CORROSION RATE AND

SHEET

REMAINING LIFE CALCULATION

NAME OF EQUIPMENT

Horizontal Test Separator

TAG NO / SERIAL NO.

Bama - 12

MANUFACTURE

PT. Laser Jaya Sakti

MATERIAL / SIZE

SA - 516 Gr. 70

YEARS BUILD

2008

YEARS USED

2009

LOCATION

EPF Niru Ubep Limau, Sumatera Selatan

/
/

OF

REPORT NO : PR-996/PV-MIT/03/2014
TEST DATE : Nov 2014

LJS - 08001

21,2 mm (T) x 1168 mm (ID) x 3657 mm (S/S)

PRESSURE VESSEL
The corrosion rate and remaining life of the
could be calculated from the following formula :
t actual
Remaining Life (Years)

t required

=
Corrosion Rate

Where :
t actual

the thickness, in Inch (millimeter), recorded at the

time of inspection for a given location or component.

t required

the required thickness, in Inch (millimeter), at the same location or

component as the t actual measurements computed by the design
formula before corrosion allowance added.
t previous

Corrosion Rate

t actual

=
years between t previous and t actual

t previous

the thickness, in Inch (millimeters), at the same

location as t actual measured during a previous
inspection.
CORROSION RATE & REMAINING LIFE

SECTION

ACTUAL
THICKNESS
( mm )

PREVIOUS
THICKNESS
( mm )

REQUIRED
THICKNESS
( mm )

CORROSION
RATE
(mm/years)

REMAINING
LIFE
( years)

REMARKS

SHORT TIME
SHELL

22,00

22,50

10,23

0,17

70,61

SATISFACTORY

HEAD

21,20

26,50

10,15

1,77

6,26

SATISFACTORY

SHELL

22,00

22,52

10,23

0,09

135,78

SATISFACTORY

HEAD

21,20

26,51

10,15

0,89

12,49

SATISFACTORY

LONG TIME

NOTE : 1.

PREVIOUS THICKNESS FOR SHORT TIME CALCULATION USE DATA

PREVIOUS THICKNESS FOR LONG TIME CALCULATION USE DATA

2. THIS PRESSURE VESSEL SHALL BE REINSPECTED IN

YEARS

2011
2008

DESIGN RE-CALCULATION OF PRESSURE VESSEL

:
:
:

Report No
Item / Serial No
PV Inspector / License No.

Date of Inspection

Nov 2014

PR-996/PV-MIT/03/2014
Bama - 12

/
/

Dzikry Haviedz

LJS - 08001
378/IBT/MIGAS/2012

PRESSURE VESSEL DATA

Owner / End User
Survey Location
Description
Type of Installation
Last Previous Operating Permit
Code / Standard

:
:
:
:
:
:
:
:

Dimensional

PT. BAMA BUMI SENTOSA

EPF Niru Ubep Limau, Sumatera Selatan
Horizontal Test Separator
Horizontal
001/47-1/BT/SKPP/18.01/DJM/2012
ASME Sec. VIII Div-I and API 510
21,2 mm (T) x 1168 mm (ID) x 3657 mm (S/S)
Design

Pressure

340

Temperature

65,56

Psi
O

Built
2008

Year of Inspection

Operating

23,90
150,008

Kg/cm
O
F

Previous
2011

340

Psi
O

65,56

Actual
2014

23,90

Kg/cm

150

Next
3

INSPECTION TECHNICAL DATA

No

Thickness Measurement

Description

Stress ( S )
( Psi )

SA - 516 Gr. 70

20000

1,00

SA - 516 Gr. 70

20000

1,00

Spec. Material

1
2

Shell
Head

CA
(mm)

Dimension

Nom
( mm )

Built
(mm )

Previous
(mm )

Actual
(mm )

OD
( mm )

OR
( mm )

h
( mm )

OD/2h
( mm )

0,00

22,52

22,52

22,50

22,00

1212,00

606,00

0,00

26,51

26,51

26,50

21,20

1212,00

606,00

303,00

DESIGN RE-CALCULATION
No
1

Formula

Result

Remarks

+ ( 0,4 )

10,23

ACCEPTABLE

2 + 2 ( 0,1 )

10,15

ACCEPTABLE

0,167
1,767

ACCEPTABLE
ACCEPTABLE

( 2 )
0,4 ( 2 )

702,81

ACCEPTABLE

2 ( 2 )
+ [ 2 2 0,1 ]

344,41

ACCEPTABLE

6,26

ACCEPTABLE

Description
Thickness Required ( T req ) ( mm )
Shell

Head
Long - Term

Short - Term

Corrossion Rate ( mm )
=

Shell
Head

0,087

0,167

0,885

1,767

3 Maximum Allowable Working Pressure ( Psi )

=

Shell
Head

Long - Term

Remaining Life ( Year )

Shell
Head

Short - Term
=

135,78

70,61

12,49

6,26

Conclusion :
Based on Recalculation of Thickness Requirement for Shell and Head refer to ASME VIII Div 1 and API 510, found Rerating condition