Professional Documents
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years
131
The technical service magazine for the rubber industry Volume 262, No. 6
Frictional characteristics
of rubber on ice
October 19 - 23, 2020
New approach to Si 363 mixing:
Controlled energy input for optimized processing
2020
A NEW VIRTUAL EXPERIENCE
Understanding traction enhancers
We may not be meeting in Knoxville, TN as planned; however, our
virtual conference will continue to be an event where connections
with a rotational traction measuring
are made, knowledge friction tester
is shared, new products, new technology and
new ideas are introduced, business is conducted, developed and
gained, fun is had, encouragement and empowerment happen,
and the future is embraced.
Dynamically vulcanized alloy
as tire inner liner Brought to you by:
@rubberworld
Rubber World Magazine’s
digital edition brought to you courtesy of
Negozone®
Call 800-FAST-MIX or visit www.struktol.com
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131
The technical service magazine for the rubber industry Volume 262, No. 6
Frictional characteristics
of rubber on ice
@rubberworld
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FEATURES
SEPTEMBE
R 2020
24 Frictional
years
131
The technical
service mag
characteristics of
azine for the
rubber ind
ustry Volume 262
, No. 6
rubber on ice
Frictional ch
of rubber on aracteristics
ice
30 Si 363 mixing:
Controlled energy
orld.com
input for optimized
www.rubberw
processing of highly
ACS Events
, page 62
@rubberwo
rld
44
the consistency and performance of rubber
compounds with Si 363. Dynamically
vulcanized alloy as
36 Understanding tire inner liner
traction enhancers by Ramendra Nath Majumdar, American
Triangle Tire Technology (A3T, LLC).
with the Ueshima RTM Solutions are discussed to several problems
with dynamically vulcanized alloy (DVA)
friction tester type inner liners, as well as potential new
by Edward R. Terrill, Akron Rubber applications of DVA, so that building tires
Development Laboratory, and Hiroshi with DVA innerliner becomes more
Yoshioka, Ueshima Seisakusho Company manufacturer-friendly. Fabrication of
Ltd. Effects of three formulation variations decorative barcodes for tire sidewalls is
on coefficient of friction in tire tread also described.
compounds were studied.
DEPARTMENTS
4 Editorial 18 Tech Service
7 Business Briefs 22 Perspective
10 Market Focus 51 Meetings
12 Silicone/Medical Update 68 Suppliers Showcase
16 Patent News 77 People in the News
Virtual IEC 2020 plans coalesce opportunities for attendees to connect and network with other
3ODQWRYLUWXDOO\DWWHQGQH[WPRQWKཚV,QWHUQDWLRQDO(ODV- participants, speakers and Company Showcase participants.
tomer Conference (IEC), including the 198th Technical Meet- Chat and video meeting options will be available.
ing, Educational Symposium, Company Showcase, Keynote The Company Showcase allows attendees to visit and learn
$GGUHVV6WXGHQW&ROORTXLXP:RPHQRI5XEEHUHYHQWDQG more about the participating companies. Every conference at-
YLUWXDO .:DON5XQ RUJDQL]HG E\ WKH 5XEEHU 'LYLVLRQ RI tendee will be able to access the Company Showcase at no
WKH$PHULFDQ&KHPLFDO6RFLHW\DQGVFKHGXOHGIRU2FWREHU cost. Visit www.rubberiec.org for more information.
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ise of an event where connections are made, knowledge is issues, which this year will be digital IEC Daily editions pub-
shared, new products, technology and ideas are introduced, lished on Monday, Wednesday and Friday (October 19, 21 and
and business is conducted, developed and gained. 23) during the IEC. News from the show, program schedules,
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will include a combination of presentations, both live and on WKLV\HDUཚV,(&&RPSDQ\6KRZFDVHZLOOILOOWKHSDJHVRIWKH
demand. Live presentations will be made available on de- IEC Daily issues.
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SODWIRUPXQWLO-DQXDU\ World, traditionally our “Show Issue,” will
General attendee registration provides attendees with free focus on thermoplastic elastomers.
DFFHVVWRWKH&RPSDQ\6KRZFDVH.H\QRWH$GGUHVV6WXGHQW There is still time to advertise and have
&ROORTXLXPDQGYLUWXDO.:DON5XQ7HFKQLFDO0HHWLQJDQG your company featured in these important
Educational Symposium registrations include free access to show publications. Contact Dennis Kennelly
those components, as well. (dennis@rubberworld.com) or Mike Dies
7KHYLUWXDOSODWIRUPXVHGGXULQJ,(&ZLOOSURYLGH (mike@rubberworld.com) for details. Jill Rohrer
Proudly partnered with H.B. Fuller, Harwick time-consuming step of priming the
Standard offers Cilbond® rubber-to-substrate substrate before the bonding process.
bonding agents. Harwick Standard, an ISO 9001:2015
Rubber-to-substrate bonding has long registered company, has operated a
been used to combine the benefits of nationwide distribution network supplying
elastomeric compounds with the rigidity of world-class products to the rubber, plastic
metal and plastic or the strength and and adhesive markets for over 85 years.
flexibility of fabrics. Visit www.harwick.com to learn more about
H.B. Fuller offers a variety of Cilbond the Cilbond products from H.B. Fuller, or our
one-coat solutions, which can eliminate the other respected supplier partners.
harwick.com
Akron, OH 1-800-899-4412 l Pico Rivera, CA 1-800-883-9911 Registered to ISO 9001
®
Business Briefs VESTENAMER
ADDITIVE FOR THE RUBBER INDUSTRY
KraussMaffei builds WITH UNIQUE PROPERTIES
extrusion plant
KraussMaffei (www.kraussmaffei.com), Hannover, Germany,
laid the foundation stone for construction of a production plant
for extrusion systems in Laatzen's eastern industrial park located
in the Hannover region.
A ,
CQUISITIONS The 66,500 square meter
facility is planned to be
EXPANSIONS completed by the third Evonik’s VESTENAMER® has been used
quarter of 2022. The new as an additive in the rubber industry for
facility will replace the former KraussMaffei site in Hannover- years. By virtue of its properties, the
Kleefeld that did not allow any further expansion. In the third versatile polyoctenamer can solve a variety
quarter of 2022, up to 750 employees will be working in of problems in the compounding and
Laatzen in order to produce extrusion systems for the rubber and processing of rubber. It can also improve
plastics industries. The facility will include the KraussMaffei the dynamic properties of the vulcanized
Innovation Center that will be available for challenging and material and as well be used to recycle
complex preliminary tests under realistic production conditions waste rubber.
to customers before they actually order a new machine.
Cooper Tire & Rubber (www.coopertire.com), Findlay,
OH, held a groundbreaking ceremony at the site of a 1 million
HB
square foot regional distribution center that will be opened by
Cooper Tire in Whiteland, IN. The facility, which will replace
Cooperཚs Franklin, IN, distribution center, is expected to open in
early 2021.
General Silicones (www.generalsilicones.com), Taipei,
Taiwan, a specialist silicone products manufacturer, has seen an CHEMICAL
unprecedented 65% leap in demand from the medical industry
in the first half of 2020 as the world battles coronavirus. The VESTENAMER® provides unique
company recently invested in manufacturing equipment to meet processing advantages to all types of
demand, largely from the USA and Europe, including liquid sili- rubber processors.
cone rubber injection molding machines.
Yokohama Rubber (www.yrc.co.jp), Tokyo, Japan, will VESTENAMER® a truly cross-linkable
build a plant in India’s Special Projects Zone, Atchutapuram processing aid reduces viscosity and
Industrial Park, Visakhapatnam, Andhra Pradesh, for the pur- increases homogeneity with no effect on
pose of expanding production capacity of ATG (Alliance Tire dynamic properties.
Group), a Yokohama Rubber Group company engaged in the
manufacturing and sale of off-highway tires, such as those used VESTENAMER® when used as a blend
on agricultural and other equipment. The new plant will have component enhances overall consistency,
a daily production capacity of 55 tons (rubber weight), with speeds mixing, processing, and reduces
planned capital investment totaling $165 million. Construction
energy costs.
will start in the third quarter of 2020, and the new plant is sched-
uled to come on line in the first quarter of 2023.
The Rubber Group (www.rubber-group.com), Rochester, HB Chemical is the main distributor of
NH, a manufacturer of standard and custom molded rubber Evonik’s VESTENAMER® in North America.
products, has acquired a laser marking machine that can perma-
nently mark parts for identification and traceability. The Boss
LS-1416 laser engraver can mark logos, date or time stamps,
serial numbers, barcodes and other manufacturing information
HB
CHEMICAL
onto molded rubber parts and products. The Rubber Group also
1665 Enterprise Pkwy, Twinsburg, OH 44087
recently added a Desma 968.400 ZO Benchmark (S3) rubber
Ph: (800) 991-2436 F: (330) 920-0971
injection molding machine for larger parts.
www.hbchemical.com
HB
CHEMICAL
Llame a uno de nuestros expertos hoy.
Mariana
Carlos
Sanchez
Sales
Calderon
Contreras
Operations
Armando
Garcia
Sales
Servicio que usted espera.
Manager
HB Chemical Mexico S.A. de C.V. , Av. Paseo Colon No. 311-A, Col. Residencial Colon, Toluca, Mexico 50120
Tel. +52 (722) 212 1800 www.hbchemical.com.mx
FINANCIAL NEWS rial are not changing, In 2006 our Northeast Ohio warehouse expansion
was completed to serve our distribution warehouses
and all locations will
in California, Georgia, Illinois, Massachusetts,
continue to manufacture the same products, using the same
Missouri, North Carolina, Texas, Virginia, Ontario,
rigorous processes and quality oversight as before, according to
Canada and several locations in Mexico.
DuPont.
Engel (www.engelglobal.com), Schwertberg, Austria, is one
HB Chemical is certified to ISO 9001 standards and
of 50 global Climate Leaders. In cooperation with TBD Media
is recognized as one of the top 30 US Chemical
Group, the Bloomberg media corporation analyzed and evalu-
Distributors and among the top 80 in the world by
ated the commitment of industrial companies from a wide range
ICIS Magazine.
of sectors and defined the 50 most sustainable and climate-aware
companies worldwide. Engel is the only plastics/rubber machin-
ery manufacturer to be included. The injection molding machine
manufacturer and system solution provider is said to continu- s Accelerators s Magnesium Oxide
ously optimize its processes with the aim of using resources even
s Antioxidants & s Nitrile, SBR, Natural
more economically and further strengthening recycling.
Wacker Chemie AG (www.wacker.com), Munich, Inhibitors Rubber
Germany, has honored Korean employees SeungA Lee and s Biocide s Plasticizers
JungEun Lee with the Alexander Wacker Innovation Award for
s Carbon Black s Process Aids
the development of silicone resins for optical bonding applica-
tions. Additionally, and for the first time, Wacker also presented s Dispersions s Stearates
this award in the Lifetime Achievement category, for outstanding s Fatty Acids s Sulfur
performance during an individualཚs career. It went to Amit Paul
s Flame Retardants s TiO2
of Wacker Metroark Chemicals, Wackerཚs Kolkata, India-
based joint venture, which makes silicone specialties for the s Lubricants s Waxes
Indian market and for international customers in the consumer
goods industry.
The Tire Industry Project (TIP) (www.wbcsd.org/tip),
Geneva, Switzerland, is celebrating its 15th anniversary as a
forum for the tire industry on sustainability issues. The company
Service you expect.
is sharing, free of charge, its scientific research on tire and road
wear particles (TRWP), eliminating the fees often required to
review scientific papers. Peer reviewed studies from more than a
HB
decade of research into TRWP, the tiny debris produced by nec-
essary friction between tires and road surface, are now available.
Mar-Bal (www.mar-bal.com), Chagrin Falls, OH, a thermo-
set composite molder, is celebrating 50 years of providing part
design, specialized material formulations, decorating, assembly
and customized automation to customers.
CHEMICAL
For all the latest
1665 Enterprise Pkwy, Twinsburg, OH 44087
business briefs Ph: (800) 991-2436 F: (330) 920-0971
click here:
www.hbchemical.com
Registered
harwick.com O Akron, OH 1-800-899-4412 O Pico Rivera, CA 1-800-883-9911 to ISO 9001
Silicone & Medical Update
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consolidation of its rubber distribution network in the coming months. SI Group, based in Schenectady, New York, develops and
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Akrochem Vice President Gary Jeffries. “It reinforces Akrochem’s strength in the rubber industry, and positions
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About Akrochem
Improving customer productivity has been Akrochem’s goal since the company
began serving the rubber and plastic industries in 1929. Akrochem provides a
comprehensive assortment of compounding materials and color concentrates
– from the basic to the most complex and customized – all supported by
the industry’s best technical expertise and service. Akrochem promotes
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Chemical Distributors (NACD) accreditations. Visit www.akrochem.com for more
information.
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additives, process solutions, pharmaceuticals and chemical intermediates, with
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pharmaceutical ingredients and industrial resins industries. SI Group solutions
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annual sales, and more than 3,000 employees worldwide. SI Group is a portfolio
company of SK Capital Partners. SI Group is The Substance Inside. For more
information, visit www.siigroup.com.
akrochem.com 800.321.2260
1
TESTING CAPABILITIES
@aceprodcon
3 “We want to
modernize and
innovate the way in
which technical
services are offered in
our industry."
ace_sales@aceprodcon.com
(330) 577-4088 CEO & President, Erick Sharp
Patent News For additional industry patent
information click here:
Tire innerliner with carbon black sents a polymer block comprising one Reduced weight aircraft tire
blend or more units of monomer B. Monomer U.S. patent: 10,723,177
U.S. patent: 10,730,347 A is a vinyl, acrylic, diolefin, nitrile, Issued: July 28, 2020
Issued: August 4, 2020 dinitrile, acrylonitrile monomer, a Inventors: Joanne Elizabeth Shaw,
Inventor: Melissa M. Clark monomer with reactive functionality, or Frank Anthony Kmiecik and Leonard
Assigned: Bridgestone a crosslinking monomer. Monomer B is James Reiter
Key statement: A tire comprising an a radically polymerizable triglyceride Assigned: Goodyear Tire & Rubber
innerliner, where the innerliner or mixtures thereof, typically in the Key statement: A pneumatic tire hav-
includes a rubber, a first carbon black form of a plant or animal oil. The pres- ing a carcass and a belt reinforcing
having a statistical thickness surface ent invention also relates to a method structure, the belt reinforcing structure
area of at least 50 m2/g and a second of preparing a thermoplastic block comprising: a zigzag belt reinforcing
carbon black having a statistical thick- copolymer or novel thermoplastic sta- structure formed of a strip of one or
ness surface area of at most 45 m2/g. tistical copolymers by polymerizing a more reinforcement cords, the strip of
10 radically polymerizable monomer with one or more reinforcement cords being
12 a radically polymerizable triglyceride inclined at 5 to 30 degrees relative to
or mixtures thereof via reversible addi- the centerplane of the tire extending in
18 tion-fragmentation chain-transfer alternation to turnaround points at
polymerization (RAFT), in the pres- each lateral edge, wherein the zigzag
14 ence of a free radical initiator and a strip of cords is formed from two dif-
chain transfer agent. ferent reinforcement cords made of
20 different materials and a low angle
22
Tire comprising a rubber composi- belt of the tire has a higher EPI than
tion including a substituted diene the zigzag belt.
16
elastomer
43
U.S. patent: 10,723,814 49
32
Issued: July 28, 2020 EP
Inventors: Severin Dronet, Corentin 45
Pavageau and Benot Schnell
Assigned: Michelin
30 Key statement: A tire comprising a A
rubber composition comprising a sub-
35 stituted diene elastomer is provided. 44
31 The substituted diene elastomer com-
prises units bearing an A-B radical, in
which: A represents an aliphatic
Thermoplastic elastomers via C3-C35 radical which can be interrupt-
reversible addition-fragmentation ed by one or more heteroatom(s) and EP
chain transfer polymerization of B represents a linear, branched or
triglycerides cyclic C 1-C 6 hydrocarbon radical. A Tire with tensioned spokes
U.S. patent: 10,730,975 and B are such that the melting point U.S. patent: 10,723,170
Issued: August 4, 2020 of the analogue, H-A-B, is less than Issued: July 28, 2020
Inventors: Eric W. Cochran, Ronald 70°C and the substituted diene elasto- Inventors: Douglas B. Costlow,
Christopher Williams, Nacu Hernan- mer comprises from 10% to 40% by Andrew V. Haidet, Adam K. Nesbitt
dez and Andrew Cascione weight of the A-B radical, with respect and Sharon E. Reinhardt
Assigned: Iowa State University to the total weight of the elastomer. A Assigned: Bridgestone
Research Foundation tread comprising such a rubber com- Key statement: A non-pneumatic tire
Key statement: The present invention position is also provided. A rubber includes a tread portion, an upper ring
relates to a thermoplastic block copo- composition comprising such a substi- and a plurality of spokes extending
lymer comprising at least one PA tuted diene elastomer and at least one radially downward from the upper
block and at least one PB block. The of the following constituents: a second ring. Each spoke terminates at a lower
PA block represents a polymer block diene elastomer; a reinforcing filler end having a spoke mount configured
comprising one or more units of and, if appropriate, a coupling agent is to engage a corresponding hub mount.
monomer A and the PB block repre- also provided. Each spoke is under substantially no
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Patent News
tension when the tread portion is not Tire tread comprising a block hav- out from first lateral wall (7) at the
in contact with a ground surface and ing a plurality of cutouts same circumferential level. Each set of
when each spoke mount is disengaged U.S. patent: 10,717,327 cutouts comprises two cutouts, each
from its corresponding hub mount. Issued: July 21, 2020 one extending as far as a cutout end
Each spoke is under tension when the Inventors: Olivier Muhlhoff and Ben- (13a, 13b) which does not open onto a
tread portion is not in contact with the oit Durand-Gasselin lateral wall. Ends such two cutouts are
ground surface and when each spoke Assigned: Michelin disposed at the same circumferential
mount is engaged with its correspond- Key statement: Tire tread comprising level. Cutouts of the same set of cut-
ing hub mount. elongate block (3) of rubbery material outs do not overlap in a transverse
100
extending in a circumferential direc- direction.
tion of the tire. Elongate block (3) X
120 comprises ground contact surface (5) 5
delimited by first and second lateral Y
walls (7, 9). Elongate block (3) com- 11a 11b
130 N
prises successive sets of cutouts (6) in
the circumferential direction, each set
110 7 8
D1 extending in an oblique direction and
140 opening onto the first and second lat-
eral walls and distributed over the
ground contact surface such that, when
a set of cutouts reaches second lateral
wall (9), another set of cutouts starts 3
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soak time for both the chamber and specimens will help reduce
variability in test results.
When choosing the size of your chamber, it is crucial to un-
derstand how your material will behave at high and low tem-
peratures. Since natural rubber is an elastomer, this material is
susceptible to excessive elongation before failure. Rubber speci-
mens can typically exhibit 1,000% elongation at break, and a
large enough chamber is needed to allow for adequate crosshead
movement and strain measurement throughout the test. Other
factors that will influence chamber size are the type of grips and
the extensometer being used.
When measuring strain at ambient temperatures, there are from the environment inside the chamber, but they are also able
many extensometer options. However, the choices can be fairly to accurately measure strain in high elongation specimens through
limited when testing in an environmental chamber due to the chal- break without having a negative influence on the specimens them-
lenge of fitting an extensometer inside the chamber without com- selves due to the additional hanging weight and attachment points
promising its heating and cooling abilities. Given the high elonga- of contacting extensometers. With materials like rubber tire com-
tion seen in rubber tire compounds, most clip-on style extensom- pounds that are inclined to exhibit over 1,000% elongation, the
eters will not work without needing to be removed during testing. chances of a specimen being affected by a contacting extensom-
Because removing extensometers during testing can reduce op- eter’s attachment points become much greater as the specimen’s
erator safety and compromise the test when the chamber door is cross-sectional area thins out during testing. Another benefit of a
opened, this style of strain measurement device is not recom- non-contacting extensometer is that it is not limited by the internal
mended when testing with a chamber. For this reason, the most width and depth of the chamber walls, nor will it interfere with the
appropriate extensometer for rubber tire compounds is an optical, grips used for testing (figure 2).
non-contacting solution that can measure each specimen from A significant amount of testing is necessary to obtain and
outside of the chamber. In order for this solution to work, the prove the material properties of a new tire compound in devel-
chamber must have optical quality glass with a large enough opment. When considering testing efficiency, it is critical to
window to provide a field of view able to capture the entire test. choose grips that are both safe and easy to use. The two most
Usually, this optical quality glass is also heated and/or ventilated common gripping options for testing rubber tire specimens are
to prevent it from fogging or frosting while testing. Non-contact- self-tightening roller grips (figures 3 and 4), and pneumatic side-
ing extensometers not only have the benefit of being protected action grips (figures 5 and 6). Both options are easy to use,
NWDTKECVKQP HTKEVKQP
7KLVPHFKDQLVPLVVXUSULVLQJO\WKHOHDVWNQRZQDOWKRXJKLWLV
0.15 WKHPRVWFRQVLVWHQWLQH[SODLQLQJWKHVOLSSHULQHVVRILFH7KH
0.10 WKHRU\RILFHSK\VLFVSUHGLFWVWKHH[LVWHQFHRIDOLTXLGOLNHOD\HU
z
DOVRNQRZQDVDTXDVLOLTXLGOD\HURQWKHVXUIDFHRILFHHYHQ
0.05 DWWHPSHUDWXUHVZHOOEHORZWKHPHOWLQJSRLQW7KHH[SHULPHQWDO
0
Figure 2 - linear friction tester
(KNOVJKEMPGUUJ
μO
$CEMVQUVCTV
.QCFKPICPF
OQXKPI Load 5YGGR 7RNQCF
4WDDGTDNQEM OGEJCPKUO
HQTEGUGPUQTU
9CVGTſNO 4WDDGTURGEKOGP
+EGVCDNG
Ice
)NCUURNCVG
+PHTCTGFECOGTC
6TKRQF
Fƒ(viscous
(FT[
(TKEVKQPEQGHſEKGPV
boundary
0.6
Frost
1 mm
0.5
0.4
Rounded frost
100. Polished surface; strong surface directionality;
1 mm no global melting
Continuous scratch
Mμ evolution
Disappeared
frost
Droplets 1 20 40 60 80 100
Many scratches
Sweeps
35 8
Rough/soft
30 Rough/hard 7
Smooth/soft
25 Smooth/hard 6
5
E' (MPa)
20
E' (MPa)
4
15
3
10
2
5
1
0 0
-25 -20 -15 -10 -5 0 5 -25 -20 -15 -10 -5 0 5
Temperature (°C) Temperature (°C)
0.5 mm 0.5 mm
in this work. The values reported are calculated by averaging More importantly, it is thought that relevant information on
the measured data for the last 10 sweeps for each individual contact mechanics can be derived from simply observing the
condition. evolution of such structures with the passage of the rubber
slider. In order to draw a more optimistic picture, one might
Microstructure of ice ultimately envision prediction of the friction on ice for a given
It is conceivable that a complete understanding of friction on slider simply by looking at its impact on the surface character-
ice relies on investigation of its microstructural and surface istics of the ice with which it was in contact.
features. An important novelty here is the follow-up of the
surface evolution while in contact with rubber sliders of differ- Rubber friction on ice
ent characteristics. For this purpose, optical microscopy was Figure 4 summarizes the evolution of the coefficient of friction
performed both in-situ and on cast replicates of the pristine and measured by the friction tester described above, with a given
post-sliding ice surfaces (ref. 7). rubber sample on differently prepared ice surfaces. For each
Figure 3 shows a variety of structures that can be observed surface, a series of tests was run by repeating the same protocol
on pristine ice, as prepared in a laboratory environment. One multiple times on the same ice track. As the figure shows, the
can observe features at different length scales. The rather coarse coefficient of friction is transient in the sense that it starts low
frost particles grew by condensation of air moisture after the on a fresh surface during the few initial slides and picks up
surface was prepared. The ice grain boundaries visible on the quite rapidly with the number of sliding sweeps. Generally, it is
photos are originating from the polycrystalline nature of the ice. seen that it goes through a maximum which is followed by a
The finer intragranular features, such as etch pits and sub-grain steady decrease until a plateau is reached after several sliding
boundaries. are linked to crystallization and micro-deforma- sweeps. Here, a general description is presented of the contact
tions. processes during successive passage of the slider (figure 5).
1.00 mm 1.00 mm
The initial low friction forces are understood to be due to a
relatively low real area of contact caused by the dense surface Hard rubber compound
features present on ice. These are limiting the contact of the Rough rubber Smooth rubber
slider with the underlying ice surface. As these initial, fine fea-
tures are quite weak, the surface evolves rapidly to increase the
friction forces over a few sliding sweeps. The maximum in the
friction is observed generally around 10 sliding sweeps in con-
junction with the wearing down of the ice surface features, and
maximization of the real area of contact, without significantly 1.00 mm 1.00 mm
increasing the ice surface temperature. The decrease after the
maximum is attained could be explained by the eventual heat-
ing of the ice substrate through many successive passages of Figure 9 - contact mechanics schematic
the slider. This reduces the shear strength of ice.
In order to provide some mechanistic insight into influences
Rubber-ice Silica particle-
of rubber characteristics on ice friction, rubber samples de- No contact
contact ice contact
scribed in table 1 were prepared by internal mixing and press
Fa
curing. With the designed experiment, the dynamic stiffness of
the rubber compound was mostly controlled over a wide tem-
perature range, and two distinct levels of stiffness were
achieved while varying rubber surface roughness through the Local contact Local
level of filler macroscopic dispersion (figure 6). The goal was heating Local cooling scratching
to decouple dispersion from stiffness, and to achieve this re-
quired the tuning of the compound recipes with different filler
levels and types, as well as softener oil contents. where the rougher surface generates a higher force. The effect
Regarding the friction performance, one can observe that is rather small, however, for the harder rubber, showing no
the softer rubber consistently generates a higher friction force clear trend when tested at the two different ice temperatures.
when compared to the harder rubber (figure 7). The level of This observation is not trivial to explain, as one would expect a
surface roughness is rather significant for the softer rubber, rougher surface to generate a higher friction force through me-
chanical interlocking and ploughing, as the hard particles pen-
etrate the relatively softer ice surface.
Figure 7 - dynamic friction coefficient of
rubber samples Contact mechanics
It becomes evident from figure 8 that the rough/soft compound
Smoother surface
Test 1 warmer ice Test 2 colder ice results in occasional hard agglomerate scratching of ice and
0.60 keeping a high real area of contact outside the scratch zone. The
Rough test 1 Smooth test 1
&[PCOKEHTKEVKQPEQGHſEKGPV
Rough test 2 Smooth test 2 smooth compound leads to more remarkable ice surface dam-
0.55
age, mostly in the form of surface melting observed through
0.50 large re-solidification zones. The rough/hard compound dem-
onstrates a localized high pressure contact of the hard agglom-
0.45 erates with the ice. This apparently leads to a notable loss of the
rubber ice real area of contact. The smooth/hard counterpart
0.40
could ensure a homogeneous contact with no traces of scratch-
0.35 es or loss of real area of contact.
The contact mechanism derived from the analysis of friction
0.30 measurements and post-sliding ice microstructures is general-
Softer rubber Harder rubber
ized schematically in figure 9. According to this mechanistic
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A new approach to Si 363 mixing: Controlled
energy input for optimized processing of
highly filled silica compounds
by Jens Kiesewetter and Andre Hasse, Evonik Industries AG E) with intermeshing rotors in accordance with the formula-
tions in table 1 and the mixing instructions in table 2. Si 69 is a
The use of bifunctional rubber silanes in rubber compounds im- bis(triethoxysilylpropyl)tetrasulfide (TESPT), and Si 266 is the
plies chemical reactions during the mixing process. Two reac- corresponding disulfide (TESPD) produced by Evonik. Si 363,
tions must be controlled generally due to the silane’s bifunc- also produced by Evonik, is a silane with free mercapto func-
tional nature. First is the reaction of the silane with the silication derived from mercaptopropyltriethoxysilane (MPTES), of
which two of the three ethoxy groups were substituted by am-
surface, called the silanization, which is needed to make the sili-
ca more hydrophobic, and hence more compatible to the polymer phiphilic long chain polyethers (ref. 3).
matrix. Second is the reaction of the silane to the polymer, which Si 363 was mixed at a broad temperature range targeted
binds the silica chemically to the rubber network. The first reac-between 100°C and 160°C by variation of rotor speed, with all
tion should happen during the mixing process in an efficient way other mixing parameters kept constant. Reporting mixing tem-
to reduce compound viscosity and filler-filler interaction. The peratures does not sufficiently describe the temperature profile
second reaction should be avoided in the mixing process because and mixing process of the compound. Very often, only dump
it would pre-crosslink the filler to the polymer, leading to high temperatures at the end of the mixing process are reported.
viscosities and processing issues (ref. 1). Therefore, the specific energy input calculated from the power
Therefore, whenever a bifunctional silane has been applied, consumption of the rubber mixer was used instead. Neverthe-
the attention was focused on the upper acceptable processing less, much care was taken so that the temperature profile was
temperature, as the tire industry aims naturally for maximum as similar as possible for the compounds.
throughput. The speed of the silanization reaction increases with The formulation is shown in table 1. Si 363 was mixed at dif-
increasing mixing temperature, which then makes sense to define ferent temperatures with 9 phr. The Si 69 and Si 266 were used
the maximum allowable process temperature that can be used with the usual equimolar concentrations, and were mixed at the
without pre-crosslinking. For the standard bifunctional silanes, recommended 140°C to 150°C in stages 1 and 2. The standard
the recommended temperature range was 140°C to 155°C for sulfur adjustment between Si 69 and Si 266, as well as the activa-
TESPT, and 140°C to 165°C for TESPD. For Si 363, a mercapto tor change for Si 363 (less DPG and more TBzTD) were applied.
silane with free mercapto function, the optimum range was found The timing of the mixing procedure was identical for all com-
to be 155°C to 170°C, because this range provides the best bal- pounds (table 2). The difference in mixing temperature was
ance of the overall rubber properties. The free mercapto
group of the silane did not show any pre-scorch at the el-
evated temperatures (ref. 2). Si 363 reduces the loss factor Table 1 - formulations
of tread compounds by more than 40% compared to the
First stage phr phr phr
standard silanes, which results in a significant reduction of Buna VSL 4526-2 TDAE/oil extended 96.25 96.25 96.25
the rolling resistance of tires produced with Si 363. S-SBR
The optimum range of 155°C to 170°C was certainly Buna CB 24 Nd-BR; cis1,4 > 96% 30.00 30.00 30.00
a valid recommendation at the time of introduction of the Ultrasil 7000 GR 80.00 80.00 80.00
Si 363 9.00 - -
silane Si 363, but with increasing silica concentration in Si 69 - 6.40 -
rubber compounds and the use of functionalized poly- Si 266 - - 5.80
mers, it became apparent that the processing of Si 363 Corax N330 Carbon black 5.00 5.00 5.00
could become challenging due to very rough or even in- ZnO RS RAL 844 C ZnO 2.00 2.00 2.00
Edenor ST1 GS Stearic acid 2.00 2.00 2.00
coherent rubber sheets. The amphiphilic long chain sub- Vivatec 500 TDAE 8.75 8.75 8.75
stituents in Si 363 reduce the filler network very effi- Vulkanox HS/LG TMQ 1.50 1.50 1.50
ciently, which could be responsible for the incoherence. Vulkanox 4020/LG 6PPD 2.00 2.00 2.00
Thus, the aim of this study was to correlate the energy Protektor G 3108 Wax 2.00 2.00 2.00
input during mixing to the consistency and performance Second stage
of the rubber compounds with Si 363. $CVEJſTUVUVCIG
Rhenogran DPG-80 80% DPG 0.25 2.50 2.50
Experiment I: Influence of mixing energy (identical
Third stage
target temperatures in first and second stage) $CVEJUGEQPFUVCIG
Experimental setup Richon TBZTD OP TBzTD 0.50 0.20 0.20
All compounds were produced in a 1.5 liter internal Vulkacit CZ/EG-C CBS 1.60 1.60 1.60
mixer (Harburg-Freudenberger laboratory mixer GK 1.5 Sulfur 80/90 Soluble sulfur 2.10 1.50 2.10
Table 3 - target and achieved mixing temperatures and specific energy input
Compound number 1 2 3 4 5 6 7 8 9 10 11
Si 363 9.00 9.00 9.00 9.00 9.00 9.00 9.00 - - 9.00 9.00
Si 69 - - - - - - - 6.40 - - -
Si 266 - - - - - - - - 5.80 - -
$CVEJVCTIGVVGORGTCVWTGſTUVCPFUGEQPFUVCIG °C 100 100 115 130 145 160 145 145 145 145 160
$CVEJVGORGTCVWTGſTUVUVCIG °C 111 110 115 125 136 149 139 145 142 142 147
Batch temperature second stage °C 103 104 113 128 139 152 143 147 145 145 153
Batch temperature third stage °C 94 94 96 93 92 92 93 100 99 93 91
5RGEKſEGPGTI[KPRWVſTUVUVCIG Wh/kg 328 305 323 430 529 644 538 520 543 538 640
5RGEKſEGPGTI[KPRWVUGEQPFUVCIG Wh/kg 218 220 270 307 371 408 365 316 325 365 391
5RGEKſEGPGTI[KPRWVVJKTFUVCIG Wh/kg 162 167 166 156 149 145 150 149 149 148 143
6QVCNURGEKſEGPGTI[KPRWV Wh/kg 708 692 759 893 1,049 1,197 1,053 985 1,017 1,051 1,174
43.0
MH-ML
42#u%uF0O
&GNVCVQTSWG
42.0 R2 = 0.7233
41.0
40.0
39.0
115°C - 323 Wh/kg 125°C - 430 Wh/kg
38.0
37.0
36.0
35.0
0
0
0
70
90
10
30
60
80
00
20
135°C - 529 Wh/kg 149°C - 644 Wh/kg
1,
1,
1,
1,
5RGEKſEGPGTI[KPRWV
9JMI
Figure 2 - Mooney values versus specific Figure 5 - static modulus at 300% elongation
energy input for stages 2 and 3
11.0
/QFWNWU R2 = 0.9918
140 10.5
5VCVKEOQFWNWUCV
ML (1+4) at 100°C second stage
120 /.
CVu%VJKTFUVCIG 10.0
elongation (MPa)
Mooney viscosity (MU)
100 9.5
R2 = 0.9562 9.0
80
8.5
60
8.0
40 R2 = 0.9374 7.5
20 7.0
0
0
0
0
70
90
10
30
0
60
80
00
20
1,
1,
1,
1,
5RGEKſEGPGTI[KPRWV
9JMI
0
0
0
0
50
70
90
10
30
60
80
00
20
1,
1,
1,
1,
5RGEKſEGPGTI[KPRWV
9JMI energy leads to better reinforcement and a lower filler network
at the same time, resulting in better elasticity (ball rebound) and
tion at break (figure 6) decreases with increasing modulus. The lower durometer A hardness (figure 7).
DIN abrasion (figure 7) is less affected. The increase of mixing This investigation confirms the already known fact that
compounding of silanes in general, and also of Si 363, means a
compromise between the processing and physical properties.
Figure 3 - peak area of undispersed filler
with tactile method topo (ref. 4)
Figure 6 - elongation at break
5.0
&KURGTUKQP2GCMCTGC
VQRQ
4.5 R2 = 0.8175 460
'NQPICVKQPCVDTGCM
4.0
'NQPICVKQPCVDTGCM
440
3.5
2GCMCTGC
420
3.0
2.5 400
2.0 380 R2 = 0.9718
1.5 360
1.0
340
0.5
0.0 320
0
0
0
0
0
0
0
70
90
10
30
60
80
00
20
50
70
90
10
30
60
80
00
20
1,
1,
1,
1,
1,
1,
1,
1,
5RGEKſEGPGTI[KPRWV
9JMI 5RGEKſEGPGTI[KPRWV
9JMI
100 0.160
Physical property (at respective
90
R2 = 0.4680 0.140
durometer unit/mm3/%)
80
0
0
0
70
90
10
30
60
80
00
20
1, 0.000
1,
1,
1,
5RGEKſEGPGTI[KPRWV
9JMI Si 363 low Si 363 high Si 69 Si 266
energy energy
8.0
(MPa)
2.0
Green tire Si 266 Green tire Si 69
0.0 410 Wh/kg 451 Wh/kg
Si 363 low Si 363 high Si 69 Si 266
energy energy
Compared to standard sulfidic silanes like Si 69 and Si 266, that low energy mixing of Si 363 provides a better rubber consis-
the strong reinforcement potential and the reduction of hysteresis tency and good reinforcement allows adjustment of performance
loss with Si 363 is eminent. Even at the lowest mixing tempera- and processing with a controlled energy input.
tures of lower than 110°C, the modulus reaches the level of the The results indicate that Si 363 can be mixed at uncom-
polysulfides (figure 8). The exceptional benefit in hysteresis of Si monly low temperatures in the range of 100°C to 120°C, but
363 is maintained, even at the lowest energy input (figure 9). The the data also show that more performance can be achieved at
higher mixing energy leads to better performance, but the fact the higher mixing energies. As a consequence, a combination
Table 4 - target and achieved mixing temperatures and specific energy input
Compound number 1 2 3 4 5 6 7 8 9 10 11
Si 363 9.00 9.00 9.00 9.00 9.00 9.00 9.00 - - 9.00 9.00
Si 266 - - - - - - - 5.80 - - -
Si 69 - - - - - - - - 6.40 - -
$CVEJVCTIGVVGORGTCVWTGſTUVUVCIG °C 100 100 100 100 100 100 145 145 145 145 100
Batch target temperature second stage °C 100 100 115 130 145 160 145 145 145 145 145
$CVEJVGORGTCVWTGſTUVUVCIG °C 108 108 103 108 108 108 138 141 144 143 108
Batch temperature second stage °C 98 99 116 134 144 157 146 144 144 144 143
Batch temperature third stage °C 106 105 106 104 104 104 103 107 110 105 107
5RGEKſEGPGTI[KPRWVſTUVUVCIG Wh/kg 215 222 215 214 218 221 436 410 451 352 221
5RGEKſEGPGTI[KPRWVUGEQPFUVCIG Wh/kg 160 155 215 300 395 482 304 266 241 276 265
5RGEKſEGPGTI[KPRWVVJKTFUVCIG Wh/kg 174 167 160 155 149 146 145 147 151 148 153
6QVCNURGEKſEGPGTI[KPRWV Wh/kg 549 544 590 669 762 849 885 823 843 776 639
1.60
1.40
Si 363 1.20
Experiment II: Low energy input in the first stage, and a D modulus second stage
stepwise increase of energy in the second stage D modulus third stage
The formulations were kept identical, but the target mixing D modulus vulcanized
temperatures were changed (table 4). For the Si 363, com-
pounds of the first stage were mixed at a target temperature of
100°C. The second stage was mixed with increasing tempera- Figure 14 - elongation at break
ture (compounds 1-6 and 11 as repetition of 5). In order to be
500
able to compare these trial compounds with the standard proce-
Elongation at break (%)
450
dure, Si 363, Si 266 and Si 69 were also mixed according to the 400
standard settings of the green tire mixing procedure (com- 350
pounds 7-10) with higher chamber temperatures (70°C in the 300
first, and 80°C in the second, but with the same timing). 250
Once again, Si 363 mixed at low mixing energy in the first 200
stage (compound 2, for example) showed very good sheet ap- 150
pearance compared to the green tire mixing procedure of Si 363 100
(compound 7) and Si 266 and Si 69 (figure 10). In the second 50
stage, the mixing temperature, and hence the energy input, was
stepwise increased (figure 11). Apparently, the Si 363 com- Si 363 Si 363 Si 363 Si 266 Si 69
pounds can be mixed at the highest energy inputs without a low high green green green
energy energy tire tire tire
Elongation at break
Figure 12 - Mooney values of the three
mixing stages
Figure 15 - modulus at 300% elongation
160
140 14.0
Mooney viscosity (MU)
120 12.0
Modulus 300% (MPa)
100 10.0
80
8.0
60
40 6.0
20 4.0
0 2.0
Si 363 Si 363 Si 363 Si 266 Si 69
low high green green green 0.0
energy energy tire tire tire Si 363 Si 363 Si 363 Si 266 Si 69
/.
CVu%ſTUVUVCIG low high green green green
ML (1+4) at 100°C second stage energy energy tire tire tire
ML (1+4) at 100°C third stage Modulus 300%
50.0 3.0
0.250 again, the low temperature mixing is beneficial for the filler
0.200 dispersion (figure 18). This may be related to the higher shear
0.150 forces at the low mixing temperature of the first mixing stage.
0.100
0.050 Summary
0.000 In the past, the optimum mixing temperature for rubber silanes
Si 363 Si 363 Si 363 Si 266 Si 69
low high green green green was always the highest possible temperature without notable
energy energy tire tire tire pre-crosslinking or pre-scorch. The reason was that, with in-
Tan G, 0°C creasing mixing temperature, the silica was better hydrophobi-
Tan G, 60°C zed, which resulted in lower viscosities and better processing.
Due to the chemical structure of Si 363 with free mercapto
negative effect on the sheet appearance. function and long amphiphilic substituents on the silica active
In order to investigate the advantages of the low first/high side, higher mixing temperatures at the beginning of the mixing
second stage mixing procedure to the standard mixing process, process can lead to unsatisfactory rubber sheet appearance and
compounds 2 (Si 363, low energy), 6 (Si 363, high energy), 7 processability issues. It was shown that the unusual approach of
(Si 363, green tire), 8 (Si 266, green tire) and 9 (Si 69, green mixing the silane at low temperatures at the beginning and at
tire) were compared (figures 12-18). higher temperatures in subsequent mixing steps leads to a syn-
The high energy mixing of the Si 363 provides a very good ergism between processability and rubber performance. The
sheet appearance at comparable compound viscosities in all exceptional hysteresis benefits of Si 363 can be maintained.
three mixing stages (figure 12). After the third stage, it provides
even better viscosities than the green tire mixing procedure of References
all references. As expected, the Payne effect of the Si 363 com- 1. H.-D. Luginsland, “A review on the chemistry and the rein-
pounds is on a significant lower level than the standard silanes forcement of the silica-silane filler system for rubber applica-
(figure 13). The high energy mixing is on the level of the green tions,” Shaker Verlag, Aachen (2002).
tire Si 363 compound. This shows that the low/high energy 2. C. Röben, “Application of the high performance silane Si 363 in
mixing gives advantages over the standard mixing procedure. green tire tread compounds,” Tire Technology Conference (2015).
Elongation at break is improved with the new mixing ap- 3. O. Klockmann, P. Albert, A. Hasse and K. Korth, “A new
proach (figure 14). Si 363 provides typically lower elongation silane for future requirements: Lower rolling resistance, lower
at break values compared to the polysulfidic silanes because of VOCs,” Rubber World, 234, pp. 36-40 (2006).
its very high coupling efficiency. With the new mixing, the 4. A. Wehmeier, Evonik Resource Efficiency GmbH, Technical
elongation reaches the level of the references. The modulus at Report 820, April 2018.
Tangent delta
0.6 0.8
0.4 Control, NR, LIR 0.7
0.6
0.2
0.5
0
0.4
01
02
03
04
05
0.3
E+
E+
E+
E+
E+
1.
1.
1.
1.
1.
Reduced frequency (Hz) 0.2
1,000 10,000
Frequency (Hz)
Figure 2 - loss compliance as a function of
frequency at 10°C Ueshima RTM friction tester (Model FR-7225 rotational
traction measuring system)
2.5E-08 Control The RTM friction tester was used to evaluate the friction proper-
NR
Loss compliance (1/Pa)
2.0E-08 ties of the model tire tread compounds in dry, wet and ice condi-
LIR
Resin tions on a rotating surface. The surface was covered with a
1.5E-08 safety walk. The samples were molded rubber wheels. The slip
ratio was varied from 0% to 43% by increasing surface speed,
1.0E-08 while measuring the coefficient of friction. The angular slip was
usually zero; however, it was also varied. Six mμ slip tests were
5.0E-09 performed, including (1) 30 N, 30 km/hour, (2) varying speed:
30, 40, 50 km/hour, (3) varying load: 30, 70, 110 N at 30 km/
0.0E+00
1,000 10,000
Frequency (Hz) Figure 5 - Ueshima FR-7225 friction tester
1.2 Control
1.1 NR
1.0 LIR
0.9 Resin
Tangent delta
0.8
0.7
0.6
0.5
0.4
0.3
0.2
1,000 10,000
Frequency (Hz)
50
40
Figure 7 - brush for cleaning surface
20
10
0
0 1 2 3 4 5 6
Time (seconds)
2.0
1.5
1.0
mμ
Results 0
0 10 20 30 40 50
WLF experiments in shear at 5% strain
The DMA frequency sweep and WLF analysis results were Slip ratio (%)
2.3
2.1
1.9
1.7
1.5
1.3 Step
m (μ)
1.1 1
1
0.9
1
0.7
0.5
0.3
0.1
-0.1
-2.5 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 37.5 40 42.5 45
Slip ratio %
3.0 0MOJQWT
CXGTCIG 2.5 8CTKGFURGGFMO 2.5 8CTKGFURGGF
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2.5 2.0 2.0
RGCMCPFUNKFG
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1.5
1.0 1.0
1.0
0.5 0.5
0.5
0.0 0.0
0.0 R
P
N
P
VTQ
VTQ
VTQ
K
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N
LI
LI
LI
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GU
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0.5 0.5 0.5
0.0 0.0 0.0
N
KP
KP
KP
N
N
VTQ
VTQ
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LI
LI
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4
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The wet traction results at low severity are shown in figure 14. The wet slide coefficient of friction results at 10° angular
The Ueshima FR-7225 could rank effects of braking (peak and slip, which is high severity, measured compound differences
slide), speed, load and angular slip on wet surface at typical tire (figure 15). The formulations with resin and NR had a higher
footprint pressures. The wet traction results were not significantly coefficient of friction (COF) than the control at this higher se-
different at low severity. verity. The mμ slip curves for the wet slide coefficient of fric-
8CTKGFURGGF
2.3 0MOJQWT
CXGTCIG 2.0 8CTKGFURGGF 1.8 MOJQWT
QHVJTGGOGCUWTGOGPVU 1.8 MOJQWT
%QGHſEKGPVQHHTKEVKQP
%QGHſEKGPVQHHTKEVKQP
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2.2 1.6
1.6
RGCMCPFUNKFG
2.1 1.2
2.0 1.2 1.0
RGCM
UNKFG
1.0 0.8
1.9 0.8 0.6
1.8 0.6
0.2
0.2
1.6 0.0 0.0
R
KP
KP
N
KP
VTQ
VTQ
VTQ
N
LI
LI
LI
GU
GU
GU
QP
QP
QP
4
4
%
%QGHſEKGPVQHHTKEVKQP
1.8
%QGHſEKGPVQHHTKEVKQP
RGCM
UNKFG
1.5 1.0
1.0 0.8
1.0 0.6
0.5
0.5
0.0 0.2
0.0 0.0
KP
N
KP
N
KP
N
VTQ
VTQ
VTQ
N
LI
LI
LI
GU
GU
GU
QP
QP
QP
4
4
%
Figure 16 - wet slide mμ slip results at 10° angular slip (high severity)
1.5 1.7
1.4 1.6
1.3 %QPVTQN 1.5 NR
1.2 1.4
1.1 1.3
1.2
1.0 1.1
0.9 1.0
0.8 0.9
0.8
z
0.7
0.6 0.7
0.5 0.6
0.4 0.5
0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
-0.1 -0.1
1.5 1.8
1.4 1.7
1.3 LIR 1.6 4GUKP
1.2 1.5
1.1 1.4
1.3
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0.9 1.1
0.8 1.0
0.9
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0.7
0.6 0.8
0.5 0.7
0.4 0.6
0.5
0.3 0.4
0.2 0.3
0.1 0.2
0 0.1
-0.1 0
0.09 0.09
0.08 0.08
0.07 0.07
0.06 0.06
0.05 0.05
Oz
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0.03 0.03
0.02 0.02
0.01 0.01
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0.06 0.07
0.05 0.06
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gaps in the market they could fill. When a major U.S. “We’re out there, still hustling, continuing to grow
ARP Materials follows this producer of CPE exited the market, they knew this just by doing the right thing,” Fasolino said. “Our
was the opportunity they had been looking for. family is big on karma. We believe what you put in is
maxim and has not only To move forward, they needed a partner. Fortu- what you get back.”
survived, but thrived. nately, Keli Chemical, one of the world’s largest pro-
ducers of CPE, was looking for a U.S. channel partner. Today and Tomorrow
“As Darwin said, it’s not the strongest, but the most Jerry Jr. traveled to China and convinced Keli execu- Moving forward, ARP will continue its focus on
adaptable that survive. We are not the biggest, but tives that no one would work harder or be more specialized customer service and advanced technol-
we are the most adaptive,” said Nick Fasolino, presi- committed to growing their product line in the U.S. ogy to meet changes in demand.
dent of ARP. “We’ve built up our ERP and CRM systems to allow
For 27 years, ARP Materials Inc. (formerly Alterna- Keli Chemical manufactures all grades of rubber us to be flexible in order to accommodate our custom-
tive Rubber and Plastics) has provided high quality, CPE for the hose and wire & cable industries, ers’ requirements,” said Fasolino. “We listen to how
reliable and innovative resources from around the along with plastic CPE grades to act as impact their systems work, then incorporate that into ours.”
globe. They are dedicated to providing customers modifiers for the siding industry and other plastic The journey from vendor to customer dock can take
with cost-competitive alternatives that allow them to substrates. Keli is the only CPE supplier with two up to 16 weeks, but ARP’s systems are set up to moni-
compete on a global level. different manufacturing locations. Both are lo- tor the process from start to finish. The advanced ERP
“We believe if we help our customers grow their cated in government-approved industrial parks in system forecasts trends and usage so material is or-
business, it will help us grow ours,” Fasolino said. China with total capacity of 170,000MT/year. dered at the right time and delivered on time.
ARP knows that many factors influence a custom- ARP is focused on developing a strategic portfolio
er’s decision on where to purchase raw materials, The partnership with Keli Chemical paved the way of suppliers and products to accommodate the
and they are committed to understanding what for ARP to gain industry expertise and entry into many industries it now serves. To distinguish itself
drives those decisions. As an ISO 9001:2015 certified large markets such as hose, wire & cable and custom from the competition, ARP focuses on vendors that
distributor of raw materials to the rubber and plastics mixing. With the success of the CPE product line, offer a mix of commodity and specialty products.
industry, ARP is focused on providing quality and ARP was able to quickly expand from 3 vendors in ARP does not aim to be a jack-of-all-trades, but in-
consistency, both from itself and from its vendors. the U.S. to 20 vendors in 8 countries. stead offers a complementary set of products for
“The ISO certification, over the years, has abso- In 2018, ARP was hit with another devastating blow. the markets it serves.
lutely made us a better company,” Fasolino said. “We At the young age of 43, Jerry Jr. lost a hard-fought On the polymer side of the industry, ARP partners
monitor our performance on so many different levels battle with cancer. This left Nick with the responsibil- with Nitriflex for their NBR, providing standard, clean,
and we make fewer errors because of it. It’s a certifi- ity of continuing the business his father started and carboxylated Nitrile/PVC and powder grades. For
cation I would recommend all businesses to achieve.” implementing the vision Jerry Jr. had imagined. high-quality standard grades of SBR, Pampa Energia
In the months after Jerry Jr.’s passing, ARP was has been the chosen supplier for several years. Jilin,
Obstacles to Opportunity handed another obstacle – an unexpected 25% tariff the company that most recently partnered with ARP,
ARP Materials has been a family-run business since increase on products sourced from China. Fortu- offers a competitive source of CSM to the US.
Jerry Fasolino Sr. founded it in 1993. Now, with second nately, at the same time, they began a partnership In response to frequent customer requests, ARP has
generation leadership and a growing, diversified team with Versalis Americas to promote its EPDM products started offering selectively sourced complementary
of industry professionals, ARP continues to expand its in the U.S. market. This allowed ARP to fill the gap products. These include physical and chemical foam-
portfolio to meet the market’s ever-changing needs. and again adapt to a changing environment. ing agents from Dongjin; acrylic and MBS impact
In 2008, ARP was hit with two major challenges. modifiers and process aids from Donglin; highly effec-
Founder Jerry Sr. had to step down due to serious Versalis Americas is ARP’s primary supplier of tive flame retardant and smoke suppressant additives
health issues. Then ARP lost a key vendor, resulting in EPDM (copolymers and terpolymers), BR and TPR. from R.J. Marshall; and carbon black from Phillips Car-
an 80% reduction in sales. This financial crisis forced bon Black.
Jerry Jr. and his brothers, Nick and Mark, to reevalu- Despite these challenges, ARP has thrived. For the Heading into 2021, ARP fully supports going green
ate where their company fit in the industry. They past decade, ARP has grown an impressive 15-20% for a more sustainable future. The rubber industry
needed to weather the massive reduction in sales per year. They now operate 11 full-service warehouses has long been thought to only produce products that
and ensure it would not happen again. strategically located throughout the U.S., which will end up in a landfill, but that is no longer true. ARP
With the support of long-term vendors such as translates to JIT deliveries. Fasolino credits the suc- Materials has welcomed partnerships with vendors
Parker LORD, the brothers were able to recover and cess to his family’s commitment to building trust and who reclaim or recover end-of-life products in the
remain a key player in the rubber industry. understanding their customers’ needs. rubber or plastics industry.
Fishfa is one of the largest manufacturers
Parker LORD, which like ARP has of Butyl reclaim in the world. ARP offers
continually evolved, develops and their butyl, whole tire and EPDM reclaim.
manufactures high-performance Delta-Energy produces recovered carbon
adhesive products. They are the black, which can be substituted for virgin
leaders in rubber-to-substrate ad- carbon black in certain formulations.
hesives and elastomer bonding. ARP Materials is constantly looking for
Parker LORD also supplies Cold- the next generation of leading raw mate-
Bond Adhesives for room tem- rials to help its customers separate them-
perature rubber bonding com- selves from the competition. ARP will
monly used for belt repair, belt continue its healthy growth by keeping a
splicing and rubber linings. finger on the industry’s pulse and seeking
innovations. They understand that
Over the next several years, the change is the only constant in this indus-
Fasolino brothers, along with head try, so while adhering to the core values
salesman Jeff Wiedeman, focused on on which the company was founded,
diversifying their portfolio and finding From left to right: Mark Fasolino, Jerry Fasolino Sr., Nicholas Fasolino and Jeff Wiedeman they will continue to adapt and evolve.
Rubber Group News nars will be scheduled for 6:30 to 8:30 p.m.
Pacific time each Thursday for 15 weeks.
Details are available at www.michiganrub-
bergroup.com.
The Bourbon Trail Elastomer Group will The course will cover designing, formulat- The MidAtlantic Rubber and Plastics
hold its fall technical meeting November ing, compounding, fabricating and testing Group will hold an educational sympo-
17 in Louisville, KY. Further information with rubber. Further information is available sium November 10 at Lehigh University
is available at www.bourbontrailelastomer- from Rick Ziebell (562) 373-6982 (rick.zie- in Bethlehem, PA. Details are available at
group.org. bell@rdabbott.com), or at www.tlargi.org. www.marpg.org.
The Brazilian Association of Rubber TLARGI will hold a technical conference, The New England Rubber & Plastics
Technology will hold the 18th Brazilian Oktoberfest and mini expo October 6 at the Group will hold its fall technical meeting
Congress of Rubber Technology September Phoenix Club in Anaheim, CA. November 5. Details are available at www.
23-24 in Sao Paolo, Brazil. Details are The Mexico Rubber Group will nerpg.org.
available at www.abtb.com.br. hold a course on Vulcanization of Rubber The Ohio Rubber Group will hold
The Chicago Rubber Group will hold Compounds: Curing Systems, instructed its fall technical meeting September 29 at
its fall technical meeting September 17. by Jose Gazano, October 8 at the Rubber the Hilton Garden Inn in Twinsburg, OH.
Further information is available at www. Chamber Auditorium in Mexico City, Further information is available at www.
chicagorubbergroup.org. Mexico. The MRG will hold a course on ohiorubbergroup.org.
The Energy Polymer Group will hold Design, Development and Production of The Twin Cities Rubber Group
its fall technical meeting September 17 at Rubber Compounds, instructed by Luis will hold its Past Presidents social event
the Hilton Palacio Del Rio in San Antonio, Mayorga, November 26 at the same loca- September 29 at Top Golf in Minneapolis,
TX. Details are available at www.energy- tion. Further information is available at MN. The TCRG will hold a technical ses-
polymergroup.org. www.rubber.org/mexico-rubber-group. sion November 19 at the Holiday Inn &
The Los Angeles Rubber Group is The Michigan Rubber Group has ten- Suites Arbor Lakes in Maple Grove, MN.
holding the Basic Rubber Technology tatively scheduled a technical meeting to be Details are available at www.twincitiesrub-
Webinar through December 17. Live webi- held in East Lansing, MI, on November 4. bergroup.org.
USING CHEMISTRY
meric materials. Ramin Akbarighochani,
Michigan State University.
Morphology dependent tensile TO SOLVE
deformation behavior of poly(styrene-
b-(ethylene-co-propylene)-b-styrene) MOLDING
thermoplastic elastomer. Khadar Basha CHALLENGES
Shaik, University of Houston.
Preliminary study on additive man-
ufacturing of natural rubber. Myoeum
Kim, University of Akron. CUSTOMER-REALIZED VALUE
Seal and o-ring advancement in
industry. Benjamin Nied, Ferris State
University. Lower Increased Cycles
Scrap Rates Per Application
Atomic-resolution analysis of rubber/
brass adhesive interfaces using trans-
Enhanced
mission electron microscopy. Katsunori Cosmetic Reduced Cleaner Molds
Transfer Reduce Downtime
Shimizu, Tohoku University, Japan. Appearance
Student posters will include the fol-
lowing:
An experimental study on the effect
of thermo-oxidation aging on soft poly-
mers under working environmental con- 100’s of MILLIONS in documented
ditions. Sharif Alazhary, Michigan State
University. savings for the rubber molding
Optimization of 3D printed thermo-
plastic polyurethane elastomers. Michael
Bethell, University of Tennessee at industry. We WILL
Knoxville.
A directional damage constitutive save you $ and TIME.
model for stress-softening in solid pro-
pellant. Yang Chen, Michigan State
University.
Find out how.
Optimization of printing parameters of
acrylonitrile butadiene styrene (ABS) for
use in additive manufacturing and fused
deposition modeling (FDM) 3D printing.
Jason Chung, University of Tennessee at THE PARTNER YOU NEED TO INCREASE CAPACITY
Knoxville. AND GET AHEAD OF THE COMPETITION
Optimizing the 3D printing parameters
of PETG. Gillian Holcomb, University of
Tennessee, Advincula Group.
3D printing of dimensionally accu-
rate silicone parts from formulated com-
The latest, most current information on more than 10,000 materials and
ingredients is listed. And, to help you locate the best materials at the
lowest possible cost, more ingredients are listed by chemical name as
well as trade name.
2020
Additionally, services for the rubber industry included in the Blue Book: Blue Book
Materials, compounding ingredients and services for the rubber industry
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Meetings
A physic-informed data-driven consti- formulations. Osamu Yoneji, Kuraray Tunnicliffe, Birla Carbon.
tutive model for thermal induced aging of America. Failure analysis of rubber materials
elastomers. Aref Ghaderi, Michigan State using pyrolysis gas chromatography/
University. Wednesday, October 21 - Progress in mass-spectrometry/nitrogen phospho-
Effects of aerobic and anaerobic aging Elastomer Synthesis rus detector (PY-GC/MS/NPD). Rojin
on the evolution of upper and lower Howard Colvin, Cooper Tire & Rubber, Belganeh, Frontier Lab.
bounds on tearing energy. Will Mars, chair.
Endurica, LLC. Synthesis and properties of ther- Thursday, October 22 - Sustainability
A micro-mechanical model for consti- moplastic elastomers based on meth- Carin Helfer and Kristof Molnar, Ohio
tutive behavior of elastomers in combined acrylates. Luis Rodriguez-Guadarrama, State University, co-chairs.
aging conditions. Hamid Mohammadi, Dynasol Group. Natural rubber security and high per-
Michigan State University. Self-healable elastomers and their formance biobased materials. Katrina
Heat aging of a bromobutyl tire inner- sealant applications. Pengfei Cao, Oak Cornish, Ohio State University.
liner under aerobic and anaerobic con- Ridge National Laboratory. The complexities of natural rubber
ditions. Richard Pazur, Department of sustainability. Whitney Luckett, Southland
National Defence, Canada. Thursday, October 22 - Rubber Testing Rubber.
and Characterization Ring polymers: A topology to control
Wednesday, October 21 - Advances in Ed Terrill, Akron Rubber Development properties of elastomeric materials. Carin
Materials and Processes of Car and Laboratory, chair. Helfer, Ohio State University.
Truck Tires Insights into the microscopic ori- Rings or not? Analysis of disulfide
Yusheng Chen, Eastman Chemical, and J. gins of dynamic mechanical properties polymers with liquid chromatography at
Cal Moreland, Michelin, co-chairs. of filled rubber investigated with x-ray critical conditions. Kristof Molnar, Ohio
Nanosized and single site zinc-based photon correlation spectroscopy. Dillon State University.
activators for reducing ZnO in rubber Presto, University of Akron. The molecular viscoelasticity of circu-
vulcanization process. Roberto Scotti, O-ring extrusions under high pres- lar macromolecules. Gregory McKenna,
University Milano Bicocca, Italy. sure, high temperature conditions. Allan Texas Tech University.
From low-cis to high-cis, to high vinyl Zhong, Halliburton. Use of vegetable oils in high polarity
architecture: An insight into polybutadi- Comparative advantages of different tire and rubber formulations to achieve
ene rubber. Fabio Bacchelli, Versalis. RPA ASTM methods for detecting rub- unique performance properties. Selim
Stub resistance of rubber vulcanizates: ber compound quality differences. John Erhan, Process Oils.
Influence of short fiber and resin. Anil Dick, Alpha Technologies. Utilizing estolides as sustainable syn-
Bhowmick, University of Houston. Evaluating cure kinetics and physical thetic petroleum replacements. Debby
High sulfur compounding for highly properties in a model SBR compound. Neubauer, Biosynthetic Technologies.
durable components in severe service Paul Pavka, Akron Rubber Development Effect of soybean oils with various
applications. C. Jeffrey Lin, Eastman Laboratory. unsaturation level on carbon black-filled
Chemical. Compression stress relaxation (CSR) EPDM rubber. Olena Shafranska, North
A study on the influential material fac- testing, considerations in an era of ISO Dakota State University.
tors of tread rubber on wear improvement 17025 proficiency testing. Paul Tuckner, The use of tire-derived polymer in
of electric vehicle tires. Ji Yeon Kim, Grace Technology & Development. tire and non-tire applications. Kathy
Hyundai Motor. PNNL’s advanced testing capabilities Perevosnik, North Shore Rubber.
Silica tread mixing and optimiza- to study rubber materials performance Crumb rubber: Benefits and optimi-
tion studies using Entex planetary roller in high-pressure hydrogen environ- zation in tire compounding. Partheban
extruder. Edward Terrill, Akron Rubber ments. Wenbin Kuang, Pacific Northwest Manoharan, Alliance Tire, A Group
Development Laboratory. National Laboratory. Company of Yokohama.
Silica-filled masterbatches pro- Elastic dissipaters: Highly fatigue-
duced with liquid phase mixing, part 6: resistant materials. Zhigang Suo, Harvard Friday, October 23 - Rubber Testing
Rheological behavior. Zhang Yuanhong, University. and Characterization
Meng-Jiao Wang. Characterization of Sylgard 184 Ed Terrill, Akron Rubber Development
Using heavy naphthenic process oil surface adhesion energy as a function Laboratory, chair.
to increase process safety and life of tire of temperature and UV treatment by Understanding eco-friendly rubber
tread balancing the Magic Triangle. Mary nanoindentation. Marzyeh Moradi, KLA. formulations by dynamic mechanical
Ann Abney, Ergon. Microscopy investigation of crack analysis. Sadegh Behdad, TA Instruments,
Functionalized liquid rubber for tire precursors and fracture surfaces. Lewis Waters LLC.
Classified
Chemicals. For more information, contact confer-
Self-disinfecting elastomers designed ence@tiresociety.org or visit the website
to prevent the spread of infectious dis- www.tiresociety.org.
eases. Richard Spontak, North Carolina
State University.
Rigid and elastomeric thermoplas- Paper call
tic copolyesters with improved thermal, Rubber Division, American Chemical
hydrolytic and ultraviolet stability. Robert Society. A call for abstracts has been
Young, Eastman Chemical. issued for the 199th Technical Meeting
High performance elastomers through of the Rubber Division, ACS, to be held
Akron Polymer Training Services now selective surface fluorination. Siddharth
offers online training courses featuring April 27-29 at the Embassy Suites by
instructor John Dick Athreya, Inhance Technologies. Hilton in Independence, OH.
Further information on the virtual IEC Featured topics will include computa-
Sept 8: Understanding Dynamic Properties of
Rubber and Rubber Products is available from the Rubber Division tional chemistry, elastomers as biomateri-
Sept 15: Aircraft Tire Technology
(330) 595-5531; www.rubberiec.org. als, modeling and simulation, structure
Sept 16: Polyurethane Elastomers: Chemistry,
and dynamics of polymer nanocompos-
Applications and Formulations Tire Society holds ites and filled rubber, failure of rubber
materials, science of rubber additives,
Sept 17: Rubber and Plastics Failure
Analysis: Physical and Chemical Analysis
virtual 2020 meeting and advances in rubber processing.
Techniques
This year’s 39th Tire Society Conference The deadline for receipt of abstracts
on Tire Science and Technology, to be is November 6. For more information,
held September 28 through October 2, will contact Chuck Brady at (330) 595-5543,
be held entirely virtually due to the safety or cbrady@rubber.org.
2020
s 2UBBER -ACHINERY %QUIPMENT
s ,ABORATORY 4ESTING %QUIPMENT
s !CCESSORIES AND &ITTINGS
s 2UBBER 2ECLAIMERS 2ECYCLERS
s 2UBBER #HEMICALS