JOB HAZARD ANALYSIS FOR MACHINERIES MAINTENANCE WORKS

Section 1
MACHINERIES MAINTENANCE
WORKS

ACTIVITY

Assessment date
Revision
Location
Next review date

ASSESSMENT DETAILS
18/9/2015
1.0
RAPID project, pengerang, johor

CONTRACTO
R

SEG(M)

PERSONS CARRYING OUT ASSESSMENT

Name
ID #
Name
Mr. Zhu Kaoqin
ZK
Mr. Ayob
Mr. Zheng Xuemin
XM
Mr. Rham Vignesh
RV
Mr. Lockman B A
LBAR
Rahim

ID #
AY

Section 2
JOB SEQUENCE

RISKS /
HAZARD

1.Mobilization of
mechanical crew
to site

- collusion with
other road users

2 .Unloading of
accessories using
mobile crane.
(For piling rig and
other machine
require lifting)

-Sling snap
-Hook broken
-Hit worker

RISK
RATING
S

R
R

B
3

C
4

RISK
CATEGOR
Y

LOW

HIGH

CONTROL MEASURES
-Ensure attend induction class conducted by PMC and obtain valid
entry pass
-Follow speed limit 25 km/h and signage.
- Follow traffic rules and signage
-Stop work during rain or bad weather
-Wear proper PPE reflective clothes Helmet, safety boots, safety
glasses and dust mask)
- PTW to be obtained for any maintenance work
- Toolbox briefing to be held and discuss the task
- while driving no mobile phone engaged ( park a side safe place )
and proceed driving
- Medical assistants and facility by ISOS/ contact person
can be contacted at 019-2962787
-PMC duty phone (019-2373299) in case of emergency
- Apply permit to work prior to lifting.
-Lifting gear shall be inspected by competent person and color
coded.
-Crane operated by competent operator.
-Use tagline to control the load.
-Not to stand/work under suspended load.
-Ensure SWL stated on sling
-Barricade the lifting area.
-Ground condition to be checked to ensure it is safe to perform
work
-lifting supervisor the be present at site
-competent operator with valid PMA & competency cert
-crane to be inspected and color code

RISK
RATING

RESULTANT
RISK
CATEGORY

RR

B2

LOW

B2

LOW

JOB HAZARD ANALYSIS FOR MACHINERIES MAINTENANCE WORKS

Section 1
MACHINERIES MAINTENANCE
WORKS - CAMP

ACTIVITY

Assessment date
Revision
Location
Next review date

ASSESSMENT DETAILS
18/9/2015
1.0
RAPID project, pengerang, johor

CONTRACTO
R

PERSONS CARRYING OUT ASSESSMENT

Name
ID #
Name
Mr. Zhu Kaoqin
ZK
Mr. Ayob
Mr. Zheng Xuemin
XM
Mr. Rham Vignesh
RV
Mr. Lockman B A
LBAR
Rahim

RISK
RATING

JOB SEQUENCE

JOB SEQUENCE

3. working at
height
( for piling rig or
other machinery if
required )

RISK
CATEGOR
Y

RISKS /
HAZARD

RISKS /
HAZARD

-Pinching hazard
-Bad weather; rain
-fall from height
-Slip and fall ;
grease
-Sharp edges
- fracture bones
(bodily injuries)

RISK
RATING
S

R
R

4c

RISK
CATEGOR
Y

HIGH

SEG(M)

ID #
AY

RISK
RATING

RESULTANT
RISK
CATEGORY

RISK
RATING

RESULTANT
RISK
CATEGORY

CONTROL MEASURES
-competency signalman & rigger required

CONTROL MEASURES

-To stop work during bad weather; engrain

-Use body harness when working above 2.0m-double lanyard
-To stop work during bad weather; engrain
- ensure ladder/rung is not slippery
- practices 3 point contact when climbing
- Use inspected and color coded body harness
- wear approved safety helmet and appropriate hand gloves

RR

B3

LOW

JOB HAZARD ANALYSIS FOR MACHINERIES MAINTENANCE WORKS

Section 1
ACTIVITY

Assessment date
Revision
Location
Next review date

MACHINERIES MAINTENANCE
WORKS - CAMP
ASSESSMENT DETAILS
18/9/2015
1.0
RAPID project, pengerang, johor

CONTRACTO
R

SEG(M)

PERSONS CARRYING OUT ASSESSMENT

Name
ID #
Name
Mr. Zhu Kaoqin
ZK
Mr. Ayob
Mr. Zheng Xuemin
XM
Mr. Rham Vignesh
RV
Mr. Lockman B A
LBAR
Rahim
RISK
RATING

RISK
RATING

JOB SEQUENCE

3.Maintenance of
machine

-Manual handling
( ergonomic )
-Pinching hazard
-Struck by
machine parts
-Bad weather; rain
-Work at height
Slip and fall ;
grease
RISKS
-Sharp
edges/
- finger
injuries /
HAZARD
cut
- irritation
- oil splash and
object fly into
eyes
- object fall on
foot / leg
- oil spill
- improper hand
tools
- fall from height
( ladder )

C
3

RISK
CATEGOR
Y
MEDIUM

-Use PPE(helmet ,ear plug, gloves and etc.)

-Assemble according to machine manual.
-To stop work during bad weather; engrain
-Cover any protruding parts of machine during lifting
-Standby spill kit and containment tray
CONTROL MEASURES
-Barricade the area and place necessary signage (Do not operate)
-Ensure the machine is turn off and mot powered while repairing
- Ensure to wear appropriate hand gloves and clothing
- wear safety glass when necessary wear face shield
- wear safety boots
- standby spill kit and containment tray

B2

ID #
AY

RESULTANT
RISK
CATEGORY

LOW

JOB HAZARD ANALYSIS FOR MACHINERIES MAINTENANCE WORKS

Section 1
MACHINERIES MAINTENANCE
WORKS

ACTIVITY

Assessment date
Revision
Location
Next review date

ASSESSMENT DETAILS
18/9/2015
1.0
RAPID project, pengerang, johor

CONTRACTO
R

SEG(M)

PERSONS CARRYING OUT ASSESSMENT

Name
ID #
Name
Mr. Zhu Kaoqin
ZK
Mr. Ayob
Mr. Zheng Xuemin
XM
Mr. Rham Vignesh
RV
Mr. Lockman B A
LBAR
Rahim

ID #
AY

Section 2
JOB SEQUENCE

4. Trial run of
machine

RISKS /
HAZARD
-Collision with
other vehicle/
worker/equipment
-Poor access
-Oil spillage
-Machine topple
-Machine
breakdown
-Entanglement
- Flying object

5. Welding work of
machinery repair

-Potential fire
-Burns to skin
-Inhale toxic gas
-Electrocuted
- Bad weather

6. Housekeeping

- Slip and trip

- oil spill
- materials
obstruction
- lose material
- signage ( Do not
operate )

RISK
RATING
S

R
R

D
2

C
3

C
3

RISK
CATEGOR
Y

CONTROL MEASURES

RISK
RATING

RESULTANT
RISK
CATEGORY

RR

MEDIUM

-Competent operator
-Experienced signal man/ banksman
-High visibility vest for workers
-Provide containment tray
-Daily checklist to be provided to operator.
-Standby spill kit and containment tray
- when necessary wear face shield
- wear proper attire
- Ensure guarding is in place for open mechanical parts.

B2

LOW

MEDIUM

-Apply PTW before start work.

-Inspect the welding machine power cables and welding cable,
ensure in good condition
-Eliminate flammable material near welding area.
-Place fire extinguisher nearby.
-Use PPE (welding glove, welding shield ,face mask, welding suit)
-Stop work during bad weather.(raining, lighting)
-Install lighting arrestor pole.

C2

LOW

MEDIUM

- Maintain housekeeping.
- Timber materials shall be removed from site to designated
dumping area.
- No obstruction on the road / emergency access way
- Secure all the equipment after the work is completed.
- Removed the signage from equipment/machinery

C1

LOW

JOB HAZARD ANALYSIS FOR PILING INSTALLATION WORKS

Section 1
ACTIVITY

PILE RIG MAINTENANCE WORKS

ASSESSMENT DETAILS
Assessment date
17/9/2015
Revision
1.0
Location
RAPID project, pengerang, johor
Next review date

CONTRACTO
R

SEG(M)

PERSONS CARRYING OUT ASSESSMENT

Name
ID #
Name
Mr. Zhu Kaoqin
ZK
Mr. Ayob
Mr. Zheng Xuemin
XM
Mr. Rham Vignesh
RV
Mr. Lockman B A
LBAR
Rahim

ID #
AY