HOOGHLY ENGINEERING & TECHNOLOGY COLLEGE

Continuous Assessment 1

Name: BHAIRAB BHOWMIK

University Roll No. 17600722015 CLASS ROLL-13
Year: 3rd Semester : 6th
Academic Session : 2023-2024
SUBJECT: Manufacturing Technology, PC-ME601
DEPT : MECHANICAL ENGINEERING
TOPIC: MOULD DEDIGN
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INTRODUCTION


Mould design refers to the process of creating a detailed plan or blueprint for the
construction of a mould, which is a specialized tool used in manufacturing to shape and
form materials into specific designs.
 Moulds are commonly employed in various industries, including plastics, metals,
ceramics, and composites, to mass-produce identical parts or products with precision and
efficiency.
 The mould design process involves considerations such as material selection, parting line
design, gating system design, cooling system design, venting, and ejector pin placement.
 The goal is to create a mould that ensures the production of high-quality components
while optimizing factors like cycle time, cost, and tool longevity .
  Types of Mould:
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There are several types of moulds used in manufacturing processes, each designed for specific
applications and materials. Here are some common types of moulds:

1) Injection Moulds:Used for producing parts by injecting molten material (usually plastic) into a mould
cavity.
2) Compression Moulds: Involves compressing a material (often rubber or thermosetting plastics) into a
heated mould cavity.
3) Blow Moulds: Utilized for shaping hollow objects by blowing air into a heated material within a mould.
4) Extrusion Moulds: Shapes materials by forcing them through a shaped opening or die.
5) Die Casting Moulds: Used for producing metal parts by injecting molten metal into a mould cavity at
high pressure.
6) Die Casting Moulds: Used for producing metal parts by injecting molten metal into a mould cavity at
high pressure.
7) Rubber Moulds: Typically made from flexible materials like rubber and used for casting flexible and
elastic parts.
8) Transfer Moulds: Utilizes a plunger or screw to force material into a mould cavity.
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 Application of mould 5

a) Plastic Injection Molding: Manufacturing plastic parts for automotive, electronics, and consumer goods.
b) Metal Casting: Producing metal components for aerospace, automotive, and industrial sectors.
c) Blow Molding: Creating hollow plastic products like bottles, containers, and industrial tanks.
d) Rubber Molding: Manufacturing rubber components such as seals, gaskets, and industrial parts.
e) Thermoforming: Crafting thin-gauge plastic products for packaging and disposable items.
f) Composite Material Molding: Developing composite materials for automotive, aerospace, and
construction.
g) Medical Device Manufacturing: Crafting precise components for medical devices and healthcare
products.
h) Consumer Goods Production: Creating various consumer goods, including toys, kitchenware, and
household items.
i) Automotive Manufacturing: Producing automotive components like interior parts and exterior trims.
j) Aerospace Industry: Manufacturing high-precision components for aerospace applications.
k) Building and Construction: Producing construction materials such as concrete blocks and precast
components.
 Mold design process:
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1) Product Analysis: Understand product specifications and geometry.

2) Material Selection: Choose suitable materials for the mold.
3) Mold Type Selection: Decide on the molding process (e.g., injection, compression).
4) Cavity and Core Design: Create mold cavity and core components.
5) Mold Base Design: Design the mold base with proper features.
6) Cooling System Implementation: Integrate an efficient cooling system.
7) Tooling Selection: Choose appropriate tooling components.
8) Simulation: Conduct mold flow analysis and simulations.
9) Documentation: Create detailed drawings and specifications.
10)Prototyping and Testing: Build a prototype, conduct tests, and make adjustments.
11)Finalization for Production: Make final adjustments for mass production.
12)Collaboration: Ensure collaboration among design engineers, toolmakers, and
manufacturers throughout the process.
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• Factors to be considered during Design of Injection Moulds for Plastics: 7

nting System10.Shrinka
1)
2)
3)
4)
Optimum production requirements/time
Number of Cavities and Layout of Cavities
Selection of Moulding Machine
Layout of Cavities

Material
5) Type of Mould
6) Design of Feed system
7) Temperature control (Cooling system)
8) Design of Ejection
9) Venting System
10) Shrinkage of the Plastics Material
11) .Mould Materia
 Advantages of Mold Design: 8

1) Precision and uniformity in product replication.

2) Cost efficiency through material optimization.
3) High production rates with faster turnaround.
4) Ability to produce complex geometries.
5) Customization for specific product requirements.
6) Integration with automated manufacturing systems

 Disadvantages of Mold Design:

1) High initial costs, especially for custom designs.
2) Extended lead times for design and fabrication.
3) Limited flexibility for design modifications.
4) Ongoing maintenance requirements.
5) Material compatibility limitations.
6) Potential environmental impact.
7) Need for specialized tooling and equipment.
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