Professional Documents
Culture Documents
INCOLOY 825
AND
INCOLOY 825 CLAD
CARBON STEEL PLATE
MATERIAL
DOCUMENT No.
6347-40-06-41-SP-06 Rev. 0
Page 1 of 10
24..12.04
Rev.
No
Date
Purpose
Prepared
by
Checked
by
Approved
by
SPECIFICATION FOR
INCOLOY 825
AND
INCOLOY 825 CLAD
CARBON STEEL PLATE
MATERIAL
DOCUMENT No.
6347-40-06-41-SP-06 Rev. 0
Page 2 of 10
CONTENTS
CLAUSE
TITLE
PAGE NO.
1.0
SCOPE
2.0
3.0
MANUFACTURING PROFESS
4.0
HEAT TREATMENT
5.0
6.0
NON-DESTRUCTIVE INSPECTION
7.0
HYDROSTATIC TEST
8.0
SELECTION OF SUPPLIERS
9.0
10.0
10
AND QUALIFICATIONS
SPECIFICATION FOR
INCOLOY 825
AND
INCOLOY 825 CLAD
CARBON STEEL PLATE
MATERIAL
1.0
DOCUMENT No.
6347-40-06-41-SP-06 Rev. 0
Page 3 of 10
SCOPE
This specification covers technical requirements for manufacture,
inspection, testing and supply of carbon steel plates (base metal) to which
is integrally and continuously bonded on one side a layer of Incoloy-825
material to be used for wet sour hydrocarbon liquid and vapours containing
H2S, CO2 and Chlorides. The material is generally intended for pressure
vessel use.
2.0
3.0
ASTM B 424
ASTM A 265
:
:
:
ASTM A 370
ASTM A 578
ASTM E 18
ASTM E 142
ASTM E 165
ASTM E 709
:
:
:
ASTM G 48
NACE MR-01-75
3.1
MATERIAL SELECTION
3.1.1
The carbon steel (base metal) plate material to be employed for making
clad plates shall conform to the ASTM specifications for steels for pressure
vessels. Carbon steel shall be fully killed and made to fine grain particle.
SPECIFICATION FOR
INCOLOY 825
AND
INCOLOY 825 CLAD
CARBON STEEL PLATE
MATERIAL
3.1.2
6347-40-06-41-SP-06 Rev. 0
Page 4 of 10
The physical and chemical properties of carbon steel plates shall conform
the ASTM specification for both, heat and product analysis, to which it is
ordered.
C.E = C +
Mn
6
3.1.3
DOCUMENT No.
Cr+V+Mo
5
Cu+Ni
= 0.42
15
The corrosion resistant cladding alloy shall meet the requirement of ASTM
B 424 (UNS N 08825) with the following additional stipulations:
a)
b)
c)
3.2
3.2.1
3.2.2
3.2.3
3.2.4
Clad plates having a total area of discontinuity greater that 6000 sq.mm.
shall be rejected. Also where the lamination exceeds 6.35 mm in length
measured along the two longitudinal edges of the plate, shall be rejected.
Laminar defects in the backing plate is also unacceptable. Unbonded area
which cannot be encompassed within 25.0 mm diameter circle shall be
unacceptable.
3.2.5
3.2.6
SPECIFICATION FOR
INCOLOY 825
AND
INCOLOY 825 CLAD
CARBON STEEL PLATE
MATERIAL
3.2.7
3.2.8
DOCUMENT No.
6347-40-06-41-SP-06 Rev. 0
Page 5 of 10
a)
Finished clad plates having defects lower than 500 cm2 area and
total defect area lower than 1.5% of the total plate surface area are
only allowed to be repaired.
b)
The plates having defects lower than 500 cm2 area and total defects
greater than 1.5 % but lower than 3 % of the total surface area may
be repaired with company's prior approval.
c)
WALL THICKNESS
Permissible tolerances on nominal wall thickness shall be as follows :
On carbon Steel backing material
+
On Cladding (Incoloy 825) material +
On combined wall thickness
+
4.0
10%, - 5%
10%, negative tolerance NIL
10%, - 3%.
HEAT TREATMENT
After finish rolling for bonding, all clad plate produced shall be normalized in
the temperature range 900 0 C 1000 0 C followed by air cooling and water
quenching. This will be followed by tempering treatment at 620 - 650 0 C
followed by air cooling.
The detailed heat treatment procedure, including any alternatives
proposed, shall be submitted for Company's approval.
5.0
5.1
MECHANICAL PROPERTIES
The carbon steel backing metal shall meet the requirements of mechanical
properties set forth in ASTM A 265. Carbon steel plates shall in addition
have fracture toughness of minimum 27 Joules, when subjected to charpy
V-notch test at 0 0 C, in accordance with ASTM A 370. Testing frequency
shall be as required for guided bend test in clause 5.3 below. Number of
test specimens, number of tests and retests shall be as per ASTM A 265.
SPECIFICATION FOR
INCOLOY 825
AND
INCOLOY 825 CLAD
CARBON STEEL PLATE
MATERIAL
5.2
DOCUMENT No.
6347-40-06-41-SP-06 Rev. 0
Page 6 of 10
5.3
5.4
5.5
5.5.1
Shear Tests
Shear test shall be performed according to ASTM A 265 and minimum
shear strength in the longitudinal direction shall be 140 MPa.
5.5.2
Ductility Tests
Ductility test in longitudinal direction shall be performed according to ASTM
A 265. No crack and no un-bounding shall be allowed.
5.6
SPECIFICATION FOR
INCOLOY 825
AND
INCOLOY 825 CLAD
CARBON STEEL PLATE
MATERIAL
DOCUMENT No.
6347-40-06-41-SP-06 Rev. 0
Page 7 of 10
Fusion line
Fusion Line + 2 MM
Fusion Line + 5 MM
Base metal
CORROSION TESTS
The specimen shall be machined only to remove the carbon steel portion
and shall contain the full weld on the corrosion resistant alloy in as welded
condition. Corrosion resistant alloy shall not be ground or picked and
surface of specimen shall approximate the same roughness as the finished
plate. Specimen shall be machined transverse to the weld with the following
dimensions:
Width (transverse to the weld)
Length (Parallel to the weld)
Thickness
:
:
:
50 mm
25 mm
1.5 mm (Minimum)
5.7.2
5.7.3
Test as per NACE TM-01-77 except that the test solution shall have
H2S partial pressure of 5 bars and CO2 partial pressure of 20 bars
and the test temperatures shall be:
i)
At 90 0 C.
ii)
At 120 0 C.
Note :
Format No. EIL 1641-1924 Rev. 1
SPECIFICATION FOR
INCOLOY 825
AND
INCOLOY 825 CLAD
CARBON STEEL PLATE
MATERIAL
DOCUMENT No.
6347-40-06-41-SP-06 Rev. 0
Page 8 of 10
6.1
RADIOGRAPHIC EXAMINATION
The weld seems shall be checked for detection of longitudinal and
transverse defects to the weld by radiographic method on the full length of
the plate. Acceptance criteria for the radiographs shall be as per ASME
Boiler and Pressure Vessel section VIII, Division I, and clause UW 51.
The film used for radiographic inspection of plate welds shall be class 1 and
2 referring to Table-II of ASTM E 94, with film density of 1.8 - 3.8 that allow
the sensitivity of at least 1.5% of the nominal total thickness of plate weld
bead.
6.2
SOUNDNESS OF BONDING
Each plate shall be inspected by ultrasonic method for the detection of
lamination and for bonding check on a circumferential band of 50 mm along
each side of the longitudinal weld.
No lamination and un-bonding are allowed on plates. plate ends of each
plate shall also be inspected by Ultrasonic examination with angle probe to
detect hair line crack defects on plate body, perpendicular to the surface,
for a length at least 50 MM. No defect shall be allowed.
6.3
7.0
HYDROSTATIC TEST
Pressure vessels fabricated from the clad plates shall be subjected to mill
hydrostatic test pressures corresponding to 90% of the specified minimum
yield strength for Carbon Steel and the test pressure shall be held for at
least 30 seconds. Permanent test records (Pressure time Chart) shall be
maintained by the manufacturer and submitted for review of Company.
8.0
SELECTION OF SUPPLIERS
The tests specified in clauses 5.0 to 7.0 above shall be conducted by the
mill / supplier for the purpose of initial qualification. The test results shall be
SPECIFICATION FOR
INCOLOY 825
AND
INCOLOY 825 CLAD
CARBON STEEL PLATE
MATERIAL
DOCUMENT No.
6347-40-06-41-SP-06 Rev. 0
Page 9 of 10
9.1
9.2
MECHANICAL TESTS
Tests as defined in this specification from clause 5.0 to 5.6 shall be
conducted on the finished clad plates. The tests shall be carried out on
specimens drawn from each of two representative plates per lot. The lot
shall be defined as a maximum of 50 plates of same size, thickness and
belonging to same heat of carbon steel and manufactured with the same
manufacturing process.
9.3
CORROSION TESTS
9.3.1
9.3.2
9.3.3
In case the results of production tests conducted are not consistent and
satisfactory, the Company may ask Vendor / Contractor to repeat or
increase the testing frequencies defined above, for quality assurance at any
time during the manufacturing process without any cost/time implication to
the Company.
SPECIFICATION FOR
INCOLOY 825
AND
INCOLOY 825 CLAD
CARBON STEEL PLATE
MATERIAL
10.0
DOCUMENT No.
6347-40-06-41-SP-06 Rev. 0
Page 10 of 10