with obstacles such as boulders, walls, buildings and
also prevents vehicles entering into large storm drains, steep slopes or Deep
water.
Galvanized iron pipes are used as mounts.
Applications
As restraining barriers on embankments of expressways and highways
As containment barriers on medians and grade separators of roads
As protection barriers/containment barriers for hilly terrains and ghat lands
As racecar crash guards on racing car tracks
As fencing barriers for country border lines, expanse lands, water bodies,
bridge piers etc.
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3.6 BEARINGS
A bearing is a component of a bridge which typically connects the bridge
piers to the bridge deck.
The purpose of a bearing is to allow controlled movement and thereby
reduce the stresses involved. Movement could be thermal expansion or
contraction, or movement from other sources such as seismic activity.
The oldest form of bridge bearing is simply two plates resting on top of each
other. A common form of modern bridge bearing is the elastomeric bridge
bearing.
Elastomeric bridge bearing are a commonly used modern bridge bearing.
There are several different similar types of bridge bearings that include
neoprene bearing pads, neoprene bridge bearings, laminated elastomeric
bearings and seismic isolators which are all generally referred to as bridge
bearing pads in the construction industry.
Internal structure consists of a sandwich of mild steel shims and rubber
moulded as one unit.
The transmission media is the bearing", one of the most important components
of a bridge structure.
TYPES OF BEARING
1. Fixed Bearing
Fixed bearing does not allow bearing plane two-direction movements, but
allows it to rotate.
2. Guided Bearing
Guided bearing allows rotation and the bearing plane to do one-direction
movement. The main components of a guided bearing are the same as those
of a fixed bearing, but are able to provide longitudinal movement function.
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3. Free Bearing
Free bearing allows rotation, longitudinal movement, and transverse
movements. The main components of a free bearing are the same as those
of a fixed bearing, but are able to provide two-direction movements.
In this project
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On the site
These panels were cast in-situ by Brahmaputra infrastructure ltd
Specifications:
Width
Upper part=2215mm
Lower part=1835mm
Height=1610mm
Thickness=180mm
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3.9 GEOSTRAPS
The GeoStrap is an earth reinforcement strip made of high-tenacity synthetic
fibre selected to provide optimum performance for preventing the slipping of
reinforced earth panels
These are stretched and nailed in the compacted soil on the one end and on
the other end these are passing through omegas embedded in the earth panels
and provide optimum safety
In this project 4-6 omegas embedded geostrap belts were used.
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Specifications of geostraps
Width
On the upper side of solid fill=50mm
On the lower side of solid fill=35mm
Material = sheath polyolefin
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3.11 MEDIAN
Important highway element that are built in order to distinguish between the
differences in passage directions of traffic on a road. The specifications of
median are as:
Width = 0.9m,
Height=13.5cm
Grade of concrete used=M30
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3.12 SCAFFOLDING
GENERAL SPECIFICATION
Temporary Supporting Structure is that structure, which are temporarily
required in building construction either for supporting the laying of concrete
till it gets matured such as shuttering. As fresh concrete is in a plastic state,
when it is placed for construction purposes, do it becomes necessary to
provide some temporary structure to confine and support the concrete in
plastic state, when it is placed for construction purposes, so it becomes
necessary to provide some temporary structure to confine and support the
concrete till it gains strength for self supporting. The temporary structure is
known as shuttering.
SCAFFOLDING
Scaffolding is a temporary structure, which is used in building operations
support platforms for workmen, structural material and appliances required
during construction at raised heights (normally more than 1.5m). This
temporary framework or scaffolding is useful in building construction,
demolition, maintenance and repair works. The height of the scaffolding can
be adjusted with the progress of work.
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The good formwork should satisfy the following requirements:The material of the formwork should be practically water proof so that it
cant absorb water from concrete.
It should be strong enough to withstand the pressure or the load of the fresh
concrete, live load of the worker coming on it.
The formwork should be so made that it can be removed easily without
causing the least injury to the surface of nearly constructed concrete
members.
The inside surface of formwork should be smooth so as to give good
appearance to the resulting newly constructed concrete members.
3.14 SHUTTERING
Removal of formwork from walls, columns and vertical surfaces - 24 hours
Removal of props under slabs
1) Slab span up to 4.5m - 7days
2) Slab span above 4.5m - 14 days
After the concreting, shuttering is removed manually.
Nut and bolts are loosened and shutters are removed.
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alongwi
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Module -6
Compression test results
7 days(14/6/2014)
1.
32.27 N/mm2
2.
30.8 N/mm2
28 days(04/7/2014)
1.
53.55 N/mm2
2.
59.55 N/mm2
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Slump measured shall be reported in mm. Test is continued at fixed intervals for a
time to compensate for the loss in slump in the course of transportation.
IS 4031 (Part-5)
OBJECT
:
This test procedure covers to find out
the Cement test.
APPARATUS
PROCEDURE
STANDARD CONSISTENCY
a) Take 300 gms of cement.
b) Mix known percentage of distilled water.
c) The SC of cement paste is defined at that consistency which will
permit the vicat plunger to a point 5 to 7mm.
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Construction Materials
6.1 CEMENT
Cement is a binder , a substance that sets and hardens independently , and can bind
other materials together. The most important use of cement is the production of
mortar and concrete .
The use of ORDINARY PORTLAND CEMENT (OPC) , conforming to IS 8112
has been recommended in the construction of whole building. The cement used on
the site was OPC of 43 grades. The following two companies cement was used at
site .
Ambuja Cement 43 Grade OPC
ACC Cement 43 Grade OPC
Compressive Strength:- The maximum compressive strength of OPC should not
be less than 72+_1 hour less than 23 MPa .
Setting Time:- When tests on Vicats mould apparatus , the initial setting time of
cement should not be less than 30 minutes and final setting time should not be
more than 600 minutes(10 hours).
Fineness:- When sieved through IS 90 micron sieve , the residue by weight
should not be more than 10%.
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6.2 AGGREGATES
The aggregates like sand , brick ballast and stone are inert materials . Their
properties greatly influence the behavior of concrete since they occupy about 80%
of the total volume of concrete. It is logical to use maximum of aggregates since
they provide bulk to the concrete , are less expensive and are freely available in
nature. According to IS : 383-1970 , aggregates are classified as :-
Fine Aggregates
Coarse Aggregates
Fine Aggregates
Course Aggregates
The aggregates which pass through 4.75 sieve and retained on 75 micron sieve are
known as Fine aggregates. The aggregates which pass through 75mm sieve and
retained on 4.75mm sieve are known as coarse aggregates.
Quality of Aggregates :- Aggregates shall consists of naturally occurring
stones , gravel and sand or combination thereof. As far as possible flaky and
elongated pieces should be avoided. Aggregates shall not contain any
harmful material such as pyrites , coal , lignite , mica , shale or similar.
Size of Aggregates :- 20mm size aggregates is suitable for most of the
work. 10 mm size aggregates is also suitable for the concrete mix.
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6.3 ADMIXTURES
It is the material other than water , cement , aggregate which is used as an
ingredient of concrete. It is immediately used before and during mixing. SIKA
280/l is an admixture used at our site. Admixture plays a very important role in the
concrete mix.
Functions of SIKA 280/l;
1. It decreases the water consumption
2. It retards setting time of cement
6.4 WATER
For the manufacture of cement concrete , water is one of the most important
constituent. Constituent of any type can not be prepared without water. The
properties of water have been found to influence the properties of concrete to a
great. In concrete water is used for the following purposes : Water for preparing concrete
Water for washing aggregate
Water for curing concrete
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7.1 CONCLUSION
It has been an overwhelming experience working at ROB near Kapurthala under
the guidance of Er. Harbhajan Singh , as I was to witness the various construction
practices that are carried out in the modern age and time. The training I attended is
very useful as I got a lot of learn from it.
My training started on 26th May2014, as the day progressed I was firstly made
aware of safety measures and rules after which I was allowed to enter the site.
Despite of my past one training this site was totally different for me.It was bit hard
to understand everything at the start temperatures 40 Degree Celsius and
experience at such a large construction was zero but day after day I adapted myself
Today my knowledge is up to the mark where I can individually take a stand and
get progressive results at any construction site.
Mitul Chopra
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DRAWINGS
WIKIPEDIA
SITE ENGINEER
PROJECT MANAGER
SUVEYOR
IS CODES
DESK OFFICER
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