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Introduction
Materials in Design
Design is the process of translating a new
idea or a market need into the detailed
information from which a product can be
manufactured
Each of its stages requires decisions about
the materials of which the product is to be
made and the process for making it
Material development is
driven by the desire for
ever greater performance
Today, over 160,000
materials are available to
engineers
Figure 1.1
The development of
materials to meet
demands on strength
and density is
illustrated by these
material property
charts
Similar time plots
show this progressive
filling for all materials
properties
Figure 1.2
Materials Selection in Mechanical Design, 4th Edition 2010 Michael Ashby
Figure 1.3
Figure 1.4
Materials Selection in Mechanical Design, 4th Edition 2010 Michael Ashby
Figure 1.5
Figure 1.6
Chapter 2
The Design Process
Design-Led Approach
We aim to develop a methodology for
selecting materials and processes that is
design led;
The methodology for selecting materials
uses, as inputs, the functional requirements
of the design
Figure 2.1
Materials Selection in Mechanical Design, 4th Edition 2010 Michael Ashby
Function Structure
Figure 2.3
Figure 2.4
Materials Selection in Mechanical Design, 4th Edition 2010 Michael Ashby
Figure 2.5
Figure 2.6
Case Study
Right
Five possible concepts
(C), illustrating physical
principles, to fill the
need
Figure 2.7
Figure 2.7
Materials Selection in Mechanical Design, 4th Edition 2010 Michael Ashby
Figure 2.8
Materials Selection in Mechanical Design, 4th Edition 2010 Michael Ashby
a)
b)
a)
b)
Embodiments
Direct pull
Lever-assisted pull
Gear-assisted pull
Spring-assisted pull
Figure 2.9
Materials Selection in Mechanical Design, 4th Edition 2010 Michael Ashby
Figure 2.10
Chapter 3
Engineering
Materials and
Their Properties
Material Selection
It is not necessarily a material
that we seek, but a certain
profile of properties the one
that best meets the needs of
the design
Figure 3.1
Ceramics
Stiff high E
Hard
Abrasion resistant
Good high temperature strength
Good corrosion resistance
Brittle
Glasses
Hard
Corrosion resistant
Electrically insulating
Transparent
Brittle low KIC
Fracture Toughness vs E
Polymers
Light low
Easily shaped
High strength per unit weight (/)
Lack stiffness low E (50X less than metals)
Properties highly sensitive to temperature
Elastomers
Lack stiffness low E (500 5000X less than
metals)
Able to retain initial shape after being stretched
Relatively strong and tough
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Metals
Hybrids
Expensive
Difficult to shape and join
Properties dependent on combination of
materials
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Figure 3.2
Figure 3.3
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Mechanical Properties
The stress-strain curve for a metal,
showing the modulus, E, the 0.2% yield
strength, y, and the ultimate strength, ts
The strain at the
point of failure
indicates the ductility
of a material
Figure 3.4
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Figure 3.5
The compressive
strength of a ceramic is
10-15 times greater than
the tensile strength
Figure 3.6
Figure 3.7
Figure 3.8
Figure 3.9
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Figure 3.10
Figure 3.11
Figure 3.12
Thermal Properties
Figure 3.13
Figure 3.14
Figure 3.15
Electrical Properties
Figure 3.16
Dielectric Constant
Figure 3.17
Dielectric Loss
Figure 3.18
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Chapter 4
Material Property Charts
Figure 4.1
Figure 4.2
Figure 4.3
Strength - Density
Figure 4.4
Figure 4.5
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Figure 4.6
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Figure 4.7
Figure 4.8
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Figure 4.9
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Thermal Conductivity
Electrical Resistivity
Figure 4.10
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Thermal Conductivity
Thermal Diffusivity
Figure 4.11
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Thermal Expansion
Thermal Conductivity
Figure 4.12
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Thermal Expansion
Youngs Modulus
Figure 4.13
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Figure 4.14
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Figure 4.15
Figure 4.16
The cost of a
material can be
expressed in two
ways:
$/kg
or
$/m3
Figure 4.17
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Youngs Modulus
Cost Per Unit Volume
Chart helps
the selection
to maximize
stiffness per
unit cost
Figure 4.18
Figure 4.19
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Chapter 5
Material Index
(without shape)The Basics
Figure 5.2
Selection Strategies
Figure 5.3
Objectivos
minimizao
custo
massa
volume
impacte ambiental
perda trmica
maximizao
armazenamento energtico
fluxo trmico
Choosing a Material
Figure 5.14
Figure 5.5
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Figure 5.14
Material Indices
Constraints set property limits.
Minimizing Mass:
A light, strong tie
Minimizing Mass
A light, stiff panel
Objective Function
Constraint on Stiffness
Second Moment of Area
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Try it!
Minimizing Mass
A light, stiff beam
Objective Function
Constraint on Stiffness
Second Moment of Area
Materials Selection in Mechanical Design, 4th Edition, 2010 Michael Ashby
Performance Equation
Figure 5.7
Figure 5.8
Figure 5.9
Figure 5.10
Figure 5.11
Figure 5.12