1
Input Echo, Component
1,
Description: Tube
Design Internal Pressure
60.00
Temperature for Internal Pressure
User Entered Minimum Design Metal Temperature
Design External Pressure
PEXT
400.00
0.00
65.00
Temperature for External Pressure
294.00
External Pressure Chart Name
kgf/cm^2
kgf/cm^2
C
HA-1
Include Hydrostatic Head Components
NO
Material Specification
SA-249 TP304
Material UNS Number
S30400
Material Form used
Wld. tube
Allowable Stress At Temperature
927.23
kgf/cm^2
Allowable Stress At Ambient
SA
1195.22
kgf/cm^2
Yield Stress At Temperature
Sy
1208.46
kgf/cm^2
Joint efficiency for Shell Joint
1.00
Design Length of Section
4000.000
mm.
CYLLEN
4000.000
mm.
Outside Diameter of Cylindrical Shell
19.050
mm.
Minimum Thickness of Pipe or Plate
1.6500
mm.
Nominal Thickness of Pipe or Plate
Tnom
1.6500
mm.
CA
0.0000
mm.
Length of Cylinder for Volume Calcs.
Shell/Head Int. Corrosion Allowance
Skip UG-16(b) Min. thickness calculation
Type of Element:
Internal pressure results, Shell Number
YES
Cylindrical Shell
1, Desc.: Tube
2
ASME Code, Section VIII, Division 1, 2013
Thickness Due to Internal Pressure (Tr):
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (60.00*(19.0500/2-0.000)/(927.23*1.00+0.4*60.00)
= 0.6008 + 0.0000 = 0.6008 mm.
Max. All. Working Pressure at Given Thickness (MAWP):
= (S*E*(T-CA-CAE)) / ((D/2-CAE)-0.4*(T-CA-CAE)) per Appendix 1-1 (a)(1)
= (927.23*1.00*(1.6500))/(19.0500/2-0.000-0.4*1.6500)
= 172.58 kgf/cm^2
Maximum Allowable Pressure, New and Cold (MAPNC):
= (SA*E*T) / (D/2-0.4*T) per Appendix 1-1 (a)(1)
= (1195.22*1.00*1.6500)/(19.0500/2-0.4*1.6500)
= 222.46 kgf/cm^2
Actual stress at given pressure and thickness (Sact):
= (P*((D/2-CAE)-0.4*(T-CA-CAE))) / (E*(T-CA-CAE))
= (60.00*(((19.0500/2-0.000)-0.4*(1.6500)))/(1.00*(1.6500))
= 322.36 kgf/cm^2
SUMMARY OF INTERNAL PRESSURE RESULTS:
Required Thickness plus Corrosion Allowance, Trca
0.6008
mm.
Actual Thickness as Given in Input
1.6500
mm.
Maximum Allowable Working Pressure
Maximum Allowable Pressure, NC
Design Pressure as Given in Input
MAWP
172.582
kgf/cm^2
MAPNC
222.460
kgf/cm^2
60.000
kgf/cm^2
Hydrostatic Test Pressures ( Measured at High Point ):
Hydrotest per UG-99(b); 1.3
* MAWP * Sa/S
289.20
kgf/cm^2
Hydrotest per UG-99(c); 1.3
* MAPNC
289.20
kgf/cm^2
Pneumatic per UG-100
* MAWP * Sa/S
244.71
kgf/cm^2
; 1.1
3
Percent Elongation per UHA-44 ( 50 * tnom/Rf * (1-Rf/Ro) )
9.483 %
Note: Please Check Requirements of Table UHA-44 for Elongation limits.
External Pressure Results, Shell Number
1, Desc.: Tube
ASME Code, Section VIII, Division 1, 2013
External Pressure Chart
HA-1
at
Elastic Modulus for Material
294.00
1741639.00
C
kgf/cm^2
Results for Max. Allowable External Pressure (Emawp):
Corroded Thickness of Shell
TCA
1.6500
mm.
Outside Diameter of Shell
ODCA
19.050
mm.
Design Length of Cylinder or Cone
SLEN
4000.000
mm.
Diameter / Thickness Ratio
(D/T)
11.5455
Length / Diameter Ratio
LD
50.0000
Geometry Factor, A f(DT,LD)
0.0082522
Materials Factor, B, f(A, Chart)
647.8862
kgf/cm^2
74.82
kgf/cm^2
Maximum Allowable Working Pressure
EMAWP = (4*B)/(3*(D/T)) = ( 4 *647.8862 )/( 3 *11.5455 ) = 74.8215
Results for Reqd Thickness for Ext. Pressure (Tca):
Corroded Thickness of Shell
TCA
1.4697
mm.
Outside Diameter of Shell
ODCA
19.050
mm.
Design Length of Cylinder or Cone
SLEN
4000.000
mm.
Diameter / Thickness Ratio
(D/T)
12.9619
Length / Diameter Ratio
LD
50.0000
Geometry Factor, A f(DT,LD)
0.0065472
Materials Factor, B, f(A, Chart)
631.9785
kgf/cm^2
65.01
kgf/cm^2
Maximum Allowable Working Pressure
EMAWP = (4*B)/(3*(D/T)) = ( 4 *631.9785 )/( 3 *12.9619 ) = 65.0087
Results for Maximum Length Calculation: No Conversion
Corroded Thickness of Shell
TCA
1.6500
mm.
4
Outside Diameter of Shell
ODCA
19.050
mm.
Design Length of Cylinder or Cone
SLEN
0.380E+07
mm.
Diameter / Thickness Ratio
(D/T)
Length / Diameter Ratio
11.5455
LD
50.0000
Geometry Factor, A f(DT,LD)
0.0082522
Materials Factor, B, f(A, Chart)
647.8862
kgf/cm^2
74.82
kgf/cm^2
Maximum Allowable Working Pressure
EMAWP = (4*B)/(3*(D/T)) = ( 4 *647.8862 )/( 3 *11.5455 ) = 74.8215
Summary of External Pressure Results:
Allowable Pressure at Corroded thickness
74.82
kgf/cm^2
Required Pressure as entered by User
65.00
kgf/cm^2
Required Thickness including Corrosion all.
1.4697
mm.
Actual Thickness as entered by User
1.6500
mm.
**********
mm.
4000.00
mm.
Maximum Length for Thickness and Pressure
Actual Length as entered by User
Weight and Volume Results, No C.A. :
Volume of Shell Component
VOLMET
360780.6
Weight of Shell Component
WMET
2.9
VOLID
779311.3
WWAT
0.8
Inside Volume of Component
Weight of Water in Component
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
mm.^3
kgf
mm.^3
kgf
Summary for shell/head, Div 1:
MAPNC
Description
kgf/cm^2
MAWP
kgf/cm^2
Min. T
Tr-int
Tr-ext
mm.
mm.
mm.
EMAWP
kgf/cm^2
---------------------------------------------------------------------Tube
222.460
172.582
1.650
0.601
1.470
74.822
---------------------------------------------------------------------Minimum MAWP
222.460
172.582
74.822
Note: Reqd. thk. reported above includes Corrosion Allowance.
Total Shell/Head weight is (New-Cold)
2.9 kgf
Total Shell/Head weight is (Corroded)
2.9 kgf
Total Shell/Head weight, filled with Water (New)
3.7 kgf
Total Shell/Head volume is (New-Cold)
779311.2 mm.**3
Total Shell/Head volume is (Corroded)
779311.2 mm.**3
Least MAWP and Overall Weight Results :
The Least MAWP (N C) for Tube was 222.46 kgf/cm^2.
The Least MAWP (Cor) for Tube was 172.58 kgf/cm^2.
The total sum of the Weights ( N C ) was 2.90 kgf .
The total sum of the Weights ( Cor ) was 2.90 kgf .
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014
