BNGC

CALCULATION SHEET

CS-2014-V323
Page

CLIENT:

BEITE B&T CIA LTDA

Order No.:

of

N.A.

PRESSURE VESSEL
Type of equipment:

EXTRACTOR

Service:

Serie

CAUSTIC

Inside Diameter:

42,91 in

1090 mm

472,44 in

12000 mm

Aproximate Volume:

2826,73 GAL

10,70 m3

Design Temperature:

150,8 F

66,0 C

Lenght:

Design Pressure:

274,51 psi

MDMT:

150,8 F

Admissible corrosion:

0,126 in

Longitudinal Efficience:
Material:

19,3 kg/cm2
66,0 C
3,2 mm

0,85
SB42

Radiography:

N/A

PWHT:

N/A

Test Pressure:

412,48 psi

Empty weight:

--- lb

Construction year:

1995

Operation Pressure:

--- psi

Inspector, Level II
Name:
Stalin Nuela

Date:

V-323

151 F

15700 psi

29,00 kg/cm2

---

kg

ASME SECTION VIII DIV 1

--- kg/cm2

Reviewed by
Name:
Bolvar Gonzlez

Signed

Date:

Signed

BNGC

CALCULATION SHEET

CS-2014-V323
Page

CLIENT:

BEITE B&T CIA LTDA

Order No.:

of

N.A.

E = joint efficiency for, or the efficiency of, appropriate

joint in cylindrical or spherical shells, or the efficiency
of ligaments between openings, whichever is
less.
E = lowest efficiency of any joint in the head; for hemispherical
heads this includes headtoshell joint;
for welded vessels, use the efficiency specified in
UW-12
P = internal design pressure (see UG-21)
R = insi de radius of the shell course under
consideration
S = maximum allowable stress value (see UG-23 and the
stress limitations specified in UG-24)
t = minimum required thickness of shell
D = inside diameter of the head skirt; or inside length of
the major axis of an ellipsoidal head; or inside diameter
of a conical head at the point under consideration,
measured perpendicular to the longitudinal
axis
L = inside spherical or crown radius. The value of L for
ellipsoidal heads shall be obtained from
Table UG-37.
SHELL MINIMUM THICKNESS

P
R
S
E
tm
t
C

274,51
21
15700
0,85
0,573
0,447
0,126

psi
in
psi
in
in
in

(Pressure design thickness)

14,55 mm
11,35 mm
3,20 mm

P
D
S
E
tm
t
C

150
21
15700
0,85
0,369
0,243
0,126

psi
in
psi
in
in
in

HEAD MINIMUM THICKNESS OR MAWP

P
D
S
E
tm
t
c

274,51
43
15700
1
0,502
0,376
0,126

psi
in
psi
in
in
in

12,75 mm
9,55 mm
3,20 mm

(Pressure design thickness)

(Operation pressure)

9,37 mm
6,17 mm
3,20 mm

BNGC

CALCULATION SHEET

CS-2014-V323
Page

CLIENT:

BEITE B&T CIA LTDA

Order No.:

N.A.

NOZZLE MINIMUM THICKNESS

Inspection Openings
Other nozzles

ta

0,313

in

7,95 mm

of

BNGC

RESULTS

CS-2014-V323
Page

CLIENT:

SHELL
HEAD 1
HEAD 2
B - 18"
G - 18"
J - 2"
C - 4"
D - 1"
H - 6"
E1 - 1 1/2"
E2 - 1 1/2"
F - 1 1/2"

BEITE B&T CIA LTDA

Order No.:

of

N.A.

DESIGN THICKNESS MINIMUM THICKNESS MEASURED

[mm]
[mm]
14,55
17,20
12,75
16,80
12,75
17,80
7,95
12,30
7,95
12,10
3,42
17,10
5,27
9,70
2,96
19,90
6,22
10,40
3,22
18,10
3,22
14,30
3,22
7,40

RESULTS
ACCEPTABLE
ACCEPTABLE
ACCEPTABLE
ACCEPTABLE
ACCEPTABLE
ACCEPTABLE
ACCEPTABLE
ACCEPTABLE
ACCEPTABLE
ACCEPTABLE
ACCEPTABLE
ACCEPTABLE

ULTRASONIC INSPECTION REPORT

CS-2014-V323
Page

CLIENT:
BEITE B&T CIA LTDA
INSPECTION PLACE:

Refinera Esmeraldas
EXTRACTOR
Examination of:
Type/Model:
PRESSURE VESSEL
Serial No.:
V-323
Other:
Reference Document:
EQUIPMENT USED

Equipment:
Model:
Calibration Date:

of

Order No.:
N.A.
EXAMINATION PERFORMED
Weld
Butt weld's
Fillet weld's
Thickness Control
Others

PANAMETRICS MG2-XT
PANAMETRICS MG2-XT

Transductor:
Frecuence:

D790-SM 5MHZ SN699905

5 Mhz

EXAMINATED AREA (ITEMS)

EXAMINATION CONDITION

Inspection Type
Couplant
Calibration Block
Calibration Technic
CONDITION SURFACE
Rough
Brushed

Thickness Meassurement
Gel

As welded
Grinding

Sand Blasted

Other

Accepted ACC

Non Accepted NAC

Free - rust was removed

REMARKS:
Inspector, Level II

Date:

0,01 mm
deep 1/32"
ASTM E 797-05

Reflect internal face

Machined
RESULTS

Name:

Appreciation
Sensitivity
Ref. Code

Stalin Nuela
Signature:

Sketch attached

ULTRASONIC INSPECTION

BNGC

CS-2014-V323

EXAMINATION REPORT

CLIENT:
BEITE B&T CIA LTDA
EXAMINATED ITEMS:
SHELL
Refinera Esmeraldas
EXTRACTOR

A
B
C
D
E
F
G
H

1
17,40
18,30
17,70
18,30
18,90
18,40
18,30
17,60

2
17,40
18,10
18,20
18,20
18,10
18,20
18,20
17,90

3
18,10
18,50
17,90
17,90
18,40
18,20
18,30
17,90

4
17,40
17,30
18,20
17,30
17,50
18,20
17,70
17,50

5
17,90
17,70
18,40
18,10
18,50
18,70
18,10
17,90

6
18,50
18,10
18,40
17,70
17,90
18,50
18,30
18,40

7
17,70
17,50
17,40
17,70
17,80
18,20
17,60
17,70

A
B
C
D
E
F
G
H

14
18,40
17,90
17,30
18,10
18,30
17,90
17,90
18,30

15
17,70
17,90
17,70
18,30
17,90
18,10
17,90
18,10

16
18,40
18,30
18,60
18,30
18,20
17,20
17,80
18,50

17
17,90
18,10
17,90
17,80
18,60
17,80
18,30
18,10

18
17,90
18,90
17,80
18,10
18,40
17,90
17,70
18,50

19
18,60
18,10
18,50
18,40
18,30
17,90
18,70
18,50

20
18,50
18,00
18,70
18,10
18,90
18,80
18,20
19,20

Inspector, Level II
Name: Stalin Nuela
Date:

Signature:

Page

Order No.
N.A.
Design thickness:
14,551 mm
Minimum measured thickness: 17,200 mm
8
17,80
17,60
18,40
18,30
17,60
18,10
18,50
17,80

9
17,50
17,60
17,50
17,60
17,50
17,90
18,20
17,50

10
17,50
17,70
18,40
18,30
18,50
18,20
17,80
18,30

11
17,90
17,40
18,30
18,40
17,70
18,10
18,30
18,50

12
18,10
17,70
18,10
17,90
18,10
18,00
18,40
18,30

13
18,20
18,30
17,70
18,20
18,80
18,10
18,20
18,10

of

ULTRASONIC INSPECTION

BNGC

CS-2014-V323

EXAMINATION REPORT

CLIENT:
BEITE B&T CIA LTDA
EXAMINATED ITEMS:
ELLIPTICAL HEAD (TOP)
Refinera Esmeraldas
EXTRACTOR

A
B
C
D
E
F
G
H

1
18,10
17,80
17,90
16,80
18,70
19,10
18,50
18,70

2
18,30
19,10
18,30
18,10
18,50
18,20
18,20
18,60

3
18,40
20,60
20,50
18,30
17,70
18,80
18,80
18,60

4
18,80
20,20
21,10
18,80
18,20
17,90
19,40
18,80

Inspector, Level II
Name: Stalin Nuela
Date:

Signature:

Page

Order No.
N.A.
Design thickness:
12,746 mm
Minimum measured thickness: 16,800 mm

of

ULTRASONIC INSPECTION

BNGC

CS-2014-V323

EXAMINATION REPORT

CLIENT:
BEITE B&T CIA LTDA
EXAMINATED ITEMS:
ELLIPTICAL HEAD (BOTTOM)
Refinera Esmeraldas
EXTRACTOR

A
B
C
D
E
F
G
H

1
18,20
18,50
19,00
19,30
18,80
18,30
18,60
19,00

2
17,80
18,50
19,00
18,20
18,40
18,40
18,80
18,40

3
18,30
18,50
18,50
18,10
18,20
18,90
18,80
18,10

4
18,90
18,60
18,90
17,90
18,60
17,80
18,50
19,00

Inspector, Level II
Name: Stalin Nuela
Date:

Signature:

Page

Order No.
N.A.
Design thickness:
12,746 mm
Minimum measured thickness: 17,800 mm

of

ULTRASONIC INSPECTION

BNGC

CS-2014-V323

EXAMINATION REPORT

CLIENT:
BEITE B&T CIA LTDA
EXAMINATED ITEMS:
MANHOLES & NOZZLES
Refinera Esmeraldas
EXTRACTOR

B - 18"
G - 18"
J - 2"
C - 4"
D - 1"
H - 6"
E1 - 1
1/2"
E2 - 1
1/2"
F - 1 1/2"

1
12,4
12,7
17,3
10,4
19,9
10,6

ESPESOR MEDIDO
2
3
12,8
12,7
12,6
12,1
17,1
17,7
10,5
10,2
20,1
20,9
10,4
11,2

4
12,3
12,2
17,2
9,7
20,5
11,7

MINIMO ESPESOR REQUERIDO

MINIMO ESPESOR MEDIDO

7,95
7,95
3,42
5,27
2,96
6,22

12,30
12,10
17,10
9,70
19,90
10,40

18,2

18,3

18,1

18,5

3,22

18,10

14,6

14,3

14,7

14,5

3,22

14,30

7,9

7,5

7,4

7,8

3,22

7,40

Inspector, Level II
Name: Stalin Nuela
Date:

Page

Order No.
N.A.
Design thickness:
--Minimum measured thickness: ---

Signature:

mm
mm

of