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TABLE OF CONTENTS
INTRODUCTION .......................................................................................................................... 4
CRAY VALLEYS STYRENE MALEIC ANHYDRIDE RESINS ... .............................................5-6
TYPICAL PHYSICAL PROPERTIES OF STYRENE MALEIC ANHYDRIDE RESINS ...... ...7-11
REACTIONS OF STYRENE MALEIC ANHYDRIDE RESINS ............................................. 12-13
SAFETY, HANDLING & STORAGE INFORMATION ............................................................... 14
SUPPLEMENTAL STYRENE MALEIC ANHYDRIDE LITERATURE ........................................ 15
INTRODUCTION
SMA multifunctional resins are a family of low molecular weight resins which include styrene/maleic anhydride,
amic acids, imides, copolymer base resins, partial esters of the base resins and aqueous ammonia salt solutions of
the base resins and ester resins.
SMA resins are used in diverse applications such as paper sizing, powder coating, pigment dispersions, inks, over
print varnishes, leather retanning, microelectronics fabrication and processing, carpet/textile cleaners and floor
care products.
SMA resins can function as polymeric surfactants in dispersing and emulsifying applications, as high functionality
cross-linking agents or as chemical intermediates in the production of specialty polymers.
SMA resins are well known for their high functionality, high thermal properties, low viscosities of high solids, and
as their salts, aqueous solutions, low color, and low VOC content.
Base Resins
SMA 1000, SMA 2000 and SMA 3000 resins
are unmodified styrene/maleic anhydride copolymers
with styrene/maleic anhydride ratios of 1/1, 2/1 and 3/
1, respectively. SMA EF-30, EF-40, EF-60 and EF80 are 3/1, 4/1, 6/1 and 8/1 styrene/maleic anhydride
copolymers which are manufactured for uniform
reactivity and certified for extremely high purity. SMA
1000, 2000, 3000 and EF-30are available in flake
(F) or powder (P) form, while SMA EF-40, EF-60
CH
CH2
HC
O
CH
CH
CH2
x
O
CH
CH
Maleic Anhydride
x = 1-4,6,8
Styrene
n = 8-12
Ester Resins
SMA ester resins are prepared by partial
esterification of SMA base resins. The ester resins
contain a combination of anhydride and mono-ester/
mono carboxylic acid functionality. There are five
commercial grades of SMA ester resins: SMA
1440, 17352, 2625, 3840 and 31890. SMA 17352
and 2625 are available in flake or powder form, while
SMA 1440, 3840 and 31890 are available only in
flake form. The ester resins differ by the base resin
O
ROH
CH
CH2
x
O
CH
CH
C O
CH
CH2
CH
CH
CH
O
O
x = 1-4, n = 8-12
CH
z
n
C O
OR
OH
Appearance
Clear light golden solution
pH
6.8
% Solids
35
Mw
5,500
SMA Imides
SMA Imide Resins are low molecular weight
copolymers of styrene and dimethylaminopropylamine
(DMAPA) maleimide. These products have a high
1000
2000
3000
EF-30
EF-40
EF-60
EF-80
SM A Ratio
1:1
2:1
2:1
3:1
4:1
6:1
8:1
Mw
Mn
5,000
7,500
7,500
9,500
11,000
11,500
14,400
2,100
2,700
2,700
3,050
3,600
5,500
7,500
M elt Viscosity
(Poise) @ 200 oC
~60,000
~6,000
~6,000
~3,000
~750
~70
~100
Acid value mg
KOH/g sample
465-495
335-375
330-380
275-285
195-235
141-171
105-135
Tg ( oC)
155
135
135
125
115
106
104
Mw
Mn
7,000
7,000
9,000
10,500
17,000
2,900
2,900
3,100
4,100
5,500
Melt Viscosity @
200oC (poise)
~ 300
~10,000
~1,000
~ 50
~15
Acid value mg
KOH/g sample
165-205
255-285
200-240
95-120
100-120
Tg (oC)
60
125
110
75
45
pH
8.5 - 9.5
8.0 9.5
8.5 9.5
8.0 - 9.5
8.0 9.5
8.0 9.5
8.0 - 11.0
8.0 11.0
8.0 11.0
Gardner Color
<2
<5
<2
<2
<3
<3
As measured
As measured
As measured
Tg (oC)
85
88
90
90
Powder Coatings
Paper making, Surface Sizing
Paper Making Wet End,
Paper Coatings for Ink Jet
Waterborne Ink, Paint Pigment
Dispersion
Property
General properties
Recommended Product
Heat Resistance
Adhesion To Polymer Films
Viscosity Stability
Matting Agent
Water Resistance
Stability in Cationic Systems
1440H, 17352H
Relevant Brochures
3100
4951
4958
4955
1530
4952
4957, 4953
4953
4950
4966
1000, 17352
1000, 2000, 17352
1000, 2000, 17352
2625, 17352
EF30, EF40, EF60, EF80
4965
4964
1000
4960, 4961
Melt Viscosities
Melt Viscosities of SMA Base Resins
10000
Viscosity (poise)
Viscosity (poise)
100000
SMA 1000
SMA 2000
SMA EF30
SMA EF40
1000
100000
SMA
SMA
SMA
SMA
10000
1000
100
17352
2625
1440
3840
10
100
150
170
190
210
140
230
160
180
200
220
Temperature C
Temperature C
2000
50
1800
45
1600
Viscosity (cP) at 30 C
40
1200
SMA 3000
Viscosity (cP) at 30 C
1400
35
SMA 3000
SMA 2625
SMA 17352
30
SMA 2000
SMA 1000
25
SMA 2625
SMA 2000
1000
20
SMA 1440
SMA 17352
SMA 1000
15
800
10
600
5
6
10
400
200
0
0
10
20
30
40
50
60
Wt. % Solids
11
10
1000
1440
17352
2000
2625
3000
3840
EF40
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Aromatic
Toluene
Xylene
I
I
I
I
I
I
I
I
I
I
PS
PS
S
S
PS
I
Alcohols
Methanol
Ethanol,190 pf
Ethanol, 200 pf
1-Propanol
2-Propanol
I
I
I
I
I
PS
PS
S
PS
PS
PS
I
PS
PS
I
I
I
I
I
I
PS
I
PS
PS
I
I
I
I
I
I
PS
PS
PS
PS
PS
I
I
I
I
I
Ketones
Acetone
2-Butanone
4-Methyl-2-pentanone
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
Ethers
Tetrahydrofuran
1,4-Dioxane
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
VS
S
Others
Ethyl Acetate
Propyl Acetate
Dimethylforamide
Ethoxyethanol
Ethylene glycol
Propylene glycol
Propylene carbonate
VS
VS
VS
I
I
I
S
VS
VS
VS
S
I
PS
S
VS
VS
VS
S
I
I
S
VS
VS
VS
I
I
I
S
VS
VS
VS
S
I
I
S
VS
VS
VS
I
I
I
S
VS
VS
VS
S
I
I
I
VS
VS
VS
PS
I
I
S
Key
I
PS
S
VS
g/100ml
<1
1-15
15-50
>75
11
Substitution
The pendant aromatic groups in SMA 1000, 2000,
3000, EF-30, EF-40, EF-60 and EF-80 resins will
undergo substitution reactions typical of aromatic
systems. Sulfonation can be conducted in commercial
reactors by reaction of the base resin and sulfur trioxide
(or other suitable sulfonation reagent) in an inert solvent
(typically a halogenated solvent). The number of
aromatic groups sulfonated can be controlled, in part,
by reaction conditions. The resultant sodium or
potassium sulfonates have surface active properties and
have applications such as dispersants for oil drilling
products.
Esterification
Alcohols will react with base resins (SMA 1000,
2000, 3000, EF-30, EF-40, EF-60 or EF-80) to form
monoesters by ring opening of the anhydride groups.
Esterification can be performed in commercial reactors
by charging the base resin and appropriate alcohol to
the reactor and heating with agitation under inert
atmosphere. Typical reaction conditions are 160 to
200C for 30 to 90 minutes. For esterification greater
than 50%, or formation of diester groups, water must
be removed and a catalyst is generally needed to
increase reaction rate. A number of functional groups
including halogen, amine and unsaturated groups have
been introduced by means of esterification of base
resins with appropriate functionalized alcohols.
Reactants with hydroxyl functionality greater than 1
will cross-link SMA base resins. For example,
primary diols, such as 1, 4-butanediol, will react with
SMA 1000 resin at room temperature, in 1 to 3 days
(the reaction will take place faster at elevated
temperatures).
Imidization
Amines will react with base resins and with partial ester
resins to form amides. Imidization can be performed
in commercial reactors using the SMA resins, a nonreacting diluent and the desired amine. Typical reaction
conditions are 150 to 180C for 2 to 3 hours.
12
Parts of 28%
Ammonium
Hydroxide/100 Parts
Resin*
Suggested Reaction
Temperature (C)
1000
60
75-85
2000
44
75-85
3000
34
75-85
1440
23
50-60
17352
34
70-80
2625
27
70-80
13
14
Solubilizing SMAs
SMA in Epoxy Hybrid Powder Coatings
SMA Epoxy Powder Coatings
SMA Pigment Dispersions
SMA Ink Post Add Brochure
SMA Solvent Brochure
Surface Sizing with SMAs
15
CorporateHeadquarters
Cray Valley USA, LLC
468 Thomas Jones Way, Suite 100
Exton, PA 19341
Tel: 877-US1-CRAY (877-871-2729)
E-mail: TechSupport@crayvalleyus.com
For contact information worldwide, please refer to Cray Valley's web site at:
http://www.crayvalley.com
The information in this bulletin is believed to be accurate, but all recommendations are made without warranty since the conditions of use are beyond Cray Valley Company's
control. The listed properties are illustrative only, and not product specifications. Cray Valley Company disclaims any liability in connection with the use of the information,
and does not warrant against infringement by reason of the use of its products in combination with other material or in any process.
3100 01/10