Code.

No: 44050
R07 SET-1
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
II .B.TECH –II SEM SUPPLEMENTARY EXAMINATIONS JANUARY- 2010
AIRCRAFT PRODUCTION TECHNOLOGY
(AERONAUTICAL ENGINEERING)
Time: 3hours Max.Marks:80
Answer any FIVE questions
All questions carry equal marks
---

1.a] Give a brief notes on types of allowances gives to a pattern.

b] Explain the formation of shrinkage cavity in steel casting. How do you eliminate
them? [8+8]

2.a] Give the principle of arc welding. Explain any two processes in arc welding.
b] What are the polarities used in arc welding? Explain them with neat sketches.
[8+8]

3.a] Draw and explain different types of operations that can be performed on a center
lathe.
b] What are the properties of the ideal cutting tool material? Name different types
of tool materials used for cutting. [8+8]

4.a] Discuss various process parameters of Electro Discharge Machining (EDM]

b] Mention advantages and disadvantages of EMD.
c] Explain applications and limitations of EDM, [5+5+6]

5.a] Describe case hardening process of steels.

b] Why tempering is performed after hardening the crankshaft of any engine. [8+8]

6.a] Mention and explain different aircraft project toolings used in aerospace industry.
b] Draw and explain shearing process. [8+8]

7.a] Explain the concept of reliability. With reference to reliability explain

availability.
b] Explain the process of magnetic particle test and its limitations. [8+8]

8.a] Explain the concept of six-sigma quality standards.

b] Explain the stages of ISO- 9000-2000 quality systems applicable to an aircraft
manufacturing industry. [8+8]
*****
Code.No: 44050
R07 SET-2
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
II .B.TECH –II SEM SUPPLEMENTARY EXAMINATIONS JANUARY- 2010
AIRCRAFT PRODUCTION TECHNOLOGY
(AERONAUTICAL ENGINEERING)
Time: 3hours Max.Marks:80
Answer any FIVE questions
All questions carry equal marks
---

1.a] Explain in detail the design considerations for manufacture of components

by casting process.
b] Draw and explain investment casting process. [8+8]

2.a] Explain different resistance welding process.

b] Explain how weld bond is formed in solid state welding. [8+8]

3.a] Explain the characteristics that differentiate a milling process from other
machining process.
b] Differentiate between up milling and down milling with neat sketch. [8+8]

4.a] What do you understand by super plastic forming? Name the alloys which
exhibit this phenomena and is utility in aerospace applications.
b] Explain different heat treatment process. [8+8]

5.a] Describe chemical blanking and compare it with conventional blanking using
dies.
b] Write the principles of EBM with a neat sketch [8+8]

6. Give a brief note on different types of work holding devices. [16]

7.a] Explain the principle of X-ray inspection method.

b] What are the international standards to be followed in a manufacturing
company? [8+8]

8.a] Explain salient features of CNC machines over conventional machines.

b] Write short notes on
i) NC part programming
ii) Computer assisted part programming. [8+8]

*****
Code.No: 44050
R07 SET-3
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
II .B.TECH –II SEM SUPPLEMENTARY EXAMINATIONS JANUARY- 2010
AIRCRAFT PRODUCTION TECHNOLOGY
(AERONAUTICAL ENGINEERING)
Time: 3hours Max.Marks:80
Answer any FIVE questions
All questions carry equal marks
---

1.a] Draw and explain hot chamber and cold chamber casting process. Why cold
chamber process is preferred for aluminum?
b] Based on the surface finish, classify manufacturing process. [8+8]

2.a] Explain laser beam welding process with a neat sketch.

b] What is flux? Why is it essential to use in some welding situations? [8+8]

3. Write short notes on

i) NC part programming
ii) Computer assisted part programming
iii) Features of DNC system. [16]

4.a] Explain the significance of spinning operations. Explain with a neat

sketch.
b] Discuss the material properties in cold working and hot working.
c] “Importance of pipe bending in Aircraft assembly” explains the technological
considerations. [5+5+6]

5.a] What is the principle of Electro-chemical machining .

b] What are the materials commonly used for making a tool for use in this
method and limitation? [8+8]

6.a] Explain the annealing process?

b] Explain the heat treatment of Titanium alloys.
c] Explain the process of shot blasting.
[5+5+6]
7.a] Explain and sketch the master toolings and mock ups used in aircraft toolings.
b] Explain the necessity of Jigs and fixtures in aircraft assembly.

8.a] Explain the concept of six-sigma quality standards.

b] Explain the stages of ISO-9000-2000 quality systems applicable to an aircraft
manufacturing industry. [8+8]

******
Code.No: 44050
R07 SET-4
JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
II .B.TECH –II SEM SUPPLEMENTARY EXAMINATIONS JANUARY- 2010
AIRCRAFT PRODUCTION TECHNOLOGY
(AERONAUTICAL ENGINEERING)
Time: 3hours Max.Marks:80
Answer any FIVE questions
All questions carry equal marks
---

1.a] What are the elements of gating system?

b] What purpose is served by the risers in sand casting? Explain the principles for
design of risers. [8+8]

2.a] Sketch and explain plasma arc welding process.

b] Write about heat effected zones in welding bond formation. [8+8]

3. Sketch and explain the following milling cutters with their uses.
i) Plain milling cutter
ii) Side milling cutter
iii) Face milling cutter
iv) End milling cutter. [16]

4. Explain the process of rolling operation. Explain

a) Ring rolling
b) Seamless pipe
c) Thread rolling
d) Thread rolling [16]

5.a] What is laser

b] How is laser used to machine the materials?
c] Give thermal features and analysis of the laser beam machining. [5+5+6]

6. What are the general corrosive preventive organic coating solutions, treatment
and thermal spray coating applied to different environmental conditions for
which aircraft is subjected? [16]

7.a] What is caulking and fullering process?

b] Describe and draw the different types of rivets used in aircraft assembly.
[8+8]
8.a] Explain the concept of six-sigma quality standards.
b] Explain the stages of ISO-9000-2000 quality systems applicable to an aircraft
manufacturing industry. [8+8]

*****