Chapter X Manufacturing Example Injection molding

First, the basic content of this chapter:

This chapter includes a plastic injection mold manufacturing features;

injection mold for plastics processing methods and materials used; plastic injection

mold assembly; plastic injection mold design and manufacturing examples.

Second, learning objectives and requirements:

In this chapter, we should have used for processing a plastic injection mold.

Third, the focus of this chapter, difficulties:

Injection molding manufacturing features; conventional injection mold for

plastics processing methods; plastic injection mold design.

1,Injection molding process for producing

(1) Manufacturing processbasic requirements

① To ensure the quality of the mold

To ensure the quality of the die means that under normal production

conditions, the process according to the processing mold should reach full

accuracy and surface quality requirements specified design drawing, and qualified

products to mass production. The quality of the mold should be guaranteed by the

processing methods used for producing process planning, process equipment and

production operators.

② To ensure that the mold cycle

Mold manufacturing cycle refers to the date specified in the mold

manufacture is completed. The length of the mold manufacturing cycle, the

reaction of the mold production technology and organization management. When

the mold is manufactured, we should strive to reduce the mold cycle, which

requires the development of reasonable processing step, the amount should be

using computer-aided design (CAD) and computer aided manufacturing (CAM).

③ To ensure the life of mold

Refers to the life of the mold die durability during use, the number of the

mold generally qualified as a measure of the article. High life reflects the level of

mold manufacturing, mold production is an important indicator of quality.

④ To ensure low tooling costs

Mold cost is the cost of manufacturing the mold. Since the mold is a

single-piece production, mechanization and automation degree, so the higher cost

of the mold. To reduce manufacturing cost of the mold, the article should be based

on the batch size, a reasonable choice of mold material, the development of

reasonable processing procedures, and to try to improve productivity.

⑤ To improve the level of mold processing

Mold manufacturing process according to existing conditions to maximize the

use of new technology, new technology, new materials to improve production

efficiency of the mold, reducing the cost of the mold and a higher level of

technical and economic benefits.

⑥ To ensure good working conditions

The mold manufacturing process to ensure good operation of the working

conditions of workers, to prevent dust, noise, pollution and other harmful gases

generated.

(2) the specific manufacturing process

Plastic mold manufacturing process includes the following:

①Mold design drawings

Mold design pattern is the most critical mold production work, the

mold pattern is based on the mold manufacturing. Mold design drawings

packageIncluding the following:

 a) Learn to be produced products

The plastic article of FIG grasp the structural characteristics

and use of the article the article. The use of different products have

different shapes, sizes,Different tolerances and surface quality, is

able to produce qualified product by a plastic injection mold is the

first consideration. Second master molded plastic article properties

of the plastic used, consideration will directly affect mold design

characteristics, such as plastic shrinkage, plastic flow

characteristics and the temperature conditions required for injection

molding.

b) To understand the production of bulk products

Production of bulk products have a great impact on the design of

the mold, according to the number of product demand, can be determined

using a moldCavity number life, mold(Or copy number of the die) and

the production cost of the required degree of automation and the mold

die. forThe article should be as large demand for multi-cavity mold,

hot runner molds and mold structure suitable for automatic production;

less demand for articles. Under the premise to meet product quality

requirements should minimize tooling costs.

c) Learn production of plastic products used not prepared

Injection molding used to be mounted on a plastic injection molding

machine, so the injection mold machine dimensions, ejection

position,Injection pressure, injection volume and clamping force will

influence the size and structure of the mold. Further, the degree of

automation of the injection molding machine also limits the degree of

automation of the mold, such as injection machine with a manipulator

can be automatically taken out of injection molded articles and gating

system condensate material easily automate the manufacturing process.

 ②Determining Mold Design

After a clear understanding of the production of plastic products,

i.e., the mold design can be started, the process comprising:

Design factors should be determined before

Factors determining the former design should include: the type of

plastic used and the molding shrinkage; article of tolerance and a

suitable releaseDraft angle; injection molding machine parameters;

mold used in production cost and the number of cavities of the mold.

The basic structure of the mold is determined

According to the known resultDetermining dimensions of the mold

element design; reasonable choice article parting surface; determining

the type of mold runner system should be used; Release mode determined

by the plastic article and the mold cavity of the basic composition.

In determining the basic structure of the die cavity should also

consider whether the use of side parting means, whether to use a

combination of the mold cavity, the mold cavity is discharged cooling

gases and the cavity.

Determination criterion used in the mold

Should be selected as much as standard in the mold design,

comprising: a standard mold, template; standard guide post,Guide bush,

and the sprue bush push rod. Standard parts can increase the modulus

of Sociology manufacturing precision, reduce mold production cycle,

reduce production costs.

Determining shaping mold cavity size

According to the basic plastic parts footInch, is calculated using

the size of the molding, determines the size of each portion of the

mold forming cavity.

Determining the material of the mold used and the necessary strength,
stiffness check

The strength and stiffness can check equation strength and

stiffness of the sub-surface, cavity, core support plate, such as mold

partsCheck to ensure that meet the requirements.

Complete the mold pattern design drawings

Including mold design and mold parts assembly drawing FIG. In

determining the design of the mold, can be employed to improve the

efficiency "analog" method, i.e. the design and manufacture over

previouslyMold structure similar articles applied to the mold

structure of the new products, which simplifies the design process,

especially for beginning technicians engaged in mold design.

(3) planning process of

Process in accordance with procedures mold design drawings,

develop through the entire process or individual parts of the mold

manufactured by the process personnelCheng. Mold process planning

usually in the form of a card to the manufacturing sector. General mold

to produce a single piece processing, process planning step is

processing unit of the card, a brief description of mold or machining

process name components, processing contents, processing equipment and

the necessary instructions, which is the basis for production.

Planning process of the basic principles are: to ensure the lowest

cost and highest efficiency to reach full design drawings on #Surgery

requirements. Therefore, when developing technical rules are met:

① Design design requirements

That procedure should ensure full process stably and reliably meet

the design pattern dimensional accuracy on the required accuracy of

shape, locationPrecision, surface quality and other technical

requirements.
 ② Minimum cost requirements

Technical rules should be enacted to ensure the quality and

conditions of production tasks, so that production costs to a minimum,

in order to reduceThe overall price of the mold.

③ Production time requirements

Under the premise of ensure the quality, with less man-hours to

complete the process.

④ Production safety requirements

Ensure that workers have a good safe working conditions.

2. Injection molding material used

(1) injection mold for plastics materials commonly used basic

requirements:

①Having a good machining properties

Plastic injection mold parts production, mostly done by machining. Good

machining performance is a necessary condition to achieve high-speed machining.

Good machining properties can extend the life of the working tool, to improve

cutting performance, reduce the surface roughness to obtain a high-precision mold

parts.

②Having sufficient surface hardness and wear resistance

Surface roughness and dimensional accuracy, life of the mold plastic products,

have a direct relationship with roughness, hardness and wear resistance of the

mold surface. Therefore, the requirements of the molding surface of the plastic

injection mold having a sufficient hardness, which is not lower than the quenching

hardness of HRC55 to be, in order to obtain high wear resistance, extend the life of

the mold.

③Having sufficient strength and toughness

As the plastic injection mold is repeatedly subjected to compressive stress

(injection mold clamping force) and the tensile stress action (injection pressure of
the injection mold cavity) in the molding process, especially medium-sized and

complex shapes of the injection mold, which mold parts required material must

have high strength and good toughness, in order to meet the requirements.

④Good polishing performance

In order to obtain a high surface finish of the plastic article, the requirements

of small parts of the surface roughness of the molding die, thus requiring polished

surface of the molded part to reduce its surface roughness. To ensure polishing, the

material chosen not have porosity defects, rough impurities.

⑤Having good heat treatment properties

Mold material often rely on heat treatment to achieve the necessary hardness,

which requires good hardenability material. Plastic injection mold part is often

more complex shape, machining after quenching is difficult or impossible to

process, and therefore should be selected mold parts heat deformation of the

material, in order to reduce the amount of machining after heat treatment.

⑥With good corrosion resistance

Some additives, when molding plastics and produce corrosive gases, mold

material chosen should have a certain resistance to corrosion. It may additionally

also be employed nickel, chromium and the like to improve the corrosion

resistance of the surface of the mold cavity.

⑦Good surface processing performance

Plastic products require beautiful appearance, when the decorative pattern,

chemically etched pattern is required for the mold cavity surface, the mold

material thus requiring readily etched pattern, a clear pattern, wear-resistant.

(2) injection mold for plastics materials commonly used

①Steel structural components

Q235A steel

Movable, fixed mold holder plates, spacer

45, 55 steel
 Such steel is high carbon steel, can be used to make the shape simple,

less precision plastic injection mold, butIts life is low, polishing

bad.45, 55 may be steel to improve its performance by quenching. It

can be used in the manufacture of plasticPush plate material injection

mold, the core fixing plate, a support plate and other parts.

T8, TIO steel

T8, TIO steel carbon tool steel, high carbon content, quenching

hardness up to 50-55 HRC, can be used to manufacture guide column,Guide

sleeve, inclined pin, pusher plastic injection mold.

40Gr steel

40Gr low alloy steel, may be used to manufacture less complex shape

sized plastic injection mold. The steel may be 40GrQuenching, quenching

and tempering, making the core, the push rod and other parts.

②Die Steel

3Cr2Mo (P20) steel

This is a plastic mold may be pre-hardened steel, the pre-hardened

hardness 36 ~ 38 HRC, for the production of plastic injectionThe mold

cavity, its processability and surface finish is better.

10Ni3CuAIVS (PMS) steel

Such a precipitation-hardened steel steel. After age hardening

pre-hardened, hardness of up to 40 ~ 45 HRC. Minimal heat distortion,

mirror doThe polishing surface, especially suitable for fine pattern

etching. It can be used to produce high precision dimensions, and mass

production of plastic injection molds.

6Ni7Ti2Cr steel

Maraging steel. Before the raw melt in a solid state, easy to

process. When at 480 ℃ ~ 520 ℃ after finishingEfficiency, hardness

of up to50-57 HRC. Suitable for the manufacture requirements of high

dimensional precision small plastic injection mold, do mirror

polishing.

8CrMnWMoVS (8CrMn) Steel -

Pre-cutting of hardened steel, do mirror polishing. High tensile

strength, commonly used in large injection mold. After quenching

hardness of 33-35 HRC, can be air-cooled quenching, hardness of up to

42-60 HRC.

25CrNi3MoAI steel

Suitable for cavity erosion pattern, isIn the age hardened steel.

Hardness after quenching23 25 HRC, high-speed steel cutting tools can

be an ordinaryProcessing. Hardness after aging38 ~ 42 HRC. Do nitriding

treatment, surface hardness after the nitriding treatment up to 1100

HV.

Crl6Ni4Cu3Nb (PCR) Steel

Corrosion-resistant steel. Quenching can be air-cooled, stainless

steel type belongs. Air hardening up to 42 53 HRC, adapted

corrosivePolyvinyl chloride plastic injection mold articles.

③other materials

Non-ferrous materials and non-metallic materials are frequently

used material in the mold of a plastic injection.

Copper Alloy

Beryllium copper is added to 30% or less of beryllium (Be) copper

in the form ofalloy. Beryllium copper alloy commonly used pressure

casting precision casting or precision manufacture and complex cavity.

This method can be easily and quickly copied machined cavity can not

be made complicated. Beryllium copper good mechanical properties, heat

treatment hardness up40 ~ 50 HRC, high dimensional accuracy and good

thermal conductivity,Beryllium copper alloy high price, therefore,

only the general manufacturing the cavity insert, the mold insert

people.

Zinc-ylClosegold

The zinc-based alloy is used to form an alloy of zinc as a main

component well join Al, cu, Mg and other elements. Zinc-based alloyLow

melting temperature epoxy, can be simply molding sand casting, plaster

casting, precision casting or the like. Because of its low melting

temperature, good surface quality, short processing cycle, is often

used in a small number of injections of small batch test mold tool and

injection molding die. Produced by zinc alloy after casting, shrinkage

is large, should be placed in the castingWere added over 24 hours after

the dimensionally stablework. Low temperature zinc-based alloy, when

the temperature is higher thanLikely to cause a deformation 150 ℃

200 ℃. Therefore, only the zinc-based alloyA lower mold temperature

suitable for plastic injection mold.

Epoxy resin

Application of an epoxy resin and molded on trial batch little mold.

Usually pure epoxy filler such as aluminum powder added to improve

itsProperties such as strength, stiffness, shrinkage and the like. When

using an epoxy resin mold, as long as the model, the mold can be

manufactured within a relatively short time, and therefore for the

trial product is very advantageous.

3, common injection mold plastic processing method and apparatus

(1) machining equipment and

①Common machining method and apparatus

lathe

Lathe machining rotary parts is based machining tools. Many

different types of lathes, including horizontal lathe (ordinary

carbed), Vertical lathe, turret lathe, such as automatic lathes.

Turning work is mounted on the workpiece chuck and the workpiece

spindleRotational motion, linear motion at a tool feed box, driven to

complete machining. In the mold parts processing may be used lathe

circular cavity, core, guide posts, guide sleeve and other rotary

parts.

Milling

Milling can process various flat surface, curved surface, vertical

milling machine with a common milling, horizontal milling, universal

milling machines, workMilling tools, milling can be processed planar

shape, grooves, curved surface.

planer

Planer flat and mainly used for processing, there is a common planer

shaper machine, planer, slotting and so on. Shaper operation,Workpiece

to be machined with a flatu clamp mounted on the table, the table can

be moved around. The plow is fixed to the ram in the tool holder,Moved

back and forth to do the plow, the plow relative movement of the

workpiece, the processing is completed plane. Planer for machining a

workpiece larger size. Shaper slotting, also known as vertical, mainly

used for the inner surface of the workpiece, such as a keyway, a

polygonal hole.

grinder

Metal grinder is a machine tool machining a workpiece with a

grinding wheel or other abrasive. Common grinder with flat grinder,

cylindrical grinder,Since Grinder. A cutting grinding is, each of the

abrasive grains on the grinding wheel surface can be approximately

regarded as a small cutter, cutting the metal surface. High precision

grinding, small surface roughness, commonly used in semi-finishing and

finishing. The grinding machine can process a different plane, the

outer peripheral surface, the inner peripheral surface and various

curved surfaces

Drilling

Hole drilling process is based machining tools, common drilling

machines are desktop drilling machine, vertical drilling machine,

radial drilling machine, deepHole drilling and so on. Drilling work

piece to be machined is fixed on the table, and linear motion of the

rotary drill hole to complete processing. We can use self-drilling[IF

various holes on the mold, deep hole drilling deep hole machining is

also used cooling water, etc.

②CNC machine tools

NC machine tools referred to as NC machine tool (NC machine tool),

refers to numerical control machine or other device operating

instructions (or a program), In digital form given a controlled manner.

With this control, in accordance with the machine tool for processing

a given program is automatically called NC machine tools. Currently

CNC machine tools has been widely used, types of CNC machine tools CNC

lathes, CNC milling, CNC grinding machines, machining

centers,Differences in the mechanical part of the lathe is notBig. CNC

lathe can be completed only ordinary turning, and the use of numerical

control system and the surface of the feed rotary servo system complex

curves.

The CNC milling machine is basically the same portion of the

ordinary milling table can be laterally,Longitudinal and vertical

movement, and therefore general milling machining canofworkArts

content, CNC milling machine can be completed, in additionNC servo

systems which control two or three axes move simultaneously processing

three complexDimensional profile. CNC milling machine can alsoCNC

drilling machine or as a CNC boring machine, having an aperture sized

machining accuracy and precision of the predetermined position.

Increase the tool magazine and automatic tool changing systems on

the basis of CNC milling machine constitutes processing center.

Processing center tool libraryEven more to hold more than a dozen knives,

automatic calling and be replaced by a program-controlled tool changer,

so that you can complete a variety of processes and processing time.

(2) special processing

Special processing is the direct use electrical, chemical, energy

and other processing methods. Special processing and general machining

hasEssentially different, it does not require the tool material harder

than the workpiece material, does not require significant mechanical

force is applied in the process which can solve the general machining

process can not complete the work, it is suitable for processing various

materials and complex structures mold parts, the mold is manufactured

of one indispensable processing method.

①EDM

EDM is based on the principle of the electric pulse time of spark

discharge between the tool electrode and the workpiece electrode

(positive electrode and the negative electrode)Corrosion workpiece to

be processed, in order to achieve a certain shape, size and surface

roughness discharge machining method. EDM is also known as erosion or

electrical discharge machining process. whenThe tool electrode and the

workpiece near the electrode in an insulating liquidWhen the

inter-electrode voltage between both "relative closest point"

ionization breakdown pulse discharge is formed. Transiently produced

in the discharge channels a lot of heat, and even local melting of the
metal vaporized, and under the effect of explosive discharge of the

molten metal to be thrown. To achieve the purpose of erosion of the

metal.EDM machine generally consists of four parts,Pulsed

Power,Automatic clearance adjuster, Machine bed, working solution

circulation and filtration system.

a) EDM following features

b) High pulse discharge energy density

c) Tools electrodeworkNo force between pieces

d) High quality of the workpiece

e) Process adaptability

f) fromHigh degree of automation

Plastic mold cavity conventional EDM process sideLaw are:

a) Single electrode translational plusworklaw

b) Replace the multi-electrode working method

c) Decomposition electrode plusworklaw

②WEDM

Like wire electric discharge machining and EDM GADING principles

of the foot, it is based on electricityBetween the polesElectrical fire

when the pulse dischargeWhen flowers corrosion principle, i.e. a liquid

medium to form a spark between the electrodes after a disruptive

discharge, a large amount of heat to the local instantaneous melting

and vaporization of metal electrode surface and the molten metal and

vaporized removed, in order to achieve the object of processing. The

difference is, that do not require wire electric discharge machining

electrode forming a complex, but by constantly moving wire

electrode(Molybdenum or copper wire) as a tool,Press the workpiece a

predetermined movement trajectory "cut" out of the desired part.

WEDM following features:

 d) Workpiece using a wire electrode

In the wire electrode instead of the molded electrode, the

electrode does not require the fabrication of complex shaped,

eliminating the need for the design and manufacture of the molded

electrodecost. Shorten production lead time.

e) Suitable for processing complex parts

Since the thin wire electrode wire, the slit can be processed, and

the fine profiled hole of complex shape parts.

f) High efficiency

Since the wire electrode is cut a very narrow slit, and only the

contour for cutting the workpiece, the actual amount of metal erosion

little material LeeWith high, and further processing the cut-off

material can be reused, while the high speed wire electric discharge

machining.

g) High precision machining electrode wire

As a result of the processing movement of the wire electrode, the

wire electrode and therefore less loss per unit length, the influence

on the machining accuracy of theAlso small. Especially when walking

unidirectional filaments are cutting the wire electrode used only once,

the influence of the wire electrode machining accuracy loss even

smaller. Thus, high accuracy workpiece.

h) Component form restricted

WEDM butyryl only rectilinear generatrix of a curved surface, and

can not be processed any spatial surface, the blind can not be

processedHole forming part surface and a stepped surface.

③ECM

ECM is the use of metal in the electrolytic solution "anodic

electrochemical dissolution" to a workpiece. FIG 1018

electrolyticGaudin schematic. Machining the workpiece DC power source

connected to the positive electrode, negative one tool, the tool slowly

at a constant speed to feed the workpiece, a certain pressure(0.49 to

1.96 MPa) from an electrolyte solutiontwoFlows between the electrode

and the anodic dissolution of the workpiece down to 5 electrolysis

products-50 m / s speeddegreeWashed away.

Electrochemical machining and other processing methodsComparison,

has the following advantages:

i) Process adaptability

T is added and the electrolytic material Gaudin hardness, strength,

toughnessEtc. irrelevant, so any machinable metal material. Commonly

used in the processing of high temperature alloys, titanium, stainless

steel, hardened steel, cemented carbide, and difficult to cut

materials.

j) high productivity

To enter a simple linear motion, a processed complexMiscellaneous

cavity, hole or the surface shape. Its feed rate upO 3 ~ 15 mm / nfin,

therefore. High efficiency, about a 5 to 10 times of EDM.

k) tableGood surface quality

ECM tablesurfaceGood quality, without burrs, there is no residual

stress and deformation layer, material strength and hardnessno effect.

l) Loss of small tools

When machining, the tool negative electrode material itself is not

involved in the reaction, while the tool material is also a good

anti-corrosion stainless steel or brass, the negative electrode is

substantially no loss tool.

4, the plastic injection mold assembly

(1) standard
 Injection molding is usually made of some of the basic components,

such as the cavity, the core part, mold, oriented part, pushA portion

or the like. These basic components may be employed in a large

proportion of standard parts, which may be made of standard

professional factory using machine tools for production, the

production of high quality standard, interchangeability, and

production of short, low cost. Thus, using standard plastic injection

mold manufacture, can significantly reduce the mold cycle and improve

the quality of the mold.

①Standard Mold

Mold parts of the mold is substantially composed of.In the standard

mold, the mold base plate fixed to the injection machineFixing the fixed

mold portion, a width dimension than the stationary platen3 width of

40 ~ 80 mm to facilitate mounting. Also the movable die base plateAlso

wider than the moving platen. Stationary platen and the moving platen

to addA guide post mounted between the station and the cavity, the core

portion of the assembly, the stationary platen and the movable plateAnd

determining the relative position of guide sleeve fittingGeneral guide

sleeve attached to the stationary platen, the movable platen is

attached to the guide post. Accuracy of fit between the guide sleeve

and guide post ensuring the positional accuracy when the movable platen

and the stationary platen is closed, the general standard mold four

pairs of guide posts, guide sleeve, arranged symmetrically, in order

to prevent the stationary platen and the movable platen position of

the anti-loaded , wherein the position of the size of a pair of guide

posts, guide sleeve to offset2 mm, the push rod with a fixed plate and

thrust plateScrewSecured together to form a part of the launch, the

launch siteThe relative position between the stationary platen lever

reset by the fourGuarantee. Ejection distance is determined by the

height of the launch pad part of. Screws for fixing the fixed mold and

the stationary mold base platePlates, screwsFor fixing the movable

platen and the movable platen, the pad. Basic mold dimensions for a

series of standards,Each stationary platen and movable in the

dimensions defined templates of different thickness dimensions, may

first determine the dimensions of the mold according to need, and then

select the thickness of the stationary platen and the movable platen,

to meet the needs of different molds.

②System standard guide member

m) Guide post

Common form of guide postsHave:Lead with an axial positioning of

the guide postStep, the fixed section and guide section having the same

nominal size diameter, a different guide post tolerance band;bandWith

an axial shoulder of the guide post positioning step. Fastening section

diameter larger than the nominal size of the guide post in the guide

section.

n) Bushing

Guide post guide sleeve guide to ensure accuracy with.

③Launch system standard

Plastic article from the mold cavityinThe introduction, by the

introduction of the system is completed. The introduction of a common

standard system are:

o) Putter

The pusher is to collapse the most standard, its cross-sectional

ram cylinder headA circular surface,It is also circular, but diameter

variations in cross section with a shoulder pusherTo improve the putt

strength.Flat thin-walled portion of the push rod adapted for ejection.

 p) Push tube

The push rod and the push tube must guarantee a certain aspect ratio,

in order to prevent the bending which occurs when the launch, it should

be selected to take a largerdiameter. The push rod and the push tube

has a series of standard diameters and the standard series of pregnancy,

may be selected according to need.

q) Pusher plate

Pusher plate is pushed mountain standard system, but it is matching

processing with the mold.

④Gating system standard

r) Sprue bush

Sprue bush is also known as sprue bushing. The upper end of the

sprue injector nozzle in close abutment, so thatSize injection machine

nozzle size should be selected. The length of the sprue bush by

selecting the thickness dimension of the mold template.

s) Pulling rod

Pulling rodThe effect is to pullH1 gating system condensate

material, which has a z-shaped configuration, spheres, cones and the

like. Size of the pulling rodThe same pusher, generally circular

cross-section straight-through push rod production. Hot runner

nozzle hot runner system is a critical component, the selection

criteria for producing the mold runner nozzles convenient, fast, can

beby.

⑤Other standard parts

t) Locating ring

Positioning ring for positioning on the injection mold machine.

Blind diameter of the positioning ring is determined according to the

model injection machine. In the standard mold base

 u) Support columns

Support column is used to mold supporting plate to increase the stiffness of

the pad.

(2) cavity assembly

Cavity assembly

Plastic injection mold cavity in the form of a multi-use assembly,

the cavity template or mosaic pieced togetherWays:

①Pressure Assembly Act

The direct compression method for assembling the cavity-shaped

hole in the human template. Pushed before, we must first adjustAssembly

position, in the assembled top coat and oil lubrication. When the

template is pressed into a small beginning portion to be measured, the

degree of vertical adjustment assembly is determined to meet the

requirements of the vertical post. Then all the pressure into the cavity

template. In press-fitting, is preferably used for hydraulic or manual

press, when the press and prevent rotation of the person.

②Assembly damascene method

inonePeople need to insert two or more cores or cavities, and the

movable block template requirements, have higher phase between a

stationary dieThis method can be employed when the positional

accuracy.In the fixed mold insertholeAs a reference, instead of by the

process of small core pinsPenetration of which,Push sleeve and cavity

block humanworkYi-pin, according to the actual shape of the

cavitysizeFixed and moving platen correctionhole; Cavity pressing the

movable platen people, and polished end faces; push mount cavity block,

the push block in the hole with the drill hole of the fixing plate fixing

a small core.

③Method cavity block assembly spell

 For a cavity formed by a plurality of split when assembled Note:

When assembling the split, all split playing surface for a tight fit

to ensure accompanied RESEARCHdense. To prevent a gap with the surface,

in order to avoid the production of burrs during injection;Cavity

fixing holes on the template, generalInterference of the insert should

be sufficient to leave the remaining correction, according to the size

of the split pieces is corrected, so that the cavity tile;Some parts

of the pieces to be machined after assembly.

(3) the core assembly

The core and the mounting plate is fixed variety, commonly used

are:

①The through hole or the core fixing plate assembly

Usually transition fit, press-fit between the core and the man-hole

or through-hole fixation plate. The amount of interference which must

be checked before assembly, with the surface roughness of the guide

slope portion and the other end of the press-fitting.

②Buried core assembly

The method of fixing the core plate and tail sink hole is a transition fit. Both

should be checked prior to assembly size, if a deviation, correction is generally

core.

③Screw core assembly of formula

(4) the plunger assembly

Putting the role of the introduction of parts. When the pusher

member, the pusher should workAs a reliable, flexible movement, to

avoid wear, it is required of the plunger assembly following:

①With the gap putt putt hole and the cavity must be

reasonable,That is, toPutting action to ensure flexibility, but

also to prevent the gap is too large to bleed.

 ②After the plunger assembly reciprocates in the plunger bore to

be smooth, without jammingphenomenon.

③And the push rod, respectively should be reset lever end faces

and the parting surface of the cavityFlush with the face of the

parting surface 0.05-0.10mm or higher.

(5) Pulling slide mechanism assembly

①Determining the position of the slider groove

②Finishing the groove and the slider T-slot milling

③Determination of formulation type and the core hole position fixing hole

④Installation slide core

⑤Wedge block assembly

⑥Angle pin assembly

⑦Resetting slider installation, positioning means

(6) Total assembly requirements and precautions

The mold assembly is in accordance with the technical requirements

of the mold parts are combined intoMeans the process of final assembly

into the mold. Mold assembly process comprises test equipment, spotting,

adjustment, test mode and so on. By the assembly process, and finally

to produce qualified product requirements.

①Assembly precision mold assembly must meet the requirements

v) Location Accuracy

The mutual position accuracy of the parts and components, such as

dimensional accuracy, coaxially, Parallelism, perpendicularity and

the like.

w) With precision

Each zero, precision mating surface mating member asked,

asoneGiven withGap, with the contact area and the like.

x) Motion accuracy
 Precision linear motion, rotary motion accuracy, precision

transmission

②General assembly precautions

Mold assembly should pay attention to the following aspects:

y) Molded parts and casting system

Shaped part shape, size, pattern must meet the

requirements;Surface of the molded parts and runner system should be

smooth, clean;Contact with each other under pressure should be adequate

clearance or part reasonable pressure receiving area;Parting face of

the cavity, the gate and the feed port should maintain a sharp edge.

Xiu fillet generally allowed.

z) Launch system parts

Release system in the mold is opened smoothly introduced article,

and easily removed and waste parts. When closing the mold can be

accurately returned to the beginning ofStart position;Each launch of

the parts, after assembly to smooth action, flexible, and may not have

stuck astringent phenomenon.

aa) Slider and moving parts

Ensure assembling precision;Ensure the accuracy of sports;Ensure

equipmentWith reliable.

bb) Guide mechanism

I.-I. sleeve after installation to be perpendicular to the die

holder, can not be skewed;Guide post, guide sleeve guiding accuracy

to meet the requirements of the design pattern.

cc) Heating and cooling system

To open cooling water, water-tight, reliable control

valve;Electric heating system for a good insulation, no leakage

phenomenon and safe, able to achieve the required mold temperature.

 dd) Mold appearance

Of handling, ease of installation, to be provided with holes or

lifting bail lifting upper mold;MoldAfter assembly in its closed height,

mounting dimensions to meet the requirements of the design

drawing;After closing the mold, the parting plane between the bearing

surfaces to be closed tight. Rib edges exposed to the chamfered portion

of the mold;After the movable mold assembly, the fixed mold mounting

face of the base plate parallel to the parting plane is not greater

than 0.05 mm in a 300 mm range;The mold should print mark, and the number

of the assembled mold labeled;After the mold assembly, test mode should

be carried out under production conditions. Until production to meet

the quality requirements of the product.