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Erection Sequence: (For 500 MW Fixed Pedestal Type Turbine With Spring Loaded Foundation)
Erection Sequence: (For 500 MW Fixed Pedestal Type Turbine With Spring Loaded Foundation)
Rev 00,
7-98
T1-08-0303G
Page No. 1 of 7
ERECTION SEQUENCE
(For 500 MW Fixed pedestal type Turbine with spring loaded foundation)
1. Cleaning and checking of Turbine and Generator
STEAM TURBINE
500 MW
ERECTION SEQUENCE
ERECTION
14. Align LP inner outer casing lower half and level it. Install LP casing parting plane
platform .
15. Prepare and install LP front and LP rear lower half shaft seals housing and align it
provisionally.
16. Prepare and install LP rotor along with their bellows in position.
17. Align LP rotor radially and axially in position and record free run out of rotor.
18. Record/ Ensure radial and axial clearances of the LP casing including rotor float
including fitting of final axial keys of the LP inner casing .
19. Box up LP inner inner casing and heat tighten the parting plane bolts.
20. Box up LP inner outer casing .
21. Prepare and place HP module in position on temporary packers.
22. Transfer the load of HP rotor on bearings from the transport device and align it
radially and axially.
23. Check free run out of HP rotor on journal and coupling face including its float.
24. Prepare and place IP module in position on temporary packers. (In case IP module
is sent to site in disassembled condition, refer Instruction T1-08-0606G.
25. Loading of IP rear end of the shaft on bearing and removal of transport device.
26. Provisionally align HP , IP and LP rotor .
27. Couple HP / IP rotor on temporary Bolts and align rotor / casing radially and axially.
28. Record/ Ensure IP rotor float by shifting HP casing axially.
29. Conduct Horn drop test of HP casing without any radial and axial keys and pipe
lines.
30. Conduct Horn drop test of IP casing without IP inlet upper half pipe lines.
1.
2.
T1-08-0303G
Page No. 3 of 7
31. Assembly of breech nut of HP casing and Main Steam Stop & Control valve
assembly.
32. Erection of Reheat Stop & Control valve assembly.
33. Weld IP inlet upper half pipe and record Horn drop values without radial-axial keys.
34. Alignment of HP/IP/LP rotors and their coupling on temporary bolts including its
couple runout.
35. Swing check of HP rotor on its front end with temporary alternate bolt tightened on
HP/IP coupling .
36. MOP alignment and its doweling.
37. Reaming/honing of HP/IP and LP/IP coupling including fitting of final coupling bolts.
38. Fixing of axial position of shaft and assembly of thrust bearing including its colour
matching.
39. Roll check of HP/IP casing
and fixing of
STEAM TURBINE
500 MW
ERECTION SEQUENCE
ERECTION
46. Final tightening of HP/IP, IP/LP , LP/Generator and Generator / Exciter coupling
after correcting the alignment including their couple run out and swing check of
rotor on HP Front and exciter rotor.
47. Checking /Correction of LP shaft seal clearance after floating of TG deck with CW
pump in operation and water in the hot well of condenser upto operating level.
48. Roll check of HP, IP casing in up and down direction only with TG deck in floating
condition and CW pump in operation including water in hot well upto normal
level.
49. Assembly of final packers of the HP, IP casing after completing the roll check in up
and down direction.
50. Recording of final Horn drop of HP and IP casing after completing the welding of
HP inlet, HP exhaust , IP inlet and Cross around piping.
51. Preparation and boxing up of LP casing after competing the full Roll check of LP
casing and fitting of final casing packers and radial keys.
Barring gear.
1.
2.