Double injection mold parting plane

First, the basic content of this chapter:

This chapter contains the basic structure and working principle of

the double injection mold parting surface; form of a double gate injection

mold parting plane used - point gate. More double injection mold parting

surface design features and methods of the constituent bodies; design

process and design methods double injection mold parting surface.

Second, learning objectives and requirements:

In this chapter, you should have the overall structure and design

method of double injection mold parting surface.

Third, the focus of this chapter, difficulties:

The basic structure and working principle master double injection

mold parting plane, the design method and design steps double injection

mold parting surface.

1 Overview

Many plastic products require the appearance of smooth, not allowed

to have a larger gate mark, and therefore various gates form of a single

injection mold parting plane not meet the requirements described in the

article, which requires using a special pouring I - point gate. Further, for

large plastic parts such as a gas panel door liner, which article very large

area, so that each die only a molding

Two parts, if a single injection mold parting surface, the position can not

be placed side gate. If the intermediate direct gate, from the center to the

parts farther from the edge of the article, is not conducive to the flow of

the plastic molding is difficult, and therefore multi-gate molding, which

must by means of a pin point gate.

Point gate is a very small gate, also known as needle gate. It leaves a

large tip traces the workpiece surface only, will not affect the appearance

of the article. Since the feed point gate is not planar parting surface, and

the gate is an inverted cone point, it must be specifically provided a mold

parting plane taken as the gating system condensate material used,

resulting in a double injection molding parting plane .

1） Double injection mold parting surface structure features:

Double injection mold parting surface with two parting surface, also

called three-plate injection plate, the plate may also be referred to as a

runner.

Double injection mold parting plane (1) may point gate and the

article feed system condensate material separated in the die, extrusion

mechanism should be designed for this gating system condensate material,

ensure that gate pull off point, but also a reliable the gating system

feeding the condensate separated from the stationary platen cavities or

intermediate plate.

(2) to ensure that the two sub-surface opening distance and opening
sequence, to add necessary auxiliary apparatus on the mold, so the mold

structure is complicated.

2) Double injection mold parting surface consisting of:

1) forming parts, comprising a core (male mold), the intermediate

plate;

2) pouring system comprises a sprue bush, the intermediate plate;

3) the guide portion includes a guide post, guide sleeve, guide

post and the intermediate plate and the feed plate to pull the guide hole;

4) Release means, including push rod fixed plate and thrust plate;

5) the secondary part type, comprising fixed Tension, the stopper

pin, pins, and the limit screw rod;

6) parts, including the movable mold base plate, the pad, the

support plate, the core mold fixing plate and the fixed base plate or the

like.

3) Double injection mold parting surface of the work process:

When the mold by the injection machine system driven mold

opening and closing the movable mold section shift, due to the action of

the spring, move the first mold parting plane AA type, the intermediate

plate together with the movable mold after the primary runner slug will

pull secluded . When the movable die part a certain distance, the

intermediate plate fixed to the stopper pin and pull the left end of the

spacer in contact with the intermediate plate stops moving. Continue to

move after the movable die, BB parting plane type. Due to plastic

gripping on the core, then the self-pouring system and then pull off

condensate material at the gate to fall off and then taken out manually or

between the parting surface AA. Continue the movable die after the shift,

when the push rod in contact with the push plate of the injector, pushing

mechanism to work, the pusher plate will push the slider member is

pushed out of the plastic core, plastic parts in the parting surface between

the self-BB fall.

2, double-parting plane of the injection mold casting system

1) point gate pouring system

Double parting surface of the injection mold casting system typically

point gate, the gate point is a very fine gate, also known as a needle gate.

It leaves a large tip traces the workpiece surface only, will not affect the

appearance of the article. Point gate has the following advantages: good

filling; easy to control solidification time gate; easy to automate the

production process of plastic parts; small gate trace, easily trimmed.

However, for high injection pressure; complex mold structures;

unsuitable high viscosity and shear rate is insensitive to the plastic melt.

Point gate directly connected with the main runner (olive diamond

gate or sprue), multi-channel may also be split feed.

2) submarine gate

In the core side of the gate to open, automatically cut off when the

gate opened. Also known as shear gate, tunnel gate, it is a point mutated

from the gate, the gate point with all the advantages, widely used.

Latent gate can start in the stationary die, the movable die can be

opened. Opening the fixed mold latent gate generally only open on the

outside of the plastic parts; latent sprue in the movable mold up to the

opening in the outer plastic can also be opened in the core or interior of

the plastic parts on the push rod.

Latent sprue is generally conical section, a reference point may be

dimensioned gate. Latent gate guide cone angle shall be taken as 10 ° ~

20 °, the hard brittle plastics should take a large value, and vice versa

take a small value. Latent gate direction angle larger, more easily pull the

gate slug, and generally 45 ° ~ 60 °, take a small value of hard brittle

plastic. Feed opening width in the push rod is 0.8 ~ 2mm, the specific

values should be determined according to the size of plastic parts.

Latent gate structure using a mold, a double mold parting plane may
be simplified into a single mold parting plane. Because angled latent gate

connected to the gate and the cavity when forming a gate cutting edge,

the cutting edge formed by a shearing force when releasing or parting

gate can be automatically cut off, however, for relatively tough plastic is

not appropriate.

3) an ejection mechanism of gating system

Single point gate cavity gating system condensate material

introduction means

(1) with the activities of the sprue bush automatic ejection mechanisms

4. FIG. 8 is a single-point gate injection molding cavity, runner

system which condensate material coming out automatically by the

stationary platen 1 and the baffle between the fixed mold clamping plate

5. FIG 4 · 8a injection mold is in the closed state, pressing the injector

nozzle sprue bush 7, following the sprue bush compression spring 6 is

compressed, so that the lower end of the sprue bush and the stationary

platen 1 and the shutter 3 in close contact, to ensure injection melt

smoothly into the mold cavity. After injection, the injector nozzle

retracted away from the sprue bush, the sprue bush 7 pops up in the

compression spring 6, which makes the sprue bush and the sprue slug

separation, as shown in FIG. 4 · 8b. FIG 4 · 8c case where the mold is

opened, under the force of the mold, the mold is first opened from the

parting plane AA, when the head of the stepped hole in the fixed mold
clamping plate 5 and the step of contacting the stopper when the screw 4 ,

the fixed mold clamping plate 5 by a screw 4 drive the stopper 3 to move

the shutter, the shutter gate 3 will pull off point, and the point gate slug

pulled from fixed die, the point when the gate is fully withdrawn slug

after automatically fall under gravity, the point gate completed slug

automatic pouring system prolapse.

(2) with a groove sprue bush shutter automatic ejection mechanism

4. FIG. 9 shows a single point gate cavity gating system condensate

feed sprue bush recess with an automatic ejection mechanism, the sprue

bush 7 with a recess to fit the transition H7 / m6 fixed to the stationary

platen 2, the sprue bush and the shutter 4 is positioned in a tapered

surface. FIG 4 · 9a is a case where the mold is closed, the spring 3 is

compressed into the tapered surface of the sprue bush 4 in the shutter
molten plastic injection mold cavity. As shown in FIG. 4 · 9b when the

mold is opened by the spring 3, the fixed mold clamping plate 5 moves

first, since the sleeve to open the gate groove, the sprue slug coming out

from the stationary mold base plate. Mold continues to open, the limit

screw 4 moves together with the shutter 6 is pulled, the pull off point gate,

the gating system and condensate material from the sprue bush pulled out,

and then the slug to fall by its own weight. A spacer rod to limit the type

and the stationary platen from the stationary mold base plate, and control

open mold parting surface.

(3) using an automatic Release mechanism shunt push plate

In the single-point gate mold cavity shown in FIG. 4 · 10, the push

plate 5 using a shunt Release automatic pouring system condensate

material. When the mold is opened by the first type AA parting surface,

plastic bag tight on the core, pulled off point gate. Mold continues to

open, the chain 3 is tightened, the cavity plate 2 stops moving, the push
plate 5 and a separate shunt, point gate slug is sticking in the sprue well.

When the rod 4 so that the spacer runner stops moving the push plate 5,

slug point gate is pulled out from the sprue hole, falling by its own

weight.

Multi-cavity gating system condensate feed point gate pushing

mechanism

(1) Release mechanism fixed mold using an automatic push plate

4. FIG 11 shows the use of the push plate fixed mold cavity multiple

gate structure Release gating system condensate material. FIG 4 · 11a of

the mold closed injection condition; FIG. 4 · 11b open the mold; the

mold is opened, firstly the fixed mold base plate 1 and the fixed mold

push plate 2 type, moves together gating system condensate material

follower mold part, from sprue pulled out. When the movement of the
push plate fixed mold 2 is restricted movement limit screw 3 is stopped,

continued movement of the cavity plate 4 so that the gate is pulled off

point, and the material coming out from the condensate in the cavity plate,

then the gating system condensate material by its own weight

automatically fall.

(2) using the pulling rod pulling mechanism breakpoint gate slug

Release of

4. FIG. 12 is a gate structure at the point of break to pull off the pull

bar by setting the gate slug.

(3) using the shunt inclined hole ejection mechanism breakpoint gate pull

the slug

4. FIG 13 shows the use of inclined hole channel at the end point of

the shunt gate pull off, and the launch point gate slug structure.

Latent gate means gating system condensate material Release

Latent gate using a mold ejection mechanism which must be

provided separately, i.e., in the plastic parts in the flow path and slug

ejection means are designed, in the ejection process, the gate is cut, and

pouring plastic material by the respective coagulation system launch

mechanism introduced.

Depending on the location of the feed opening, the gate can be

opened in a latent stationary die, the movable die can be set up. Latent

gate opening in the stationary mold generally only open on the outside of

the plastic parts; latent sprue in the movable mold open, i.e. can be set up

on the outside of the plastic parts can be opened in the inner core of

plastic parts or push rod .

3, two typical injection mold parting surface structure

1) Double injection mold parting surface structure classification

Two double parting surface parting surface of the injection mold

plastic parts are used for extraction and the gating system condensate

material, this should control two parting opening distance and opening

sequence, which need to add some special structures on a mold .

Depending on these structures may be double-split injection mold parting

Classification by structure, such as a hook swing double injection mold

parting surface, double spring injection mold parting surface, the parting

surface of the slider double injection molding, and other Types of.

2), the hook double pendulum injection mold parting plane

Hook double pendulum injection mold parting plane is the use of

hook means placed parting face opening control double injection of the

parting surface smooth.

In the mold design, the hooks and clamps to swing symmetrically

disposed at both sides of the mold; pendulum stopper hook pulling angle

should be taken 1 ° ~ 3 °, when the mold is mounted, a hook to

swing horizontally, in order to ensure that the hook put mold opening and

reliable operation.

3), a spring double injection mold parting plane

Double spring injection mold parting face opening sequence is

controlled by a spring mechanism double parting plane of the injection

mold parting surface.

Spring - roller mechanism is simple in structure, applicability, has

become the standard product series, the die is directly mounted to the

outside.

Spring - pendulum hook mechanism that using a hook and rod

pendulum locking force increases the force mold, to control the parting

surface of the opening sequence. Wide applicability of such bodies, has

become the standard series of products, directly mounted on the outside

of the mold.

Spring - limit screw-type mechanism installed within the mold, the

compact structure.

4), the slider double injection mold parting plane

 Slider double injection mold parting surface of the slider movement

control using double injection mold parting surface parting opening

sequence. Slider type typing mechanism, reliability, wide application.

5), sleeve double injection mold parting plane

Using the friction sleeve and the die wall of the hole, controlling a

dual injection mold parting surface parting surface opening sequence, it is

a convenient and practical method, particularly suitable for medium and

small double injection mold parting surface.