DSI Plastic Insulators

General Information
Technical Data
Selection Guide
PSI Plastic Insulators

System
11
Pipeline Accessories
121
PSI Plastic Insulators System
General Information
Plastic Insulators
Carrier Pipe
Diameter
Type
1125 1336 mm
PA/PE:
1198 1385 mm
1150 1457 mm
1402 1249 mm
1504 2100 mm
1400 2500 mm
Half Segment
bolt connection
AZ/AC:
Segments
bolt connection
GKO mK: Segments
metal free
(Plastic wedges)
MA:
Segments
RGV:
bolt connection
Skid height max. 75 mm
Segments
bolt connection
Heavy duty
GKO gl/gs: Segments
metal free
(Plastic wedges)
Standard gl
Heavy duty gs
Installation Instructions
Selection chart
Steel Pipe
Plastic Pipe
Steel Insulators
122
Material Test Certificate
123
General Information
Polypropylen insulators are universally
applicable in the installation of pipelines
when the carrier pipe runs inside a
casing.
Plastic insulators provide various
advantages:
easy installation of the carrier pipe
since the plastic material reduces
the friction coefficient to a minimum
minimised friction prevents damage
to the protective coating and
insulation of the pipes
a wide range of skid heights ensures
concentricity of the carrier pipe in
the casing if required
excellent insulating properties of
the plastic material ensures: all
requirements of cathodic
protection are met.
Plastic insulators are suitable for all pipe
diameters from 25 mm upwards and
many skid heights are available to suit
specific requirements.
124
Technical Data
Material
Polyolefines have a good friction coefficient due to steel wax like surface.
The sliding friction coefficient is 0,2 0,3 as for steel has a coefficient of 1,0.
Therefore the abrasion is reduced to a minimum.
The material is strong and yet flexible and is therefore resistant to stress
cracking.
Flexibility of the body, stability of the skid form and excellent dielectric
insulation are some of the good characteristics of this material.
installation
Plastic insulator rings are normally installed with the following spacing
between the rings:
- pipe dia up to
- pipe dia
- pipe dia
300 mm
400 600 mm
> 600 mm
at a spacing of 2,5 m
Please contact us if you want to use larger spacing between rings.
Load capacity:
Type
max. static capacity per ring
PA/PE 0,75 PA/PE 1,5

PA/PE 2,0 PA/PE 3,0
PA/PE 4,0
PA/PE 6,0 PA/PE 12,0
AZ/AC 1,0 + AZ/AC 2,0
GKO-mk
850 N
1.000 N
2.000 N
2.500 N
2.000 N
2.500 N
Above capacities are valid up to skid height 75 mm; for skid height up to
75 mm, please multiply by 0,75.
Type
max. static capacity per ring
MA
RGV
GKO-gl
GKO-gs
6.500 N
10.000 N
40.000 N
142.000 N
All values are calculated for standard pipes. To determine the correct
distance for your individual application many other facts have to be taken
into consideration such as wall thickness of the carrier pipe, fluid to be
transported If you need any assistance please contact us.
If you cannot determine the type according to our tables, please specify:
the OD of the carrier pipe (inclusive coating) in mm
the ID of the casing in mm
125
PSI Plastic Insulator Ring Type PA/PE System
General Information
Pipe O.D. from 25 mm
to 336 mm
Type PA/PE insulator rings are available for a pipe O.D. from 25 to 336 mm.
They consist of two halfshell-segments. The nuts and bolts required for
assembly are included.
The type code indicates the carrier pipe O.D. in inch and the skid height
in mm (e.g. PA/PE 4-38 = carrier pipe 4", skid height 38 mm).
The skid height is calculated from the difference in diameter of the carrier
pipe and the casing. It is important to consider the actual dimensions,
including coatings, rather than the nominal sizes.
Example:
- PE- coated carrier pipe ND 100

- O.D. (117.9 x 5.2 mm)
- Steel casing ND 200 (219.1 x 6.3)
- I.D. 206.5 mm
- Carrier pipe O.D. 117.9 mm = 88.6
- 88,6 : 2 = 44.3 mm skid height
- Suitable type: PA/PE 4-38
After determining the skid height, the next lower height is selected from
the table (e.g. 44.3 mm, ideal skid height = 38 mm).
The segments can be assembled with the corrosion protected steel bolts
DIN 912 and nuts DIN 562 included.
On request we supply plastic bolts (similar to DIN 84) and nuts (DIN 555).
Up to type PA/PE 4 the insulator rings have 4 skids; from type PA/PE 6
up to 6 skids are provided. The following table gives the technical details
on available sizes, skid heights of the various types and carrier pipe
diameters.
126
How to find the right type

Nom.
Pipe O.D.
width
in mm
max.
mm Inch min.
20 0,75 25,0
25 1,0 32,0
32 1,25 42,0
40 1,5 48,0
50 2,0 60,0
65 2,5 76,1
80 3,0 88,9
32,0
40,0
48,3
54,0
67,0
1)
Type
PA/PE
Skid height
mm incl.
basic element
Width
mm
Number of
Segments
Number of
skids
Bolts
DIN 912
number/size
PA/PE 0,75-12,5
12,5
80
4 M 4 x 30
PA/PE 0,75-21
21,0
PA/PE 0,75-25
25,0
80
4 M 4 x 30
80
4 M 4 x 30
80
4 M 4 x 30
100
4 M 6 x 40
100
4 M 6 x 40
100
4 M 6 x 40
130
4 M 6 x 55
PA/PE 0,75-36
36,0
PA/PE 1-13
13,0
PA/PE 1-19
19,0
PA/PE 1-25
25,0
PA/PE 1-34
34,0
PA/PE 1,25-11
11,0
PA/PE 1,25-17,6
17,6
PA/PE 1,25-29
29,0
PA/PE 1,25-40
40,0
PA/PE 1,5-11
11,0
PA/PE 1,5-14,5
14,5
PA/PE 1,5-26,0
26,0
PA/PE 1,5-36
36,0
PA/PE 1,5-48
48,0
PA/PE 1,5-70
70,0
PA/PE 2-16
16,0
PA/PE 2-25
25,0
PA/PE 2-36
36,0
PA/PE 2-48
48,0
PA/PE 2-55
55,0
PA/PE 2-70
70,0
PA/PE 2-90
90,0
PA/PE 2-110
110,0
82,5 2) PA/PE 2,5-16
16,0
PA/PE 2,5-25
25,0
PA/PE 2,5-36
36,0
PA/PE 2,5-48
48,0
PA/PE 2,5-55
55,0
PA/PE 2,5-70
70,0
PA/PE 2,5-90
90,0
PA/PE 2,5-105
105,0
96,0 3) PA/PE 3-16
16,0
PA/PE 3-25
25,0
PA/PE 3-36
36,0
PA/PE 3-48
48,0
PA/PE 3-55
55,0
PA/PE 3-70
70,0
PA/PE 3-90
90,0
100 4,0 106,6 120,0 4) PA/PE 4-16
16,0
PA/PE 4-25
25,0
PA/PE 4-38
38,0
PA/PE 4-55
55,0
PA/PE 4-75
75,0
PA/PE 4-90
90,0
125
See list for AZ/AC 125 mm Type AZ/AC 1
127

Nom.
Pipe O.D.
width
in mm
mm Inch min.
max.
150 6
160,0
178,0
Sectional drawing
PA/PE 0,75 to PA/PE 4,
ring with 4 skids total
200
200 8
193,7
221,0
210,0
239,0
Sectional drawing
PA/PE 6 to PA/PE 12,
ring with 6 skids total
250
244,5
260,0
250 10 276,0 295, 0
315
298,5
300 12 326,0
315,0
336,0
1) up to Pipe O.D.
2) up to Pipe O.D.
3) up to Pipe O.D.
4) up to Pipe O.D.
Type
PA/PE
Skid height
mm incl.
basic element
Width
mm
Number of
Segments
Number of
skids
Bolts
DIN 912
number/size
130
4 M 6 x 70
PA/PE 6-16
16,0
PA/PE 6-25
25,0
PA/PE 6-36
36,0
PA/PE 6-55
55,0
PA/PE 6-75*
75,0
PA/PE 6-90*
90,0
PA/PE 7-16
16,0
PA/PE 7-25
25,0
PA/PE 7-36
36,0
PA/PE 7-55
55,0
PA/PE 7-75
75,0
PA/PE 7-90
90,0
PA/PE 7-110
110,0
PA/PE 8-16
16,0
PA/PE 8-25
25,0
PA/PE 8-36
36,0
PA/PE 8-55*
55,0
PA/PE 8-75*
75,0
PA/PE 8-90*
90,0
PA/PE 9-16
16,0
PA/PE 9-25
25,0
PA/PE 9-36
36,0
PA/PE 9-55
55,0
PA/PE 9-75
75,0
PA/PE 9-90
90,0
PA/PE 9-110
110,0
PA/PE 10-16
16,0
PA/PE 10-25
25,0
PA/PE 10-36
36,0
PA/PE 10-55*
55,0
PA/PE 10-75*
75,0
PA/PE 10-90*
90,0
PA/PE 11-16
16,0
PA/PE 11-25
25,0
PA/PE 11-36
36,0
PA/PE 11-55
55,0
PA/PE 11-75
75,0
PA/PE 11-90
90,0
PA/PE 11-110
110,0
PA/PE 12-18
18,0
PA/PE 12-25
25,0
PA/PE 12-36
36,0
PA/PE 12-55*
55,0
PA/PE 12-75*
75,0
PA/PE 12-90*
90,0
75,0 mm with 4 Bolts M 6 x 55

* Plug in skid
128
4
175
4 M 6 x 70
130
4 M 6 x 70
175
4 M 6 x 70
130
4 M 6 x 70
175
4 M 6 x 70
130
4 M 6 x 70
PSI Plastic Insulator Segments Type AZ/AC System
General Information
Pipe O.D. from 98 mm
to 385 mm
AZ/AC insulator rings are used for a pipe O.D. from 98 to 385 mm and
consist of several segments. The number of segments depends on the
carrier pipe's O.D.. The nuts and bolts required for assembly are included.
The universal applicability of type AZ/AC provides two special advantages:
variable ring diameter, which is especially important for thick-walled
pipes whose O.D. substantially deviates from the nominal size
(e.g. AZ/AC pressure pipe ND 16 - vitrified clay pipes);
only two segment sizes are required to assemble ND 100 to ND 350
insulator rings - a decisive edge in stock-keeping.
The skid height is calculated from the difference in diameter of the carrier
pipe and the casing. It is important to consider the actual dimensions,
including coatings, rather than the nominal sizes.
For an example calculation refer to type PA/PE.
The following table gives the technical details on available sizes, skid
heights of the various types and carrier pipe diameters.
Sectional drawing of AZ/AC 1 segment
Sectional drawing of AZ/AC 2 segment
129
PSI Plastic Insulator Segments Type AZ/AC System

Nom.
Pipe O.D.
width
in mm
max.
mm Inch min.
100 4 98,0 130,0
125 5
130,0
172,0
150 6
173,0
202,0
200 8
203,0
230,0
200/ 8/ 234,0
250 10
268,0
250 10 269,0
301,0
300 12 302,0
350,0
350 14 350,0
385,0
Type
PA/PE
AZ/AC 1-16
AZ/AC 1-25
AZ/AC 1-36
AZ/AC 1-55
AZ/AC 1-75
AZ/AC 1-90
AZ/AC 1-16
AZ/AC 1-25
AZ/AC 1-36
AZ/AC 1-55
AZ/AC 1-75
AZ/AC 1-90
AZ/AC 1-16
AZ/AC 1-25
AZ/AC 1-36
AZ/AC 1-55
AZ/AC 1-75
AZ/AC 1-90
AZ/AC 2-16
AZ/AC 2-25
AZ/AC 2-36
AZ/AC 2-55
AZ/AC 2-75
AZ/AC 2-90
AZ/AC 2-110
AZ/AC 2-16
AZ/AC 2-25
AZ/AC 2-36
AZ/AC 2-55
AZ/AC 2-75
AZ/AC 2-90
AZ/AC 2-110
AZ/AC 2-16
AZ/AC 2-25
AZ/AC 2-36
AZ/AC 2-55
AZ/AC 2-75
AZ/AC 2-90
AZ/AC 2-110
AZ/AC 2-16
AZ/AC 2-25
AZ/AC 2-36
AZ/AC 2-55
AZ/AC 2-75
AZ/AC 2-90
AZ/AC 2-110
AZ/AC 2-16
AZ/AC 2-25
AZ/AC 2-36
AZ/AC 2-55
AZ/AC 2-75
AZ/AC 2-90
AZ/AC 2-110
Skid height
mm incl.
basic element
16,0
25,0
36,0
55,0
75,0
90,0
16,0
25,0
36,0
55,0
75,0
90,0
16,0
25,0
36,0
55,0
75,0
90,0
16,0
25,0
36,0
55,0
75,0
90,0
110,0
16,0
25,0
36,0
55,0
75,0
90,0
110,0
16,0
25,0
36,0
55,0
75,0
90,0
110,0
16,0
25,0
36,0
55,0
75,0
90,0
110,0
16,0
25,0
36,0
55,0
75,0
90,0
110,0
Width
mm
Number of
Segments
Number of
skids
130
Bolts
DIN 912
number/size
6 M 6 x 70
130
8 M 6 x 70
130
10
10 M 6 x 70
130
6 M 6 x 70
130
3xAZ/AC2
+1xAZ/AC1
8 M 6 x 70
130
8 M 6 x 70
130
4xAZ/AC2
+1xAZ/AC1
10
10 M 6 x 70
130
10
10 M 6 x 70
130
PSI Plastic Insulator Type GKO-mk System
General Information
GKO-mk are the latest PSI Insulator generation. Due to the bolt less wedge
system the installation can be achieved quick and easy. The flexible design
ensures suitablity for all pipe diameters > 150 mm.
If required an additional support for cable ducts can be installed on
the segment.
Flexible construction
Non-metallic connection for simple and fast installation
Connection technology by wedge system
PSI adhesive tapes can be used to improve adhesion on smooth
surfaces or to balance tolerances.
Subject to technical changes.
131
PSI Plastic Insulator Type GKO-mk System

Picture
Description
Pipe O.D.
Segment
Skid
height
Segments
per Ring
[mm]
min 150
max 200
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
25
36
50
65
75
90
110
125
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
min 200
max 250
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
25
36
50
65
75
90
110
125
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
min 250
max 300
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
25
36
50
65
75
90
110
125
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
min 300*
max 350*
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
25
36
50
65
75
90
110
125
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
min 350*
max 400*
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
25
36
50
65
75
90
110
125
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
min 400*
max 457*
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
GKO-mk
25
36
50
65
75
90
110
125
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
adhesive
per segment
* as from pipe O.D. 300 mm

only suitable for plastic pipes
132
2 pcs.
PSI Plastic Insulator Type GKO-gl and GKO-gs System
General Information
GKO gs and GKO gl are the latest PSI Insulator generation. Due to the
bolt less wedge system the installation can be achieved easily and quickly.
The flexible design ensure suitablity for all pipe diameters > 400 mm.
If required an additional support for cable ducts can be installed on the
segment.
Flexible construction
Non-metallic connection for simple and fast installation
Connection technology by wedge system
PSI adhesive tapes can be used to improve adhesion on smooth
surfaces or to balance tolerances.
Subject to technical changes.
133
PSI Plastic Insulator Type GKO-gl and GKO-g System

Picture
Description
Pipe O.D.
Segment
Skid
height
Segments
per Ring
min 400
max 440
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 3,5 SEG)

(1R = 3,5 SEG)
(1R = 3,5 SEG)
(1R = 3,5 SEG)
(1R = 3,5 SEG)
(1R = 3,5 SEG)
(1R = 3,5 SEG)
min 441
max 490
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
(1R = 4 SEG)
min 491
max 540
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 4,5 SEG)

(1R = 4,5 SEG)
(1R = 4,5 SEG)
(1R = 4,5 SEG)
(1R = 4,5 SEG)
(1R = 4,5 SEG)
(1R = 4,5 SEG)
min 541
max 625
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
(1R = 5 SEG)
min 626
max 659
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 5,5 SEG)

(1R = 5,5 SEG)
(1R = 5,5 SEG)
(1R = 5,5 SEG)
(1R = 5,5 SEG)
(1R = 5,5 SEG)
(1R = 5,5 SEG)
min 660
max 749
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
(1R = 6 SEG)
min 750
max 854
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
(1R = 7 SEG)
[mm]
GKO-gl
GKO-gs
134
PSI Plastic Insulator Type GKO-gl and GKO-g System

Picture
Description
Pipe O.D.
Segment
Skid
height
Segments
per Ring
min 855
max 959
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
(1R = 8 SEG)
min 960
max 1.067
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
(1R = 9 SEG)
min 1.068
max 1.199
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 10 SEG)
(1R = 10 SEG)
(1R = 10 SEG)
(1R = 10 SEG)
(1R = 10 SEG)
(1R = 10 SEG)
(1R = 10 SEG)
min 1.200
max 1.330
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 11 SEG)
(1R = 11 SEG)
(1R = 11 SEG)
(1R = 11 SEG)
(1R = 11 SEG)
(1R = 11 SEG)
(1R = 11 SEG)
min 1.331
max 1.440
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 12 SEG)
(1R = 12 SEG)
(1R = 12 SEG)
(1R = 12 SEG)
(1R = 12 SEG)
(1R = 12 SEG)
(1R = 12 SEG)
min 1.441
max 1.540
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 13 SEG)
(1R = 13 SEG)
(1R = 13 SEG)
(1R = 13 SEG)
(1R = 13 SEG)
(1R = 13 SEG)
(1R = 13 SEG)
min 1.541
max 1.660
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 14 SEG)
(1R = 14 SEG)
(1R = 14 SEG)
(1R = 14 SEG)
(1R = 14 SEG)
(1R = 14 SEG)
(1R = 14 SEG)
[mm]
GKO-gl
GKO-gs
135

Picture
Description
Pipe O.D.
Seg- Skid
ment height
Segments
per Ring
[mm]
min 1.661
max 1.800
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 15 SEG)
(1R = 15 SEG)
(1R = 15 SEG)
(1R = 15 SEG)
(1R = 15 SEG)
(1R = 15 SEG)
(1R = 15 SEG)
min 1.801
max 1.910
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 16 SEG)
(1R = 16 SEG)
(1R = 16 SEG)
(1R = 16 SEG)
(1R = 16 SEG)
(1R = 16 SEG)
(1R = 16 SEG)
min 1.911
max 2.042
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 17 SEG)
(1R = 17 SEG)
(1R = 17 SEG)
(1R = 17 SEG)
(1R = 17 SEG)
(1R = 17 SEG)
(1R = 17 SEG)
min 2.043
max 2.150
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 18 SEG)
(1R = 18 SEG)
(1R = 18 SEG)
(1R = 18 SEG)
(1R = 18 SEG)
(1R = 18 SEG)
(1R = 18 SEG)
min 2.151
max 2.270
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 19 SEG)
(1R = 19 SEG)
(1R = 19 SEG)
(1R = 19 SEG)
(1R = 19 SEG)
(1R = 19 SEG)
(1R = 19 SEG)
min 2.271
max 2.400
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 20 SEG)
(1R = 20 SEG)
(1R = 20 SEG)
(1R = 20 SEG)
(1R = 20 SEG)
(1R = 20 SEG)
(1R = 20 SEG)
min 2.401
max 2.500
GKO
GKO
GKO
GKO
GKO
GKO
GKO
36
50
65
75
90
110
125
(1R = 21 SEG)
(1R = 21 SEG)
(1R = 21 SEG)
(1R = 21 SEG)
(1R = 21 SEG)
(1R = 21 SEG)
(1R = 21 SEG)
Adhesive Tape
per Segment
GKO-gl
GKO-gs
136
Installation Instruction
Put out spacer

elements and
wedges according
to selection table.
Connect elements as
a spacer band (for position
of the wedges per spacer
element see selection table on the
backside), put the mounting link
with grid into the entry of next element,
be aware of parallelism. Push wedges
into the lateral fixing slot until top can be
seen on the other side of the spacer. Mind
the direction of the arrows.
On smooth pipe surface which are in contact with the spacers (e.g. PE, PVC,
steel/cast on PE-coated or stoneware) wrap a shear-secure-tape to guarantee an
optimum security against slipping.
Put pre-mounted elements around the medium pipe and close last joint. Shift the
spacer ring together by hand.
Shift spacer elements together with a screw clamp as far that one or more
wedges can be put in the next fixing slot.
Drive in all wedges with hammer strokes parallel to the pipe. The wedges dont
have to be in fully.
Attention:
The lashes of the smaller pipe diameters (DN 400 600) have to be slightly bent
downwards for an easier insertion.
When mounting more spacer rings please be aware that the skids of the single
mounted rings align together.
137
Installation Instruction
Pipe ND
PE
Steel
Pipe O.D.
in mm
GGG
DN 400
DN 400
DN 400
DN 450
DN 500
DN 500
DN 500
DN 600
DN 600
DN 600
DN 700
DN 700
DN 800
DN 800
DN 800
DN 900
DN 900
DN 1000
DN 1000
DN 1200
DN 1400
DN 1600
DN 1800
DN 2000
DN 2200
DN 2400
number per segment
up
to
GKO
397
406
429
448
456
498
508
532
559
610
630
635
660
711
738
762
796
813
842
864
914
945
1016
1048
1057
1118
1219
1321
1422
1524
1626
1727
1829
1930
2032
2134
2235
2337
2438
402
411
439
452
462
504
513
542
564
615
635
645
665
716
748
767
802
819
852
870
920
955
1022
1058
1063
1125
1226
1328
1430
1532
1634
1736
1838
1939
2041
2144
2245
2347
2448
3
3
3
4
4
4
4
4
5
5
5
5
6
6
6
7
7
7
7
8
8
8
9
9
9
10
11
11
12
13
14
15
16
17
17
18
19
20
21
The recommended position of the wedges

are experienced and can differ acc. to outside
temperature.
GKO mounting example:
For a pipe OD 429 mm, use 3 full and 1 half
element per ring. Put 1 wedge in position 1
and 3 wedges in position 2.
138
GKO half seg.

1
1
1
Position of wedges
in connecting section
1
1
3
1
1
1
1
3
2
1
1
5
2
3
6
1
6
4
6
3
3
3
3
2
4
2
4
1
3
1
1
3
1
10
9
7
5
3
1
16
14
12
10
8
6
5
3
1
2
7
4
1
7
2
7
5
3
6
6
3
6
9
12
15
16
1
4
7
10
13
4
5
PSI Plastic Insulator Segment Type MA System
General Information
Pipe O.D. from 402 mm up
Starting with a pipe O.D. of 402 mm, MA insulator rings consisting of two
segment sizes (MA and MA2) and various skid heights are used to suit the
respective pipe O.D.
The special advantage of these insulators is their universal applicability.
The following rule is used to determine the composition of suitable insulator
rings:
for every 100 mm of pipe O.D. = 1 MA segment
for every 50 mm of pipe O.D. = 1 MA 2 segment
Example: Carrier pipe O.D. 559 = 5 MA segments + 1 MA 2 segment.
The segment's skid height is calculated from the difference in diameter of the
carrier pipe and the casing.
The nuts and bolts required for assembly are included.
The following table gives the technical details on available sizes, skid heights
of the various types and carrier pipe diameters.
139
PSI Plastic Insulator Segment Type MA System

Type
Skid height
mm
width
mm
Number
of Skids
Number of Bolts
MA 25
MA 36
MA 50
MA 65
MA 75
25,0
36,0
50,0
65,0
75,0
160,0
160,0
160,0
160,0
160,0
3
3
3
3
3
2 M 8 x 70
2 M 8 x 70
2 M 8 x 70
2 M 8 x 70
2 M 8 x 70
MA 2/25
MA 2/36
MA 2/50
MA 2/65
MA 2/75
25,0
36,0
50,0
65,0
75,0
160,0
160,0
160,0
160,0
160,0
2
2
2
2
2
2 M 8 x 70
2 M 8 x 70
2 M 8 x 70
2 M 8 x 70
2 M 8 x 70
MA 2 = half segment
Nominal Diameter
in mm
mm
Inch a
400
16
450
18
Pipe O.D.
of Segments
min.
max.
402
435
450
494
500
500/600
20
500
548
544
599
600
600/700
24
600
654
653
699
700
700/800
28
700
750
749
799
800
800/900
32
800
850
849
899
900
900/1000
36
900
950
949
994
1000
1000/1100
40
995
1045
1044
1097
1100
1100/1200
44
1098
1150
1149
1199
Sectional drawing of MA segment
Sectional drawing of MA 2 segment
1200
1200
1249
Bolt: M8 x 70
For Pipe O.D. > 1249 mm please contact us.
140
Type and number
4 MA
4 MA
1 MA2
5 MA
5 MA
1 MA2
6 MA
6 MA
1 MA2
7 MA
7 MA
1 MA2
8 MA
8 MA
1 MA2
9 MA
9 MA
1 MA2
10 MA
10 MA
1 MA2
11 MA
11 MA
1 MA2
12 MA
PSI Plastic Insulator Segment Type RGV System
General Information
For heavy pipes from pipe O.D. 500 mm up
RGV insulator rings are used from a pipe O.D. of 500 mm. They differ from
MA types in having two reinforced load-carrying centre solid skids per
segment. The fastening skids (36 mm high) are for connection only. To
obtain the required pipe O.D., RGV segments are combined with RGV 2
segments.
Special advantages of these insulator rings are their high static loadcarrying capacity and their versatility. The following rule is used to
determine the composition of suitable insulator rings:
for every 100 mm of pipe O.D. = 1 RGV segment
for every 50 mm of pipe O.D. = 1 RGV 2 segment
Example: Carrier pipe O.D. 559 = 5 RGV segments RGV +
1 RGV 2 segment
The segment's skid height is calculated from the difference in diameter of
the carrier pipe and the casing.
The nuts and bolts required for assembly are included.
The following table gives the technical details on available sizes, skid
heights of the various types and carrier pipe diameters.
141
PSI Plastic Insulator Segment Type RGV System

Type
Skid height
mm
width
mm
Number
of Skids
Number of Bolts
per Segment
RGV 150
RGV 175
RGV 190
RGV 125
150,0
175,0
190,0
125,0
210,0
210,0
210,0
210,0
2
2
2
2
2 M 8 x 70
2 M 8 x 70
2 M 8 x 70
2 M 8 x 70
For each 50 mm Pipe O.D. the RGV segment is combined with

a RGV 2 segment.
Sectional drawing of RGV segment
Nominal
Pipe O.D.
Type and
Diameter
in mm
number
mm
Inch
min.
max.
of Segments
1500
20
500
535
5 RGV
1550
22
547
595 1 RGV 2 5 RGV
1600
24
596
645
6 RGV
1650
26
646
699 1 RGV 2 6 RGV
1700
28
700
750
7 RGV
1750
30
751
799 1 RGV 2 7 RGV
1800
32
800
850
8 RGV
1850
34
851
899 1 RGV 2 8 RGV
1900
36
900
950
9 RGV
1950
38
951
999 1 RGV 2 9 RGV
1000
40
1000
1075
10 RGV
1100
44
1090
1180
11 RGV
1200
48
1190
1290
12 RGV
1300
52
1291
1390
13 RGV
1400
56
1391
1490
14 RGV
1500
60
1491
1590
15 RGV
1600
64
1591
1690
16 RGV
1700
68
1691
1790
17 RGV
1800
72
1791
1890
18 RGV
1900
76
1891
1990
19 RGV
2000
80
1991
2100
20 RGV
For larger pipe diameters please contact us.
142
Bolts
Number/Size
10 M 8 x 70
12 M 8 x 70
12 M 8 x 70
14 M 8 x 70
14 M 8 x 70
16 M 8 x 70
16 M 8 x 70
18 M 8 x 70
18 M 8 x 70
20 M 8 x 70
20 M 8 x 70
22 M 8 x 70
24 M 8 x 70
26 M 8 x 70
28 M 8 x 70
30 M 8 x 70
32 M 8 x 70
34 M 8 x 70
36 M 8 x 70
38 M 8 x 70
40 M 8 x 70
PSI Spacers Type RGV
Installation Instructions
Put out elements of spacers and

screws according to selection table.
Connect elements as a spacer band
and fix the nuts on the screws with
just a few rotations.
Outer diameter
of the medium
pipe in mm
from up
500 - 535
547 - 595
596 - 645
646 - 699
700 - 750
751 - 799
800 - 850
851 - 899
900 - 950
951 - 999
1000 - 1075
1090 - 1180
1190 - 1290
1291 - 1390
1391 - 1490
1491 - 1590
1591 - 1690
1691 - 1790
1791 - 1890
1891 - 1990
1991 - 2100
Quantity of
elements
per ring
RGV
5
5
6
6
7
7
8
8
9
9
10
11
12
13
14
15
16
17
18
19
20
On smooth pipe surfaces (e.g. PE, PVC,

steel/cast on PE-coated or stoneware)
wrap a shear-secure-tape to guarantee
an optimum security against slipping.
RGV half
1
1
1
1
1
Put pre-mounted elements around the

medium pipe and close last joint.
Draw the screws equally tight to
receive equal pitches between the
spacer elements.
Square nuts have to fit into the
designed cavity of the spacer
segment.
Tighten screws with a torque moment
of max. 8 Nm to fix the spacer ring
irremovable on the pipe.
Screws dont have to be necessarily
completely contracted.
PSI-warranty is limited on the substitute of faulty material. The suitability of the

product has to be tested for the special use by the user self dependent.
143
PSI Plastic Insulator System
Accessories
Piggyback for cable pipes
Self-adhesive lining
Some insulators can be supplied with a plastic support for cable pipes. They
are fastened by means of straps. For this purpose the support is equipped
with a groove. On request we can supply stainless steel straps and clamps.
The piggyback is welded to the insulator by hot riveting.
Adhesive strips
Also available for PVC and PE pipes as well as for PE-coated steel pipes.
This lining remarkably increases the adhesion of the insulators to the smooth
pipe surface.
Screw clamp
A screw clamp is required to form the ring if the distance between the
two end segments is too large.
Anti-Slip tape
Butyl rubber tapes for very smooth pipe surfaces, rolls with 15 mm,
width 50 and 100 mm.
144

Nom. Size
Diam. in Inch
in mm
DN
25
32
40
50
65
1,0
1,25
1,5
2,0
2,5
70
80
100
125
150
200
250
10
300
12
Steel Pipe
with normal W.T.
seamless
welded
Steel Pipe
Steel Pipe
Steel Pipe
Steel Pipe
flanged
for sewage
water
Steel Pipe
acc. DIN 2458 with
PE-Coating
acc. DIN 30670
DIN 2448
DIN 2458
DIN 2460
DIN 2470
part 1
DIN 2470
part 2
DIN 19530
normal
re.inforced
30,0 x 2,6
30,0 x 2,0
33,6 x 3,8
35,0 x 4,5
PA/PE
31,8 x 2,6
31,8 x 2,0
35,4 x 3,8
36,8 x 4,5
PA/PE
33,7 x 2,6
33,7 x 2,0
37,3 x 3,8
38,7 x 4,5
PA/PE
38,0 x 2,6
38,0 x 2,3
41,6 x 4,1
43,0 x 4,8
PA/PE
42,4 x 2,6
42,4 x 2,3
46,0 x 4,1
47,4 x 4,8
PA/PE
44,5 x 2,6
44,5 x 2,3
48,3 x 2,6
48,3 x 2,3
51,0 x 2,6
51,0 x 2,3
54,0 x 2,6
54,0 x 2,3
57,0 x 2,9
57,0 x 2,3
33,7 x 2,6
42,0 x 1,4
48,3 x 2,6
53,0 x 1,4
48,1 x 4,1
49,5 x 4,8
PA/PE
51,9 x 4,1
53,3 x 4,8
PA/PE
54,6 x 4,1
56,0 x 4,8
PA/PE
57,6 x 4,1
59,0 x 4,8
PA/PE
60,6 x 4,1
62,0 x 4,8
PA/PE
60,3 x 2,9
60,3 x 2,3
63,9 x 4,1
65,3 x 4,8
PA/PE
63,5 x 2,9
63,5 x 2,3
67,1 x 4,1
68,5 x 4,8
PA/PE
70,0 x 2,9
70,0 x 2,6
73,6 x 4,4
75,0 x 5,1
PA/PE
73,0 x 2,9
73,0 x 2,6
76,6 x 4,4
78,0 x 5,1
PA/PE
79,7 x 4,4
81,1 x 5,1
PA/PE
86,1 x 4,4
87,5 x 5,1
PA/PE
76,1 x 2,9
76,1 x 2,6
82,5 x 3,2
82,5 x 2,6
88,9 x 3,2
88,9 x 2,9
101,6 x 3,6
101,6 x 2,9
108,0 x 3,6
108,0 x 2,9
114,3 x 3,6
114,3 x 3,2
127,0 x 4,0
127,0 x 3,2
133,0 x 4,0
133,0 x 3,6
139,7 x 4,0
139,7 x 3,6
152,4 x 4,5
152,4 x 4,0
159,0 x 4,5
159,0 x 4,0
168,3 x 4,5
168,3 x 4,0
177,8 x 5,0
177,8 x 4,5
193,7 x 5,6
193,7 x 4,5
219,1 x 6,3
219,1 x 4,5
244,5 x 6,3
267,0 x 6,3
273,0 x 6,3
273,0 x 5,0
298,5 x 7,1
298,0 x 5,6
323,9 x 7,1
323,9 x 5,6
60,3 x 2,9
suitable
Insulator Type
76,1 x 2,9
88,9 x 3,2
73,0 x 1,5
88,9 x 3,2
102,0 x 1,75
114,3 x 3,2
114,3 x 3,2
114,3 x 3,6
133,0 x 2,0
139,7 x 3,6
139,7 x 3,6
139,7 x 4,0
159,0 x 2,5
168,3 x 3,6
168,3 x 4,0
168,3 x 4,5
92,5 x 4,7
93,9 x 5,4
PA/PE
105,2 x 4,7
106,6 x 5,4
PA/PE/AZ/AC
111,6 x 4,9
113,0 x 5,6
PA/PE/AZ/AC
117,9 x 5,2
119,3 x 5,9
PA/PE/AZ/AC
130,6 x 5,2
132,0 x 5,9
AZ/AC
137,0 x 5,6
138,4 x 6,3
AZ/AC
143,7 x 5,6
145,1 x 6,3
AZ/AC
156,4 x 6,0
157,8 x 6,7
AZ/AC
163,0 x 6,0
164,4 x 6,7 PA/PE/AZ/AC/GKO mK
172,3 x 6,0
181,8 x 6,5
183,2 x 7,2
AZ/AC/GKO mK
197,7 x 6,5
223,1 x 6,5
244,5 x 5,0
248,5 x 7,0
267,0 x 5,0
271,0 x 7,0
277,0 x 7,0
302,5 x 7,6
328,3 x 7,8
219,1 x 3,6
219,1 x 4,5
219,1 x 5,0
219,0 x 2,9
273,0 x 4,0
273,0 x 5,0
273,0 x 5,6
273,0 x 3,0
323,9 x 4,5
323,9 x 5,6
323,9 x 6,3
324,0 x 3,0
145

Nom. Size
Diam. in Inch
in mm
DN
Steel Pipe
with normal W.T.
seamless
welded
Steel Pipe
Steel Pipe
Steel Pipe
Steel Pipe
acc. DIN 2458 with
PE-Coating
acc. DIN 30670
Suitable
Insulator Type
DIN 2448
DIN 2458
DIN 2460
DIN 2470
part 1
DIN 2470
part 2
normal
re.inforced
355,6 x 8,0
355,6 x 5,6
355,6 x 4,5
355,6 x 5,6
355,6 x 6,3
360,0 x 7,8
361,4 x 8,5
AZ/GKO mK
406,4 x 5,0
406,4 x 6,3
406,4 x 6,3
410,8 x 8,5
412,2 x 9,2
MA/AZ/GKO mK
461,4 x 8,5
462,8 x 9,2
MA/GKO gl/gs
513,0 x 8,8
514,4 x 9,5
RGV/MA/GKO gl/gs
564,0 x 8,8
565,4 x 9,5
RGV/MA/GKO gl/gs
350
14
400
16
406,4 x 8,8
406,4 x 6,3
450
18
457,0 x 10,0
457,0 x 6,3
500
20
508,0 x 11,0
508,0 x 6,3
550
22
559,0 x 12,5
559,0 x 6,3
600
24
610,0 x 12,5
610,0 x 6,3
650
26
660,0 x 14,2
660,0 x 7,1
700
28
711,0 x 7,1
750
30
762,0 x 8,0
800
32
813,0 x 8,0
850
34
864,0 x 8,8
900
36
914,0 x10,0
1000
40
1200
48
1220,0
1219,0 x 11,0 1220,0 x 12,5
1226,0
1227,4
RGV/MA/GKO gl/gs
1400
56
1420,0
1422,0 x 12,5 1420,0 x 14,2
1426,0
1427,4
RGV/GKO gl/gs
1600
64
1620,0
1626,0 x 14,2 1620,0 x 16,0
1626,0
1627,4
RGV/GKO gl/gs
1800
72
1820,0
1820,0 x 16,0 1820,0 x 17,5
1826,0
1827,4
RGV/GKO gl/gs
2000
80
2020,0
2032,0 x 17,5 2020,0 x 20,0
2026,0
2027,4
RGV/GKO gl/gs
2200
88
2220,0
2220,0 x 22,5
2226,0
2227,4
RGV/GKO gl/gs
508,0 x 5,6
610,0 x 6,3
711,0 x 6,3
508,0 x 6,3
610,0 x 6,3
508,0 x 6,3
615,0 x 8,8
616,4 x 9,5
RGV/MA/GKO gl/gs
660,0 x 7,1
610,0 x 6,3
665,0 x 9,6
666,4 x 10,3
RGV/MA/GKO gl/gs
711,0 x 7,1
716,0 x 9,6
717,4 x 10,3
RGV/MA/GKO gl/gs
762,0 x 8,0
767,0 x 10,5 768,4 x 11,2
RGV/MA/GKO gl/gs
813,0 x 7,1
813,0 x 8,0
819,0 x 11,0 820,4 x 11,7
RGV/MA/GKO gl/gs
864,0 x 8,8
870,0 x 11,8 871,4 x 12,5
RGV/MA/GKO gl/gs
914,0 x 8,0
914,0 x 10,0
920,0 x 13,0 921,4 x 13,7
RGV/MA/GKO gl/gs
1016,0 x10,0 1016,0 x 8,8 1016,0 x 10,0
1022,0 x 13,0 1023,4 x 13,7
RGV/MA/GKO gl/gs
146

For Pipes made of
PE acc. DIN 8072 and 8074,
PP acc. DIN 8077 and
PVC acc. DIN 8062 and 8079
in mm
Pipe O.D.
max. Tolerance
+ mm
Suitable
Insulator Type
32
0,3
PA/PE
40
0,4
PA/PE1
50
0,5
PA/PE
63
0,6
PA/PE
75
0,7
PA/PE2
90
0,9
PA/PE
110
1,0
PA/PE/AZ/AC
125
1,2
AZ/AC
140
1,3
AZ/AC
160
1,5
PA/PE/AZ/AC/GKO-mK
180
1,7
PA2/PE/AZ/AC/GKO-mK
200
1,8
PA/PE/AZ/AC/GKO-mK
225
2,1
PA/PE/AZ/AC/GKO-mK
250
2,3
PA/PE/AZ/AC/GKO-mK
280
2,6
PA/PE/AZ/AC/GKO-mK
315
2,9
PA/PE/AZ/AC/GKO-mK
355
3,2
AZ/AC/GKO-mK
400
3,6
MA1/GKO-mK
450
3,8
MA/GKO-mK
500
4,0
MA/RGV1/GKO-gl/gs
560
4,3
MA/RGV/GKO-gl/gs
630
4,6
MA/RGV/GKO-gl/gs
710
4,9
MA/RGV/GKO-gl/gs
800
5,0
MA/RGV/GKO-gl/gs
900
5,0
MA/RGV/GKO-gl/gs
1000
5,0
MA/RGV/GKO-gl/gs
with 3,0 mm Inlay
with 1,6 mm Inlay
147

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DSI Plastic Insulators

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General Information

PSI Plastic Insulators

PSI Plastic Insulators System

PSI Plastic Insulators System

Material Test Certificate

PSI Plastic Insulators System

PSI Plastic Insulators System

Please contact us if you want to use larger spacing between rings.

max. static capacity per ring

PA/PE 0,75 PA/PE 1,5

max. static capacity per ring

PSI Plastic Insulator Ring Type PA/PE System

- PE- coated carrier pipe ND 100

PSI Plastic Insulator Ring Type PA/PE System

How to find the right type

82,5 2) PA/PE 2,5-16

96,0 3) PA/PE 3-16

100 4,0 106,6 120,0 4) PA/PE 4-16

See list for AZ/AC 125 mm Type AZ/AC 1

PSI Plastic Insulator Ring Type PA/PE System

How to find the right type

250 10 276,0 295, 0

75,0 mm with 4 Bolts M 6 x 55

PSI Plastic Insulator Segments Type AZ/AC System

Sectional drawing of AZ/AC 1 segment

Sectional drawing of AZ/AC 2 segment

PSI Plastic Insulator Segments Type AZ/AC System

How to find the right type

PSI Plastic Insulator Type GKO-mk System

Subject to technical changes.

PSI Plastic Insulator Type GKO-mk System

How to find the right type

* as from pipe O.D. 300 mm

PSI Plastic Insulator Type GKO-gl and GKO-gs System

Subject to technical changes.

PSI Plastic Insulator Type GKO-gl and GKO-g System

How to find the right type

(1R = 3,5 SEG)

(1R = 4,5 SEG)

(1R = 5,5 SEG)

PSI Plastic Insulator Type GKO-gl and GKO-g System

How to find the right type

PSI Plastic Insulator Type GKO-gl and GKO-gs System

How to find the right type

PSI Plastic Insulator Type GKO-gl and GKO-gs System

Put out spacer

PSI Plastic Insulator Type GKO-gl and GKO-gs System

number per segment

The recommended position of the wedges

GKO half seg.

PSI Plastic Insulator Segment Type MA System

PSI Plastic Insulator Segment Type MA System

How to find the right type

Sectional drawing of MA segment

Sectional drawing of MA 2 segment

Type and number

PSI Plastic Insulator Segment Type RGV System

PSI Plastic Insulator Segment Type RGV System

How to find the right type

For each 50 mm Pipe O.D. the RGV segment is combined with

Sectional drawing of RGV segment

PSI Spacers Type RGV

Put out elements of spacers and