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LITERATURE REVIEW
211
METHODS
An instrumented NH 3 nurse tank was developed to
measure application errors. Each observation from the
instrumented tank included an estimation of die error for a
particular combination of NH 3 applicator, tractor, and
operator.
A survey of the equipment, operator, and management
techniques was taken to determine what factors were
associated with application rate errors. The survey was
grouped into four areas: operator information, equipment
information, management practices, and site information.
Operator information included questions about the
operator's age, experience, and education. Equipment
information covered the applicator equipment, width,
tractor, and metering system. The management practices
section inquired about equipment maintenance, calibration
mediods, information used to determine application rate,
and NH 3 purchase decisions. Site information included
crop residue cover, ambient air temperature, and soil
texture.
A data acquisition system was composed of five sensors
mounted on a 3970 L (1000 gal) NH3 nurse tank to record
weight of NH 3 applied, travel speed, travel distance,
NH 3 pressure, and temperature. Sensor measurements were
recorded using a datalogging system. Details concerning
APPLIED ENGINEERING IN AGRICULTURE
,
x 100
(1)
Intended
The measured application rate of nitrogen was determined
by measuring the amount of NH 3 applied (calculated from
the weight difference between the beginning and end of the
test) dividing by the area covered during the application
and multiplying by 0.82 (ratio of actual N in NH 3 ). The
measured speed was the average speed recorded during the
test.
Discharge rate error could result from inaccurately
setting the NH 3 metering device, the metering device
malfunction or restrictions to flow in the system. The
discharge rate error was not measured but was calculated
by (Weber, 1993):
(100% + e A R )x(l00% + e s )
-100%
100
(2)
where
e
NR = discharge rate error (%)
e
AR = application rate error (%)
e s = speed error (%)
To determine which type of metering system was more
accurate, a criterion was established to identify if the error
was acceptable. The acceptance criterion used in this study
was 5.6 kg-N/ha (5 lb-N/acre) up to an application rate
of 112 kg-N/ha (100 lb-N/acre) and 5% criterion for
112 kg-N/ha (100 lb-N/acre) and above. The justifications
for using this criterion were that below 112 kg-N/ha
(100 lb-N/acre) a 5% error became too restrictive for the
operator to set some types of metering systems, and for the
limited capability of the metering systems to operate
effectively at low flow rates. Typically, the metering
systems are less accurate at the low range of its operating
capacity. For example, the Hiniker Company (1984) has a
delivery system designed to work within the range of
VOL. 11(2):211-217
Max.
(%)
Controllers
S.D.(%)
Median
(%)
Min.
No.
(%)
Regulators
Controllers
Regulators
17
44
7.4
16.0
3.2
-3.3
25.0
46.9
-4.7
-41.0
All
61
14.3
-0.4
46.9
-41.0
o
C 20%
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H Controllers
p^] Regulators
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Metering
Type
No.
SX).
(kg-N/ha)
Median
(kg-N/ha)
Max.
(kg-N/ha)
Min.
(kg-N/ha)
Controllers
Regulators
17
44
12.9
18.0
3.9
-2.6
46.2
31.5
-9.5
-57.4
All
61
17.1
-0.4
46.2
-57.4
Unacceptable Error
O
CO
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yr
Acceptable Error
Acceptance Criterion
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150
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Speed Error
Discharge Rate Error
Expanded
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Acceptable Error
Acceptance Criterion
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REFERENCES
CONCLUSIONS
Sixty-one applicators were observed to determine the
application rate error of NH 3 . The two types of metering
systems observed were "controllers" and "regulators".
Seventeen controllers was significantly different from the
44 regulators.
The acceptance criterion for application rate error was
5.6 kg-N/ha (5 lb-N/acre) for application rates below
112.1 kg-N/ha (100 lb-N/acre) and 5% above application
rates of 112.1 k g - N / h a (100 lb-N/acre). From this
acceptance criterion, the 17 controllers had 59% within the
acceptance region while 44 regulators had 27%. All
controllers outside the acceptance region overapplied,
while regulators had 32% overapplied and 41% underapplied. From the acceptance criterion and the difference in
Speed Error
Discharge Rate Error
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VOL. 11(2):211-217
217