Professional Documents
Culture Documents
IMPORTANT NOTICE
This report was prepared exclusively for Candente Copper Corp.
(Candente). The quality of information, conclusions and estimates
contained herein is consistent with the level of effort involved in
AMECs services and based on: i) information available at the time of
preparation, ii) data supplied by outside sources and iii) the
assumptions, conditions, and qualifications set forth in this report. This
report is intended to be used by Candente only, subject to the terms
and conditions of its contract with AMEC. Any other use of this report
by any third party is at that partys sole risk.
CONTENTS
Section 1
Executive Summary
Section 2
Introduction
Section 3
Geology
Section 4
Section 5
Metallurgy
Section 6
Process
Section 7
Section 8
Section 9
Section 10
Environmental Considerations
Section 11
Section 12
Section 13
Section 14
Section 15
Marketing
Section 16
Financial Evaluation
Section 17
Section 18
Conclusions
Section 19
Recommendations
TOC i
APPENDICES
Appendix A
Trade-Off Studies
Appendix B
Appendix C
Mining Data
Appendix D
Design Criteria
Appendix E
Appendix F
Appendix G
Tailings Management
Appendix H
EPCM Schedule
Appendix I
Port Facilities
Appendix J
Estimating
Appendix K
Marketing
Appendix L
Financial Analysis
TOC ii
CONTENTS
EXECUTIVE SUMMARY ....................................................................................................... 1
1.0
Introduction ................................................................................................................ 1
1.1
Purpose and Objectives of Report .................................................................. 1
1.2
Terms of Reference ....................................................................................... 2
1.3
Project Background and History ..................................................................... 2
1.4
Property Location, Description, and Access ................................................... 3
1.5
Legal Status ................................................................................................... 5
1.5.1 Land Tenure ....................................................................................... 5
1.5.2 Surface Rights .................................................................................... 5
1.5.3 Permits ............................................................................................... 5
1.6
Report Conventions ....................................................................................... 7
2.0
3.0
4.0
Metallurgy ................................................................................................................ 16
4.1
Testwork ...................................................................................................... 16
4.1.1 Phase I (2005 2007) ...................................................................... 16
4.1.2 Phase IIA (2008)............................................................................... 16
4.1.3 Phase IIB (2010)............................................................................... 17
4.2
Recovery ...................................................................................................... 17
5.0
Process ................................................................................................................... 18
5.1
Process Description ..................................................................................... 18
5.2
Process Water System ................................................................................. 21
5.3
Concentrate Receiving and Loadout at Port Site .......................................... 21
6.0
7.0
8.0
9.0
10.0
11.0
12.0
Executive Summary
TOC i
13.0
14.0
15.0
Financial Evaluation................................................................................................. 33
16.0
17.0
Conclusions ............................................................................................................. 37
18.0
Recommendations ................................................................................................... 38
TABLES
Table 2-1:
Table 2-2:
Table 3-1:
Table 3-2:
Table 3-3:
Table 3-4:
Table 12-1:
Table 13-1:
Table 15-1:
Table 15-2:
Table 15-3:
Mineral Resource Statement for Caariaco Norte at a 0.2% Cu Cutoff Grade (David
Thomas P. Geo., Effective Date 8 November 2010) ......................................................... 9
Mineral Resource Statement for Caariaco Norte at Various Cutoffs (David Thomas
P. Geo., Effective Date 8 November 2010). .................................................................... 10
Reference Mine Operating Costs by Unit Operation ....................................................... 11
Process Costs ................................................................................................................. 12
Base Case Pit Optimization Volumetric Results ............................................................. 13
LOM Production Schedule .............................................................................................. 14
Summary of Capital Costs ............................................................................................... 30
Average On-Site Operating Costs ................................................................................... 31
Caariaco Norte Project Financial Summary .................................................................. 33
Results of Sensitivity Analysis ......................................................................................... 34
Summary of Capital Costs by Major Discipline ............................................................... 35
FIGURES
Figure 1-1:
Figure 1-2:
Figure 1-3:
Figure 3-1:
Figure 5-1:
Figure 5-2:
Figure 5-3:
Figure 7-1:
Figure 15-1:
Executive Summary
TOC ii
EXECUTIVE SUMMARY
1.0
Introduction
1.1
Executive Summary
Page 1
1.2
Terms of Reference
Candente is evaluating the development of the Caariaco Norte project in Per.
Candente commissioned AMEC to prepare this report with input from its subconsultant
Ausenco Sandwell.
Before commencing with the design basis, a number of trade-off studies were completed
to evaluate recommendations identified during the scoping study as well as to optimize
the design basis. The studies included conveyance of waste to the tailings management
facility for dam construction, a plant site location study, tailings and waste rock
management facility alternatives, process plant throughput optimization, location of the
waste rock management facility, evaluation of options for copper concentrate treatment,
evaluation of in-pit crushing and conveying, and evaluation of pit electrification,
The progress report addresses the status of work for mineral resources, the mine plan,
processing and support facilities, site access, transportation of materials and equipment,
port requirements, environmental permitting, reclamation, closure, construction, project
implementation, capital and operating costs, and financial evaluation.
1.3
Executive Summary
Page 2
In February 2002, Candente Copper Corp. (Candente), through the Peruvian subsidiary
Caariaco Copper Per S.A. (CCPSA) (formerly Exploraciones Milenio S.A., EMSA),
acquired 100% ownership of the Caariaco property. CCPSA commenced exploration in
January 2004 and drilled a total of 218 holes across the Caariaco Norte zone to
delineate the current resource.
Other work included geological mapping from 2004 to 2008 and diamond drilling in 2008
for metallurgical samples and geotechnical investigation. In addition, SRK Consulting
(Canada) Inc. (SRK) completed a Preliminary Economic Assessment (PEA) in 2008.
INGEMMET, Placer Dome, and Billiton compiled resource estimates for the Caariaco
Norte zone:
INGEMMET estimated resources of 8.84 Mt of probable resource at an average
grade of 0.78% Cu and 0.001% Mo, and 380.6 Mt of possible resource at a variable
grade of between 0.45% and 0.80% Cu and 0.001% to 0.003% Mo.
Placer Dome believed the Caariaco property had the potential to host in excess of
800 Mt grading better than 0.5%, of which 365 Mt was estimated in Caariaco Norte.
Billiton concluded that the Caariaco Norte zone contained a minimum of 320 Mt at
an average grade of 0.45% Cu.
The resource estimates outlined above are included solely for completeness. They do
not comply with NI 43-101 standards, and the validity of the results is not confirmed.
1.4
Executive Summary
Page 3
The Caariaco property is accessible by road from Lima via the city of Chiclayo
(Figure 1-2). Either the Pan-American Highway (700 km, 11-hour trip) or one of three
daily commercial airline flights can be taken from Lima to Chiclayo. The route from
Chiclayo to the Caariaco property is currently a 149 km, 6-hour trip along mostly
unimproved roads via Incahuasi. The road is not currently suitable for heavy trucks, and
there is no landing strip on the property.
At present the Caariaco property has a fully established camp and catering facility for
100 persons. Core-handling facilities and weather stations are also in place on site.
Before project operations begin, a 220 kV overhead transmission line will be installed
from the local utility substation at Carhuaquero, a distance of 57 km from the mine site.
Peruvian freight forwarders have recommended three ports that could be used to import
materials for construction purposes: Callao, Paita, and Salaverry.
Figure 1-2:
Executive Summary
Page 4
1.5
Legal Status
1.5.1
Land Tenure
The Caariaco property comprises a total area of 20,590 ha in 26 concessions. Three
porphyry copper zones, Caariaco Norte, Caariaco Sur, and Quebrada Verde, have
been identified on the Caariaco property. Candente, through its Peruvian subsidiary
CCPSA, holds a 100% interest in the Caariaco property. Figure 1-3 is a plan of the
concessions in UTM coordinates (PSAD 56, Zone 17).
1.5.2
Surface Rights
The owner of the surface rights is the Comunidad Campesina San Juan Bautista de
Caaris (the Campesina). Under Peruvian Law 24656, Candente is required to have a
valid agreement with the Campesina to undertake exploration. The previous agreement
expired in December 2009, and Candente is in the process of negotiating a new
three-year access agreement.
1.5.3
Permits
The Caariaco property does not have any known environmental liabilities. A Class B EA
was conducted by GEMA Consultants (GEMA) for Candente, as required in law when
trenching, drilling, or other major work is performed. GEMA also conducted a Class C EA
and obtained a Class C Permit from the Peruvian government for advanced drilling and
exploration work at Caariaco.
Candente is carrying out environmental baseline studies and monitoring. A social and
EIA study framework has been prepared and the work is in progress.
Once these studies are completed to levels in accordance with the requirements of the
Peruvian Government and meet the guidelines set out in the Equator Principles, then a
process of obtaining all the required environmental, construction, and mining permits will
be undertaken. The main permit requirements identified to date for the start of
construction and mining operations are summarized below.
Environmental Impact Assessment (EIA), Studies and Permits
Water Authorization
Archaeological Evaluation
Mining Plan and Closure Plan
Mining Operation Certificate (COM)
Easement by Agreement
Procedure of Real Servitude
Construction Permit
Executive Summary
Page 5
Figure 1-3:
Executive Summary
Page 6
1.6
Report Conventions
All monetary values are expressed in third quarter 2010 U.S. dollars.
Unless otherwise noted, metric units of measurement are used throughout, usually in
abbreviated form.
Executive Summary
Page 7
2.0
Executive Summary
Page 8
Mineral resource estimates are based on 225 core holes (67,485.06 m) from the
INGEMMET, Placer Dome, Surcusal Peruana, and Candente drill programs. The cutoff
date for the estimation is 18 July 2010. Candente provided geological interpretations for
modelling purposes, from which AMEC created bench polygons and models. Seven
estimation domains for copper, gold, and silver were defined following evaluation of
statistical distributions of lithological and alteration units. Drill hole data were composited
into 6 m lengths using no geological or domain boundaries. Outlier copper, gold, and
silver grades were capped; outlier arsenic grades were not capped.
AMEC estimated copper, gold, silver, and arsenic grades by estimation domains using
primarily ordinary kriging (OK) interpolation. Inverse distance weighting to the second
power (ID2) was used to interpolate gold and silver in domains where variography was
not considered sufficiently robust. Density values were assigned to blocks based upon
the lithological codes. Blocks were classified as Measured, Indicated, or Inferred based
on a combination of composite numbers and distance from the nearest composite.
Reasonable prospects of economic extraction were assessed by applying preliminary
economic constraints within an open pit shell. Mining and process costs, as well as
process recoveries, were defined from ongoing AMEC studies for the project. AMEC
defined a cutoff value of 0.2% Cu for reporting mineral resources from these parameters.
Mineral resources are tabulated in Table 2-1. The Qualified Person for the Mineral
Resource estimate is David Thomas, P.Geo. Mineral resources are reported using a
long-term copper price of US$2.50/lb, a gold price of $1,035/oz, and a silver price of
US$17.25/oz, and have an effective date of 8 November 2010.
Table 2-1:
Contained Metal
Category
Tonnage
Mt
Cu
%
Au
g/t
Ag
g/t
Copper
(Blb)
Gold
(Moz)
Silver
(Moz)
Measured
Indicated
Measured + Indicated
Inferred
406.6
596.5
1,003.0
293.3
0.44
0.38
0.40
0.33
0.07
0.06
0.06
0.05
1.9
1.6
1.7
1.5
3.977
4.964
8.941
2.165
0.958
1.081
2.039
0.448
24.656
30.403
55.059
13.547
Note:
1
2
3
Executive Summary
Page 9
The sensitivity of the Mineral Resource to a reduction or increase in copper cutoff grades
is shown in Table 2-2, with the base case highlighted.
Table 2-2:
Cutoff
Cu (%)
Tonnage
Mt
Contained Metal
Cu
%
Au
g/t
Ag
g/t
Copper
(Blb)
Gold
(Moz)
Silver
(Moz)
Measured
0.14
0.2*
425.6
406.6
0.43
0.44
0.07
0.07
1.9
1.9
4.049
3.977
0.986
0.958
25.467
24.656
0.3
338.1
0.48
0.08
2.0
3.588
0.853
21.399
0.14
0.2*
680.7
596.5
0.35
0.38
0.05
0.06
1.5
1.6
5.283
4.964
1.166
1.081
33.124
30.403
0.3
414.3
0.43
0.06
1.7
3.945
0.843
23.135
1,106.2
1,003.0
0.38
0.40
0.06
0.06
1.6
1.7
9.332
8.941
2.152
2.039
58.592
55.059
752.4
0.45
0.07
1.8
7.533
1.696
44.534
0.14
0.2*
419.4
293.3
0.28
0.33
0.04
0.05
1.3
1.5
2.634
2.165
0.561
0.448
17.002
13.547
0.3
157.7
0.41
0.06
1.7
1.433
0.281
8.539
Indicated
Measured + Indicated
0.14
0.2*
0.3
Inferred
* Base case
Note: 1 Mineral Resources base case is reported at a 0.2% Cu cutoff grade
2
Mineral Resources are reported as undiluted.
3
A LerchsGrossmann pit shell was used to constrain the Mineral Resources to assess reasonable prospects
of eventual economic extraction
4
Mineral Resources are reported using a long-term copper price of US$2.50/lb, a gold price of $1,035/oz ,and
a silver price of US$17.25/oz
5
Rounding as required by reporting guidelines may result in apparent summation differences between tonnes,
grade, and contained metal content
6
Tonnage and grade measurements are in metric units. Gold and silver contained ounces are reported as troy
ounces, copper contained pounds as Imperial pounds
Caariaco Norte is part of an extensive porphyry intrusive complex that also includes the
Caariaco Sur and Quebrada Verde zones. The exploration programs completed to date
are appropriate to the style of the deposits and prospects within the project. Exploration
potential remains within the Caariaco Sur and Quebrada Verde prospects, and
Caariaco Norte is still open at depth and at the central-west part of the deposit.
Executive Summary
Page 10
3.0
3.1
Summary
The mining schedule provides for a nominal process plant throughput of 34.7 Mt/a, or
95,000 t/d. The mine plan is based on diluted Measured and Indicated mineral resources
contained in a Lerchs-Grossmann (LG) optimized pit shell generated at metal prices of
$2.25/lb Cu, $930/oz Au, and $15/oz Ag.
The estimated geologic resource is the basis for the mine design and production
schedule.
The mine plan generates a total of 728.2 Mt of process plant feed and 713.5 Mt of waste
at a strip ratio of 0.98:1 over a mine operating life of 22 years. Conventional, large-scale,
bulk mining methods will be used to develop a single pit, with the peak mine production
rate of 200 kt/d being achieved with a mine fleet that includes 311 mm diameter blasthole
drills, two 43 m3 rope shovels, one 43 m3 front-end loader, and twenty-one 290 tonne haul
trucks working on 15 m benches. Pit dewatering will be undertaken by a combination of
vertical dewatering wells and horizontal drains in areas where the hydraulic conductivities
are low.
At the time of this report, the prefeasibility geotechnical input necessary for mine design
was still pending. The mine plan presented herein is therefore limited to a preliminary
assessment level of accuracy and will be updated to prefeasibility level upon receipt of
the necessary geotechnical information.
3.2
Pit Optimization
The reference mining cost developed for the pit shell generation is US$1.27/t of waste ore
material mined. The breakdown by unit operation is shown Table 3-1.
Table 3-1:
Item
Drilling
Blasting
Loading
Hauling
Support
General Mine Expense
Mining Sustaining Capex
0.06
0.23
0.09
0.42
0.19
0.11
0.16
Total
1.27
Executive Summary
Page 11
A combined ore-based cost of US$3.57/t milled was used for pit optimization.
breakdown of the individual ore-based costs is shown in Table 3-2.
Table 3-2:
The
Process Costs
Value
(US$/t milled)
Item
Processing
Mill Sustaining Capex Allowance
G&A
Closure Cost Allocation
Total
2.67
0.28
0.54
0.08
3.57
Table 3-3 shows the results for a base-case pit optimization considering only Measured
and Indicated mineral resources. The revenue factor (RF) 1.00 LG shell contains
946.3 Mt at 0.38% Cu, 0.06 g/t Au, and 1.65 g/t Ag above the marginal cutoff of
US$ 3.57/t milled, at a strip ratio of 1.29:1. All volumetrics presented are as reported by
Whittle.
3.3
Executive Summary
Page 12
Table 3-3:
Pit
Shell #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 *
38
39
40
41
Revenue
Factor
Total
Tonnes
(Mt)
Ore
Tonnes
(Mt)
Strip
Ratio
Cu
(%)
Au
(g/t)
Ag
(g/t)
As
(g/t)
NSR
($)
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
0.50
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
56
107
148
166
219
265
300
368
520
562
654
710
799
874
1006
1,099
1,228
1,327
1,442
1,519
1,589
1,627
1,642
1,751
1,763
1,813
1,855
1,875
1,928
1,977
1,989
1,996
2,027
2,029
2,069
2,093
2,163
2,166
2,179
2,205
2,215
34
71
100
114
151
183
206
251
337
365
416
448
497
534
594
633
683
718
759
783
805
818
823
853
856
869
879
883
897
909
912
913
919
920
928
932
946
947
949
954
956
0.7
0.5
0.5
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.6
0.6
0.6
0.6
0.7
0.7
0.8
0.8
0.9
0.9
1.0
1.0
1.0
1.1
1.1
1.1
1.1
1.1
1.1
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1.3
1.3
1.3
1.3
0.6
0.5
0.5
0.5
0.5
0.5
0.5
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.11
0.10
0.10
0.09
0.09
0.09
0.09
0.08
0.08
0.08
0.08
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
2.33
2.23
2.18
2.12
2.08
2.03
2.00
1.94
1.90
1.88
1.84
1.82
1.79
1.77
1.74
1.73
1.71
1.70
1.68
1.68
1.67
1.67
1.67
1.66
1.66
1.66
1.66
1.66
1.66
1.66
1.66
1.65
1.65
1.65
1.65
1.65
1.65
1.65
1.65
1.65
1.65
253.3
309.5
311.2
294.4
286.7
280.2
280.8
258.1
250.0
245.4
245.0
245.2
241.6
243.4
241.9
242.0
239.8
241.8
239.8
240.4
240.9
239.9
239.9
240.1
240.2
240.8
240.6
241.0
241.2
241.1
241.0
241.1
241.4
241.4
241.7
241.5
241.6
241.6
241.6
241.6
241.6
22.0
20.4
19.7
19.3
18.6
18.0
17.7
17.1
16.5
16.3
16.0
15.8
15.5
15.3
15.1
15.0
14.9
14.8
14.7
14.7
14.7
14.6
14.6
14.6
14.6
14.6
14.6
14.6
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.4
14.4
14.4
14.4
14.4
Executive Summary
Page 13
Cu
(Mlb)
419
815
1,115
1,252
1,595
1,882
2,085
2,455
3,198
3,416
3,831
4,075
4,459
4,745
5,213
5,524
5,918
6,206
6,526
6,736
6,904
6,994
7,036
7,277
7,305
7,416
7,478
7,515
7,632
7,712
7,737
7,752
7,803
7,807
7,873
7,893
8,011
8,019
8,035
8,055
8,073
Metal Content
Au
Ag
(koz)
(koz)
123
228
307
347
440
516
567
671
860
910
1,010
1,065
1,155
1,214
1,316
1,384
1,468
1,527
1,596
1,635
1,671
1,692
1,699
1,747
1,752
1,772
1,788
1,795
1,815
1,832
1,836
1,838
1,848
1,849
1,860
1,866
1,886
1,888
1,891
1,898
1,900
2,539
5,070
6,982
7,812
10,104
11,928
13,261
15,674
20,594
22,028
24,595
26,172
28,569
30,441
33,257
35,130
37,529
39,203
41,095
42,266
43,329
43,925
44,139
45,603
45,781
46,446
46,924
47,133
47,810
48,345
48,504
48,569
48,888
48,911
49,298
49,519
50,231
50,282
50,377
50,604
50,686
Table 3-4:
Year
-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Total
3.4
Ore Mined
(Mt)
Plant Feed
Mt)
Waste
Mined
(Mt)
1.3
26.4
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
7.0
27.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
7.0
46.2
45.3
40.3
40.3
38.7
38.3
38.3
38.3
38.3
38.3
38.3
38.3
38.3
38.3
38.3
37.5
29.3
25.9
13.5
6.8
4.3
1.7
0.4
728.2
728.2
713.5
Total Mat
(Mt)
Strip
Ratio
NSR
($/t)
Copper
(%)
Gold
(g/t)
Silver
(g/t)
Arsenic
(g/t)
47.5
71.7
75.0
75.0
73.4
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
72.2
64.0
60.6
48.1
41.4
38.9
36.4
7.4
35.65
1.71
1.16
1.16
1.12
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.08
0.85
0.75
0.39
0.20
0.12
0.05
0.06
17.6
19.3
17.2
14.9
17.3
16.4
16.4
15.9
14.2
11.6
11.2
13.4
14.9
15.8
16.1
15.5
12.0
11.0
13.2
16.5
17.5
18.7
0.46
0.50
0.45
0.39
0.45
0.43
0.43
0.41
0.37
0.32
0.31
0.36
0.39
0.42
0.42
0.41
0.33
0.30
0.36
0.43
0.46
0.49
0.08
0.09
0.08
0.06
0.08
0.08
0.08
0.08
0.07
0.05
0.04
0.05
0.06
0.07
0.07
0.07
0.05
0.04
0.05
0.07
0.07
0.07
2.46
2.14
1.83
1.95
2.03
1.96
1.82
1.67
1.52
1.32
1.38
1.60
1.70
1.72
1.76
1.63
1.27
1.30
1.50
1.76
1.76
1.99
468
305
261
354
278
231
184
156
163
208
307
302
263
194
200
153
168
264
241
279
174
236
1,441.7
0.98
15.1
0.40
0.07
1.71
243
Executive Summary
Page 14
Figure 3-1:
Executive Summary
Page 15
4.0
Metallurgy
4.1
Testwork
Two major phases of testwork have been conducted for the Candente project. The first
consisted of process development to define the type of processing most applicable to the
deposit mineralization. This was followed by more detailed work in the second phase to
optimize process conditions and develop economic parameters to progress the project.
This second phase was affected by the financial crisis of 2008, however, when the work
was interrupted. Definition work resumed in 2010 with further development of process
parameters to allow primary equipment selection. The goal of the 2010 work was to
support the prefeasibility study in progress during 2010.
The testwork established the key design parameters, as follows:
For a feed grade of 0.40% Cu, a recovery of 89.7% is forecast at the target grind.
Recovery will vary with feed grade.
The concentrate grade was 30.6% Cu after partial roasting, with arsenic being
lowered to non-penalty limits.
The grind was established at 200 m with a JKSimMet Axb value of 52.1 and a Bond
Ball mill work index of 11.0.
4.1.1
4.1.2
Executive Summary
Page 16
4.1.3
4.2
Recovery
The principal elements of the flowsheet have been established with indicative recoveries
of 89% Cu, 55% Au, and 50% Ag in a >26% Cu concentrate delivered to the roaster; a
>30% Cu concentrate delivered to the smelter; and arsenic as a penalty element
controlled to a level where no impact on concentrate marketability is anticipated over the
life of mine.
Executive Summary
Page 17
5.0
Process
5.1
Process Description
The process design is for a concentrator with a nominal processing capacity of 95,000 t/d
of ore from the open pit. The mineral processing and the roasting/acid plants are based
on conventional technology and industry proven equipment. Figure 5-1 is a general
overview diagram of the process and Figure 5-2 is a block diagram showing the major
processing steps.
Figure 5-1:
Crushing
Grinding
Flotation
Tails
Concentrate
Filtration
Sulphuric acid
plant
Sulphuric
acid
Concentrate
Roast /
Impurity
Stabilization
Treated
Concentrate
Executive Summary
Page 18
Pyrite
Flotation
Tailings
Management
Facility
Figure 5-2:
Coarse Ore
Stockpile
Gyratory
Crusher
Ball Mill
SAG Mill
Vibrating
Screen
Pebble
Recirculation
Roughers
Tailings Thickener
1st Cleaners
1st Cleaners
Scavengers
Process
Water
Storage
Regrind Mill
De-Pyritization
Flotation
System
2nd Cleaners
Concentrate
Thickener
Concentrate
Filter
Press
SULPHURIC
ACID PLANT
GAS
TREATMENT
Tailings
Pond
SOLIDS
CAPTURE
Concentrate
Storage
Roaster
Acid
STABILIZATION
CIRCUIT
Calcine
Storage
Run-of-mine (ROM) ore from the open pit will be crushed and conveyed to the
concentrator where the ore will be ground to liberate the mineral values from the host rock
and then separated by flotation. The bulk copper-silver-gold sulphide concentrate
produced will be filtered and introduced into the roasting plant. There the concentrate will
undergo a partial oxidative roast, which will remove the arsenic and part of the sulphur
into the gaseous phase. The gas will be scrubbed to capture particulate matter and the
arsenic into solution. This solution will report to a stabilization circuit that will remove any
valuable copper and convert the arsenic to scorodite, which will be filtered and transferred
to the tailings management facility (TMF).
After removal of the arsenic, the gas containing sulphur dioxide will be processed through
a modular plant to produce saleable sulphuric acid.
The copper precipitate and solid calcine produced from the roaster will be agglomerated
and stockpiled. Trucks will transport the combined concentrate to the port facilities,
where it will be placed on ocean-going vessels for transport to overseas smelters.
Figure 5-3 is a general arrangement diagram of the concentrator.
Executive Summary
Page 19
Figure 5-3:
Executive Summary
Page 20
5.2
5.3
Executive Summary
Page 21
6.0
Executive Summary
Page 22
7.0
7.1
Figure 7-1:
Executive Summary
Page 23
Access to the plant site will be via a new 42 km single-lane gravel road, branching off the
existing Corral Quemado Road running along the Huacabamba Valley. The alignment
follows a new bridge crossing over Ro Huacabamba and then passes through
challenging terrain, rising at a constant grade of 8% until it reaches the ridge top between
the Yerma and Caariaco valleys near the TMF.
On-site roads will be provided for vehicle access to facilities and remote structures.
General access roads will be two-way, service roads will be one-way with pullouts, and
mine haul roads will be one-or two-way as required and wide enough to accommodate
the Komatsu 930E or similar haul trucks.
To meet regulatory requirements, blasting agents for mining operations will be stored on
the opposite side of the ridgeline to the north of the site, just off the main access road, a
safe distance away from occupied or significant structures. Separate sites will be
provided for a bulk emulsion plant, an ammonium nitrate storage area, and a detonator
magazine.
Fresh water for site services will be obtained from a fresh water reservoir constructed as
part of the Ro Caariaco diversion around the WRMF. Fresh water will be used for
process make-up water, fire water, and to supply the potable water treatment plant
(PWTP). The reservoir will also provide start-up water for the process plant until sufficient
reclaim water is available in the TMF to furnish continual supply, estimated to be two
months after start-up. Normally, most process water is derived from thickener overflow,
reclaim water pumped from the TMF, and other reclaim sources.
Electrical power will be supplied to the Caariaco Norte site by a 220 kV overhead
transmission line from the local utility substation at Carhuaquero, a distance of 57 km
from the mine site. The incoming transmission line will terminate at a new main site
substation for the transformation of power from the transmission voltage level of 220 kV to
the site distribution/utilization level of 25 kV. The anticipated connected load for operation
is 148 MW with an average load of 95 MW and power factor of 95%. Emergency power
will be produced by standby diesel generating units rated for a nominal 4.5 MW to provide
power to mine and process equipment and the permanent camp in the event of a utility
power failure.
Diesel fuel will be stored in four 500 m3 tanks, providing more than two weeks of supply
the event of fuel delivery disruption or power failure.
7.2
Executive Summary
Page 24
This study assumes that the berthing facility, the trestle conveyor leading out to the berth,
and the shiploader will be shared with Lumina Copper. Some service buildings and
utilities throughout the port site, such as fire, process, and potable water supply and
sanitary waste disposal, would also be shared, whereas concentrate receiving, storage,
and reclaim facilities for the Caariaco Norte product would be independently developed
and operated by Candente.
Concentrate reclaimed from storage will be conveyed to the pipe conveyor, shared with
Lumina, then to the berth conveyor that feeds the travelling shiploader.
Power supply for the Candente facilities will be delivered to a substation at the
concentrate storage and handling facility at 4.16 kV from the power auxiliary distribution
system planned by Lumina Copper.
The marine berth will be constructed 3.2 km from shore at a water depth of -15.0 m, as
required for the design 50,000 DWT Handymax vessel.
Vessel operations for export of Candente product will be scheduled in conjunction with
Lumina to avoid berthing conflicts.
Executive Summary
Page 25
8.0
Executive Summary
Page 26
9.0
Environmental Considerations
Candente initiated the Environmental Impact Assessment (EIA) for the Caariaco project
in 2007 and baseline environmental assessments are ongoing.
The site of the Caariaco Norte project, in Northern Per, is an area environmentally
similar to the surrounding region that extends into Ecuador and Columbia and is subject
to distinct wet and dry seasons. Hydrological investigations show that naturally acidic
waters are present in mineralized areas within the project footprint. Dissolved metals have
been found to be above Probable Effect Levels (PEL) within the project footprint, but this
is not unusual for mineralized areas, where PELs are routinely exceeded. Due to steep
slopes and the high clay and fines contents, soils within the region are typically unstable.
Current air quality is characteristic of rural, non-industrialized areas, with no contaminants
at concentrations of concern to human health.
The project ecosystem consists of moors and cloud forests at higher elevations and
cultivated land at lower elevations. No native fish species were found within the rivers
and creeks at the project site, but introduced trout were identified downstream in the main
stem of Ro Caariaco. Native species were found within the lower basin of both Ro
Caariaco and Quebrada Yerma and in Ro Huancabamba, approximately 40 km from
the project site.
The community of San Juan de Caaris (CSJC) holds the surface rights in the proposed
Caariaco project development area. This community comprises approximately 25
villages and 1,500 primary social groups. The main village of Caaris is adjacent to a
northeast tributary of Ro Caariaco, approximately 2.5 km downstream of the project.
Vehicle access to the villages is limited, and most residents are involved in subsistence
agriculture.
Executive Summary
Page 27
10.0
Executive Summary
Page 28
11.0
Project Execution
The project execution schedule duration is currently 30 months from Notice to Proceed
through to final completion of the second ball mill line within the process plant.
The key milestones for the project include the following:
Notice to Proceed ..............................................................................1 January 2013
Start Site Establishment Work ..........................................................4 January 2013
Start Access Road to Site ...................................................................... 1 April 2013
Start Concrete Works ............................................................................. 1 April 2013
Start Tailings Dam ................................................................................... 1 July 2013
Start Pre-stripping (mine) ..................................................................1 October 2013
Permanent Power Complete ................................................................ 30 June 2014
Diversion Dam Complete ........................................................... 30 September 2014
Start Mining .......................................................................................1 October 2014
Process Plant Mechanical Complete .......................................... 30 December 2014
Ready to Deliver Ore .........................................................................1 January 2015
1st Ball Mill Line Commissioned ......................................................25 January 2015
Diversion Channel Complete ..........................................................30 January 2015
2nd Ball Mill Line Commissioned .......................................................... 30 June 2015
A peak workforce of approximately 1,500 people is anticipated at the site during the
construction phase.
Executive Summary
Page 29
12.0
Area
Mining
Process Plant
On Site Infrastructures
Tailings Management
Project Access Road
Water Diversion
Port Site Facilities
326,615
381,277
133,444
101,527
38,795
50,753
26,887
Total Direct
1,059,298
Owners Cost
Indirects
52,899
243,076
Total Indirects
295,975
Contingency
Total Capital Cost
Escalation (excluded)
Working Capital (included in Financial Analysis)
243,903
1,599,176
-
Total
1,599,176
Executive Summary
Page 30
13.0
Unit
US$
Unit
US$/lb Cu
Mining
Processing
General & Administration
$/t processed
$/t processed
$/t processed
2.74
3.11
0.43
$/lb Cu
$/lb Cu
$/lb Cu
0.360
0.408
0.056
$/t processed
6.28
$/lb Cu
0.824
Executive Summary
Page 31
14.0
Concentrate Marketing
The marketing assessment for the Caariaco Norte project is based on metallurgical data
to date and reports commissioned from Neil S. Seldon & Associates Ltd. (NSA)1 to
examine the copper concentrate and acid markets.
NSA provides a commentary and outlook on concentrate marketability, and related
smelter charges, including treatment, refining, penalty details, payment timing, metal
accountability, and other contract terms. NSA has not contacted any smelters to
specifically discuss the marketability of the Caariaco Norte concentrates.
An evaluation of the marketability of sulphuric acid by-product from the proposed roasting
facility was completed by Caliper Metals Corp (CMC) on behalf of NSA2. Future supply
demand for both local Peruvian and Chilean acid markets suggests a net deficit for the
near term. CMC has indicated that, from a project perspective, this is a positive project
inclusion as domestic options are likely to increase, although Chile remains a viable
export alternative.
From a chemical quality standpoint, the Caariaco Norte concentrate production is
anticipated to be readily acceptable to smelters. At 32% Cu and with sulphur content
around 20%, the higher copper and lower sulphur content of the partially roasted
concentrate is seen as important to smelters today. The copper content of concentrates
for mines such as Escondida are falling and as a result, smelter input blends have fallen
to plus/ minus 28%.
The anticipated quality of the copper concentrate to be produced is based on
metallurgical testing carried out by SGS Lakefield in Santiago and Outotec (Sweden) AB.
Other than arsenic, which has been managed by the partial roasting process, no other
significant deleterious constituents are anticipated, although it should be noted that
antimony is near the normal penalty levels before concentrate roasting and significantly
below penalty limits afterwards. Overall, the concentrates are considered to be of good
quality.
1
2
Executive Summary
Page 32
15.0
Financial Evaluation
Four cases were assessed through the financial evaluation:
Case 1 Client Owner Operated
Case 2 Contract Mining
Case 3 Leased Mining Equipment (Base Case)
Case 4 Leased Mining, Mill, and Electrical Equipment.
The case identified below as the base case is Case 3, Leased Mining Equipment. Unless
otherwise specified, discussions and numbers within this section are related to the base
case.
Table 15-1 summarizes the key physical, technical, and after-tax financial parameters for
the progress report. Work was based on a long-term copper price reverting to $2.25/lb
and an oil price of $80/bbl. The total mine site cash operating cost based on leased
mining equipment is US$6.28/t processed, or $0.82/lb Cu produced. The all-in C13 cash
cost, including concentrate transportation, off-site smelting and refining, applicable taxes,
and by-product credits for gold, silver and sulphuric acid, is US$0.99/lb Cu.
Sensitivity analysis was performed on the base case taking into account variations in the
metal price, operating cost, foreign exchange, and mining cost. Analysis shows that the
Caariaco project is most sensitive to changes in metal prices, which directly affects the
revenue stream. The project is less sensitive to capital expenditure and operating cost,
although those sensitivities are very similar. The results are illustrated in Table 15-2 and
Figure 15-1. Because the project is priced in U.S. dollars, the effects of exchange rate
variation do not apply in the current model, although in reality some equipment, supplies,
and services will be priced in Euros and the local Peruvian currency.
Table 15-1: Caariaco Norte Project Financial Summary
Unit
LOM
Copper Price
$/lb
2.25
Total Mined
Mt
1,442
Ore Milled
Mt
728
Strip Ratio
t:t
0.98:1
Grade Copper
Contained Copper
0.4
Mlb
6,431
$/t milled
$/lb Cu
Copper Recovery
89.7
Payable Copper
Mlb
5,556
$M
4,572
6.28
0.82
$M
12,582
17.28
2.27
Acid Revenue
$M
269
0.37
0.05
Production Costs
$M
4,951
6.80
0.89
Brook Hunt cost category C1 = net direct cash cost. See Appendix L.
Executive Summary
Page 33
Unit
LOM
$/t milled
$/lb Cu
Royalties
$M
338
0.46
0.06
$M
58
0.08
0.01
$M
7,505
Total Taxes
$M
2,142
Total Capital
$M
1,508
$M
5,998
$M
3,855
$M
$M
3,855
18.8
Mine Life
years
21.2
Payback Year
years
4.1
$M
1,437
$M
1,508
1,063
-30%
Exchange rate
-20%
-10%
0%
10%
20%
30%
932
932
932
932
932
932
932
Capital expenditure
1,323
1,193
1,062
932
802
671
541
Operating expenditure
1,312
1,185
1,059
932
806
679
552
Metal price
(195)
182
557
932
1,307
1,681
2,056
2,500
2,000
1,500
Capex
Opex
1,000
Price
500
Xrate
0
(500)
-40%
-30%
-20%
-10%
0%
10%
Change in Factor
Executive Summary
Page 34
20%
30%
40%
Table 15-3 summarizes the initial capital cost of the project for the base case of leased
mining equipment. The preliminary capital cost reflects prefeasibility level estimates for
all areas with the exception of the mine and where geotechnical assessment for the mine
bench and overall pit slope remains outstanding.
The total capital cost is
US$1,437 million, including contingency and other indirect costs. Another $71 million is
required in sustaining capital.
Table 15-3: Summary of Capital Costs by Major Discipline
Area
2010 ($000)
Prestripping
Mining Infrastructure & Equipment
Processing Plant & Acid Plant
On Site Infrastructures
Tailings Management
Project Access Road
Water Diversion and Reservoir
Port Site Facilities
Total Direct
Owners Cost
Indirects
Total Indirects
Contingency
Total Capital Cost
Escalation (excluded)
Working Capital (included in Financial Analysis)
70,008
101,942
381,277
133,444
101,527
38,795
50,753
26,887
904,633
52,899
243,076
295,975
236,522
1,437,160
-
Total
1,437,160
Executive Summary
Page 35
16.0
Executive Summary
Page 36
17.0
Conclusions
AMEC has applied industry-standard mining, process design, construction methods, and
economic evaluation practices in this assessment of the Caariaco Norte project.
Sufficient and representative samples and information were available to estimate a
mineral resource, conduct metallurgical testing, and complete this prefeasibility progress
report.
Sufficient work has been undertaken on the permitting and environmental aspects of the
project to gain an understanding of the regulatory requirements that will need to be met to
construct, operate, and close the mine.
After the currently proposed pit is mined, the Caariaco Norte deposit will still contain
resources, particularly at depth. In this study, the Whittle optimization analysis and
subsequent mine design were based on a copper price of $2.25/lb. If a higher copper
price were used, then the optimal Whittle shell could be expected to expand, and the
total mill feed and mine life would increase.
The Caariaco Sur deposit has been interpreted previously to contain a potential
resource, but limited exploration drilling has been carried out to date. Considering
preliminary indications that Caariaco Sur material contains minimal arsenic, it represents
an exploration target that could make ore blending an option and potentially eliminate
some of the arsenic mitigation requirements currently included in this study.
The process plant, as designed, will handle 95,000 t/d through a typical crushing and twostage grinding circuit. The primary flotation circuit will produce a bulk concentrate that will
be reground and upgraded in a three-stage cleaner circuit. The results of ongoing
metallurgical testwork indicate that the ore responds positively to the typical grinding and
conventional flotation methodologies for such deposits. In this study, AMEC has begun
optimizing a concentrator flowsheet that appears to be viable with respect to the known
mineralization of the deposit. The Outotec partial roast process has been confirmed to
reduce the levels of impurities in the concentrate to below smelter penalty limits and will
produce a saleable concentrate throughout the mine life.
Based on the additional data, updated knowledge, and refined assumptions at this stage
of study, the results show that the project achieves a 18.8% post-tax IRR at a long term
copper price of $2.25/lb. The copper price required to produce a breakeven cash flow
(discounted at 8% and post-tax) is $1.75/lb based on a flat copper price and flat prices of
$1,015/oz gold and $15.85/oz silver. The sensitivity analyses show that the project is
most sensitive to copper price, followed by grade, capital cost, and operating cost, in that
order.
AMEC recommends that, should Candente management deem the economic possibilities
to be worth pursuing, they proceed with information-gathering to advance the project to a
feasibility study level. Upon performing the necessary sampling and testwork, a feasibility
Executive Summary
Page 37
study could improve the construction and operational design, scheduling, costing, and
economic analysis.
18.0
Recommendations
The following are the main recommendations for the completion of a feasibility study:
Site investigations, including drilling, test pitting, packer tests, and seismic lines, to
provide additional samples and information for:
geotechnical and structural characterization
hydrological mapping
increased definition of the mineral resource
waste rock characterization and metallurgical variability testwork
Six-month program estimated to cost $4 million.
Metallurgical and mineral processing tests should include, but not be limited to:
characterization of mineralization in various parts of the deposit
optimization of flotation recovery and reagent use
confirmation of current processing assumptions such as concentrate thickening
and filtration rates
confirmation testing of acid production quantities
further testing of the behaviour of arsenic mineralization in flotation
further characterization of mill feed variability
confirmation testing of arsenic reduction in concentrate to reflect deposit variability
Eight-month program estimated to cost $1.0 million.
ML/ARD testing and development of a PAG/non-PAG rock model
Six-month program estimated to cost $0.25 million.
Pursuit of environment assessment and permitting. Estimated cost $2 million.
Conduct a feasibility study. Estimated cost $6.1million.
Executive Summary
Page 38
CONTENTS
2.0
INTRODUCTION ....................................................................................................2-1
2.1
Purpose and Objectives of Report ...............................................................2-1
2.2
Terms of Reference ....................................................................................2-2
2.3
Project Background and History ..................................................................2-3
2.3.1 INGEMMET .....................................................................................2-3
2.3.2 Placer Dome ....................................................................................2-3
2.3.3 Billiton ..............................................................................................2-4
2.3.4 Candente Copper Corp. ...................................................................2-4
2.3.5 Historical Resource Estimates .........................................................2-5
2.4
Property Location, Description, and Access ................................................2-5
2.4.1 Property Location ............................................................................2-5
2.4.2 Description ......................................................................................2-6
2.4.3 Access .............................................................................................2-7
2.4.4 Infrastructure ...................................................................................2-8
2.4.5 Local Resources ..............................................................................2-8
2.5
Legal Status ................................................................................................2-9
2.5.1 Land Tenure ....................................................................................2-9
2.5.2 Surface Rights .................................................................................2-9
2.5.3 Mining Law ......................................................................................2-9
2.5.4 Mineral Concession Law ................................................................2-12
2.5.5 Exploitation ....................................................................................2-12
2.5.6 Environmental Regulations ............................................................2-12
2.5.7 Environmental Impact Assessment (EIA) .......................................2-13
2.5.8 Environmental Management Plan (EMP) .......................................2-13
2.5.9 Permits ..........................................................................................2-13
2.6
Caariaco Trade-off Studies......................................................................2-14
2.6.1 Conveying Waste Rock to Tailings Area for Embankment
Construction ..................................................................................2-15
2.6.2 Plant Site Relocation .....................................................................2-15
2.6.3 Tailings and Waste Dump Alternatives ..........................................2-15
2.6.4 Plant Throughput ...........................................................................2-16
2.6.5 Location of Waste Rock Management Facility ...............................2-17
2.6.6 Options for Reduction of Arsenic in Caariaco Norte Concentrate .2-17
2.6.7 In-Pit Crushing and Conveying ......................................................2-17
2.6.8 Pit Electrification ............................................................................2-17
2.7
Report Organization and Conventions.......................................................2-18
TABLES
Table 2-1:
Table 2-2:
TOC i
FIGURES
Figure 2-1:
Figure 2-2:
Figure 2-3:
Figure 2-4:
TOC ii
2.0
INTRODUCTION
2.1
Page 2-1
2.2
Terms of Reference
Candente is evaluating the development of the Caariaco Norte project in Per.
Candente commissioned AMEC to prepare this report with input from its subconsultants
as listed below. The progress report addresses the status of work for mineral resources,
the mine plan, processing and support facilities, site access, transportation of materials
and equipment, port requirements, environmental permitting, reclamation, closure,
construction, project implementation, capital and operating costs, and financial evaluation.
AMEC Americas Limited and Affiliate AMEC Earth & Environmental (AMEC)
overall study compilation
geologic modelling
mine planning
flowsheet development
design of process facilities
design of site support facilities
development of logistics program
equipment pricing, excluding equipment associated with the port facility
quantity estimation for major civil and structural components
capital cost estimates for mine, process facilities, and on-site facilities
operating cost estimates for mining, process, transport, and administration, excluding
the port
concentrate and acid marketing study (subconsultant Neil S. Seldon & Associates
Ltd.)
financial evaluation
development of project plan and schedule
specification and management of environmental and socioeconomic baseline studies,
including impact analysis
permitting requirements
reclamation planning
baseline environmental data
geotechnical engineering to support the mine pit and tailings management facility
(TMF)
site water management
mine waste rock management
design of the TMF
closure cost estimate.
Page 2-2
2.3
2.3.1
INGEMMET
INGEMMET identified four centres of alteration and mineralization during exploration in
1971. This included stream sediment sampling and a detailed geochemical study of the
Ro Caariaco valley. Geological mapping at 1:25,000 defined 9 km2 of alteration and
mineralization. This area was then investigated more closely by means of soil and rock
chip sampling, detailed surficial mapping, and diamond drilling.
In 1973 INGEMMET carried out a total of 1,500 m of drilling in the Caariaco Norte zone,
consisting of five separate 300 m deep vertical holes. Induced Polarization (IP)
geophysical surveys were completed across parts of the Caariaco Norte zone the
following year.
2.3.2
Placer Dome
In 1994, Placer Dome Exploration Inc. (Placer Dome) optioned the Caariaco property
from the Peruvian Government and carried out a more detailed geological mapping and
rock-chip sampling program. Some 2,200 m of trenching and 80 test pits were dug
across the Caariaco Norte and Caariaco Sur zones; this led to petrographic studies
and a re-interpretation of INGEMMETs geophysical surveys. In the Caariaco Norte
zone, three inclined diamond drill holes, totalling 854 m, were completed in 1995. Placer
Dome dropped its option in 1997.
Wilson, A.J., 1999: Caariaco Project, Lambayeque, Northern Per: Unpublished internal geological report
prepared for Billiton Exploration and Mining Per B.V.
Page 2-3
2.3.3
Billiton
Billiton Exploration and Mining Per B.V. (Billiton) optioned the Caariaco property from
the Peruvian Government in 1999 and completed an access road to Billitons exploration
camp at Caariaco Sur. The exploration program included geological mapping,
systematic soil and chip sampling, and both IP and ground magnetic geophysical surveys.
This was followed by an eight-hole diamond drilling program that included three holes
(555.7 m) in the Caariaco Norte zone, three holes (472.5 m) in the Caariaco Sur zone,
and two (+100 m) in the Quebrada Verde zone. Petrographic samples were collected
and studied, and sequential leach testing was carried out on drill core samples from
Caariaco Norte. IP and ground magnetic surveys were also undertaken over the
Caariaco Sur and Quebrada Verde zones. Billiton dropped its option in 2000.
The prevailing copper price (less than 80 cents per pound from 1997 to 2001) and difficult
option deals with the Peruvian Government were the catalysts to both Placer Dome and
Billiton dropping their options on the property.
2.3.4
Page 2-4
Through 2006, the geological mapping programs continued, survey beacons were
established, and bulk samples were taken for leach column testing.
Diamond drilling continued from March until mid-September 2008 for metallurgical
sample procurement, geotechnical drilling, and deep resource delineation.
Candente commissioned NI 43-101-compliant technical reports authored by
James A. Currie in 2004, James McCrea in 2005 and May 2006 (modified in June
2006), Merit International Consultants Ltd. in June 2006, and Minefill Services in
January 2007. Candente also commissioned a Preliminary Economic Assessment
(PEA) by SRK Consulting (Canada) Inc. (SRK) in November 2008.
2.3.5
2.4
2.4.1
Property Location
The Caariaco property is located at latitude 0605' south and longitude 7917' west, in
the Western Cordillera of the Peruvian Andes, in the Caaris District of the Province of
Ferreafe, Department of Lambayeque of Northwestern Per (map sheet 13-E
Incahuasi). The property is approximately 700 km northwest of Lima and approximately
110 km northeast of the city of Chiclayo in Per (Figure 2-1).
Page 2-5
2.4.2
Description
2.4.2.1
Physiography
The Caariaco Norte project area and mineral resource lie along the eastern side of the
continental divide at elevations ranging between 2,700 and 3,600 masl. The topography
varies from steep incised valleys at lower elevations to open grassy highlands
(Figure 2-2). Within the mineral resource area, the topography is challenging, with fingers
of sub tropical forests extending up the small valleys. These forests transition into open
grasslands and broad valleys as the elevation increases (>3,000 masl) to the north of the
main mineralized zone.
Figure 2-2:
Vegetation at higher elevations consists mainly of ichu and other types of natural grasses
used for livestock grazing. Localized agriculture plots for subsistence farming are
maintained in the forested valleys.
The community of Caaris, within temperate highlands north of the mineral resource area,
is agriculturally based. The main crops are potatoes, maize, and a variety of vegetables
and herbs.
2.4.2.2
Climate
The property crosses several climatic zones and temperatures may vary by up to 10C
with altitude from the lower forested valleys to the upper grassy ridges. Annual summer
and winter temperatures range between 3C and 20C. The region receives between
830 mm and 1,700 mm of rain each year, with the wet season extending from November
to March. Periods of precipitation are generally of short duration, from 1 to 2 hours.
The prevailing winds at the mine site are from the southeast and are generally light to
moderate, with maximum gusts up to 90 km/h. Climatic conditions are not expected to
affect ground-based operations, although helicopter-supported activities and four-wheel
drive roads could be less functional during the rainy seasons. Therefore, mine operations
have been scheduled year-round, 24 h/d, with no allowance for shutdowns due to
weather-related events.
Page 2-6
2.4.3
Access
The Caariaco property is accessible by road from Lima via the city of Chiclayo
(Figure 2-3). Either the Pan-American Highway (700 km, 11-hour trip) or one of the thrice
daily commercial airline flights can be taken from Lima to Chiclayo. The route from
Chiclayo to the Caariaco property is currently a 149 km, 6-hour trip along mostly
unimproved roads via Incahuasi. The road is not currently suitable for heavy trucks, and
there is no landing strip on the property. Road travel time from Chiclayo to the Caariaco
site is summarized in Table 2-1.
Figure 2-3:
Page 2-7
Table 2-1:
Road/Trail/Type
260
24
6
Paved Road
Unimproved Road
Horse Trail
Total
290
Route
50
67
30
2
Paved Road
Secondary Gravel Road
Drivable Track
4x4 Access Road to camp
149
Chiclayo Motupe
Motupe Road Terminus
Road Terminus Caariaco
81
97
2
Total
Paved Road
Unimproved Road
4x4 Access Road to Camp
180
2.4.4
Infrastructure
At present the Caariaco property has a fully established camp and catering facility for
100 persons. Core-handling facilities and weather stations are also in place on site. Core
storage and detailed logging are done at Candentes secure facility in Chiclayo.
The camp is situated near Ro Caariaco and has ample water supply. Electricity is
generated on site. Before project operations begin, a 220 kV overhead transmission line
will be installed from the local utility substation at Carhuaquero, 57 km south of the mine
site.
Peruvian freight forwarders have recommended three ports that could be used for
construction purposes: Callao, Paita, and Salaverry. These are discussed in more detail
in Section 12, Project Execution Plan, of this report.
2.4.5
Local Resources
Per has a long history of mining. Consequently, mining professionals and machine
operators are generally available in most population centres. Candente is expected to be
able to source Peruvian personal for virtually all mine administration and operation
requirements.
Supplies and other normal services are available at Chiclayo. Specialist exploration
services, such as drilling and geophysical and geochemical analyses, are usually
contracted out of Lima.
Page 2-8
2.5
Legal Status
2.5.1
Land Tenure
The Caariaco property comprises a total area of 20,590 ha in 26 concessions as listed in
Table 2-2. Three porphyry copper zones, Caariaco Norte, Caariaco Sur, and
Quebrada Verde, have been identified on the Caariaco property. Candente, through its
Peruvian subsidiary CCPSA, holds a 100% interest in the Caariaco property. Figure 2-4
is a plan of the concessions in UTM co-ordinates (PSAD 56, Zone 17).
2.5.2
Surface Rights
It is a requirement of the Peruvian Government that any property developer either
purchase the surface rights, or make an appropriate agreement with the surface rights
owner, for access to a property. The holders of mining concessions are protected under
the Peruvian Constitution and Civil Code, but their concession rights do not confer
ownership of the land. Thus, the owner of a mining concession must deal with the
registered land owner to obtain the right of access to fulfill the production obligations
inherent in the concession grant. All transactions and contracts pertaining to a mining
concession must be registered with the Public Mining Registry in the event of subsequent
disputes in law. The issue of land tenure continues to be of significance in Per, not least
because the national cadastral system for agricultural land ownership is not always
accurate.
The owner of the surface rights is the Comunidad Campesina San Juan Bautista de
Caaris (the Campesina). Under Peruvian Law 24656, Candente is required to have a
valid agreement with the Campesina to undertake exploration. The previous agreement
expired in December 2009, and Candente is in the process of negotiating a new
three-year access agreement.
2.5.3
Mining Law
The General Mining Law of Per is administered by the Ministry of Energy and Mines
(Ministerio de Energa y Minas, MEM or Ministry). The law was changed in the
mid-1990s to encourage development of the countrys considerable mineral resources.
The law defines and regulates different categories of mining activity according to the
stage of a projects development. Details of the law were consolidated in the Single
Revised Text of the General Mining Law of 1992 (Government document D.S. No. 01492-EM, 19926).
Page 2-9
Table 2-2:
*Note: Area granted may be less than the area applied for due to overlapping with pre-existing concessions.
Page 2-10
Figure 2-4:
Page 2-11
2.5.4
2.5.5
Exploitation
The concession holder must sustain a minimum level of annual commercial production
greater than $100/ha in gross sales before the end of the 6th year following the granting of
the concession. If the concession has been put into production within the six-year period,
then the annual rental fee remains the same up to the beginning of Year 9, when it
increases to $4/ha for Years 9 to 14. The annual fee rises to $10/ha for each year
thereafter. If the concession has not been put into production within a six-year period,
then the annual rental increases from the first semester of the 7th year to $9 ($3 for
derecho vigencia, plus a $6 penalty) until the minimum production level is met. If, by the
start of the 12th year from granting a concession the minimum production level is not been
achieved, then the annual fee increases to $23/ha ($3 for derecho vigencia, plus a $20
penalty).
A concession holder can, however, be exonerated from paying penalties if he/she can
demonstrate that at least ten times the penalty for the total concession was invested
during the previous year. The investment must be documented, and it must be
accompanied by a copy of the relevant annual tax statement (declaracin jurada de
impuesto a la renta) and payment of the annual fees. A concession will terminate if the
annual rental is not paid either for three years in total over the period that the concession
is held, or for two consecutive years over the period the concession is held.
2.5.6
Environmental Regulations
The environment and environmental compliance are reported to be key issues for the
Peruvian Government, especially with regard to mining and processing operations. The
current legislation (Regulation on Protection of Environment DSN No. 016-93) was
Page 2-12
2.5.7
2.5.8
2.5.9
Permits
The Caariaco property does not have any known environmental liabilities. A Class B EA
was conducted by GEMA Consultants (GEMA) for Candente, as required in law when
Page 2-13
trenching, drilling, or other major work is performed. GEMA also conducted a Class C EA
and obtained a Class C Permit from the Peruvian government for advanced drilling and
exploration work at Caariaco.
Candente is carrying out environmental baseline studies and monitoring. A social and
EIA study framework has been prepared and the work is in progress. Studies include
determining the geochemical characteristics of the waste and ore grade rock, assessing
the localized mine area for a potential water supply, and reviewing social and community
conditions.
Once these studies are completed to levels in accordance with the requirements of the
Peruvian Government and meet the guidelines set out in the Equator Principles, then a
process of obtaining all the required environmental, construction, and mining permits will
be undertaken. The main permit requirements identified to date for the start of
construction and mining operations are summarized below. These will be investigated
more fully for the feasibility study along with plans and procedures to obtain the permits.
Environmental Studies and Permits (EIA)
Water Authorization
Archaeological Evaluation
Mining Plan and Closure Plan
Mining Operation Certificate (COM)
Easement by Agreement
Procedure of Real Servitude
Construction Permit
Municipality Permits to Construct
Labour Permits
Surface Water Use Licence
Ground Water Use Licence
Sanitary Authorization for Waste Water Treatment
Permits to Build Roads
Transportation deed for controlled substances and products
Beneficiation Concession (necessary to process the mineral)
Authorization to Start Operation.
2.6
Page 2-14
2.6.1
2.6.2
2.6.3
Page 2-15
The evaluation found no significant reduction in capital cost associated with constructing
at Site 8B, given its proximity to the process facilities. Considering the potential
socioeconomic risks associated with this location, Site 8A was favoured.
The assessment also concluded that, pending cyclone sand ABA testing, the relatively
low cost of the cyclone sand approach using centreline construction for the tailings
embankment, was preferred.
2.6.4
Plant Throughput
Trade-off #4 involved a comparative scoping level assessment to identify logical plant
throughput levels based on known information, then performing an NPV analysis of the
various options considering Capex, Opex, and mine life for each case.
Design criteria and a cost and performance model of the concentrator and concentrate
treatment facility were developed to analyze throughput. Grind size was an important
parameter. A grind size of 150 to 200 m was identified as the most appropriate for
economical copper recovery.
A preliminary, qualitative analysis of suitable mining equipment sizes and numbers was
conducted, and a very high level mine plan was then developed for the various
throughput options. Five different production scenarios were assessed (66, 75, 83, 105,
and 120 kt/d), and the Whittle model used to prepare the mine schedule was applied to
perform a financial analysis.
From the point of view of cost analysis, the options were similar. The 83 kt/d rate at
150 m grind was adopted for several reasons: it provided process flexibility for future
upgrade to higher tonnages; the grind size could potentially require less up-front capital
and is more inline with industry operational benchmarks; it allows the use of a partial
roasting facility of a similar size (and consequently cost) as those currently being
constructed elsewhere; and the waste volume increased incrementally on raising the
throughput to 105 kt/d.
As the prefeasibility study progressed, the updated geological model was completed.
Prior to the new resource being issued, the grind recovery testwork results were received
indicating that 200 m would be economical. AMEC modelled the tonnage increase this
would provide, i.e., 95,000 t/d, which prompted dual reagent suite testwork to maintain
recovery and AMEC mining to confirm that the new resource would support this tonnage
with the same mine design criteria and mine life.
Consequently, the design throughput was changed to 95,000 t/d.
Page 2-16
2.6.5
2.6.6
2.6.7
2.6.8
Pit Electrification
This report (Trade-off #8) was prepared by Candente to assess the use of electrical
versus diesel-powered equipment for production drilling and loading in both ore and
waste areas.
Page 2-17
An NPV and sensitivity analysis found that electrification had higher up-front capital costs
for equipment and power distribution, but savings in ongoing operating costs. The size of
pit favoured electrification.
2.6.9
2.7
Page 2-18
amsl
A
a
G
Ga
Btu
cd
cm
3
cm
3
ft /s or cfs
3
ft
Page 2-19
in
3
m
3
yd
d
d/wk
d/a
dwt
dBa
dB
C
F
dmt
ft
USgal
USgpm
GJ
g
g/L
g/t
>
ha
Hz
hp
h
h/d
h/wk
h/a
"
J
J/kWh
K
k
kcal
kg
3
kg/m
kg/h
2
kg/m
kJ
km
km/h
kN
Kilopascal....................................................................................................................
Kilovolt ........................................................................................................................
Kilovolt-ampere ...........................................................................................................
Kilovolts.......................................................................................................................
Kilowatt .......................................................................................................................
Kilowatt hour ...............................................................................................................
Kilowatt hours per short ton (US) ................................................................................
Kilowatt hours per tonne (metric ton) ..........................................................................
Kilowatt hours per year ...............................................................................................
Kilowatts adjusted for motor efficiency ........................................................................
Less than ....................................................................................................................
Litre .............................................................................................................................
Litres per minute .........................................................................................................
Megabytes per second ................................................................................................
Megapascal.................................................................................................................
Megavolt-ampere ........................................................................................................
Megawatt ....................................................................................................................
Metre ...........................................................................................................................
Metres above sea level ..............................................................................................
Metres per minute .......................................................................................................
Metres per second ......................................................................................................
Metric ton (tonne) ........................................................................................................
Micrometre (micron) ....................................................................................................
Microsiemens (electrical) ............................................................................................
Miles per hour .............................................................................................................
Milliamperes ................................................................................................................
Milligram......................................................................................................................
Milligrams per litre .......................................................................................................
Millilitre ........................................................................................................................
Millimetre.....................................................................................................................
Million ..........................................................................................................................
Million cubic yards .......................................................................................................
Million gallons .............................................................................................................
Million gallons per minute............................................................................................
Million tonnes ..............................................................................................................
Minute (time) ...............................................................................................................
Month ..........................................................................................................................
More than ....................................................................................................................
Newton ........................................................................................................................
Newtons per metre......................................................................................................
Ohm (electrical)...........................................................................................................
Ounce .........................................................................................................................
Parts per billion ...........................................................................................................
Page 2-20
kPa
kV
kVA
kV
kW
kWh
kWh/st
kWh/t
kWh/a
kWe
<
L
L/min
Mb/s
MPa
MVA
MW
m
masl
m/min
m/s
t
m
s
mph
mA
mg
mg/L
mL
mm
M
3
Myd
USMgal
USMgpm
Mt
min
mo
>
N
N/m
oz
ppb
Page 2-21
ppm
Pa
Pa/s
%
% RH
Ph
lb
psi
pF
qt
rpm
"
s
st
SG
2
cm
2
ft
2
in
2
km
2
m
kt
t
t/d
t/h
t/a
TDS
TSS
V
wk
w/w
wmt
yd
a
yr
CONTENTS
3.0
GEOLOGY .............................................................................................................3-1
3.1
Summary.....................................................................................................3-1
3.2
Project History .............................................................................................3-4
3.2.1
Comment on Project History ..........................................................3-6
3.3
Exploration ..................................................................................................3-6
3.3.1
Grids and Surveys .........................................................................3-7
3.3.2
Geological Mapping.......................................................................3-8
3.3.3
Geochemistry ................................................................................3-8
3.3.4
Pits and Trenches .......................................................................3-10
3.3.5
Geophysical Surveys ...................................................................3-10
3.3.6
Geotechnical and Hydrogeology..................................................3-10
3.3.7
Other Studies ..............................................................................3-10
3.3.8
Exploration Potential ...................................................................3-11
3.3.9
Comment on Exploration .............................................................3-11
3.4
Geological Setting .....................................................................................3-11
3.4.1
Regional Geology ........................................................................3-11
3.4.2
Deposit Model .............................................................................3-14
3.4.2.1
Comment on Deposit Model ........................................3-16
3.4.3
Caariaco Norte Deposit Geology ...............................................3-16
3.4.3.1
Lithologies ...................................................................3-17
3.4.3.2
Alteration .....................................................................3-19
3.4.3.3
Structures....................................................................3-23
3.4.4
Prospects ....................................................................................3-23
3.4.4.1
Caariaco Sur .............................................................3-24
3.4.4.2
Quebrada Verde..........................................................3-25
3.4.5
Comment on Geological Setting ..................................................3-25
3.5
Mineralization ............................................................................................3-25
3.5.1
Comment on Mineralization .........................................................3-27
3.6
Drilling .......................................................................................................3-27
3.6.1
Drill Contractors ..........................................................................3-32
3.6.2
Drill Methods ...............................................................................3-33
3.6.3
Geological Logging......................................................................3-33
3.6.4
Collar Surveys .............................................................................3-34
3.6.5
Down-hole Surveys .....................................................................3-34
3.6.6
Recovery .....................................................................................3-34
3.6.7
Caariaco Norte Drilling ..............................................................3-34
3.6.8
Comment on Drill Programs ........................................................3-35
3.7
Sample Preparation ..................................................................................3-36
3.7.1
Geochemical Sampling ...............................................................3-36
3.7.2
Pit and Trench Sampling .............................................................3-36
3.7.3
Core Sampling ............................................................................3-36
3.7.4
Quality Assurance and Quality Control ........................................3-36
3.7.5
Density/Specific Gravity...............................................................3-37
TOC i
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.7.6
Comment on Sample Preparation ...............................................3-37
Sample Preparation, Analyses, and Security.............................................3-38
3.8.1
Analytical Laboratories ................................................................3-38
3.8.2
Sample Preparation and Analysis ................................................3-39
3.8.2.1
Candente ....................................................................3-39
3.8.3
Quality Assurance/Quality Control Programs...............................3-40
3.8.3.1
Candente ....................................................................3-41
3.8.4
Databases ...................................................................................3-42
3.8.5
Sample Security ..........................................................................3-43
3.8.6
Sample Storage ..........................................................................3-43
Comment on Sample Preparation, Analyses, and Security .......................3-43
Data Verification ........................................................................................3-44
3.10.1 Currie, 2004 ................................................................................3-44
3.10.2 MineFill, 2007 ..............................................................................3-45
3.10.3 SRK, 2008 ...................................................................................3-45
3.10.4 AMEC, 2010 ................................................................................3-46
3.10.5 Comment on Data Verification .....................................................3-46
Mineral Resource Estimation.....................................................................3-47
3.11.1 Database .....................................................................................3-47
3.11.2 Topography .................................................................................3-47
3.11.3 Models ........................................................................................3-48
3.11.4 Composites .................................................................................3-49
3.11.5 Exploratory Data Analysis ...........................................................3-50
3.11.6 Variography .................................................................................3-52
3.11.7 Grade Capping ............................................................................3-52
3.11.8 Estimation Methodology ..............................................................3-53
3.11.9 Density ........................................................................................3-54
3.11.10 Model Validation ..........................................................................3-55
3.11.11 Mineral Resource Classification ..................................................3-56
Assessment of Reasonable Prospects of Economic Extraction .................3-56
Mineral Resource Statement .....................................................................3-58
3.13.1 Comment on Mineral Resource Estimation .................................3-60
References................................................................................................3-60
TABLES
Table 3-1:
Table 3-2:
Table 3-3:
Table 3-4:
Table 3-5:
Table 3-6:
Table 3-7:
Table 3-8:
Mineral Resource Statement for Caariaco Norte at a 0.2% Cu Cutoff Grade (David
Thomas P. Geo., Effective Date 8 November 2010) ..................................................... 3-3
Mineral Resource Statement for Caariaco Norte at Various Cutoffs (David
Thomas P. Geo., Effective Date 8 November 2010) ..................................................... 3-4
Exploration Summary Table........................................................................................... 3-6
Project Stratigraphic Column ....................................................................................... 3-17
Drill Summary............................................................................................................... 3-30
Drill Hole Intercept Summary Table ............................................................................. 3-35
Specific Gravity Values Used in 2010 Mineral Resource Estimate ............................. 3-37
Summary of Drill Data used for Caariaco Norte Resource Estimate ......................... 3-47
TOC ii
Table 3-9:
Table 3-10:
Table 3-11:
Table 3-12:
Table 3-13:
Table 3-14:
Table 3-15:
Table 3-16:
Table 3-17:
Table 3-18:
Table 3-19:
FIGURES
Figure 3-1:
Figure 3-2:
Figure 3-3:
Figure 3-4:
Figure 3-5:
Figure 3-6:
Figure 3-7:
Figure 3-8:
Figure 3-9:
Figure 3-10:
Figure 3-11:
Figure 3-12:
Figure 3-13:
Figure 3-14:
Figure 3-15:
TOC iii
3.0
GEOLOGY
3.1
Summary
The Caariaco project contains a major porphyry-copper-gold deposit, Caariaco Norte,
and two porphyry copper-gold-mineralized centres that are at a prospect stage of
evaluation, Caariaco Sur and Quebrada Verde.
The deposit and prospects were identified by exploration programs conducted by the
Peruvian Servicio Nacional de Geologa y Minera (Ingemmet), Placer Dome Exploration
Inc. (Placer Dome), Billiton Exploration and Mining Per B.V. (Surcusal Peruana), and
Candente Copper Corporation (Candente) between 1994 and 2010. These programs
included regional and detailed mapping, stream sediment, grab, rock, and soil sampling,
trenching and pitting, core drilling, ground geophysical surveys, mineralization
characterization studies, and metallurgical testing of samples. Petrographic studies and
density measurements on the different lithologies have also been carried out.
Caariaco Norte is an example of a primary porphyry-copper-gold system. The
Caariaco Norte Early to Late Tertiary polyphase intrusive-breccia complex is
approximately 1.7 km in strike extent, 1.1 km wide, and has been drilled to a depth of
about 770 m. The complex has intruded Early Tertiary volcanic units of the Llama and
Porculla Formations of the Calipuy Group. Three major intrusive generations have been
identified, a crowded quartz-feldspar porphyry, a biotite-feldspar porphyry, and a coarse
quartz porphyry. These intrusive units are cross-cut by feldspar porphyry dykes. Three
breccia bodies that post-date the intrusive rocks are also recognized: hydrothermal
breccias, tourmaline breccias, and polymictic breccias.
Copper mineralization was introduced as a series of events closely following the
emplacement of each of the three major intrusive units and the polymictic breccia unit. In
general, the highest copper grades (>0.5% Cu) occur in the biotitefeldspar porphyry and
polymictic breccia units. Intermediate copper grades (0.35% to 0.5% Cu) are most
common in the hydrothermal breccia and the coarse quartz porphyry, and the lowest
grades (0.2% to 0.35% Cu) dominate in the crowded quartz feldspar porphyry, tourmaline
breccia, and volcanic host rocks.
Alteration forms distinct concentric zones with a central potassic alteration; central to
intermediate, overlapping, and partly overprinting phyllic, argillic, and advanced argillic
alteration; and fringing propylitic and minor silicic alteration. Alteration intensity is directly
related to the intensity of fracturing in the hosting lithologies and brecciation in the
polymictic breccia unit. Locally, alteration distribution and intensity are controlled by
northeast- and northwest-trending faults.
Mineralization occurs primarily as disseminations and in fractures, sulphide and quartz
veins, faults, and breccias. Fracture density is the single most important factor
influencing copper grades, although breccias and faults can locally be important.
Page 3-1
Three main zones have been recognized in the deposit: a variable-thickness leached
cap, minor supergene copper mineralization under the leached cap, and hypogene
copper mineralization, the main component of the deposit.
Hypogene copper
mineralization consists mainly of chalcopyrite, chalcocite, and covellite, with lesser
enargite and minor bornite, tennantite, and digenite. Supergene copper consists of
chalcocite and covellite. Drilling on the project consists of 263 core holes (75,672.31 m),
including geotechnical, metallurgical, and hydrogeological drilling. Fifteen of the drill
holes (3,483 m) were completed prior to Candentes involvement; the remaining 248 core
holes (72,189.7 m) were drilled by Candente. Core was logged for geological and
geotechnical parameters. Drill collar locations were picked up by a surveyor using a total
station instrument. Down-hole surveys were performed using Pajari, Sperry Sun, or
Reflex EZ-Shot instruments.
Several primary, independent assay laboratories have been used for routine analyses
over the project history. Copper analyses were typically performed by three-acid digest
and atomic absorption (AA) finish, although four-acid digest and colorimetry methods
have also been used. Gold assays were typically by fire assay with atomic absorption
finish. Other elements were analyzed using inductively-coupled plasma (ICP).
The majority of the drilling has been accompanied by a quality assurance/quality control
(QA/QC) program, which has included submission of blanks, standard reference materials
(SRMs), and check assays.
A number of data verification programs and audits have been performed over the project
history, primarily in support of technical reports. No errors or omissions were noted
during these reviews. Legacy drill core, drilled prior to Candentes ownership, was
relogged. Candente drilled three pairs of twinned holes to verify grade uniformity at short
distances. In general, similar average grades were noted over the same depth intervals.
Mineral resource estimates are based on 225 core holes (67,485.06 m) from the
Ingemmet, Placer Dome, Surcusal Peruana, and Candente drill programs. The cutoff
date for the estimation is 18 July 2010. Candente provided geological interpretations for
modelling purposes, from which AMEC created bench polygons and models. Seven
estimation domains for copper, gold, and silver were defined following evaluation of
statistical distributions of lithological and alteration units. Drill hole data were composited
into 6 m lengths using no geological or domain boundaries. Outlier copper, gold, and
silver grades were capped; outlier arsenic grades were not capped.
AMEC estimated copper, gold, silver and arsenic grades by estimation domains using
primarily ordinary kriging (OK) interpolation. Inverse distance weighting to the second
power (ID2) was used to interpolate Au and Ag in domains where variography was not
considered sufficiently robust. Density values were assigned to blocks based upon the
lithological codes. Blocks were classified as Measured, Indicated, or Inferred based on a
combination of composite numbers and distance from the nearest composite.
Page 3-2
Contained Metal
Category
Tonnage
Mt
Cu
%
Au
g/t
Ag
g/t
Copper
(Blb)
Gold
(Moz)
Silver
(Moz)
Measured
Indicated
Measured + Indicated
Inferred
406.6
596.5
1,003.0
293.3
0.44
0.38
0.40
0.33
0.07
0.06
0.06
0.05
1.9
1.6
1.7
1.5
3.977
4.964
8.941
2.165
0.958
1.081
2.039
0.448
24.656
30.403
55.059
13.547
Note:
1
2
3
Page 3-3
Table 3-2:
Cutoff
Cu (%)
Tonnage
Mt
Contained Metal
Cu
%
Au
g/t
Ag
g/t
Copper
(Blb)
Gold
(Moz)
Silver
(Moz)
Measured
0.14
0.2*
425.6
406.6
0.43
0.44
0.07
0.07
1.9
1.9
4.049
3.977
0.986
0.958
25.467
24.656
0.3
338.1
0.48
0.08
2.0
3.588
0.853
21.399
0.14
0.2*
680.7
596.5
0.35
0.38
0.05
0.06
1.5
1.6
5.283
4.964
1.166
1.081
33.124
30.403
0.3
414.3
0.43
0.06
1.7
3.945
0.843
23.135
1,106.2
1,003.0
0.38
0.40
0.06
0.06
1.6
1.7
9.332
8.941
2.152
2.039
58.592
55.059
752.4
0.45
0.07
1.8
7.533
1.696
44.534
0.14
0.2*
419.4
293.3
0.28
0.33
0.04
0.05
1.3
1.5
2.634
2.165
0.561
0.448
17.002
13.547
0.3
157.7
0.41
0.06
1.7
1.433
0.281
8.539
Indicated
Measured + Indicated
0.14
0.2*
0.3
Inferred
* Base case
Note: 1 Mineral Resources base case is reported at a 0.2% Cu cutoff grade
2
Mineral Resources are reported as undiluted.
3
A LerchsGrossmann pit shell was used to constrain the Mineral Resources to assess reasonable prospects
of eventual economic extraction
4
Mineral Resources are reported using a long-term copper price of US$2.50/lb, a gold price of $1,035/oz ,and
a silver price of US$17.25/oz
5
Rounding as required by reporting guidelines may result in apparent summation differences between tonnes,
grade, and contained metal content
6
Tonnage and grade measurements are in metric units. Gold and silver contained ounces are reported as troy
ounces, copper contained pounds as Imperial pounds
3.2
Project History
Copper was first discovered at Caariaco Norte in the period 1967 to 1970, during a
regional stream sediment sampling program carried out by the Peruvian Servicio Nacional
de Geologa y Minera (Ingemmet), in cooperation with a British Geological Survey team.
This work identified a copper anomaly, A-2. Subsequently, from 1971 to 1974, Ingemmet
undertook a detailed geochemical study of the Ro Caariaco valley, which delineated
three centres of alteration and copper mineralization, designated Canariaco Norte,
Canariaco Sur, and Quebrada Verde. The geochemistry was supported by geological
mapping, rock chip and soil sampling, induced polarization/resistivity (IP) and ground
magnetic geophysical surveys, and core drilling of five drill holes (1,500 m). Thin section
and petrographic studies were also performed. A mineral resource estimate was
undertaken at the conclusion of this work.
Page 3-4
Placer Dome Exploration Inc. (Placer Dome) optioned the area from the Peruvian
Government in 1994. Work completed included geological mapping, rock chip sampling,
trenching (2,200 m) and pitting (80 test pits), petrographic studies, re-interpretation of the
available Ingemmet IP/resistivity data, three core holes (853.91 m), and a very preliminary
estimate of tonnage and grade. This work identified a porphyry copper system related to
a Late Tertiary intrusive-breccia complex emplaced into Early Tertiary, Calipuy Group
volcanic basement of andesite to rhyolite pyroclastics and flows. However, in 1997, the
option was not exercised and reverted to the Peruvian Government.
During 1999, Billiton Exploration and Mining Per B.V. (Surcusal Peruana) took up an
option from the Peruvian Government. The work program comprised geological mapping,
soil and rock chip sampling, IP/resistivity and ground magnetic geophysical surveys, and
seven core holes (1,128.7 m). Petrographic samples were collected and studied, and
sequential leach copper analysis was carried out on some of the drill core. A resource
estimate was completed in 1999. The option was dropped in 2000, with the property
returning to the Peruvian Government.
The property was subsequently put up for auction. Candente Copper Corp., through its
wholly-owned Peruvian subsidiary Canariaco Copper Per SA (CCPSA), acquired 100%
ownership of the project in February 2002. Since that date, Candente has completed
geological mapping, prospecting, IP/resistivity and ground magnetic geophysicical
surveys, rock chip sampling, petrographic studies, bulk sampling for metallurgical testing,
and re-logging of existing drill core. A total of 248 core holes (72189.7 m) were drilled to
the end of 2008. Mineral resources were first estimated on behalf of Candente in 2004
and were updated in 2006 and 2008.
A preliminary economic assessment (PEA) was undertaken in 2006. The study
envisaged conventional open pit mining of the Caariaco Norte deposit, with
mineralization crushed, then placed on a heap leach pad. Copper recovery was planned
through a solvent extraction-electrowinning (SXEW) plant to produce copper cathode.
Mining would commence at 30,000 t/d and expand to 60,000 t/d. The financial analysis,
using the costs and assumptions at the time, indicated a positive financial outcome.
In 2008, a revised PEA was undertaken, because additional leach testing had indicated
that heap leaching recoveries were erratic, and a more robust metallurgical process was
required. The production rate from the proposed open pit was 75,000 t/d, feeding a
conventional process plant consisting of semi-autogenous grinding (SAG), ball mills, and
a flotation circuit to produce copper concentrate. The financial analysis, using the costs
and assumptions at the time, indicated a positive financial outcome. The mineral
resource update performed by AMEC in 2010 supersedes the resource estimate used in
the PEA, and the PEA results should be considered historical.
Page 3-5
3.2.1
3.3
Exploration
Exploration activities such as geological mapping and geochemical sampling have been
performed by Candente and predecessor companies Ingemmet, Placer Dome, and
Surcusal Peruana. Contractors were used for activities such as geophysical surveys and
core drilling.
Exploration activities on the project have included regional and detailed mapping, stream
sediment, grab, rock, and soil sampling, trenching and pitting, core drilling, ground
geophysical surveys, mineralization characterization studies, and metallurgical testing of
samples. Petrographic studies and density measurements on the different lithologies
have also been carried out.
A summary of the work programs completed to the report effective date are summarized
in Table 3-3.
Table 3-3:
Year
19671970
19711974
Operator
Ingemmet
Ingemmet
19941997
Placer
Dome
Work Undertaken
Regional stream sediment sampling. Identified anomalous copper in drainages surrounding the Caariaco Norte deposit
Geological mapping at 1:25,000 scale defined 9 km2 of alteration and mineralization, with three distinct centres identified.
Limited soil and rock chip sampling; numbers of samples unknown
Nine trenches; locations unknown. A total of 23 rock chip samples taken from the trenches and analysed for Cu and Mo.
Infill geological mapping at 1:5,000 scale; this detailed mapping was hampered by dense vegetation and steep
topography
IP/resistivity ground geophysics over Caariaco Norte
Five vertical core drill holes completed at Caariaco Norte to depths of 300 m for 1,500 m total drilling. A total of 579 core
samples were collected along 3 m or 1.5 m lengths and analysed for Cu and Mo. A total of 66 composite geological
samples were analysed for total copper (TCu), Mo, Ag, and Au.
Thin section and petrographic studies on selected drill core samples
Mineral resource estimate
Geological mapping at 1:1,000 scale at Caariaco Norte; preliminary geological mapping, scale not known, at Caariaco
Sur
Soil and rock chip sampling over an area of about 1.3 km x 1.5 km at Caariaco Norte. A total of 715 rock chip samples
assayed for Au, Cu, Mo, (and some for Ag and As). Reconnaissance rock chip and grab sampling at Caariaco Sur
Trenching (2,200 m) and pitting (80 test pits) at Caariaco Norte and Caariaco Sur
Re-interpretation of Ingemmet IP/resistivity data; the re-interpretation noted some correlation between copper grades and
chargeability and/or resistivity. It was also noted that some of the strongest IP targets had not been drilled by Ingemmet
Three core holes (853.91 m) at Caariaco Norte
Petrographic studies on selected drill core samples
Mineral resource estimate
Page 3-6
Year
19992000
Operator
Surcusal
Peruana
2002 to
present
Candente
3.3.1
Work Undertaken
Geological mapping; scale unknown
Soil and rock chip sampling. Sampled outcrops in the streams south of the drilled area at Caariaco Norte. Low-level Cu
anomalies (<500 ppm) were collected from phyllically-altered quartz porphyry at Caariaco Norte. The northern side of
the quartz porphyry generated additional surface copper anomalies (500 to 2000 ppm Cu) in outcrops of basaltic
andesite. In the outcrops around the drill holes in the northern part of the quartz porphyry, gold graded in the 100 to 200
ppb Au range. In the southern half of the system, the grades were generally in the 40 to 100 ppb Au range. Soil samples
were only taken at Caariaco Sur and Quebrada Verde, and outlined co-incident Cu, Au and Mo anomalies over a 750 m
diameter area with smaller anomalies of copper and gold adjacent to this target. Soil sample line spacing was typically
200 m with 100 m infill where initial results were favourable. Sample spacing was 50 m along the lines.
IP/resistivity and ground magnetic geophysical surveys on four lines at Caariaco Norte. For the IP survey, a dipole
dipole array, with electrode spacing of 100 m, was used. The results were not useful because only a very weak current
was received at the potential electrode. The ground magnetic data used the same lines and spacings; no domains of
magnetite destruction could be defined.
Seven core holes (1,128.7 m) drilled at Caariaco Norte, Caariaco Sur, and Quebrada Verde
Petrographic studies on selected drill core samples
Seqential leach copper analysis on 12 samples from two intervals of core; results indicated that the mineralization was
potentially bio-heap leachable.
Mineral resource estimate
Geological mapping, including 1:2,000 scale at Caariaco Norte and Caariaco Sur. Preliminary mapping of the
Caariaco Sur and Quebrada Verde zones was also carried out to assess soil geochemistry anomalies outside of the
main mineralized zones. Zones of silicification and quartz vein stockwork exist peripheral to the main circular feature at
Caariaco Sur.
Structural measurements. A total of 311 structural measurements including faults, veins, fractures etc. were collected
Prospecting, rock chip and grab sampling. A total of 148 rock samples were collected in 2002 to 2004 from surface for
gold, total copper and 35-element inductively-coupled plasma (ICP) analyses. In addition, a number of PIMA and
petrology samples were collected to define favourable alteration including alunite and sericite and to define the various
igneous phases. A total of 392 soil geochemistry samples and 355 rock samples were collected over the geophysical
grid at Caariaco Sur and Quebrada Verde in 2008. Soils with elevated levels of copper of up to 5,720 ppm (0.57%) and
gold up to 330 ppb covering over an area of 0.9 km x 1.4 km and potassic alteration mapped over a length of 2.3 km at
Caariaco Sur. Anomalous levels of copper of up to 2,200 ppm (0.22%) and up to 497 ppb gold in soils cover an area of
approximately 0.7 km x 0.9 km at Quebrada Verde.
Re-logging of existing drill core
20 line km of IP/resistivity and ground magnetic geophysics. Outlined areas of magnetite destruction and delineated the
various alteration zones and helped confirm and/or identify old/new fault structures at Caariaco Norte. A coincident
magnetic high; IP/resistivity low and chargeability high identified at Caariaco Sur. A large IP chargeability high centered
on a resistivity anomaly and covering an area of 0.8 km x 2.0 km identified at Quebrada Verde.
Petrographic studies on selected drill core samples.
Four bulk samples for leach testing collected in 2004.
248 core holes (72,189,7 m) at Caariaco Norte, Caariaco Sur, and Quebrada Verde
Page 3-7
built using rebar and concrete to permanently secure their position. GEMA re-established
the points with a differential GPS set on the point for three hours and using the 0 order
station Piura as base. Accuracy was established at 1 mm.
Reference point UTM data were reported in WGS-84, which is the main datum used for
surveying in Per. The calculated PSAD-56 UTM data were also reported.
In June 2006 the entire project was changed over from PSAD-56 (zone 17) to WGS-84
UTM (zone 17). All survey work on the project prior to the re-establishment of the control
points and the datum switch was re-done. The project grid corresponds to the WGS-84
(zone 17) UTM grid.
Topographic data were based on aerial photograph coverage provided by Horizons South
America S.A.C. Aerial Mapping Services.
3.3.2
Geological Mapping
Regional and detailed geological mapping was completed by Ingemmet, Placer Dome,
and Candente in a number of phases. Map scales varied from regional (1:25,000) to
prospect scale (1:1,000). Map results were used to identify lithologies, areas of quartz
veining, alteration, and silicification, and sulphide outcrops that warranted additional work.
Air photos were interpreted to identify areas that required additional geological mapping
and sampling. During the mapping program, structural measurements were collected
from faults, veins, and fractures to provide additional structural detail for geological
interpretations.
3.3.3
Geochemistry
Stream sediment, soil, and rock chip sampling was done to evaluate the mineralization
potential and generate targets for core drilling at Caariaco Norte, Caariaco Sur, and
Quebrada Verde. Sampling was performed by Ingemmet, Placer Dome, Surcusal
Peruana, and Candente.
Stream sediment sampling completed by Ingemmet at 100 m spacing along the drainages
of Ro Caariaco during early exploration phases identified elevated copper and gold
values.
Rock chip sampling outlined coppergoldsilvermolybdenum mineralization associated
with quartz porphyry outcrops at Caariaco Norte, Caariaco Sur, and Quebrada Verde.
Soil sampling provided the initial drill target areas for Caariaco Norte. Soils with
elevated levels of copper of up to 5,720 ppm (0.57%) and gold up to 330 ppb, covering an
area of over 0.9 km x 1.4 km, were defined at Caariaco Sur. Anomalous levels of
copper of up to 2,200 ppm (0.22%) and up to 497 ppb gold in soils cover an area of
approximately 0.7 km x 0.9 km at Quebrada Verde (Figure 3-1).
Page 3-8
Figure 3-1:
Page 3-9
3.3.4
3.3.5
Geophysical Surveys
Geophysical surveys, comprising IP/resistivity and ground magnetics, were completed at
Caariaco Norte, Caariaco Sur, and Quebrada Verde by Ingemmet, Surcusal Peruana,
and Candente.
Results of the surveys prior to the Candente work were considered inconclusive due to
wide line spacings. Candente completed 20 line km of combined IP/resistivity and ground
magnetic surveys. The ground magnetic surveys at Caariaco Norte outlined areas
about 0.7 km x 0.9 km of magnetite destruction and addition, thus delineating the various
alteration zones and helping to confirm and/or identify old/new fault structures. A
coincident magnetic high, IP/resistivity low and chargeability high was identified at
Caariaco Sur. A large IP chargeability high centred on a resistivity anomaly and
covering an area of 0.8 km x 2.0 km was identified at Quebrada Verde (refer to
Figure 3-1).
3.3.6
3.3.7
Other Studies
Petrography and mineralogical studies in support of mineralogical and geological
interpretations have been completed by Ingemmet, Placer Dome, Surcusal Peruana, and
Candente.
Page 3-10
3.3.8
Exploration Potential
Caariaco Norte is part of an extensive porphyry intrusive complex that also includes the
Caariaco Sur and Quebrada Verde zones. The three deposits cover an area with a
minimum length of 5 km and average width of 2 km. The porphyry complex is covered
entirely by the Caariaco property. Geological mapping and geophysics and geochemical
sampling by Candente and Surcusal Peruana in 1999 (including limited drilling) indicate a
strong potential for additional porphyry copper-gold mineralization within the Caariaco
Sur and Quebrada Verde zones.
Locally, mineralization at Caariaco Norte is still open at depth and at the central-west
part of the deposit.
3.3.9
Comment on Exploration
The exploration programs completed to date are appropriate to the style of the deposits
and prospects within the Project. The petrographic research work supports the genetic
and affinity interpretations. Exploration potential remains within the Caariaco Sur and
Quebrada Verde prospects, and Caariaco Norte is still open at depth and at the
central-west part of the deposit.
3.4
Geological Setting
3.4.1
Regional Geology
A regional geological plan for the project area is shown in Figure 3-2.
Basement rocks comprise pelitic schists of the Precambrian to Early Paleozoic Olmos
Complex that are unconformably overlain by Late TriassicEarly Jurassic La Leche
Formation marine sediments that have minor intercalated volcanic units. An Early to Late
Jurassic volcano-sedimentary sequence, the Oyotn Formation, overlies the earlier units.
Following regional uplift, erosion, and subsequent subsidence, the lower portion of the
Goyllarisquizga Group, a regionally extensive quartz arenite, was unconformably
deposited on the earlier lithologies. In turn, the arenite was overlain by Early Cretaceous
to mid-Late Cretaceous marls, shales, and limestone.
Page 3-11
Figure 3-2:
Note: Figure courtesy Candente Copper Corp. Grid squares on the plan are 4 km x 4 km.
Page 3-12
In the Early Tertiary, volcanic units of the Llama and Porculla Formations of the Calipuy
Group were erupted, followed by uplift and erosion. Renewed volcanic activity
commenced with the eruption of volcanic rocks of the Huambos Formation during the
Late Tertiary. Porphyry stocks, breccias, and dykes that are also Late Tertiary in age
intrude the Cretaceous and Early Tertiary units (Figure 3-3). Age dating using K/Ar and
ReOs on intrusive rocks, breccias, and alteration minerals in the Caariaco Norte
deposit returned dates ranging from 15.8 Ma to 17.9 Ma (Mathur, 2008; Casselman et al.,
2008).
Figure 3-3:
Page 3-13
3.4.2
Deposit Model
The Caariaco Norte deposit is considered to be an example of a primary porphyrycopper system. The following discussion of the typical nature of porphyry-copper
deposits is sourced from Sillitoe (2010), Berger et al. (2008), and Sinclair (2006).
Porphyry-copper systems commonly define linear belts, some many hundreds of
kilometres long, as well as occurring less commonly in apparent isolation. The systems
are closely related to underlying composite plutons, at paleo-depths of 5 km to 15 km,
which represent the supply chambers for the magmas and fluids that formed the vertically
elongate (>3 km) stocks or dyke swarms and associated mineralization.
Commonly, several discrete stocks are emplaced, resulting in either clusters or
structurally controlled alignments of porphyry-copper systems. The rheology and
composition of the host rocks may strongly influence the size, grade, and type of
mineralization generated in porphyry-copper systems. Individual systems have life spans
of circa 100,000 years to several million years, whereas deposit clusters or alignments, as
well as entire belts, may remain active for 10 million years or longer.
Deposits are typically semi-circular to elliptical in plan view. In cross-section, ore-grade
material in a deposit typically has the shape of an inverted cone with the altered, but lowgrade, interior of the cone referred to as the barren core. In some systems, the barren
core may be a late-stage intrusion.
The alteration and mineralization in porphyry-copper systems are zoned outward from the
stocks or dyke swarms, which typically comprise several generations of intermediate to
felsic porphyry intrusions. Porphyry copper-gold-molybdenum deposits are centred on
the intrusions, whereas carbonate wall rocks commonly host proximal copper-gold skarns
and less commonly, distal base metal and gold skarn deposits. Beyond the skarn front,
carbonate-replacement copper and/or base metal-gold deposits, and/or sediment-hosted
(distal-disseminated) gold deposits can form.
Peripheral mineralization is less
conspicuous in non-carbonate wall rocks but may include base metal- or gold-bearing
veins and mantos. Data compiled by Singer et al. (2008) indicate that the median size of
the longest axis of alteration surrounding a porphyry copper deposit is 4 to 5 km, while the
median size area of alteration is 7 to 8 km2.
High-sulphidation epithermal deposits may occur in lithocaps above porphyry-copper
deposits, where massive sulphide lodes tend to develop in deeper feeder structures and
precious metal-rich, disseminated deposits form within the uppermost 500 m.
Porphyry-copper mineralization occurs in a distinctive sequence of quartz-bearing veinlets
as well as in disseminated forms in the altered rock between them. Magmatichydrothermal breccias may form during porphyry intrusion, with some breccias containing
high-grade mineralization because of their intrinsic permeability. In contrast, most
phreatomagmatic breccias, constituting maardiatreme systems, are poorly mineralized
Page 3-14
at both the porphyry copper and lithocap levels, mainly because many such
phreatomagmatic breccias formed late in the evolution of systems.
Copper mineral assemblages are a function of the chemical composition of the fluid
phase and the pressure and temperature conditions affecting the fluid. In primary,
unoxidized or non-supergene-enriched ores, the most common oresulphide assemblage
is chalcopyrite bornite, with pyrite and minor amounts of molybdenite. Some porphyry
copper deposits also contain significant concentrations of hypogene chalcocite and
covellite as in the Butte (Montana, USA) and Resolution (Nevada, USA) porphryry
deposits. In supergene-enriched ores, a typical assemblage can comprise chalcocite +
covellite bornite, whereas, in oxide ores, a typical assemblage could include malachite +
azurite + cuprite + chrysocolla, with minor amounts of minerals such as carbonates,
sulphates, phosphates, and silicates. Typically, the principal copper sulphides consist of
millimetre-scale grains, but may be as large as 1 to 2 cm in diameter and, rarely,
pegmatitic (larger than 2 cm).
Alteration zones in porphyry-copper deposits are typically zoned and classified on the
basis of mineral assemblages and consist of potassic, propylitic, phyllic and argillic zones.
In silicate-rich rocks, the most common alteration minerals are K-feldspar, biotite,
muscovite (sericite), albite, anhydrite, chlorite, calcite, epidote, and kaolinite. In silicaterich rocks that have been altered to advanced argillic assemblages, the most common
minerals are quartz, alunite, pyrophyllite, dickite, diaspore, and zunyite. In carbonate
rocks, the most common minerals are garnet, pyroxene, epidote, quartz, actinolite,
chlorite, biotite, calcite, dolomite, K-feldspar, and wollastonite. Other alteration minerals
commonly found in porphyry-copper deposits are tourmaline, andalusite, and actinolite.
Porphyry-copper systems are initiated by injection of oxidized magma saturated with
sulphur- and metal-rich, aqueous fluids from cupolas on the tops of the subjacent parental
plutons. The sequence of alterationmineralization events is principally a consequence of
progressive rock and fluid cooling, from >700 to <250C, caused by solidification of the
underlying parental plutons and downward propagation of the lithostatichydrostatic
transition. Once the plutonic magmas stagnate, the high-temperature, generally twophase hyper-saline liquid and vapour responsible for the potassic alteration and contained
mineralization at depth and early overlying propylitic and advanced argillic alteration,
respectively, gives way, at <350C, to a single-phase, low- to moderate-salinity liquid that
causes the sericitechlorite and sericitic alteration (phyllic)and associated mineralization.
This same liquid also causes mineralization of the peripheral parts of systems, including
the overlying lithocaps.
The progressive thermal decline of the systems combined with syn-mineral paleo-surface
degradation results in the characteristic overprinting (telescoping) and partial to total
reconstitution of older by younger alterationmineralization types (argillic). Meteoric water
is not required for formation of this alterationmineralization sequence, although its late
ingress is common.
Page 3-15
3.4.2.1
3.4.3
Page 3-16
3.4.3.1
Lithologies
Table 3-4 presents a stratigraphic column for the project area. The following sections on
lithologies have been taken from Casselman et al. (2008).
Table 3-4:
Unit
Rock Code
Rock Type
Description
Breccias
IBxP
TBx
IBxH
Breccia (youngest)
Breccia (middle)
Breccia (oldest)
Polymictic breccia
Tourmaline breccia
Hydrothermal breccia
Intrusives
FP
CQP
BFP
CQFP
VC
Dykes
Intrusive (youngest)
Intrusive (middle)
Intrusive (oldest)
Calipuy Volcanic
The oldest rocks, ascribed to the Early Tertiay Calipuy Group, are a series of dacite tuffs
with lesser, bedded, rhyolite tuffs overlain by andesite porphyry flows and pyroclastic
rocks. Andesite pyroclastic rocks and flows dominate on the western, northern and
southern sides of the intrusive complex where elevations are higher. The eastern side of
the intrusive complex is lower in elevation, and thus the dacite and rhyolite volcanic rocks
that underlie the andesite volcanic rocks are exposed adjacent to the intrusive complex.
Three major intrusive generations have been identified. The oldest intrusive unit is a
crowded quartzfeldspar porphyry (CQFP), which consists of 1% to 3% quartz eyes, 35%
feldspar phenocrysts, and 3% to 5% hornblendebiotite. Grain sizes of the constituents
range from 1 to 2 mm. The unit is interpreted as dioritic in composition.
The middle intrusive unit is a biotitefeldspar porphyry (BFP) interpreted to be
granodioritic in composition, with 3% to 5% quartz eyes, 15% to 20% feldspar
phenocrysts, 2% to 5% euhederal biotite, and traces of hornblende. Grain sizes typically
range from 3 to 5 mm.
The youngest intrusive unit, a coarse quartz porphyry (CQP), consists of 5% to 10%
quartz eyes (grain size range from 3 to 5 mm), 15% to 20% euhedral feldspar crystals
(<3 mm) and traces of biotite (1 to 2 mm). The CQP is interpreted to be of quartz
monzonitic composition.
The youngest intrusive stage is a set of feldspar porphyry dykes/breccias (FP) that range
in thickness from 2 m to 30 m and have a northwestsoutheast strike, with a steep,
southwesterly dip. The dykes have a fine-grained ground mass with 10% to 20% feldspar
phenocrysts (3 to 10 mm) and 5% to 10% hornblende phenocrysts (2 to 8 mm). The
dykes commonly display cooling contacts. Where the dykes intersect the breccias, dyke
fragments occur as large (>10 m), rotated, and weakly fractured blocks within the
Page 3-17
breccias. The dykes have been only weakly altered and contain minor copper
mineralization where they have been fractured, brecciated, and crackle-brecciated near
the south margin of the hydrothermal breccia unit.
Three breccia bodies that post-date the intrusive rocks are recognized. The oldest unit,
hydrothermal breccia (IBxH), consists of matrix-supported angular to sub-angular biotite
feldspar porphyry and crowded quartzfeldspar porphyry fragments that display little or no
evidence of transport. Fragment sizes within the central part of the breccia are generally
1 to 5 cm in a fine-grained matrix. Near the southern margin of the breccia, there is a
high component of feldspar porphyry dyke fragments up to tens of metres in size. The
unit is not well mineralized, with copper grades related to the inclusion of mineralized
porphyry fragments. The margins of the hydrothermal breccia can show crackle
brecciation.
The middle tourmaline breccia (TBx) has a fine-grained matrix consisting of quartz and
tourmaline. The unit is extensive and was emplaced along the northeastern margin of the
intrusive bodies. Breccia fragments are angular to sub-angular, 1 to 10 cm in size, and
include clasts of the biotitefeldspar porphyry, crowded quartzfeldspar porphyry, and the
hydrothermal breccia. The margin of the breccia shows crackle brecciation. The breccia
is not mineralized, apart from copper grades related to the inclusion of mineralized
porphyry fragments.
The youngest breccia unit, polymictic breccia (IBxP), is a late-stage breccia with an erratic
shape, cross-cutting all earlier units. Sub-rounded to rounded clast fragments include
vein quartz, all three intrusive units, and the two earlier breccia phases. Fragments range
from 0.5 to 10 cm with the breccia margins often grading into a crackle breccia. The unit
shows multiple breccia pulses, the last of which is a fluidized micro-breccia with rounded
fragments that are typically <3 mm in size, cross-cutting all other pulses. Copper
mineralization occurs in both the matrix and the fragments.
Mineralization occurs primarily as disseminations and in fractures, sulphide and quartz
veins, faults, and breccias. Fracture density is the single most important factor
influencing copper grades and alteration intensity, although breccias and faults can locally
be important.
Copper mineralization was introduced as a series of events closely following the
emplacement of each of the intrusive units and the polymictic breccia unit. Initially,
copper mineralization comprised chalcopyrite and minor bornite, introduced following
emplacement of each of the crowded quartzfeldspar porphyry and biotitefeldspar
porphyry units, with the greatest amount introduced following emplacement of the biotite
feldspar porphyry unit. This event was followed by introduction of chalcocite, covellite,
minor tennantitedigenite, following emplacement of the coarse quartz porphyry unit. The
mineralizing process terminated with enargite, chalcocite and covellite, minor tennantite
digenite, introduced concurrently with emplacement of the polymictic breccia unit
(Casselman et al., 2008).
Page 3-18
Near surface, the deposit has been intensely weathered, resulting in the formation of a
leached cap that contains less than 0.05% Cu, trace pyrite and tenorite, and variable
concentrations of limonite, goethite, jarosite, and hematite. The leached cap varies
significantly in thickness, ranging from less than a metre to as much as 120 m, averaging
approximately 40 to 50 m in thickness. The water table is at, or near, surface.
A geological plan for the deposit is presented in Figure 3-4 (Van Egmond et al., 2008).
Figures 3-5 and 3-6 are drill sections through the deposit.
3.4.3.2
Alteration
The alteration forms distinct concentric zones with a central potassic alteration; central to
intermediate, overlapping, and partly overprinting phyllic, argillic, and advanced argillic
alteration; and fringing propylitic and minor silicic alteration. Alteration intensity is directly
related to the intensity of fracturing in the hosting lithologies and brecciation in the
polymictic breccia unit. Locally, alteration distribution and intensity are controlled by
northeast- and northwest-trending faults. The following sections on alteration have been
taken from Casselman et al.(2008).
Phyllic and argillic alteration dominate in the upper 50 to 300 m in the southern half of the
deposit and the upper 100 m to locally 150 m in the northern half of the deposit (excluding
overburden and the leached cap). At depth, most of the northern and southern halves of
the deposit under the layer of phyllic and argillic alteration is dominated by potassic
alteration.
Alteration type descriptions are as follows:
Potassic alteration consists of variable proportions of secondary potassic feldspar and
biotite, chlorite and magnetite. Associated with deposition of chalcopyrite and minor
bornite.
Propylitic alteration comprises illite, chlorite, epidote, and smectite. Associated with
deposition of chalcopyrite and minor bornite. Found mainly outside the deposit
margin, but can locally occur within the deposit. Propylitic alteration can extend for
significant distances outside of the intrusivebreccia complex into the bordering
volcanic rocks. It is often associated with silicic alteration near the margins of the
deposit.
Page 3-19
Figure 3-4:
Page 3-20
Figure 3-5:
Page 3-21
Figure 3-6:
Page 3-22
Phyllic alteration includes sericite and quartz with variable concentrations of quartz
veinlets and stockworks (0.5 cm to 1.5 cm thick). Associated with deposition of
chalcocite, covellite, and minor tennantite and digenite. Commonly intermixed with
argillic alteration. Affected parts of the crowded quartzfeldspar porphyry and biotite
feldspar porphyry units and all of the coarse quartz porphyry and polymictic breccia
units. Late-stage phyllic alteration has extended along northeast- and northwesttrending faults outwards from the polymictic breccia unit, and affected units distal from
the polymictic breccia unit
Argillic alteration consists of kaolinite and illite. Associated with deposition of
chalcocite, covellite, and minor tennantite and digenite. It is commonly assocated
with phyllic alteration. Affected parts of the crowded quartzfeldspar porphyry and
biotitefeldspar porphyry units and all of the coarse quartz porphyry and polymictic
breccia units.
Advanced argillic alteration comprises alunite, kaolinite, pyrophyllite, and dickite.
Associated with deposition of enargite, chalcocite, and covellite, and minor tennantite
and digenite. It is commonly associated with late-stage phyllic alteration. Primarily
associated with the polymictic breccia unit, but also has variably affected the
bordering coarse quartz porphyry and biotitefeldspar porphyry units. Has extended
along northeast- and northwest-trending faults outwards from the polymictic breccia
unit, and affected units distal from the polymictic breccia unit.
Silicic alteration comprises very fine grained pervasive silica. Associated with
chalcopyrite and minor bornite. It is found mainly at the deposit margin, but can locally
occur within the deposit. Silicic alteration can extend outside of the intrusivebreccia
complex into the bordering volcanic rocks.
3.4.3.3
Structures
The northwestsoutheast- and the northeastsouthwest-trending fault sets appear to
control the emplacement of the intrusive phases at Caariaco Norte, as well as the
distribution of copper mineralization and alteration. In addition, the faults form structural
corridors for late-stage polymictic breccias and associated alteration and mineralization.
The smaller set of northwestsoutheast-oriented faults control dyke emplacement
(Casselman et al., 2008).
3.4.4
Prospects
Prospect locations are shown in Figure 3-7.
Page 3-23
Figure 3-7:
3.4.4.1
Caariaco Sur
The Caariaco Sur deposit is 1.3 km southwest of Caariaco Norte on a large area of
potassic alteration with a coincident copper-gold-molybdenum soil geochemical anomaly
having approximate dimensions of 1,400 m x 900 m. A large, coincident magnetic high,
Page 3-24
IP/resistivity low, and chargeability high was identified coincident with the soil
geochemical anomaly and area of potassic alteration. Candente has interpreted the
prospect as a porphyry-copper-gold centre dominated by potassic alteration with
chalcopyrite-bornite-molybdenite mineralization and anomalous CuAuMo grades (refer
to Figure 3-1).
The host rocks to the mineralized intrusions are Calipuy Group andesite volcanic rocks.
Two main intrusions were noted from geological mapping, an early 750 m x 500 m quartz
monzonite stock, and a later diorite stock with an area of approximately 100 m x 50 m. A
third intrusive phase may also exist (Sillitoe, 1999).
3.4.4.2
Quebrada Verde
The Quebrada Verde prospect is 3.2 km south of Caariaco Norte and 1.5 km south of
Caariaco Sur. Strongly anomalous levels of copper and gold in soil samples cover an
area of 0.7 km x 0.9 km. A large IP chargeability high centred on resistivity anomaly and
magnetic high and covering an area of 0.8 km x 2.0 km occurs coincident with the soil
geochemical anomalies (refer to Figure 3-1). Candente staff have interpreted the
prospect as a porphyry copper-gold centre. The one historic drill hole did not test the
geochemical/geophysical target.
Quebrada Verde host rocks consist of a 1 km x 750 m diorite porphyry stock that intruded
Calipuy Group andesite volcanic rocks (Wilson, 1999). A satellite stock of the same
diorite porphyry measuring 400 m x 400 m is located 200 m to the northeast. An
east-west striking, post-mineralization granodiorite dyke, with dimensions of
approximately 1 km x 100 m, intruded the volcanic rocks and the larger diorite porphyry
stock.
3.4.5
3.5
Mineralization
Although all of the lithologic units listed in Table 3-3 host mineralization, the average
grades vary.
In general, the highest copper grades (>0.5% Cu) occur in the
biotite-feldspar porphyry and polymictic breccia units. Intermediate copper grades (0.35%
to 0.5% Cu) are most common in the hydrothermal breccia and the coarse quartz
Page 3-25
porphyry, and the lowest grades (0.2% to 0.35% Cu) are found in the crowded quartz
feldspar porphyry, tourmaline breccias, and volcanic host rocks. The feldspar porphyry
dykes typically do not contain copper grades unless the dykes have been fractured,
brecciated, or crackle-brecciated near the south margin of the hydrothermal breccia,
where they have been weakly mineralized (average copper grade range of 0.1% to 0.2%
Cu).
A Qemscan examination of core samples selected for metallurgical testwork in 2008,
performed by SGS Metallurgical Laboratories in Santiago, Chile, indicated the
predominant minerals and mineral associations present in the Caariaco Norte samples
are:
Copper mineral species dominantly chalcopyrite, covellite, chalcocite, and enargite,
with minor bornite, tennantite, and digenite, and trace tetrahedrite. Copper sulphide
minerals are mainly associated with pyrite and other sulphide gangue minerals.
Non-metallic gangue minerals quartz and micas/biotite/chlorite/clay group
Sulphide gangue mineral pyrite, which is present as liberated pyrite or in association
with other sulphide minerals.
Copper mineralization paragenesis (Casselman et al., 2008) comprised the following
stages:
initially, chalcopyrite (bornite) + pyrite
intermediate, chalcocite and covellite (tennantite, digenite) pyrite
last, enargite, chalcocite, and covellite (tennantite, digenite) + pyrite
Copper minerals and pyrite are disseminated, veined, and fracture-hosted, with copper
grades directly related to the intensity of fracturing and alteration type and intensity.
Higher grades are associated with potassic, phyllic, and argillic alteration and less
commonly with propylitic and silicic alteration.
Casselman et al. (2008) interpret that chalcopyrite (bornite) was deposited initially with
the coarse quartz-feldspar porphyry and biotite-feldspar porphyry units, and with potassic
and propylitic alteration. As the system evolved, chalcocite and covellite (tennanite,
digenite) developed in association with the coarse quartz porphyry and with phyllic and
argillic alteration, and overprinted and replaced chalcopyrite (bornite) and potassic and
propylitic alteration in the central and upper parts of the deposit. Enargite, chalcocite, and
covellite (tennantite, digenite) associated with advanced argillic and phyllic alteration was
the last to form. These minerals are typically restricted in distribution to the polymictic
breccia unit and the adjacent coarse quartz porphyry and biotitefeldspar porphyry units,
where they occur as disseminations, clots, veins, and fracture coatings cutting earlierformed chalcopyrite, chalcocite, covellite, potassic, propylitic, phyllic, and argillic
alteration.
Page 3-26
3.5.1
Comment on Mineralization
The mineralization style and setting of the Caariaco Norte deposit are sufficiently well
understood to support Mineral Resource estimation.
3.6
Drilling
Drilling on the project consists of 263 core holes (75,672.31 m), including geotechnical,
metallurgical, and hydrogeological drilling for all three targets, Caariaco Norte,
Caariaco Sur, and Quebrada Verde. Table 3-5 is a drill summary by operator. Drill hole
locations for the Caariaco Norte deposit are shown in Figure 3-11. Figure 3-12 shows
the locations of the drill holes completed at Caariaco Sur and Quebrada Verde. In this
section, all drilling completed prior to Candentes involvement in the project is termed
legacy data.
Page 3-27
Figure 3-8:
Page 3-28
Figure 3-9:
Page 3-29
Table 3-5:
Drill Summary
Year
Project Operator
Deposit or Prospect
19711974
19941997
19992000
Ingemmet
Placer Dome
Surcusal Peruana
2004
2005
2006
2007
2008
Candente
Caariaco Norte
Caariaco Norte
Caariaco Norte
Caariaco Sur
Quebrada Verde
Caariaco Norte
Caariaco Norte
Caariaco Norte
Caariaco Norte
Caariaco Norte
Caariaco Sur
Total
Page 3-30
Core
Number Holes
5
3
3
3
1
12
24
46
123
41
2
263
Metres
1,500.0
853.91
555.7
473.0
100.0
2,647.38
7,388.87
15,983.55
31,357.2
13,772.1
1,040.6
75,672.31
Page 3-31
Figure 3-12: Drill Hole Location Plan, Caariaco Sur and Quebrada Verde
3.6.1
Drill Contractors
The Ingemmet program drill contractor was Craelius Tarratest Peruana S.A., which
utilized three Long Year machines (two model 34s and one model 38). No information is
available for the contractors for the Placer Dome and Surcusal Peruana drill programs.
Page 3-32
The Candente drill programs used Pac Rim Drilling SA, a Peruvian subsidiary of Kluane
Drilling Corp, which provided standard man-portable Hydrocore rigs.
3.6.2
Drill Methods
The Ingemmet program used NCD core size to 50 m, NXWL (60.7 mm core diameter) to
170 m, and BXWL (48.4 mm core diameter) thereafter. Both 10 ft (3 m) and 5 ft (1.5 m)
core barrels were used.
No information is available on the core size for the Placer Dome drilling; however, the
Surcusal Peruana drill program used BQ diameter (36.5 mm).
The Candente programs initially used NTW (56 mm) diameter core. During the 2005 drill
program, ground conditions and depth required a reduction to a BTW core diameter
(42 mm) in drill holes 05-014 at 302.35 m and 05-019 at 268 m). In 2006 and 2007, all
drill holes less than 325 m in depth were drilled with NTW diameter core; holes deeper
than 325 m needed to be reduced to BTW at around 250 m to 300 m depth, to allow the
machine to drill to the planned depth. The 2008 drill program employed HQ (63.5 mm
diameter) or NQ (47.6 mm diameter) core sizes.
For the Candente programs, core was transferred to wooden core boxes. Rock quality
descriptions (RQD) measurements were performed at the drill site. The boxes were then
closed and transported by porters hired by Candente to the project core processing
facility, where the core was photographed and logged for geologic and geotechnical
information.
No information is available on the method of core transportation used during the earlier
drill programs by Ingemmet, Placer Dome, or Surcusal Peruana.
3.6.3
Geological Logging
During detailed core mark-up at the logging facility, Candente geologists perform firstpass geological logging of the core. This initial log identifies lithological boundaries, major
structures, leaching depth, and broad mineralization intervals. In tandem with the logging,
the geologist notes where major sample breaks should be placed at lithological
boundaries.
A second phase of detailed core logging is carried out immediately after cutting on the
preserved split core at Candentes core storage facility in Chiclayo, where each core is
logged for lithology, structure, veining, alteration, and mineralization. All logged
descriptions are indexed to 2 m sample intervals, so that the mineralization, veining,
structure, lithology, and alteration affecting any sample are known.
Core from all other legacy drill campaigns has been re-logged by Candente.
Page 3-33
3.6.4
Collar Surveys
Candente drill collar locations were picked up by a surveyor using a total station
instrument. All legacy drill collars were picked up by survey in 2006 and tied into the
project grid.
3.6.5
Down-hole Surveys
For the 2004 drill program, down-hole surveys were undertaken using a Pajari analog
survey tool with a timed locking compass and inclinometer. Readings were taken at the
drill machine to confirm true vertical holes. Any spurious readings were discarded and a
second survey was done at the same depth. The 2005 program used the same
instrumentation and procedures as in 2004. However, a number of the 2005 program drill
holes do not have down-hole survey data due to a malfunction in the instrument.
All the drill holes from the 2006 and 2007 drill programs were down-hole surveyed with a
Sperry Sun single-shot down-hole survey tool supplied by the drilling company.
The 2008 program drill holes were down-hole surveyed for dip and azimuth at 50 m
intervals with a Reflex EZ-Shot digital down-hole survey tool.
Selected drill cores from the 2006 and 2008 drill programs were oriented for geotechnical
purposes using an A.C.E. tool.
3.6.6
Recovery
Drill core recovery data from the legacy drill campaigns are not available. Candente staff
have recorded core lengths and calculated core recoveries and RQD at the sites of the
drill holes.
AMEC reviewed the core recovery data from drill holes C07-164 through to C08-244 and
found a trend of decreasing copper grade with decreasing core recovery. The copper
grades decrease from 0.3% to 0.2% at a core recovery of 80%; however, only 2% of the
data are affected. There is a low risk of a very low number of assays having a negatively
biased copper grade because of low core recoveries.
3.6.7
Page 3-34
The relationship between true widths, drill intercepts, lithologies, and copper grades for
drill hole intervals in selected drill holes are shown on the cross-sections included in
Section 3.5.
Example drill intercepts for the deposits, summarized in Table 3-6, are illustrative of
nature of the mineralization. The example drill holes contain sulphide intersections and
areas of higher grade in lower-grade intervals.
Table 3-6:
Drill Intercept
Interval
(m)
Copper
Grade
(Cu%)
Gold
Grade
(g/t Au)
Silver
Grade
(g/t Ag)
Deposit
Hole ID
From
(m)
Caariaco Norte
C07-200
76
300.25
224.25
0.79
0.140
2.58
Caariaco Norte
C05-020
12
357.95
345.95
0.49
0.045
2.46
Caariaco Norte
C08-213
27.25
46.95
19.7
0.96
0.142
2.19
Caariaco Norte
C08-213
52.4
98.0
45.6
1.01
0.145
3.01
Caariaco Norte
C06-074
52.4
98.0
237.0
0.605
0.111
1.99
Caariaco Norte
C07-144
70.6
271.0
200.4
0.812
0.129
2.48
Caariaco Norte
C06-076
34.9
363.0
328.1
0.911
0.169
2.20
Note: Depending on the dip of the drill hole and the dip of the mineralization, drill intercept widths are typically greater than true
widths.
3.6.8
Page 3-35
orientations for the deposits, show summary assay values using colour ranges for
assay intervals that include areas of non-mineralized and very low grade
mineralization, and outline areas where higher-grade intercepts can be identified
within lower-grade sections. The sections confirm that sampling is representative of
the copper, gold, and silver grades in the deposits, reflecting areas of higher and
lower grades.
The drill hole intercepts summarized in Table 3-5 appropriately reflect the nature of
the copper, gold, and silver mineralization.
No factors were identified with the data collection from the drill programs that could
affect Mineral Resource estimation.
3.7
Sample Preparation
3.7.1
Geochemical Sampling
No information is available on the sampling methods for the Ingemmet, Placer Dome, or
Surcusal Peruana geochemical sampling programs. Soil and other geochemical samples
taken by Candente were typically 2 to 5 kg in weight.
3.7.2
3.7.3
Core Sampling
Drill core generated by Ingemmet and Placer Dome was halved; no information is
available as to the typical sample intervals. The Surcusal Peruana drill core was halved
and sampled on 2 m intervals.
Candente drill core is halved using a circular rock saw. Samples are 2 m in length unless
a geological contact is present within the sample interval. In those instances, the sample
interval is terminated at the contact. The subsequent sample interval terminates at the
next metre depth mark that allows a minimum sample length of 1.5 m.
3.7.4
Page 3-36
3.7.5
Density/Specific Gravity
A total of 9,424 bulk density readings were taken by Candente personnel during core
logging using a weight-in-air and weight-in-water method. Samples were taken every
10 m to 20 m to include all rock and alteration types. Data were recorded for drill hole ID,
depth, rock type, alteration, weight in air, and weight submerged in water.
As a part of the update to the 2008 mineral resource estimate, 550 bulk density
determinations were collected by Candente personnel from drill core intervals and
submitted to ALS Chemex (Lima) for density determinations. The determinations were
performed using a wax-coated immersion technique (specialty assay procedure
OA-GRA08a). AMEC assigned constant specific gravity values to each lithological rock
type (Table 3-7).
Table 3-7:
Sulphide
3
(g/cm )
2.13
2.33
2.19
2.17
2.03
2.17
2.17
2.17
2.51
2.50
2.48
2.50
2.56
2.50
2.45
2.50
VC
CQFP
BFP
CQP
FP
IBXH
TBX
IBXP
3.7.6
Page 3-37
The sampling methods are acceptable, meet industry-standard practice, and are
adequate for Mineral Resource estimation purposes, based on the following:
Data are collected following industry-standard sampling protocols.
Sample collection and handling of core were undertaken in accordance with
industry-standard practices, with procedures in place to limit potential sample losses
and sampling biases.
Sample intervals in core, comprising average 2 m intervals, are considered to be
adequately representative of the true thicknesses of mineralization. Not all drill
material may be sampled depending on location and alteration.
Gravity determination procedures are consistent with industry-standard procedures.
There are sufficient acceptable specific gravity determinations to support the specific
gravity values utilized in tonnage interpolations.
3.8
3.8.1
Analytical Laboratories
Several primary assay laboratories have been used for routine analyses over the project
history.
Ingemmet used the Plenge Laboratory in Lima and the Ingemmet internal laboratory, also
located in Lima. No information is available as to accreditation of the laboratories at the
time sampling was performed.
Placer Dome utilized the SGS-XRAL (SGS) laboratory in Lima, which was independent of
Placer Dome. No information is available as to accreditation of the laboratory at the time
sampling was performed.
For the Surcusal Peruana sampling, sample preparation was undertaken by ALS Chemex
in Trujillo and primary analysis by ALS Chemex in Lima. The umpire laboratory was
SGS. Both laboratories were independent of Surcusal Peruana. No information is
available as to accreditation of the laboratories at the time sampling was performed.
Page 3-38
3.8.2
3.8.2.1
Candente
Sample Preparation
Sample preparation for the Candente samples included drying, then crushing with a jaw
crusher to >70% less than 10 mesh. The sample is thoroughly blended using a riffle
splitter. A sub-split is taken, which is pulverized to >95% less than 150 mesh, and this
pulp is submitted for analysis.
Copper
Each sample was subject to total copper and sequential copper leaching analysis, which
returns results for acid-soluble, cyanide-soluble and residual copper grades. Total copper
analysis was performed using a three-acid digest and AA finish (laboratory method ME-3
or three-acid digestion).
Page 3-39
3.8.3
Page 3-40
Surcusal Peruana used blanks (crushed quartz every 20 samples), standard reference
materials (SRM: one in every 20 samples), and check assays (one in every 20 samples).
In Surcusal Peruanas protocol, a blank sample was not to be submitted adjacent to an
SRM sample, but could not be any more than 10 samples away from an SRM. Chain-ofcustody and sample preparation protocols were also part of Surcusal Peruanas QA/QC
program at Caariaco.
3.8.3.1
Candente
Duplicates
No field duplicates were used in the 2004 drilling program but were included from drill
hole C05-013 of the 2005 drill program. Field duplicates typically comprised quarter drill
core. Coarse reject duplicates were run on drill holes C04-007 and C05-023. Pulp
duplicates were taken at Actlabs every 10th sample.
Candente has consistently sent 5% of pulps prepared and analyzed by Actlabs to
independent laboratories for check assays on total copper analyses. Five percent of the
samples from drill holes C04-001 to C06-082 were sent to ACME Laboratories, Lima, for
analysis by four-acid digestion of a 0.25 g pulp split. For drill holes C07-083 to C07-202,
5% of the samples were sent to SGS Laboratories, Lima, for analysis using the same
analytical procedures as the original assay work (three-acid digestion on a 0.25 g split).
All independent checks included standards, blanks, and duplicates. Pulp duplicates were
also made during all independent laboratory checks at ACME and SGS.
During 2010, Candente sent a suite of 530 pulp reject samples to the SGS laboratory in
Lima for check analyses on silver ICP analyses. The samples were analyzed by four-acid
digest on a 0.3 g pulp split (method ICP40B). The samples were randomly selected from
drill holes throughout the area drilled by Candente. All independent checks included
standards, blanks, and duplicates. Peruaa
Blanks
Field blank material is obtained from a barren outcrop of volcanic host rock situated
beyond the alteration halo at Caariaco. Blanks are submitted at a frequency of one in 30
samples, so that each laboratory batch of 80 will always have at least two blanks. Field
blank fail limits are set at 0.05% Cu or five times the detection limit of 0.01%.
Standard Reference Materials
Candente has used six commercially available SRMs, purchased from CDN Laboratories
in Vancouver, Canada. SRMs are submitted at a frequency of one in 30 samples, so that
each laboratory batch of 80 will always have at least two SRMs. An additional two SRMs
were purchased from Geostats Pty. in Australia specifically for use in the ICP check
Page 3-41
assays conducted during 2010. The selected SRMs have low-grade silver contents that
are close to the average silver grade of the Caariaco Norte deposit.
During 2006, SGS was retained to prepare two SRMs from unweathered outcrops from
the Caariaco property for sequential leach analysis.
Where the copper value of the SRM was outside the acceptable value specified for the
standard by CDN Laboratories (two standard deviations from the mean), they were failed.
Re-analysis of failed copper standards was not carried out at time of drilling. This was
mainly due to the fact that most batches contained two, or sometimes three, standards. If
one standard failed but the other did not, the batch was considered to be acceptable,
particularly if the other QA/QC samples (blanks and duplicates) did not fail.
Re-sampling
Candente conducted an extensive re-sampling program of historical pre-2004 drill hole
data. Nine out of eleven historical holes were re-sampled. Only holes C73-001 and
C73-005 were not re-sampled. C73-001 was twinned by C04-001, and C73-005 did not
have significant copper grades.
Sections of the old core were quartered and sent to Actlabs, Lima, for processing. Given
the state of the legacy drill core after several moves, composite samples of up to 20 m
were made within mineralization types and between fixed blocks to ensure proper
metreage measurements.
A comparison between the original and the Candente assays shows an acceptable
correlation between the datasets. Based on this, all of the historical data were added to
the final database, and the Candente assays from the re-sampling program were
excluded because of the composite lengths.
Twin Holes
Candente drilled three pairs of twinned holes to verify grade uniformity at short distances.
Two of the twin sets (holes C04-007 with C07-104 and C04-023 with C07-106) show
similar average grades over the same depth intervals. The third twin set (C04-005 with
C07-146) shows significantly higher average grades in the original hole from 2004 than in
its twin drilled in 2007. This may indicate that a vertically oriented mineralized vein set
was intercepted in one drill hole and not the other.
3.8.4
Databases
All date in the field are recorded in written form in field books, log books, sample sheets,
logging forms or shipping forms. Various phases of record keeping are repeated in the
subsequent step to confirm recorded values or numbers.
Page 3-42
All field data are entered into Excel tables either in the Caariaco camp or at the
Candente Lima office. Errors in data entry picked up during the verification stage can be
confirmed and corrected from filed data.
Data from third parties such as laboratories or survey contractors are generally supplied
in digital and printed form. These records are printed out and kept in binders for
reference during data verification.
3.8.5
Sample Security
Sample security at the Caariaco project during the Candente drilling programs relied
upon the remote nature of the site and the fact that the samples were always attended or
locked at the sample dispatch facility. Sample collection and transportation have always
been undertaken by company or laboratory personnel using company vehicles.
Drill samples were picked up at site by a freight firm using a dedicated vehicle, and
transported to the sample preparation facility. Pulps were transported by laboratory
personnel to the appropriate analytical facility.
Chain-of-custody procedures consisted of filling out sample submittal forms that were
sent to the laboratory with sample shipments to ensure that all samples were received by
the laboratory.
3.8.6
Sample Storage
Prior to the construction of an access road into camp, all core was stored on racks within
secure storage facilities. In October 2007, all existing core was moved to a secure core
storage facility in Chiclayo, close to Candentes regional offices, and thereafter core
boxes were transported directly to the new core storage facility for detailed logging and
permanent storage.
3.9
Page 3-43
the topography. Drill hole spacing increases with depth as the number of holes
decreases and holes deviate, and is wider on the edges of the deposit.
Sample preparation for samples that support Mineral Resource estimation has followed
a similar procedure since 2004. The preparation procedure is in line with industrystandard methods for coppergoldsilver deposits.
Core from drill programs was analyzed by independent laboratories using
industry-standard methods for copper, gold, and silver analysis.
Limited information is available on the QA/QC employed for the earlier drill programs;
however, twin drill holes confirm the grades and lithologies, and the core from the drill
programs has been re-assayed, so that the data can be accepted for use in estimation.
Typically, Candente drill programs included insertion of blank, duplicate, and SRM
samples. The QA/QC program results do not indicate any problems with the analytical
programs. Therefore, the copper, gold, and silver analyses from the core drilling are
suitable for inclusion in Mineral Resource estimation.
The collected data were subject to validation by built-in program triggers that
automatically checked data on upload to the database.
Verification is performed on all digitally collected data on upload to the main database,
and includes checks on surveys, collar coordinates, lithology data, and assay data.
The checks are appropriate and consistent with industry standards
Sample security has relied upon the fact that the samples were always attended or
locked in the on-site sample preparation facility.
Chain-of-custody procedures consist of filling out sample submittal forms that are sent
to the laboratory with sample shipments ensure that all samples are received by the
laboratory.
Current sample storage procedures and storage areas are consistent with industry
standards.
3.10
Data Verification
A number of data verification programs and audits have been performed over the project
history, primarily in support of technical reports.
3.10.1
Currie, 2004
During a site visit to support the completion of a technical report, Currie (2004) traversed
the entire Caariaco Norte zone, examining numerous outcrops. Four samples were
taken from outcrop material and trenches. Analyses indicated that the assays from the
outcrops were consistent with the grades seen in drill holes.
Page 3-44
3.10.2
MineFill, 2007
MineFill performed detailed data verification for all available data from 1973 to 2006; only
verified assay information was used in the estimation of mineral resources. Assay values
were deemed verified when the original signed assay certificate or photocopy was
present and the database reflected the assay certificate values accordingly. The sample
numbers and assay values on the certificates were called out by an individual, as another
individual located the corresponding sample numbers within the database and verified the
assay values. The data were marked as verified, corrected, or unverified, accordingly. Of
the five holes drilled by Ingemmet in 1973, only three were verified. The remaining 88
core holes in the 2007 database were completely verified and corrected for use in mineral
resource estimates.
3.10.3
SRK, 2008
SRK undertook the following checks:
detailed verification of assays using signed assay certificates
assay verification from electronic laboratory files
verification of down-hole survey data
verification of drill hole positions in field
comparison of Cu grades from re-sampling of historical drill holes to original data
verification of Cu assay data from twinned drill holes
comparison of Cu assays from different analytical procedures
comparison of Cu assays from vertical versus inclined holes
collection and independent analysis of check assay samples.
SRK noted no errors or omissions in the data that were reviewed that could affect mineral
resource estimation.
SRK also selected a suite of 21 core samples for independent analysis at ALS Chemex,
Vancouver, by four-acid digest and ICP-AES. Samples were chosen on the basis of their
Cu grade (determined by Candente), lithology, mineralization type (presence of leachable
Cu), and age of drill hole, in an effort to reflect the variability in the deposit and the
consistency of analytical results over time. Samples comprised bags of pieces of
quartered core samples taken over a 2 m interval in an attempt to ensure that the
sampled interval coincided with a Candente sample interval. However, the very fractured,
rubbly nature of the recovery of several intervals meant that the samples reflected a
sample of gravel-sized core fragments, rather than split core.
On the whole, SRKs comparisons of results with the original Candente assays yielded
relatively good agreement. Graphic evaluation of the data indicated that approximately
65% and 90% of paired data fell below the 10% and 20% absolute relative difference
lines. Significantly, there was no strong bias within the data, with points falling above and
Page 3-45
below the parity line. The data did not, in SRKs opinion, show an obvious correlation
between the relative difference in lithology, mineralization, grade, or time of assay.
SRK also concluded that the reasonable correlation between the results from its checks
using a four-acid digestion technique with ICP finish and those obtained by Candente
using a three-acid leach and AA finish further confirmed that the three-acid leach
technique was suitable for the Caariaco mineralization.
3.10.4
AMEC, 2010
AMEC reviewed 1,930 copper, gold, silver, and molybdenum assays, or 5.6% of the
analytical data in the database, as a verification of the data quality. No errors were noted
and the analytical data were considered suitable to support Mineral Resource estimation.
3.10.5
Page 3-46
3.11
3.11.1
Database
The 2010 AMEC mineral resource estimate uses 15 additional core drill holes that were
not considered in the November 2008 estimate because analytical results were not
available to SRK at the previous estimate cutoff date. The estimation database consists
of 225 core holes (67,485.06 m of core, of which 66,584.29 m have assay intervals) from
the Ingemmet, Placer, Surcusal Peruana, and Candente drill programs (Table 3-8).
Table 3-8:
Campaign
Ingemmet
No. Holes*
Min. Length
(m)
Max. Length
(m)
Avg. Length
(m)
Total
(m)
300.00
300.00
300.00
900.00
Placer Dome
Billiton
Candente 2004
Candente 2005
Candente 2006
Candente 2007
Candente 2008
3
3
12
24
46
109
25
181.36
166.50
152.40
135.60
160.70
14.25
240.00
350.00
197.20
300.12
501.40
594.25
766.60
704.10
284.64
185.23
220.62
307.83
347.47
263.26
400.11
853.91
555.70
2,647.38
7,387.87
15,983.55
28,935.60
10,221.05
Total*
225
14.25
766.60
298.65
67,485.06
The drill database was provided by Candente as MS Excel spreadsheets with a cutoff
date of 18 July 2010.
AMEC imported the collar, survey, lithology, alteration, and assay data into GEMS
(version 6.2.4), a commercial mining software program. GEMS validation routines were
used to check for overlapping intervals, missing intervals, and consistent drill hole lengths
between tables. No errors were reported.
3.11.2
Topography
Topographic contour limits were based on a photogrammetric interpretation undertaken
on aerial photograph coverage provided by Horizons South America S.A.C. Aerial
Mapping Services, which was accurate to 1 m (x, y, z). Errors noted in the digital terrain
model (DTM) by SRK (2009) were surveyed using a Sokkia total station instrument.
These points were used in conjunction with the original topographic data to minimize the
differences found. Although AMEC did not find a constant elevation difference between
the surveyed collars and the DTM, AMEC is of the opinion that further investigation is
Page 3-47
required for the next level of study to provide the precision necessary for earth-movement
estimates.
3.11.3
Models
Candente provided interpretations of the lithological units summarized in Table 3-9 on
north-south and east-west vertical sections spaced 100 m apart.
Table 3-9:
Lithological Unit
Description
VC
CQFP
BFP
CQP
FP
IBXH
TBX
IBXP
Volcanic
Crowded Feldspar Quartz Porphyry
Biotite Feldspar Porphyry
Coarse Quartz Porphyry
Feldspar Porphyry
Igneous Hydrothermal Breccia
Tourmaline Breccia
Igneous Polymictic Breccia
As the lateral extent of the lithological interpretations are not fully defined by drill data in
some areas of the deposit, AMEC expanded the interpretation beyond the limits of the
available drill hole information to cover the block model extents. Although AMEC
considers such extrapolation to be reasonable, AMEC recommends that additional drilling
be performed to increase the level of confidence of the lithological interpretation in these
areas.
The drilling completed post-2008 was added to the interpretations. AMEC created bench
polygons and extruded the bench plan polygons to the mid-point distance to the adjacent
polygons to create lithological solids.
Eastwest oriented, 100 m spaced vertical sections for alteration types and intensities
were prepared by Candente. These were simplified by AMEC, and the resulting bench
plan polygons were extended beyond the limits of the available drill hole information to
cover the block model extents. AMEC recommends that a full review of the alteration
interpretation be completed on vertical sections reconciled to bench plans for the next
level of study.
Estimation domains were defined following evaluation of statistical distributions of
lithological and alteration units. AMEC created a total of seven domains for copper and
four domains for gold and silver (Table 3-10).
Page 3-48
Domain Code
Copper
Gold and
Silver
Lithological Units
Alteration Units
10
VC, CQFP
Weak argillic
20
VC, CQFP
30
BFP, IBXP
Weak argillic
40
BFP, IBXP
50
Weak argillic
60
70
FP
10
20
30
40
These domains were flagged to blocks, back-tagged to composites, and used as the
basis for matching samples and blocks during the estimation process. For the definition
of arsenic domains, AMEC used a probabilistic approach considering an arsenic cutoff
grade of 250 ppm as the threshold for low- and high-grade populations.
AMEC defined a supergene-enriched domain that was considered only for the estimate of
copper grades. The supergene layer in the Caariaco Norte deposit is thin and laterally
discontinuous.
Copper mineralization at Caariaco Norte is related to porphyry intrusions, breccias, and
potassic, propylitic, phyllic, argillic, and advanced argillic alteration; however, the limits of
mineralization in the deposit are not well known. AMEC recommends building a mineral
zonation model for the next phase of study. A combination of lithology, alteration, and
mineral zones should provide more robust support for the mineralized envelope and the
definition of grade estimation domains.
3.11.4
Composites
Although the nominal sample length for assays is 2 m, sample lengths in the Caariaco
Norte assay database range from 0.45 m to 100.3 m; such long intervals correspond to
non-mineralized zones or to intervals of non-sampling. In order to normalize the weight of
influence of each sample, AMEC regularized the assay intervals by compositing the drill
hole data into 6 m lengths using no geological or domain boundaries. AMEC then backtagged the 6 m composites using the lithological and alteration solid shapes and assigned
estimation domain codes.
Page 3-49
3.11.5
Page 3-50
Page 3-51
10
20
30
40
50
60
70
10
20
21
30
21
21
21
40
50
21
21
60
70
21
21
10
20
30
40
10
21
20
21
21
30
40
21
3.11.6
Variography
AMEC used Sage2001 software to construct down-hole and directional correlograms for
the estimation domains for copper, gold, silver, and arsenic. For arsenic, AMEC also
created correlograms for the 250 ppm As indicator threshold and subsequent grade
correlograms for low- and high-grade domains. Domains that displayed soft boundaries
were grouped.
For copper and gold, AMEC used spherical models to fit the experimental correlograms.
A combination of exponential and spherical models was used for silver, depending on
domain.
3.11.7
Grade Capping
AMEC evaluated probability plots to define grade outliers for copper, gold, and silver by
estimation domains. Outlier values typically occur in the upper 1% of the distribution.
Copper and gold values were capped at the thresholds defined. For silver, outlier values
were controlled by using a restricted search ellipse with a radius of 25 m x 25 m x 15 m
during grade estimation. AMEC did not restrict extremely high arsenic values. The grade
thresholds for the different element outliers are shown in Table 3-13.
Page 3-52
3.11.8
Domain Code
Threshold
Copper (%)
10
20
30
40
50
60
70
1.10
2.00
2.50
2.50
1.10
1.20
1.10
Gold (ppb)
10
20
30
40
130
530
-
Silver (ppm)
10
20
30
40
12
12
17
17
Estimation Methodology
The block model consists of regular blocks (15 m x 15 m x 15 m) with no rotation. The
block size was chosen such that geological contacts are reasonably well reflected and to
support an open pit mining scenario.
AMEC estimated copper, gold, silver, and arsenic grades by estimation domains using
ordinary kriging (OK) interpolation for the majority of domains. Inverse distance weighting
to the second power (ID2) was used to interpolate Au and Ag in domains 20 and 40
where variography was not considered sufficiently robust. Estimation domains are shown
in Table 3-14.
The process included the following:
Grade estimation was completed in three passes.
Sample sharing was based upon the matrix determined from contact profiles.
Search orientations for all domains were based upon variogram orientations.
A minimum of 3 to 11 and a maximum of 9 to 15 drill hole composites were required
for estimation; this varied by element and estimation pass.
The estimate of arsenic grades was divided into low- and high-grade populations and the
final grade calculated by weighting grades by the respective probability, as shown in the
following formula:
Page 3-53
Domain
10 & 20
30 & 40
Au
10 & 20
30 & 40
Cu
10 & 30
As
3.11.9
High and
Low
Ranges (m)
Pass
Min. No.
Comp
Max. No.
Comp
Max.
Comp. /Hole
1
2
-57
-57
25
25
6
6
100
200
50
100
75
150
5
5
15
15
3
3
-57
25
400
200
300
12
50
25
-128
120
65
35
15
50
25
-128
240
130
70
15
50
25
-128
420
350
280
12
-17
-10
-16
65
65
90
15
2
3
-17
-17
-10
-10
-16
-16
130
195
130
195
180
270
5
3
15
12
3
3
15
90
-6
130
125
60
15
15
90
-6
260
250
120
15
15
90
-6
450
450
250
12
-93
-30
92
100
120
80
11
15
-93
-30
92
200
240
160
15
-93
-30
92
300
360
240
1
2
-87
-87
-11
-11
63
63
65
190
45
135
90
270
11
6
15
15
5
5
-87
-11
63
310
225
450
12
-25
50
75
100
11
15
-25
100
150
200
15
-25
200
300
400
12
44
-20
65
50
20
100
15
2
3
44
44
-20
-20
65
65
100
240
40
80
200
400
5
3
15
12
3
3
Density
AMEC assigned density values to blocks based upon the lithological codes. In AMECs
opinion, these density values are reasonable for use in mineral resource estimation at this
preliminary level of study, but recommends executing a continuous program of specific
gravity determinations from core samples using preferably the same laboratory and
Page 3-54
determination procedures.
Section 3.7.5.
3.11.10
Model Validation
AMEC validated the Caariaco Norte block model to ensure appropriate honouring of the
input data. A nearest-neighbour (NN) model was created to validate the OK model.
Detailed visual inspection of block grade versus composited data was completed in
section and plan view. The visual inspection of block grade versus composited data
showed a good reproduction of the data by the model. Figure 3-15 illustrates a vertical
section from the modelling. There is good agreement between the estimated grades and
composite grades. Only blocks classified as Measured or Indicated are plotted in this
figure.
A comparison between the OK and NN estimates was completed to check for global bias
in the copper, gold, silver, and arsenic grade estimates. Differences were within
acceptable levels and no global biases were noted in the estimates (Table 3-15).
Figure 3-15: Vertical Section (9,326,500) with Blocks and 15 m Composites Grades for
Copper (Corridor of 100 m). Block Color Ranges are for Cu in %
Page 3-55
Element
Domain
Min.
Max.
Mean
CV
Diff. OK/NN
OK
NN
OK
NN
OK
NN
OK
Cu (%)
Cu (%)
Au (ppb)
Au (ppb)
Ag (ppm)
Ag (ppm)
As (ppm)
All
All
0.00
0.01
1.81
1.89
0.37
0.36
0.43
0.58
1.6%
All
All
All
All
All
0.3
1.5
0.2
0.1
2.6
274.5
456.0
39.6
236.7
2,946.7
59.5
59.7
1.6
1.6
236.2
0.53
0.70
0.50
1.30
0.90
-0.3%
NN
As (ppm)
All
1.0
2,963.9
234.9
1.20
0.0%
0.6%
Swath plot validation compared average grades from OK and NN models along different
directions. Except in areas where drilling is currently limited, the swath plots indicated
good agreement for all variables.
The degree of smoothing due to kriging was assessed by considering change-of-support
correction using Hermetian polynomials. AMEC considered blocks from all copper
domains; the results show a smoothing of 4% in copper grades but 7% more tonnes
above the 0.2% Cu cutoff, resulting in a difference of only 1% in contained metal. The
kriging smoothing is within acceptable ranges.
3.11.11
3.12
Page 3-56
process costs, as well as process recoveries, were defined from ongoing AMEC studies
for the project.
A large bulk mining open pit operation is envisioned for Caariaco Norte, featuring large
rope shovels working on 15 m benches. A single pit with internal phases is projected to
provide mill feed at a rate of 95,000 t/d. AMEC defined a pit shell, optimized using
Whittle (version 4.3) software, based on the parameters listed in Table 3-16.
The metal prices represent long-term estimates for mineral resources. The metallurgical
recovery for copper is variable depending on the grade range and is shown in Table 3-17.
Table 3-16: Optimization Parameters for Resource Pit Shell
Mining Costs
Unit
Value
US$/t mined
US$/t mined
1.11
0.16
US$/t mined
1.27
US$/t milled
US$/t milled
US$/t milled
3.32
0.28
0.10
US$/t milled
3.70
US$/lb
US$/oz
US$/oz
US$/lb
%
%
%
Degree
2.50
1,035.00
17.25
0.40
variable by grade, refer to Table 3-17
55
50
38
Cu Price
Au Price
Ag Price
Selling Cost
Cu Recovery
Au Recovery
Ag Recovery
Overall Pit Slope(s)
Note: The mining cost increases incrementally with height and depth ($0.015 per 15 m bench above 2,800 m, $0.03
per 15 m bench below 2,800 m). No dilution or mining loss adjustments were applied. The overall pit slope
assumption is based on limited geotechnical data and will likely change when results from the planned
geotechnical drilling become available.
% Cu Head Grade
0.60
0.50
0.40
0.30
0.20
0.15
0.10
93.1
91.8
89.7
86.3
79.4
72.5
58.8
Page 3-57
AMEC defined a marginal cutoff of 0.14% Cu (see details in Table 3-18) and selected a
base case 0.2% Cu cutoff for mineral resource reporting based on the operating cutoffs of
other comparable copper mines in South America.
Table 3-18: Marginal Cutoff Calculation
Parameters
3.13
Value
3.70
58.8
2.5
0.40
Cutoff Cu (%)
0.14
Category
Tonnage
Mt
Measured
Indicated
Measured + Indicated
Inferred
406.6
596.5
1,003.0
293.3
Note:
1
2
3
Contained Metal
Cu
%
Au
g/t
Ag
g/t
Copper
(Blb)
Gold
(Moz)
Silver
(Moz)
0.44
0.38
0.40
0.33
0.07
0.06
0.06
0.05
1.9
1.6
1.7
1.5
3.977
4.964
8.941
2.165
0.958
1.081
2.039
0.448
24.656
30.403
55.059
13.547
Page 3-58
The numbers reported in Table 3-19 differ from those in the Candente press release of
1 November 2010. The table incorporates additional Ag and As assay results from ICP
tests for some holes drilled during the 2008 campaign for which final assay results were
not available for the full suite of elements at the time of the press release. The
differences relate to the contained metal tonnages in this table and the press release, and
are not material. The tonnes and grades are the same.
The sensitivity of the Mineral Resource to a reduction or increase in copper cutoff grades
is shown in Table 3-20, with the base case highlighted.
Table 3-20: Mineral Resource Statement for Caariaco Norte at Various Cutoffs
(David Thomas P. Geo., Effective Date 8 November 2010)
Grade
Cutoff
Cu (%)
Tonnage
Mt
Contained Metal
Cu
%
Au
g/t
Ag
g/t
Copper
(Blb)
Gold
(Moz)
Silver
(Moz)
Measured
0.14
0.2*
425.6
406.6
0.43
0.44
0.07
0.07
1.9
1.9
4.049
3.977
0.986
0.958
25.467
24.656
0.3
338.1
0.48
0.08
2.0
3.588
0.853
21.399
0.14
0.2*
680.7
596.5
0.35
0.38
0.05
0.06
1.5
1.6
5.283
4.964
1.166
1.081
33.124
30.403
0.3
414.3
0.43
0.06
1.7
3.945
0.843
23.135
1,106.2
1,003.0
0.38
0.40
0.06
0.06
1.6
1.7
9.332
8.941
2.152
2.039
58.592
55.059
752.4
0.45
0.07
1.8
7.533
1.696
44.534
0.14
0.2*
419.4
293.3
0.28
0.33
0.04
0.05
1.3
1.5
2.634
2.165
0.561
0.448
17.002
13.547
0.3
157.7
0.41
0.06
1.7
1.433
0.281
8.539
Indicated
Measured + Indicated
0.14
0.2*
0.3
Inferred
* Base case
Note: 1 Mineral Resources base case is reported at a 0.2% Cu cutoff grade
2
Mineral Resources are reported as undiluted.
3
A LerchsGrossmann pit shell was used to constrain the Mineral Resources to assess reasonable prospects
of eventual economic extraction
4
Mineral Resources are reported using a long-term copper price of US$2.50/lb, a gold price of $1,035/oz ,and
a silver price of US$17.25/oz
5
Rounding as required by reporting guidelines may result in apparent summation differences between tonnes,
grade, and contained metal content
6
Tonnage and grade measurements are in metric units. Gold and silver contained ounces are reported as
troy ounces, copper contained pounds as Imperial pounds
Page 3-59
3.13.1
3.14
References
Berger, R.B., Ayuso, R.A., Wynn, J.C., and Seal, R.R., 2008: Preliminary Model of
Porphyry Copper Deposits: U.S. Geological Survey Open-File Report 20081321,
55 p.
Bonson, C., Nowak, M., Doerksen, G., Johnston, A., and van Egmond, R., 2008:
Technical Report Caariaco Norte Project, Department of Lambayeque, Per:
technical report prepared by SRK Consulting Ltd for Candente Resource Corp.,
effective date 11 July 2008
Bonson, C., Campbell, R., Bender, M., Doerksen, G., Johnston, A., Meyer, T., Nowak, M.,
Pilotto, D., Van Egmond, R., Critikos, P., Ostolaza, R., and Huanani, A., 2009:
Revised Preliminary Economic Assessment Technical Report, Caariaco Norte
Project, Per: technical report prepared by SRK Consulting Ltd for Candente
Resource Corp., effective date 30 November 2008
Canadian Institute of Mining, Metallurgy and Petroleum (CIM), 2000: CIM Standards for
Mineral Resources and Mineral Reserves, Definitions and Guidelines: Canadian
Institute of Mining, Metallurgy and Petroleum, August, 2000
http://www.jogmec.go.jp/mric_web/tani/cimstandard.pdf
Canadian Institute of Mining, Metallurgy and Petroleum (CIM), 2003: Estimation of
Mineral Resources and Mineral Reserves, Best Practice Guidelines: Canadian
Institute of Mining, Metallurgy and Petroleum, 23 November 2003,
http://www.cim.org/committees/estimation2003.pdf.
Canadian Institute of Mining, Metallurgy and Petroleum (CIM), 2005: CIM Standards for
Mineral Resources and Mineral Reserves, Definitions and Guidelines: Canadian
Page 3-60
Page 3-61
Stone, D.M.R., Godden, S., Van Egmond, R., and Tosney, J.R., 2007: Updated
Technical Report and Preliminary Economic Assessment on the Caariaco Nort
Porphyry Copper Project Starter Pit Option: technical report prepared by Minefill
Services Inc. for Candente Resource Corp., effective date 18 April 2007
Wilson, A.J., 1999: Caariaco Project, Lambayeque, Northern Per: Unpublished
internal geologic report prepared for Billiton Exploration and Mining Per B.V
Van Egmond, R., Bernuy, E., Cayo, E., Casselman, M.J., 2008: Updated Surface
Geology Map for Canariaco Norte
Page 3-62
CONTENTS
4.0
TABLES
Table 4-1: Calculation Parameters .................................................................................................. 4-2
Table 4-2: Copper Recoveries ........................................................................................................ 4-3
Table 4-3: Design Sector Slope Recommendations ....................................................................... 4-5
Table 4-4: Packer Test Data from GWI, 2008 ................................................................................. 4-6
Table 4-5: Rock Type Attributes ...................................................................................................... 4-8
Table 4-6: Reference Mine Operating Costs by Unit Operation ..................................................... 4-9
Table 4-7: Process Costs ................................................................................................................ 4-9
Table 4-8: Base Case Pit Optimization Volumetric Results .......................................................... 4-11
Table 4-9: LG Sensitivity Optimization Results ............................................................................. 4-13
Table 4-10: Mineral Resources within Pit Phases .......................................................................... 4-16
Table 4-11: LOM Production Schedule ........................................................................................... 4-16
Table 4-12: Total Material Mined (kt) by Phase ................................................................................ 4-19
Table 4-13: Mine Equipment Requirements ................................................................................... 4-25
Table 4-14: Primary Equipment Productivities ................................................................................ 4-26
TOC i
FIGURES
Figure 4-1:
Figure 4-2:
Figure 4-3:
Figure 4-4:
Figure 4-5:
Figure 4-6:
Figure 4-7:
Figure 4-8:
Figure 4-9:
Figure 4-10:
Figure 4-11:
Figure 4-12:
Figure 4-13:
Figure 4-14:
Figure 4-15:
TOC ii
4.0
4.1
Summary
This section outlines the parameters and procedures used to design the open pit mine,
estimate the in-pit mineral resource, and establish a practical mining schedule for a
nominal process plant throughput of 34.7 Mt/a, or 95,000 t/d. The mine plan is based on
diluted Measured and Indicated mineral resources contained in a Lerchs-Grossmann (LG)
optimized pit shell generated at metal prices of $2.25/lb Cu, $930/oz Au, and $15/oz Ag.
This section also reviews the open pit equipment requirements, key consumables, and
labour requirements.
The estimated geologic resource, as described in Section 3 of this document, is the basis
for the mine design and production schedule.
The mine plan generates a total of 728.2 Mt of process plant feed and 713.5 Mt of waste
at a strip ratio of 0.98:1 over a mine operating life of 22 years. Conventional, large-scale,
bulk mining methods will be used to develop a single pit, with the peak mine production
rate of 200 kt/d being achieved with a mine fleet that includes two rope shovels, one large
front-end loader, and 21 haul trucks.
At the time of this report, geotechnical information from the planned site investigations for
prefeasibility level slope design recommendations for the mine design was still pending.
The mine plan presented herein is therefore limited to a preliminary assessment level of
accuracy and will be updated to prefeasibility level upon receipt of the necessary
geotechnical information.
4.2
Mining Method
Large-scale conventional bulk open pit mining has been selected for Caariaco, featuring
311 mm diameter blasthole drills, 43 m3 rope shovels, and 290 tonne haul trucks working
on 15 m benches. A single pit with internal phases will provide process feed at a rate of
95,000 t/d.
Selection of the throughput rate was based on an initial trade-off study performed in June
2010; this study is included in Appendix A. A follow-up analysis in September 2010,
incorporating the latest available metallurgical test results and the updated AMEC
resource model, resulted in the selection of a feed rate of 95,000 t/d.
4.3
Design Criteria
The design criteria for the study were developed by AMEC with input from Candente.
These include metal prices, recoveries, smelter terms, shipping costs, royalties, and other
Page 4-1
physical parameters. Key items are presented as appropriate in the following sections.
The complete design criteria checklist is included in Appendix C.
4.4
Calculation Parameters
Parameter
Unit
Value
Metal Prices
Cu
Au
US$/lb
US$/oz
2.25
930.00
Ag
US$/oz
15.00
Process Recoveries
Cu
Au
Ag
%
%
55.00
50.00
Cu
Au
Ag
%
g/t
g/t
1.0
1.00
30.00
%
%
%
96.50
90.00
90.00
US$/payable lb
US$/payable oz
0.075
5.00
Ag Refining Charge
US$/payable oz
0.40
US$/wmt
21.00
Port Costs
Insurance
Ocean Freight
Concentrate Treatment Charges
US$/wmt
US$/wmt
US$/wmt
US$/wmt
11.21
2.50
37.00
75.00
2.50
6.50
Metal Deductions
Royalty
Royalties
Other Parameters
Moisture
Page 4-2
Copper recovery was modeled as variable based on copper head grades. The recoveries
applied to copper are shown in Table 4-2.
Table 4-2:
Copper Recoveries
Copper Head Grades
(%)
Recovery
(%)
0.100 to 0.125
0.125 to 0.175
0.175 to 0.250
0.250 to 0.350
0.350 to 0.450
0.450 to 0.550
0.550 to 100.0
58.8
72.5
79.4
86.3
89.7
91.8
93.1
Visual inspection of the block model shows good continuity of the ore zones with general
gradational changes across economic cutoff boundaries.
Ore loss and dilution
adjustments were performed by applying a mixing zone across economic boundaries.
No additional ore loss was applied. The NSR calculations and dilution/mining loss
adjustments were performed using custom scripts in MineSight. This procedure used
three scripts to:
calculate the NSR from the pre-diluted grades
adjust the dilution/mining losses across economic boundaries defined by the marginal
NSR cutoff, with Inferred material being treated as waste. A second set of block
model grade items (CuDil, AuDil, AgDil, AsDil) was populated.
calculate the diluted NSR (NSRD) from the above diluted grades.
The NSRD was then used for pit optimization and cutoff application for mine planning. A
memo providing a detailed description of the process and the calculation scripts is
included in Appendix C. The resulting NSR values are different from those presented in
the financial model due to simplifications required for block-by-block calculations.
4.5
Page 4-3
Candente therefore requested that AMEC provide credible slope angles to be used to
develop preliminary LG pit shapes. A geotechnical analysis was performed, based on the
following:
site visits by AMEC geotechnical engineers to inspect the core
additional testing of selected core samples
review of the existing geotechnical and hydrogeological database, which includes a
preliminary economic assessment (PEA) issued by SRK Consulting in November
2008 and a preliminary geotechnical report completed by Minefill Services in May
2007. A memo documenting this analysis is provided in Appendix C.
The geotechnical analysis considered three design sectors, as shown in Figure 4-1. The
recommended slope parameters for each sector are shown in Table 4-3. For the
purposes of pit optimization, sectors 1 and 2 were combined and flattened to account for
ramp and geotechnical berm locations, resulting in overall slopes of 35 and 44 for
Sectors 1+2 and 3, respectively.
Figure 4-1:
Page 4-4
Table 4-3:
Overall Slope
Design
Sector
Inter-ramp Angle
(degrees)
Width
(m)
Vertical Interval
(m)
1
2
3
38
38
48
50
50
50
250
250
250
35
35
45
925
925
500
4.6
Pit Hydrogeology
Hydrogeologic information from numerous packer tests completed in the pit area was
assessed; the data are shown in Table 4-4. Several of the packer test results indicate
hydraulic conductivities greater than 1 x 10-6 m/s, some from relatively deep test intervals.
While the test locations and subsequent test results do not originate in the pit walls, the
testing does indicate that permeable features such as faults or fracture zones are present
at depth. Pit dewatering will therefore be undertaken by a combination of vertical
dewatering wells, specifically constructed in these permeable features, and horizontal
drains in areas where the hydraulic conductivities are lower than about 1 x 10-7 m/s.
To determine potential dewatering requirements, the bedrock has been divided into three
regimes. The upper regime, generally less than 100 m deep, could be dewatered with
vertical wells if the hydraulic conductivities were high enough; this should be confirmed
moving into the next phase of the study. The intermediate regime, at 100 m to 300 m
depth, is generally of low permeability and will be depressurized with horizontal drains. In
this case there is evidence that higher-permeability structures are present down to 300 m,
indicating that vertical wells may be required in these areas at depth within the pit. The
deeper regime, below 300 m, will be depressurized by horizontal drains. Typical drain
designs are shown in Figure 4-2.
Modelled estimates of pit inflows through time are shown in Figure 4-3. These estimates
are based on a simplistic 2D model using an arbitrary excavation staging taken to
15 years and include no specific perimeter dewatering system. The modelling method is
described in a memo dated 25 October 2010 in Appendix C. The analysis assumes
uniform hydraulic conductivity, no structures with higher-permeability units, and that all
water reports to the pit walls and from there to the sump(s). No dewatering wells are
included in this preliminary design; if they were, then the model rate of inflow would
reduce, at least partially. Given the degree of uncertainty at this stage, however, both
horizontal and vertical wells have been allowed for in the capital cost estimate.
The model and water balance will be refined on receipt of additional hydrogeologic
information from the planned drilling program, and the inflow predictions will be extended
to the 22-year mine life during further investigations during the next phase of study.
Page 4-5
Table 4-4:
Boring ID
Test
Top
Bottom
Average
Vertical Depth
(mbgs)
K (m/s)
Lithology
DDH-C07_145
DDH~C07~162
1
2
3
4
1
2
1
2
1
2
3
1
2
1
2
1
2
1
2
3
1
2
3
4
5
1
2
3
4
1
2
3
4
5
6
1
2
1
2
3
4
1
57.00
82.38
117.85
180.00
59.52
90.03
30.52
61.05
33.35
76.70
120.85
87.35
169.65
82.43
214.95
123.25
214.79
58.40
126.15
185.60
30.30
81.10
135.60
202.79
262.23
32.04
96.04
172.24
225.58
30.56
70.21
126.58
170.79
210.43
250.05
202.81
251.58
24.47
59.50
99.56
249.75
61.08
60
106.70
149.35
225.00
88.40
121.95
51.82
91.45
53.35
106.70
150.85
117.35
199.65
121.95
245.35
143.25
234.70
88.40
166.15
225.60
50.30
101.10
160.00
237.75
301.75
51.80
115.80
192.00
265.20
64.00
103.65
166.10
205.75
249.95
280.45
243.85
291.10
53.35
89.90
140.60
287.75
100.60
58.50
94.54
133.60
202.50
73.96
105.99
41.17
76.25
43.35
91.70
135.85
102.35
184.65
102.19
230.15
133.25
224.75
73.40
146.15
205.60
40.30
91.10
147.80
220.27
281.99
41.92
105.92
182.12
245.39
47.28
86.93
146.34
188.27
230.19
265.25
223.33
271.34
38.91
74.70
120.08
268.75
80.84
3.00
24.32
31.50
45.00
28.88
31.92
21.30
30.40
20.00
30.00
30.00
30.00
30.00
39.52
30.40
20.00
19.91
30.00
40.00
40.00
20.00
20.00
24.40
34.96
39.52
19.76
19.76
19.76
39.62
33.44
33.44
39.52
34.96
39.52
30.40
41.04
39.52
28.88
30.40
41.04
38.00
39.52
3.5E-06
8.1E-07
3.4E-07
1.5E-07
7.0E-07
4.0E-07
4.2E-07
3.0E-06
1.6E-07
3.3E-06
1.1E-07
1.2E-06
2.4E-07
3.4E-08
4.1E-08
6.1E-08
4.1E-10
5.9E-08
1.1E-06
3.9E-08
9.7E-07
1.3E-06
2.8E-07
9.8E-08
4.9E-08
1.1E-06
9.2E-07
5.1E-06
1.0E-08
9.4E-07
5.7E-06
1.0E-05
1.4E-05
1.6E-07
6.2E-07
1.6E-07
2.6E-06
7.6E-07
3.0E-07
2.9E-07
2.0E-07
3.9E-07
Volcanic Rock
Volcanic Rock
Volcanic Rock
Volcanic Rock
Volcanic Rock
Intrusive Rock
Hydrothermal Breccia
Hydrothermal Breccia
Intrusive Rock
Intrusive Rock
Intrusive Rock
Intrusive Rock
Hydrothermal Breccia
Intrusive Rock
Volcanic Rock
Hydrothermal Breccia
Hydrothermal Breccia
Intrusive Rock
Intrusive Rock
Intrusive Rock
Hydrothermal Breccia
Hydrothermal Breccia
Hydrothermal Breccia
Hydrothermal Breccia
Hydrothermal Breccia
Intrusive Rock
Intrusive Rock
Intrusive Rock
Intrusive Rock
Hydrothermal Breccia
Hydrothermal Breccia
Hydrothermal Breccia
Hydrothermal Breccia
Hydrothermal Breccia
Hydrothermal Breccia
Intrusive Rock
Intrusive Rock
Volcanic Rock
Volcanic Rock
Intrusive Rock
Volcanic Rock
Volcanic Rock
DDH~C07~164
20.35
50.10
35.23
29.75
1.2E-06
Volcanic Rock
DDH~C07~147
DDH~C07~148
DDH~C07~149
DDH~C07~150
DDH~C07~152
DDH~C07~154
DDH~C07~155
DDH~C07~156
DDH~C07~157
DDH~C07~158
DDH~C07~159
DDH~C07~160
Page 4-6
Test Section
Length
(m)
Figure 4-2:
Figure 4-3:
Note: Graph illustrates inflows based on a 2D model and does not incorporate dewatering systems.
Page 4-7
4.7
Pit Optimization
4.7.1
Rock Type
Attribute
inf
ind
meas
nogo
undef
Inferred
Indicated
Measured
Crusher Limit
Undefined material
Given the project execution schedule requirements, the ore crusher and conveyor corridor
were finalized in advance of the mine planning activities, based on preliminary LG
analysis performed on the PEA resource model. To protect against mining out the ore
crusher and conveyor corridor, a special rock type labelled nogo was created using a
60 m offset. In Whittle, a very high mining cost adjustment factor (MCAF) was applied
to this rock type.
The grades imported into Whittle consist of the diluted NSR and each of the diluted
metal grades. The block valuation was performed on the NSRD grade only. The diluted
metal grades were carried in Whittle for reporting purposes only. All discussion of
grades in the rest of this mining section refer to diluted grades.
The original 15 x 15 x 15 m blocks were re-blocked on a 2 x 2 x 2 basis to a final size of
30 x 30 x 30 m to improve calculation speed.
4.7.2
Mining Costs
The reference mining cost developed for the pit shell generation is US$1.27/t total for
waste and ore material mined. The breakdown by unit operation is shown Table 4-6.
Costs are based on a first-principles cost estimate from a previous preliminary mine plan.
Incremental haulage costs were based on the increased distance from the pit rim
(estimated at level 2,800 m) and are as follows:
for every bench 15 m above the pit rim, an increase in haulage costs of US$0.015/t
Page 4-8
for every bench 15 m below the pit rim, an increase in haulage costs of US$0.030/t.
Applying this reference mining cost and the elevation-based cost adjustment factors to
the preliminary mine plan results in an average mining cost of $1.42/t mined.
Table 4-6:
Item
4.7.3
Drilling
Blasting
Loading
Hauling
Support
General Mine Expense
Mining Sustaining Capex
0.06
0.23
0.09
0.42
0.19
0.11
0.16
Total
1.27
Processing Costs
A combined ore-based cost of US$3.57/t milled was used for pit optimization. The
breakdown of the individual ore-based costs is shown in Table 4-7. The processing cost
component represents a first-principles build-up of costs for crushing, grinding, flotation,
tailings management, concentrate treatment, and acid plant operation. The G&A estimate
is also from a first-principles cost build-up. The closure cost allocation is based on
applying the PEA closure cost of $53 million over an assumed 20-year mine life.
Because the ore-waste delineation was performed using an NSR block value, the
combined ore-based cost of US$3.57/t milled represents the marginal breakeven cutoff
grade.
Table 4-7:
Process Costs
Value
(US$/t milled)
Item
Processing
Mill Sustaining Capex Allowance
G&A
Closure Cost Allocation
Total
2.67
0.28
0.54
0.08
3.57
Page 4-9
4.7.4
4.7.5
Results
Table 4-8 shows the results for a base-case pit optimization considering only Measured
and Indicated mineral resources. The revenue factor (RF) 1.00 LG shell contains
946.3 Mt at 0.38% Cu, 0.06 g/t Au, and 1.65 g/t Ag above the marginal cutoff of
US$ 3.57/t milled, at a strip ratio of 1.29:1. All volumetrics presented in this section are
as reported by Whittle.
The best-case NPV @ 8%, shown as a continuous blue line in Figure 4-4, is the NPV (pre
Capex) for a schedule that mines each shell in sequence. Although this is not a practical
mining sequence because the shells are too narrow for the equipment, it is of interest
because it demonstrates the theoretical maximum NPV. The worst-case NPV, shown as
a continuous red line, assumes that the entire shell is mined bench by bench. This would
eliminate any internal phases, removing the ability to delay the mining of some of the
waste material, thereby decreasing the NPV of the schedule. The best-case and
worst-case scenarios provide an upper and lower boundary that a mineable schedule
would fall within it. Selection and scheduling of a collection of shells that have
approximate minimum mining width spacing and reasonable access will result in NPV
values below the theoretical best case and above the worst case.
4.7.6
Sensitivity Analysis
Sensitivity optimization runs were performed to determine the impact of changes to pit
slopes and operating costs, as shown in Table 4-9. The runs were performed at a single
RF of 0.64, matching the shell selected for the ultimate pit shape. The results show that
the LG pit shells are more sensitive to a pit slope reduction of 2 than an increase of 2.
As well, the LG pit shells are more sensitive to a 10% increase in Opex than a 10%
decrease.
Page 4-10
Table 4-8:
Pit
Shell #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 *
38
39
40
41
Revenue
Factor
Total
Tonnes
(Mt)
Ore
Tonnes
(Mt)
Strip
Ratio
Cu
(%)
Au
(g/t)
Ag
(g/t)
NSR
($)
Cu
(Mlb)
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
0.50
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
56
107
148
166
219
265
300
368
520
562
654
710
799
874
1006
1,099
1,228
1,327
1,442
1,519
1,589
1,627
1,642
1,751
1,763
1,813
1,855
1,875
1,928
1,977
1,989
1,996
2,027
2,029
2,069
2,093
2,163
2,166
2,179
2,205
2,215
34
71
100
114
151
183
206
251
337
365
416
448
497
534
594
633
683
718
759
783
805
818
823
853
856
869
879
883
897
909
912
913
919
920
928
932
946
947
949
954
956
0.7
0.5
0.5
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.6
0.6
0.6
0.6
0.7
0.7
0.8
0.8
0.9
0.9
1.0
1.0
1.0
1.1
1.1
1.1
1.1
1.1
1.1
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1.3
1.3
1.3
1.3
0.6
0.5
0.5
0.5
0.5
0.5
0.5
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.11
0.10
0.10
0.09
0.09
0.09
0.09
0.08
0.08
0.08
0.08
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
2.33
2.23
2.18
2.12
2.08
2.03
2.00
1.94
1.90
1.88
1.84
1.82
1.79
1.77
1.74
1.73
1.71
1.70
1.68
1.68
1.67
1.67
1.67
1.66
1.66
1.66
1.66
1.66
1.66
1.66
1.66
1.65
1.65
1.65
1.65
1.65
1.65
1.65
1.65
1.65
1.65
22.0
20.4
19.7
19.3
18.6
18.0
17.7
17.1
16.5
16.3
16.0
15.8
15.5
15.3
15.1
15.0
14.9
14.8
14.7
14.7
14.7
14.6
14.6
14.6
14.6
14.6
14.6
14.6
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.5
14.4
14.4
14.4
14.4
14.4
419
815
1,115
1,252
1,595
1,882
2,085
2,455
3,198
3,416
3,831
4,075
4,459
4,745
5,213
5,524
5,918
6,206
6,526
6,736
6,904
6,994
7,036
7,277
7,305
7,416
7,478
7,515
7,632
7,712
7,737
7,752
7,803
7,807
7,873
7,893
8,011
8,019
8,035
8,055
8,073
Page 4-11
Metal Content
Au
(koz)
123
228
307
347
440
516
567
671
860
910
1,010
1,065
1,155
1,214
1,316
1,384
1,468
1,527
1,596
1,635
1,671
1,692
1,699
1,747
1,752
1,772
1,788
1,795
1,815
1,832
1,836
1,838
1,848
1,849
1,860
1,866
1,886
1,888
1,891
1,898
1,900
Ag
(koz)
2,539
5,070
6,982
7,812
10,104
11,928
13,261
15,674
20,594
22,028
24,595
26,172
28,569
30,441
33,257
35,130
37,529
39,203
41,095
42,266
43,329
43,925
44,139
45,603
45,781
46,446
46,924
47,133
47,810
48,345
48,504
48,569
48,888
48,911
49,298
49,519
50,231
50,282
50,377
50,604
50,686
Figure 4-4:
Page 4-12
Table 4-9:
Parameters
Opex
Unit
Base Case
-2
+2
+4
+6
+10%
-10%
degrees
35 and 44
33 and 42
37 and 46
39 and 48
41 and 50
same
same
$/t
$/t
1.270
3.570
same
same
same
same
same
same
same
same
1.397
3.927
1.143
3.213
Millfeed
kt
717,241
655,396
762,810
791,726
818,695
641,650
745,026
Waste
kt
724,592
710,131
672,149
637,739
597,894
586,074
773,806
Total Material
kt
1,441,833
1,365,527
1,434,959
1,429,465
1,416,589
1,227,724
1,518,832
Slopes
Strip Ratio
W:O
1.01
1.08
0.88
0.81
0.73
0.91
1.04
NSR grade
$/t milled
15.31
15.30
15.36
15.37
15.40
15.51
15.21
%
g/t
0.40
0.067
0.404
0.068
0.406
0.067
0.406
0.067
0.407
0.067
0.409
0.069
0.402
0.067
Cu grade
Au grade
Ag grade
g/t
1.72
1.74
1.72
1.72
1.72
1.75
1.72
Cu Contained
klb
6,388,167
5,837,340
6,827,665
7,086,483
7,345,923
5,785,639
6,602,787
Au Contained
koz
1,553
1,430
1,644
1,700
1,753
1,422
1,597
Ag Contained
koz
39,756
36,560
42,233
43,833
45,327
36,143
41,080
Delta Cu content
klb
-550,828
439,498
698,316
957,755
-602,529
214,620
-9
11
15
-9
kt
%
-61,845
-9
45,569
6
74,485
10
101,454
14
-75,591
-11
27,785
4
kt
-76,306
-6,874
-12,368
-25,244
-214,109
76,999
-5
-1
-2
-15
Delta Millfeed
Delta Total Material Mined
4.8
4.8.1
Page 4-13
schedules. These shells were adjusted for a minimum mining width of 60 m (2 x the 30 m
re-blocked block dimension). Because the starter pit had a relatively low east-side wall,
which was predominantly in relatively competent rock, it was re-generated using a 40
overall slope in the upper wall of sectors 1 and 2. The selected unadjusted LG shells are
identified in the pit-by-pit graph in Figure 4-5. The continuous green line in the graph
represents the NPV of the specified case, that being a schedule created using shells 3,
9, 15, and 19. A 3D view of the pit shapes is shown in Figure 4-6.
During the next iteration of mine planning, AMEC recommends that cutoff optimization be
performed in conjunction with the use of a more-detailed shell selection methodology.
Although the proposed site layout and topography do not lend themselves to the space
required for a substantial low-grade stockpile, a cutoff profile featuring elevated cutoffs in
the early years could still improve project value without stockpiling. Cutoff optimization
can provide economic benefits with or without stockpiling low-grade material. Both
approaches should be evaluated to establish the value of a low-grade stockpile to the
project. If the value of the low-grade stockpile sufficiently exceeds the cost of displacing
waste rock storage to make the space for the stockpile, then it should be incorporated into
the plan.
The minimum mining width pit shapes were exported to MineSight for volumetrics
determination. The combined diluted Measured and Indicated materials by phase, using
an internal cutoff grade of $5.20/t NSR (as reported from MineSight), are shown in
Table 4-10.
4.8.2
Schedule Results
The mine plan results in a total of 728.2 million tonnes (Mt) of mill feed and 713.5 Mt of
waste (0.98:1 strip ratio) over a 22-year mine operating life. The LOM plan focuses on
achieving the required mill feed production rate, mining higher-grade material early in the
schedule, and balancing strip ratios.
As described above, the mine was divided into four phases with the intent of maximizing
grade in the early years, reducing pre-stripping requirements in the early years, and
maintaining process plant production at 95,000 t/d (except in Year 1, when the plant is
expected to achieve 80% of its capacity based on AMEC experience with similar
projects). The LOM mine production schedule is shown in Table 4-11.
Page 4-14
Figure 4-5:
Figure 4-6:
Page 4-15
Phase
Waste
(Mt)
Total Mat
(Mt)
Strip
Ratio
NSR
($/t)
Copper
(%)
Gold
(g/t)
Silver
(g/t)
1
2
3
4
84.7
244.6
244.2
154.7
36.6
154.2
241.9
280.8
121.4
398.8
486.1
435.5
0.43
0.63
0.99
1.82
20.5
15.5
13.7
14.0
0.53
0.41
0.37
0.38
0.10
0.07
0.06
0.05
2.20
1.81
1.57
1.53
Total
728.2
713.5
1,441.7
0.98
15.1
0.40
0.07
1.71
Year
-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Total
Ore Mined
(Mt)
Plant Feed
Mt)
Waste
Mined
(Mt)
1.3
26.4
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
7.0
27.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
34.7
7.0
46.2
45.3
40.3
40.3
38.7
38.3
38.3
38.3
38.3
38.3
38.3
38.3
38.3
38.3
38.3
37.5
29.3
25.9
13.5
6.8
4.3
1.7
0.4
728.2
728.2
713.5
Total Mat
(Mt)
Strip
Ratio
NSR
($/t)
Copper
(%)
Gold
(g/t)
Silver
(g/t)
Arsenic
(g/t)
47.5
71.7
75.0
75.0
73.4
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
73.0
72.2
64.0
60.6
48.1
41.4
38.9
36.4
7.4
35.65
1.71
1.16
1.16
1.12
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.11
1.08
0.85
0.75
0.39
0.20
0.12
0.05
0.06
17.6
19.3
17.2
14.9
17.3
16.4
16.4
15.9
14.2
11.6
11.2
13.4
14.9
15.8
16.1
15.5
12.0
11.0
13.2
16.5
17.5
18.7
0.46
0.50
0.45
0.39
0.45
0.43
0.43
0.41
0.37
0.32
0.31
0.36
0.39
0.42
0.42
0.41
0.33
0.30
0.36
0.43
0.46
0.49
0.08
0.09
0.08
0.06
0.08
0.08
0.08
0.08
0.07
0.05
0.04
0.05
0.06
0.07
0.07
0.07
0.05
0.04
0.05
0.07
0.07
0.07
2.46
2.14
1.83
1.95
2.03
1.96
1.82
1.67
1.52
1.32
1.38
1.60
1.70
1.72
1.76
1.63
1.27
1.30
1.50
1.76
1.76
1.99
468
305
261
354
278
231
184
156
163
208
307
302
263
194
200
153
168
264
241
279
174
236
1,441.7
0.98
15.1
0.40
0.07
1.71
243
Page 4-16
Page 4-17
Figure 4-7:
Figure 4-8:
Page 4-18
Page 4-19
Figure 4-9:
Page 4-20
Page 4-21
Page 4-22
4.9
Page 4-23
Figure 4-15: Waste Rock Management Facility and Initial Road Alignments
4.10
Page 4-24
haul road maintenance, dozing, road grading, haul road dust control, and water diversion
and management.
Primary equipment requirements were calculated from engineering estimates of
productivities, activities, and quantities of material moved. Haul profiles from a previous
preliminary plan were used to estimate truck requirements. Support and ancillary
equipment unit requirements were determined by estimates of activities. The peak mine
equipment requirements are shown in Table 4-13 and primary equipment productivities
are shown in Table 4-14.
Mine staffing and labour requirements are presented in Section 14, Operating Cost
Estimate. A detailed LOM breakdown of the labour and staffing requirements is provided
in Appendix C.
Table 4-13: Mine Equipment Requirements
Equipment Type
No. of Units
Primary Equipment
P&H 4100C Shovel
L2350 Front-end Loader
930E Haul Truck
2
1
21
3
2
29
Support Equipment
Cat D11R Track Dozer
Cat D10T Track Dozer
2
3
1
2
2
2
1
1
3
17
Ancillary Equipment
General Service Truck
1
1
2
3
1
2
16
8
Page 4-25
Equipment Type
No. of Units
1
1
1
Flygt Pump 65 kW
McElroy Pipe Fuser
Mobile Jaw Crusher
2
2
1
45
Total
91
Unit of Measure
Value
kt / day / unit
kt / day / unit
kt / day / unit
m / day / unit
m / day / unit
84.9
35.6
9.8
379.7
361.1
t / op hr / unit
t / op hr / unit
t / op hr / unit
m / op hr
m / op hr
5251.6
3209.3
605.0
23.2
27.2
Daily Productivity
P&H 4100C Shovel
L2350 Front-end Loader
930E Haul Truck
Sandvik 1190E Drill
Sandvik DP1500 Drill
Hourly Productivity
P&H 4100C Shovel
L2350 Front-end Loader
930E Haul Truck
Sandvik 1190E Drill
Sandvik DP1500 Drill
Page 4-26
CONTENTS
5.0
METALLURGY .......................................................................................................5-1
5.1
Summary.....................................................................................................5-1
5.1.1 Testwork ..........................................................................................5-1
5.1.1.1 Phase I (2005 2007) ..................................................... 5-1
5.1.1.2 Phase IIA (2008).............................................................. 5-2
5.1.1.3 Phase IIB (2010).............................................................. 5-2
5.1.2 Recovery .........................................................................................5-3
5.2
Phase I Program Results (2005 2007) .....................................................5-3
5.2.1 Leachability Testwork ......................................................................5-3
5.2.2 Concentration Testwork ...................................................................5-5
5.2.3 Comminution Testwork ....................................................................5-7
5.2.4 Flotation Testwork ...........................................................................5-7
5.2.4.1 Effect of Grind Size .......................................................... 5-7
5.2.4.2 Effect of Collectors and pH .............................................. 5-8
5.2.4.3 Effect of Sulphidization .................................................... 5-9
5.2.4.4 Cleaner Flotation (2005-2007) ......................................... 5-9
5.2.4.5 Locked-Cycle Tests (2005-2007) ................................... 5-11
5.3
Phase IIA Program Results (2008) ............................................................5-14
5.3.1 Introduction....................................................................................5-14
5.3.2 Mineralization ................................................................................5-15
5.3.3 Sampling and Sample Preparation (2008) .....................................5-16
5.3.4 Comminution Testwork Development .........................................5-20
5.3.5 Flotation Primary Flotation Test (2008) .......................................5-20
5.3.5.1 Effect of Primary Grind Size(2008) ................................ 5-21
5.3.5.2 Effect of Collectors and Frothers (2008) ........................ 5-22
5.3.5.3 Effect of Pulp pH............................................................ 5-28
5.3.5.4 Sulphidization Tests (2008) ........................................... 5-28
5.3.6 Flotation Cleaner Flotation Tests ................................................5-31
5.3.6.1 Regrind Tests (2008) ..................................................... 5-31
5.3.6.2 Effect of Pulp pH on Cleaner Flotation(2008) ................. 5-33
5.3.6.3 Cleaner Kinetics (2008) ................................................. 5-36
5.3.7 Comminution Testwork Variability ...............................................5-36
5.3.7.1 Crushing Testwork (2008) ............................................. 5-36
5.3.7.2 SAG Mill Testwork ......................................................... 5-37
5.3.7.3 Bond Mill Work Index Testwork ..................................... 5-39
5.3.7.4 Abrasion Testwork ......................................................... 5-41
5.4
Phase II Program Results (2010) ..............................................................5-41
5.4.1 Introduction....................................................................................5-41
5.4.2 Flotation Primary Flotation Test ..................................................5-44
5.4.2.1 Effect of Primary Grind Size (2010) ............................... 5-44
5.4.2.2 Effect of Collectors (2010) ............................................. 5-47
5.4.2.3 Effect of Cleaning .......................................................... 5-51
5.4.2.4 Locked-Cycle Tests ....................................................... 5-54
TOC i
5.4.2.5
5.4.2.6
5.5
5.6
TABLES
Table 5-1:
Table 5-2:
Table 5-3:
Table 5-4:
Table 5-5:
Table 5-6:
Table 5-7:
Table 5-8:
Table 5-9:
Table 5-10:
Table 5-11:
Table 5-12:
Table 5-13:
Table 5-14:
Table 5-15:
Table 5-16:
Table 5-17:
Table 5-18:
Table 5-19:
Table 5-20:
Table 5-21:
Table 5-22:
Table 5-23:
Table 5-24:
Table 5-25:
Table 5-26:
Table 5-27:
Table 5-28:
Table 5-29:
FIGURES
Figure 5-1:
TOC ii
Figure 5-2:
Figure 5-3:
Figure 5-4:
Figure 5-5:
Figure 5-6:
Figure 5-7:
Figure 5-8:
Figure 5-9:
Figure 5-10:
Figure 5-11:
Figure 5-12:
Figure 5-13:
Figure 5-14:
Figure 5-15:
Figure 5-16:
Figure 5-17:
Figure 5-18:
Figure 5-19:
Figure 5-20:
Figure 5-21:
Figure 5-22:
Figure 5-23:
Figure 5-24:
Figure 5-25:
Figure 5-26:
Figure 5-27:
Figure 5-28:
Figure 5-29:
Figure 5-30:
Figure 5-31:
Figure 5-32:
Figure 5-33:
Figure 5-34:
Figure 5-35:
Figure 5-36:
Figure 5-37:
Figure 5-38:
Figure 5-39:
Figure 5-40:
Figure 5-41:
Figure 5-42:
Figure 5-43:
Figure 5-44:
Figure 5-45:
Figure 5-46:
Figure 5-47:
TOC iii
Figure 5-48:
Figure 5-49:
Figure 5-50:
Figure 5-51:
Figure 5-52:
Figure 5-53:
Figure 5-54:
Figure 5-55:
Figure 5-56:
Figure 5-57:
Figure 5-58:
Figure 5-59:
Figure 5-60:
Figure 5-61:
Figure 5-62:
GradeRecovery Curve for Different Collectors ACL Test Summary ..................... 5-53
Underflow Slurry Density vs. Flocculant Addition for ACS .......................................... 5-55
Underflow Slurry Density vs.Flocculant Addition for ACL ............................................ 5-56
Overflow Clarity vs. Flocculant Addition for ACS ......................................................... 5-56
Overflow Clarity vs. Flocculant Addition for ACL ......................................................... 5-57
Partial Roasting Flowsheet .......................................................................................... 5-58
Impurity Stabilization Flowsheet .................................................................................. 5-59
Mineral Composition of Feed Samples (MCP1 14) .................................................. 5-64
Mineral Composition of Feed Samples (MCP15 28) ................................................ 5-64
Cu Species Composition in Feed Samples (MCP1 14) ............................................ 5-65
Cu Species Composition in Feed Samples (MCP15 28) .......................................... 5-66
Mineralogical Composition of ACP, ACS & ACL Composites ..................................... 5-67
Cu Species Composition in Rougher Concentrates (Composite ACP) ....................... 5-67
Cu Species Composition in Rougher Concentrates (Composite ACS) ....................... 5-68
Cu Species Composition in Rougher Concentrates (Composite ACL) ....................... 5-68
TOC iv
5.0
METALLURGY
5.1
Summary
5.1.1
Testwork
Two major phases of testwork have been conducted for the Candente project. The first
consisted of process development to define the type of processing most applicable to the
deposit mineralization. This was followed by more detailed work in the second phase to
optimize process conditions and develop economic parameters to progress the project.
This second phase was affected by the financial crisis of 2008, however, when the work
was interrupted. Definition work resumed in 2010 with further development of process
parameters to allow primary equipment selection. The goal of the 2010 work was to
support the prefeasibility study in progress during 2010. Ultimately, further work will be
required to define the variability of the ore characteristics sufficiently to support a
feasibility study. All relevant reports have been included in Appendix E.
The testwork established the key design parameters, as follows:
For a feed grade of 0.40% Cu, a recovery of 89.7% is forecast at the target grind.
Recovery will vary with feed grade.
The concentrate grade was 30.6% Cu after partial roasting, with arsenic being
lowered to non-penalty limits.
The grind was established at 200 m with a JKSimMet Axb value of 52.1 and a Bond
Ball mill work index of 11.0.
5.1.1.1
Page 5-1
work was encouraging and confirmed that additional testwork focusing on the flotation of
the sulphide mineralization was warranted.
Principal development composites were:
CPY .............................. primary sulphides composite
CN ................................ secondary sulphides composite
BS................................. composite from breccia lithology.
5.1.1.2
5.1.1.3
Page 5-2
indicated that it was possible to use a coarser grind and still maintain recovery through
the employment of a dual collector system. Later work on the test material focused on
establishing that the improvements were robust and the solution proposed for the penalty
elements would work. This latter testworkthe application of partial roastinghas been
demonstrated to proof-of-concept level, and therefore key development work is
recommended to advance this approach.
Principal development composites were:
ACP .............................. selection of samples containing chalcopyrite and arsenic
minerals
ACS .............................. selection of samples containing secondary copper sulphide
(covellite, chalcocite, bornite) and arsenic minerals
ACL ............................... selection of samples with low content of As (<0.03%As).
In 2011, work is planned to progress to the level of locked-cycle testwork. This work has
been designed to define the variability of metallurgy in terms of grindability, recovery and
the response of concentrates to roasting.
5.1.2
Recovery
The principal elements of the flowsheet have been established with indicative recoveries
of 89% Cu, 55% Au, and 50% Ag in a >26% Cu concentrate delivered to the roaster;
a>30% Cu concentrate delivered to the smelter; and arsenic as a penalty element
controlled to a level where no impact on concentrate marketability is anticipated over the
life-of-mine.
5.2
5.2.1
Leachability Testwork
The Caariaco deposit contains significant levels of leachable copper minerals including
chalcocite, covellite, digenite, and enargite. As a result, initial metallurgical testwork at
KCA focused on the assessment of the leaching characteristics of the ore. From 2005 to
2006 KCA analyzed samples containing high levels of cyanide-soluble copper. The
leaching testwork comprised bottle-roll leach tests and column leach tests. Initial
recovery results were variable and lower than anticipated.
In response, new samples were obtained in 2007 from twinned drill holes and sent to
SGS for bottle-roll and column leaching testwork. A major bottle-roll testwork program
was conducted on 55 composites drawn from 12 metallurgical drill holes in various parts
of the Caariaco Norte deposit. Hydrometal, Inc. (then Hydrometal LLC), engaged by
Candente to assess the leaching results, released a draft report in December 2007, and a
final draft was issued in February 2008.
Page 5-3
The SGS results confirmed previous testwork by KCA that not all the soluble-copper
minerals in the ore were completely leachable. Results were variable and indicated
potential recoveries of 60% to 70% of the contained leachable copper. These SGS results
were similar to those from KCA. Material containing less than 40% chalcopyrite and less
than 0.1% arsenic generally leached well. These values are recommended as break
points for predicting leachability, especially when combined with QLT (Quick Leach Test)
results, as reported earlier. Materials containing more than 40% chalcopyrite or 0.1%
arsenic are likely to be refractory when leached directly.
The behaviour of both the chalcopyrite and chalcocite followed the expected leach
patterns. However, the behaviour of the enargite, covellite, and bornite did not. The
leachability of the various copper minerals in the Caariaco ore was found to be as
follows:
Chalcocite >> Enargite > Bornite > Covellite >> Chalcopyrite
Earlier work had suggested that the presence of enargite might be detrimental to leach
recovery. However, QemScan mineralogical studies by SGS on the heads and
residues from the bottle-roll tests clearly failed to support this conclusion. In all, head
samples from 54 of the 55 composites were evaluated, along with nine of the residues.
This work indicated that on a gross basis, there was very little difference in the general
sample makeup. Virtually all samples were dominated by quartz and mica/chlorite. Forty
of the composites contained at least 80% quartz plus mica/chlorite, and four contained
more than 90%. Quartz dominated in 40 of the samples, while mica, chlorite, and clays
dominated in 14. Four samples also contained a significant amount of plagioclase/albite
(more than 20% of the total mineralization). These four samples contained less than 30%
quartz.
Pyrite was the dominant sulphide, ranging from 1% to 11% in the head samples, while
most of the composites (60%) contained between 4% and 8% pyrite. With the climatic
conditions at Caariaco, this much pyrite in a typical heap or dump leach operation would
be potentially acid generating (PAG) in situ, likely reducing the amount of acid that would
need to be purchased and added externally.
The conclusions of the leachability work were as follows:
Chalcocite leaches to a high degree in all material, and extraction is not inhibited by
the presence of other copper minerals. These other minerals also have to leach to
some extent to account for the observed recovery levels.
Chalcopyrite is the most refractory copper-bearing mineral in the Caariaco ore. It
undergoes little if any dissolution, and its content obviously increases in the leach
residues due to dissolution of the other copper minerals.
Page 5-4
5.2.2
Concentration Testwork
Drilling in 2007 indicated the presence of a significantly larger copper resource with
predominantly sulphide copper mineralization. The fact that the potentially leachable
copper mineralogy was now a smaller part of the total copper resource, combined with
the variable copper leachability, led Candente management to conclude that development
of the project based solely on a leaching process was not the best approach. Therefore
the testwork program was revised to assess the metallurgical response of the sulphide
copper mineralization to flotation. In late 2007, SGS re-composited untreated samples
remaining from the leaching testwork program into three master composites for scopinglevel comminution and flotation testwork. These samples were not considered to be
representative of the entire primary sulphide deposit but were used for a process
development program. The 2007 work was encouraging and confirmed that additional
testwork focusing on the flotation of the sulphide mineralization was warranted.
Fifty-five samples for compositing had originally been sent to SGS for leachability
testwork. The classification of these composites was based on sequential copper analysis
of twinned holes. The samples were half HQ size core in all cases except holes 104
(CO4-007) and 106 (CO5-023), which were quarter core. From these 55 composites, five
Page 5-5
domains were identified for preliminary flotation testwork composites based on lithology,
alteration, and type of copper minerals present, as follows:
CPY .............................. mainly chalcopyrite (to CPY composite)
Cu CN (Cc, Cv) ............ mainly chalcocite and/or covellite (to CN composite)
Bs. IBxP ........................ mainly igneous breccia polylithic lithology (to BS composite)
Bs. IBxH........................ mainly intrusive breccia hydrothermal lithology (to BS
composite)
En ................................. high enargite content (not tested during this initial phase).
Table 5-1 provides a chemical analysis of the composites.
Table 5-1:
Constituent
Al
As
Ba
Be
Bi
Ca
Cd
Co
Cr
Cu
Fe
Ga
Hg
In
K
La
Li
Mg
Mn
Mo
Na
Nb
Ni,
P
Pb
S
Sb
Sc
Se
Sn
Sr
Te
Ti
V
Zn
Zr
CPY
BS
CN
%
%
g/t
g/t
g/t
%
g/t
g/t
g/t
%
%
g/t
g/t
g/t
%
g/t
g/t
%
g/t
g/t
%
g/t
g/t
%
g/t
%
%
g/t
g/t
g/t
g/t
g/t
%
g/t
g/t
g/t
5.88
0.0076
343
<0.50
<1
0.39
1
8
94
0.46
2.69
21
<5
<5
>2
10
12
0.80
159
59
1.80
<1
8
0.04
<2
1.89
<5
6
<5
<10
60
<1
0.13
41
84
45
7.07
0.0426
374
1.70
<1
0.27
5
7
92
0.69
3.34
25
<5
<5
>2
10
<10
0.64
77
27
1.07
1
4
0.04
4
2.74
35
7
<5
<10
78
<1
0.08
45
98
42
6.37
0.0458
284
<0.5
<1
0.16
6
9
121
0.71
2.89
21
<5
<5
>2
8
<10
0.37
42
25
0.73
<1
8.8
0.04
4
2.41
45
8
<5
<10
139
<1
0.11
43
86
44
Page 5-6
To prepare these samples for column leaching testwork to determine the viability of heap
leaching, they were crushed to 100% -25 mm and classified into screen fractions. The
material was then re-sampled and re-composited to make flotation composites. To
conserve costs and reduce turn-around time, the two breccia composites were combined
into a single breccia composite (BS), and the enargite composite was not tested.
5.2.3
Comminution Testwork
The objective of the grinding testwork was to establish the hardness of the material and to
produce sized feed material for the flotation work. The results of the preliminary
comminution work are presented in Table 5-2.
Table 5-2:
Composite
CPY
BS
CN
5.2.4
BWI, kW-h/t
Ai
13.3
13.3
12.2
0.12
0.11
0.16
Flotation Testwork
The objective of flotation testwork was to identify an industry-standard, cost-effective
approach to maximize copper recovery and concentrate copper grade. A standardized
approach was sought for all sample types. The testwork assessed the effect of primary
grind size, regrind size, bulk and cleaning pH, and the amount and types of collector and
frother on the flotation response. The potential of using sulphidization to enhance
recovery was also explored.
5.2.4.1
Page 5-7
5.2.4.2
Table 5-3:
Figure 5-1:
Page 5-8
Table 5-4:
Table 5-5:
Table 5-6:
Further separate tests were carried out at a P80 of 150 m with the addition of collector
AP-3498 (25 g/t) and frother MIBC (10 g/t). The flotation tests conducted at pH values of
7.2, 11, and 12 indicated that 10 is the optimum pH for the rougher flotation stage. This
pH gave acceptable results for all the composites tested.
5.2.4.3
Effect of Sulphidization
Sulphidization agents are often used to improve the floatability of semi-oxide minerals and
can improve bornite flotation kinetics significantly. Tests were carried out at a P80 of
150 m and pH 10 with the addition of collector AP-3498 (25 g/t) and frother MIBC
(10 g/t). Results indicate that flotation performance (recovery and grade) was not
improved by the addition of a sulphidizing reagent.
5.2.4.4
Page 5-9
Table 5-8:
Page 5-10
Table 5-9:
Figure 5-2:
45
40
35
Cu grade, %
30
25
20
15
10
CPY
BS
CN
0
10
20
30
40
50
60
70
80
P80, m
5.2.4.5
Page 5-11
The locked-cycle
In this phase of testwork, one locked-cycle test (LCT) was done per composite type. The
LCT objectives were to:
produce a closed metallurgical projection for the sample tested
assess whether the flowsheet and reagent scheme are stable in a closed circuit.
The locked-cycle tests for each composite were carried out under the following
conditions:
Primary grind ................ P80 150 m
Primary pH ................... 10
Collector ....................... 25 g/t AP-3894
Frother .......................... 10 g/t MIBC
Regrind ......................... P80 of 20 m for CPY and a P80 of 37 m for CN and for BS
Cleaner pH ................... 12 for CPY and 11.5 for CN and for BS
For all composites, stability was reached over the last three cycles.
Figure 5-3:
Page 5-12
Recovery for the CN composite (Table 5-10) was 84.5% Cu with a final concentrate grade
of 26.5% Cu. This is a relatively low grade for a mineral of secondary type. To obtain
better concentrate grade it would be necessary to use a regrind finer than the P80 of
37 m that was selected and to use a pH in the cleaner stage higher than the level of 11.5
that was used for the locked-cycle test. Subsequent mineralogy showed that fine
associations with pyrite limit the final concentrate grade possible for the CN domain but
that the concentrate grade is suitable for smelting. The final concentrate grade for the BS
composite was 26.6% Cu with 81% recovery (Table 5-11). A recovery of 89% Cu with a
concentrate grade of 25.5% Cu was achieved for the CPY composite (Table 5-12). The
copper concentrate grade could possibly improve with a third cleaning stage.
Table 5-13 provides a detailed analysis of the three locked-cycle test concentrates.
Table 5-10: Locked-Cycle Test Results for CN (2005-2007)
Grade
Product
Cl. Conc.
Ro. tail + scv. tail
Ro. Conc
Calc. Head
Recovery
Weight %
Cu %
Fe %
Mo %
Cu%
Fe %
Mo %
2.23
97.8
11.05
100
26.5
0.11
5.581
0.7
21.9
2.6
18
3.1
0.1
0.01
0.02
0.01
84.5
15.5
88.2
100
15.9
84.1
63.9
100
14.3
85.7
21.1
100
Recovery
Weight %
Cu %
Fe %
Mo %
Cu %
Fe %
Mo %
1.8
98.2
9.68
100
26.6
0.114
5.176
0.59
23.531
2.88
16.59
3.135
0.1
0.01
0.02
-
81
19
84.8
100
13
87
51.2
100
14.5
85.5
37.2
-
Recovery
Weight %
Cu %
Fe %
Mo %
Cu %
Fe %
Mo %
1.42
98.6
12.38
100
25.5
0.045
3.021
0.41
27.8
2.4
15.36
2.8
0.2
0
0.03
0.01
89
11
91.7
100
14.5
85.5
67.8
100
43
57
52.4
100
Page 5-13
5.3
5.3.1
Introduction
Based on the positive initial sulphide flotation testwork, a comprehensive level of
comminution and flotation testwork was initiated at SGS in early 2008. Fresh samples
were collected and composited, then subjected to comminution and flotation tests with the
objective of defining metallurgical parameters for a feasibility study. This work was halted
prematurely because of the world economic situation in late 2008. However, by this point
the work had provided adequate information on the grinding and flotation responses
required to generate a smeltable concentrate. Sufficient detail was available to define
Page 5-14
metallurgical challenges, particularly impurities (As, Sb) in the concentrate and the
potential mitigation requirement.
While flotation testwork was sufficient for a preliminary flowsheet, the grinding work had
advanced further, and a large amount of information had been developed about the
grinding characteristics of the material.
Candente commissioned Transmin to supervise the scoping, prefeasibility, and variability
level comminution and flotation testwork programs. The testwork was performed by SGS
in Santiago with the objective of developing a suitable process flowsheet and reagent
suite for treatment of the Caariaco ores. The results and findings presented herein are
based upon metallurgical results from a series of comminution and flotation tests
performed by SGS between April and October 2008.
This testwork was performed on Caariaco ore composites identified as CPY, MIX, ENT,
and SEC. Variability results to date were received for the grinding testwork, but the
variability flotation testwork was delayed until Phase IIB or later. Tests results indicated
that traditional flotation technology could be used to concentrate copper into commercial
grade concentrate with good recoveries. Based on preliminary arsenic recovery
assumptions at this time, the LOM average grade of As in the Cu concentrate was
estimated to be 1.3%.
5.3.2
Mineralization
A QEMSCAN examination of the samples indicated that the following minerals and
mineral associations are predominant in the Caariaco Norte samples:
Predominant copper mineral species are chalcopyrite, covellite, chalcocite, bornite,
enargite, tennantite, and tetrahedrite
Predominant non-metallic gangue minerals are quartz and a mica/biotite/chlorite/clay
group
Copper sulphide minerals are mainly associated with pyrite and other sulphide
gangue minerals
Predominant sulphide gangue mineral is pyrite, which is present as liberated pyrite or
in association with other sulphide minerals.
The copper minerals have the following compositions:
Chalcopyrite ................. CuFeS2
Bornite ......................... Cu5- Error! Hyperlink reference not valid.FeS4
Covellite........................ CuS
Chalcocite .................... Cu2S
Enargite ........................ Cu3AsS4
Page 5-15
5.3.3
Page 5-16
Figure 5-4:
Page 5-17
Figure 5-5:
11
1
4
10
2
6
8
7
12
17
14
9
13
15
16
Samples delivered to SGS were divided into 28 subsamples and then composited for
metallurgical testing by applying several criteria, including copper residual assays, iron
content, mineralogy, sample location, and the ratio of cyanide-soluble copper to total
copper. The five main alteration types and the seven main rock types seen in Caariaco
Norte are all present in proportional amounts in the four master composites selected.
The principal assays are shown in Table 5-14 and a full elemental set of assays in
Table 5-15.
Page 5-18
Au g/t
Ag g/t
As g/t
Cu %
Cu (H ) %
Cu (CN) %
Cu (R) %
Fe %
0.08
0.08
0.1
0.1
<1
2
2
2
<0.005
0.022
0.047
0.025
0.356
0.551
0.678
0.485
0.017
0.056
0.097
0.091
0.027
0.201
0.436
0.323
0.298
0.287
0.139
0.062
2.72
3.33
2.86
2.21
Unit
CPY
MIX
ENT
SEC
Element
Unit
CPY
MIX
ENT
SEC
Au
g/t
ppm
%
%
%
%
%
%
%
%
%
%
%
%
ppm
%
ppm
ppm
ppm
ppm
%
ppm
ppm
ppm
%
%
ppm
ppm
ppm
0,08
-1
0,15
0,48
1,29
0,45
-0,005
0,356
2,72
0,017
0,027
0,298
1,49
1,57
-1
7,02
10
337
-0,5
-1
0,23
-1
12
119
0,35
2,92
19
-5
-5
0,08
2
0,17
0,47
2,04
0,45
0,022
0,551
3,33
0,056
0,201
0,287
2,51
2,51
-1
6,62
185
228
0,5
-1
0,2
4
11
119
0,55
3,9
20
-5
-5
0,1
2
0,05
0,3
1,71
0,45
0,047
0,678
2,86
0,097
0,436
0,139
2,68
3
-1
6,11
404
223
-0,5
-1
0,05
7
7
122
0,68
2,96
20
-5
-5
0,1
2
0,03
0,21
2,05
0,34
0,025
0,485
2,21
0,091
0,323
0,062
1,93
2,04
-1
6,63
213
2163
2,4
-1
0,04
3
6
135
0,46
2,27
20
-5
-5
%
ppm
ppm
%
ppm
ppm
%
ppm
ppm
%
ppm
%
ppm
ppm
ppm
ppm
ppm
ppm
%
ppm
ppm
ppm
ppm
%
%
%
%
%
>2
19
12
0,52
353
57
0,79
-1
18,2
0,04
10
1,51
-5
11
-5
-10
46
-1
0,35
45
199
59
-0,1
6,73
3,08
0,32
0,04
32,33
>2
15
-10
0,53
251
30
0,7
-1
8,5
0,03
7
2,71
11
12
-5
-10
58
-1
0,38
71
167
45
0,2
6,36
3,78
0,36
0,02
33,56
>2
12
-10
0,33
93
22
0,73
-1
4,2
0,02
15
3,02
49
8
-5
-10
86
-1
0,24
31
182
45
-0,1
5,05
3,08
0,22
0,01
34,8
>2
11
-10
0,28
79
33
1,07
-1
5,4
0,02
14
1,95
15
8
-5
-10
104
-1
0,28
30
93
21
-0,1
6,48
2,32
0,24
-0,01
34,29
Ag
Ca
Mg
K
Na
As
Cu
Fe
Cu(H+)
Cu(CN)
Cu(Res)
Sulphur
S
Ag
Al
As
Ba
Be
Bi
Ca
Cd
Co
Cr
Cu
Fe
Ga
Hg
In
La
Li
Mg
Mn
Mo
Na
Nb
Ni
P
Pb
S
Sb
Sc
Se
Sn
Sr
Te
Ti
V
Zn
Zr
Hg
Al
Fe
Ti
Mn
Si
Note: The (-) sign indicates values below the detection limit of the method.
Page 5-19
5.3.4
MinnovEx
Crushing Index
BWI kW-h/t
SPI min
Ai
26
98
98
96
9.8
10.9
11.3
9.2
72.4
48.3
49.8
56.5
0.1114
0.1301
0.1949
0.0945
Compared to the scoping study composites, the ball mill work index results (BWI) were
significantly lower for this phase of work and also for the subsequent variability
composites. However, because no composite material from the scoping study remains
that could be retested, this anomaly will remain. Both results are from the same
laboratory, equipment, and procedures. Because the program summarized in Table 5-16
was far more comprehensive, it was recommended that these values rather than the
scoping study values be used moving forward.
5.3.5
Page 5-20
Figure 5-6:
Grinding
Final Tailing
Rougher Cu
5.3.5.1
Page 5-21
Figure 5-7:
100
90
80
Recovery Cu %
70
60
50
PYC
40
MIX
30
ENT
20
SEC
10
0
0
50
100
150
200
250
300
K80
5.3.5.2
Page 5-22
Figure 5-8:
EFFECT COLLECTOR
COMPOSITE CPY
100
90
80
Recovery Cu %
70
60
50
3330
40
PAX
30
AP-3477
404
20
AP-3926
10
AP-3302
0
0
10
12
Grade Cu %
Figure 5-9:
100
AP-3330
90
PAX
Recovery Cu %
80
AP-3477
70
AP-404
60
AP-3926
AP-3302
50
40
30
20
10
0
0
10
15
20
Grade Cu %
Page 5-23
25
30
Figure 5-10: Collector Type vs. Rougher Recovery for Composite MIX
EFFECT COLLECTOR
COMPOSITE MIX
100
3330
Recovery Cu %
90
PAX
80
AP-3477
70
AP-404
AP-3926
60
A-3302
50
40
30
20
10
0
0
10
15
20
25
Grade Cu %
Figure 5-11: Collector Type vs. Rougher Recovery for Composite SEC
EFFECT COLLECTOR
COMPOSITE SEC
100
90
80
Recovery Cu %
70
60
50
AP-3330
40
PAX
30
AP-3477
A-404
20
AP-3926
10
AP-3302
0
0
10
12
Grade Cu %
Page 5-24
14
16
18
Figure 5-12: Rougher Recovery vs. Collector Type for all Composites
10
90
80
70
60
50
40
30
20
10
Cu grade, %
Cu recovery, %
0
AP-3330
PAX
AP-3477
AP-404
AP-3926
AP-3302
Collector
CPY
MIX
ENT
SEC
CPY Cu, %
MIX Cu, %
ENT Cu, %
SEC Cu, %
Figure 5-13: Rougher Recovery vs. Frother Type for all Composites
(collector AP-3330)
Frother Screening Test (collector AP-3330)
100
95
90
85
80
60
55
50
45
40
35
30
25
20
15
10
5
0
0
MIBC
D250
H76
TEB
Frother
CPY
MIX
ENT
SEC
CPY Cu, %
MIX Cu, %
Page 5-25
ENT Cu, %
SEC Cu, %
Cu grade, %
Cu recovery, %
75
70
65
Figure 5-14: Rougher Recovery vs. Frother Type for all Composites
(collector AP-3477)
Frother Screening Test (collector AP-3477)
100
95
90
85
80
60
55
50
45
40
35
30
25
20
15
10
5
0
0
MIBC
CPY
D250
MIX
ENT
H76
Frother
SEC
CPY Cu, %
TEB
MIX Cu, %
ENT Cu, %
SEC Cu, %
Figure 5-15: Recovery vs. Grade for Different Frother Types for CPY
(collector AP-3330)
COLLECTOR AP-3330/EFFECT FROTHER
COMPOSITE CPY
100
90
80
Recovery Cu %
70
60
50
40
250
76-A
30
TEB
20
MIBC
10
0
0
Grade Cu %
Page 5-26
Cu grade, %
Cu recovery, %
75
70
65
Figure 5-16: Recovery vs. Grade for Different Frother Types for ENT
(collector AP-3330)
COLLECTOR AP-3330/EFFECT FROTHER
COMPOSITE ENT
100
90
80
Recovery Cu %
70
60
50
40
30
250
20
76-A
TEB
10
MIBC
0
0
10
Grade Cu %
Figure 5-17: Recovery vs. Grade for Different Frother Types for MIX
(collector AP-3330)
COLLECTOR AP-3330/EFFECT FROTHER
COMPOSITE MIX
100
90
80
Recovery Cu %
70
60
50
40
250
30
76-A
20
TEB
10
MIBC
0
0
Grade Cu %
Page 5-27
Figure 5-18: Recovery vs. Grade for Different Frother Types for SEC
(collector AP-3330)
COLLECTOR AP-3330/EFFECT FROTHER
COMPOSITE SEC
100
90
80
Recovery Cu %
70
60
50
40
250
30
76-A
20
TEB
MIBC
10
0
0
Grade Cu %
5.3.5.3
Effect of Pulp pH
Several tests on the prefeasibility composites were conducted at natural pH and at pH 9,
10, 11, and 12. Tests were performed at a grind size of 125 m with the addition of
collector AP-3330 (25 g/t) and frother MIBC (20 g/t). Natural pH values corresponding to
composites CPY, MIX, SEC, and ENT are 6.2, 6.57, 6.65, and 5.37, respectively. A
noticeable decrease in copper recovery occurs at natural pH for ENT and SEC mineral
samples. At pH 9 and 10, good performance was obtained (recovery and grade), with
particularly higher concentrate copper grades at pH 10 for all composites. Performance is
shown in Figures 5-19 to 5-22.
5.3.5.4
Page 5-28
Figure 5-19: Recovery vs. Grade at Different pH for CPY (collector AP-3330)
CPY Effect of pH
100
90
Cu recovery, %
80
70
60
50
pH9
40
pH11
30
pH12
20
pH10
pH Natural
10
0
1
Cu grade, %
Figure 5-20: Recovery vs. Grade at Different pH for ENT (collector AP-3330)
ENT Effect of pH
100
90
Cu recovery, %
80
pH10
70
60
pH natural
50
pH 11
40
30
pH12
pH9
20
10
0
3
Cu grade, %
Page 5-29
10
Figure 5-21: Recovery vs. Grade at Different pH for MIX (collector AP-3330)
MIX Effect of pH
100
90
Cu recovery, %
80
70
60
50
40
pH9
30
pH11
20
pH12
10
pH10
pH natural
0
3
Cu grade, %
Figure 5-22: Recovery vs. Grade at Different pH for SEC (collector AP-3330)
Cu recovery, %
SEC Recovery/Grade
100
90
80
70
60
50
40
30
20
10
0
pH 10
pH natural
pH 9
pH11
pH12
3
6
Cu grade, %
Page 5-30
5.3.6
5.3.6.1
Rougher
Re grinding
Cleaner 1a
Cl. Scav.
Cl. 2 Tail
Cleaner 2a
Cl. 3 Tail
Cleaner 3a
Co. Cleaner
MIX
ENT
SEC
P80m
-400 #
%
P80m
-400 #
%
P80m
-400 #
%
P80m
-400 #
%
102
68
35
29
58,5
71.0
83.1
88.5
100
68
36
28
57.6
69.5
81.5
87.5
83
67
51
37
55.5
63.5
71.7
81.0
99
67
35
30
59.4
71.0
82.5
88.2
Page 5-31
100
90
Recovery Cu %
0
80
70
8
12
60
50
40
30
20
10
0
0
10
15
20
25
Grade Cu %
Recovery Cu %
100
90
80
70
8
12
60
50
40
30
20
10
0
0
10
15
20
Grade Cu %
Page 5-32
25
30
35
Recovery Cu %
90
80
70
12
60
50
40
30
20
10
0
0
10
15
20
25
Grade Cu %
Recovery Cu %
80
70
60
0
50
40
30
12
20
10
0
0
10
15
20
25
30
35
40
Grade Cu %
5.3.6.2
Page 5-33
Recovery Cu %
70
60
50
11,0
40
11,5
30
12,0
20
10
0
0
10
Grade Cu %
Recovery Cu %
70
60
50
11,0
11,5
40
12,0
30
20
10
0
0
10
15
Grade Cu %
Page 5-34
20
25
Recovery Cu %
70
60
11,0
50
11,5
40
12,0
30
20
10
0
0
10
15
20
25
30
Grade Cu %
90
11,5
80
12,0
Recovery Cu %
70
60
50
40
30
20
10
0
0
10
15
20
25
Grade Cu %
Page 5-35
30
35
40
45
5.3.6.3
5.3.7
5.3.7.1
Page 5-36
deposits but are significantly lower than those reported in the PEA. The 80th percentile of
the CWi was found to be 13 kWh/t.
5.3.7.2
Page 5-37
Page 5-38
Table 5-21: Comparison of SMC Deposit Values Against SGS Database (2008)
5.3.7.3
Page 5-39
Ball mill work indices in the range of 9 to 12 kWh/t confirm the results of the process
development composites by showing a soft to moderately soft ore type.
Figure 5-33 summarizes the grindability data from the 48 variability composites. The
80thpercentile for hardness was 12.7 kWh/t.
Figure 5-32: Distribution of Bond Rod Mill Work Indices
Bond Rod Mill Index
100
90
80
70
Percentile, %
60
50
40
30
20
10
0
6
10
12
14
16
RWI, kW-h/t
Percentile, %
70
60
50
40
30
20
10
0
7.20
8.20
9.20
10.20
11.20
12.20
BWI, kW-h/t
Page 5-40
13.20
14.20
15.20
16.20
5.3.7.4
Abrasion Testwork
The abrasion index can be used to determine steel media and liner wear in crushers, rod
mill, and ball mills. The range of abrasion index numbers is shown in Figure 5-34.
The average abrasion index was less than 0.1, which may indicate that the selected
variability composites correspond to a non-abrasive ore. Figure 5-34 summarizes the
abrasion data from the 48 variability composites. At the 80th percentile, the abrasion
index is around 0.12, which is the basis of the steel values used for the operating cost.
Figure 5-34: Distribution of Bond Abrasion Indices
Abrasion Index
100
90
80
Percentile, %
70
60
50
40
30
20
10
0
0.011
0.061
0.111
0.161
0.211
Ai
5.4
5.4.1
Introduction
Work resumed in 2010 under the supervision of Transmin based on the results obtained
in 2008. It was essentially a continuation of the process development and employed the
same drill inventory of samples to provide components of the composites. This work had
the following metallurgical objectives:
defining three composites from the samples remaining from inventory set aside for
flotation variability work to complete the grinding and flotation process development
work
confirming the reagent selection and parameters of final process development
generating sufficient sample of tailings for geochemical characterization, establishing
the particle size distribution for the design of tailings systems, chemical
characterization of effluents and environmental studies
Page 5-41
Composition
No. of
Samples
Weight
(kg)
Cu %
As %
As, Cpy
As, Cv, Cc, Bo
low As
27
20
8
135
100
80
0.46
0.55
0.43
0.02
0.03
0.01
Page 5-42
Comment
Arsenic comp primary
Arsenic comp secondary
Arsenic comp low As
Mineralogy
Core
Sample
Other
Assays
Weight
Total
CuT
%
As
(ppm)
As
(%)
kg
Remain
Ratio
Weight (kg)
ACP
ACS
ACL
ACP
ACS
ACL
CP-01
484
484
0.64
20
464
0.25
CP-02
262
262
0.94
20
242
0.25
0.25
CP-03
py, bo, en
780
780
0.53
20
760
0.25
CP-05
68
37
105
0.66
20
85
0.25
CP-06
CP-07
22
303
37
37
59
340
0.53
0.62
1,025
0.10
20
20
39
320
0.25
0.25
CP-08
332
37
369
0.35
277
0.03
20
349
0.25
0.50
10
CP-09
py, en, bo
278
278
0.88
1,761
0.18
20
258
0.25
CP-10
154
20.2
174
0.29
20
154
0.25
0.25
CP-11
CP-12
py, cpy, mg
py, cpy, mg
30
118
30
118
0.36
0.34
5
20
25
98
1.00
0.25
5
5
CP-13
py, cpy
73
73
0.40
20
53
0.25
CP-14
py, cpy
249
257
0.41
20
237
0.25
CP-15
243
243
0.34
20
223
0.25
CP-16
149
149
0.29
20
129
0.25
CP-17
CP-19
93
237
93
237
0.25
0.32
20
20
73
217
0.25
-
0.25
0.25
5
-
5
5
CP-20
223
223
0.28
20
203
0.25
0.25
CP-21
90
90
0.40
20
70
0.25
CP-22
326
326
0.72
217
0.022
20
306
0.25
0.50
10
CP-23
CP-24
152
101
152
101
0.67
1.18
724
764
0.072
0.076
20
20
132
81
0.25
0.25
0.25
0.25
5
5
5
5
CP-25
465
465
0.71
342
0.034
20
445
0.25
0.25
CP-26
439
439
20
419
0.25
CP-27
332
332
0.49
739
0.07
20
312
0.25
CP-28
py,(cpy)
219
219
0.59
669
0.07
20
199
CP-30
CP-31
py, cpy, cv
py, cpy
404
177
404
177
0.53
0.41
110
82.6
0.01
0.01
20
20
384
157
0.25
0.25
0.50
0.50
5
5
10
10
CP-32
py, cc, en
145
145
0.44
82.6
0.01
20
125
0.25
0.50
10
CP-33
py, cpy
148
148
0.51
951
0.10
20
128
0.25
CP-34
py, cpy, bo
180
180
0.49
45.3
0.00
20
160
0.25
0.50
10
CP-39
CP-40
138
51.77
26.8
52
165
0.26
0.27
135
202
0.01
0.02
20
20
32
145
0.25
0.25
0.50
0.50
5
5
10
10
CP-41
py, en
25.55
26
0.21
21
1.00
CP-42
py, en
48
26.3
75
0.15
20
55
CP-43
157
20.7
178
0.60
20
158
0.25
CP-44
CP-45
160
-
38.4
22.35
198
22
0.62
0.50
20
5
178
17
0.25
1.00
5
5
CP-46
16.8
17
0.43
12
1.00
CP-47
26.2
26
0.17
21
1.00
CP-48
22.25
22
0.51
10
12
0.50
0.50
Page 5-43
5.4.2
Rougher Cu
5.4.2.1
Page 5-44
Figure 5-36: GrindCu Recovery Curves for Composites ACP, ACS, and ACL
100.0
Rougher Recovery, % Cu
95.0
90.0
85.0
80.0
75.0
ACP
70.0
ACS
65.0
ACL
60.0
55.0
50.0
100
150
200
250
The modelling was done by comparing recoveries at a constant rougher grade of 4%.
The mass pull was examined to determine the impact on regrinding and whether energy
requirements here would outweigh the benefits produced elsewhere. For all ore types,
the increase in throughput and decrease in overall cost outweighed recovery loss and the
required cost increases in regrinding. In all three cases, the comparison model showed
that it was economically beneficial to move from a primary grind of 150 m to 200 m, as
it allowed a greater amount of metal to be recovered per unit of expenditure.
The results for the individual composites are presented in Figures 5-37 to 5-39.
Page 5-45
Figure 5-37: Primary Grind vs. Rougher Recovery for ACP Test Summary
Figure 5-38: Primary Grind vs. Rougher Recovery for ACS Test Summary
Page 5-46
Figure 5-39: Primary Grind vs. Rougher Recovery for ACL Test Summary
5.4.2.2
Page 5-47
A-3477
PAX is
against
against
In these rougher tests, the best overall recovery performance was achieved by the 75%
A-3894 and 25% PAX combination. Not only was copper performance better, but gold
performance was also substantially upgraded from previous work.
The combination of 75% A-3894 and 25% PAX provided the best overall recoveries for
both Cu and Au. Although no cleaning tests were available, it was projected that it would
be possible to make a saleable concentrate similar to that achieved in 2008. The kinetic
curves indicated that the performance of the 75% A-3894 and 25% PAX curve at the
rougher stage was generally as good as the 100% A-3894 curve and, in the case of the
ACS material, actually better.
Cu recoveries for each composite are detailed in Figures 5-40 to 5-42 and gold recoveries
in Figures 5-43 to 5-45.
Figure 5-40: Copper Rougher Recovery vs. Collector for ACP Test Summary
Page 5-48
Figure 5-41: Copper Rougher Recovery vs. Collector for ACS Test Summary
Figure 5-42: Copper Rougher Recovery vs. Collector for ACL Test Summary
Page 5-49
Figure 5-43: Gold Recovery vs. Collector for ACP Test Summary
Figure 5-44: Gold Recovery vs. Collector for ACS Test Summary
Page 5-50
Figure 5-45: Gold Recovery vs. Collector for ACL Test Summary
5.4.2.3
Effect of Cleaning
Following the change in both primary grind and reagent suite for the rougher flotation, the
resulting course of action was to conduct a testing campaign that examined the combined
impact of the coarser primary grind and the different reagent suite.
Grind size was held constant at a P80 of 200m and all tests were performed as rougher
kinetic tests with six stages. The base case was the flotation recipe developed in 2008
with the use of 25 g/t of collector A3894 and 10 g/t of frother MIBC, pH 10, and a slurry
density of 33% in rougher flotation. The second case used the mixed reagent approach
of 25 g/t (75% A-3894 and 25% PAX), pH 10 and a slurry density of 33% in rougher
flotation.
The concentrates produced by this rougher approach were then cleaned in three stages
utilizing different levels of pH to remove the pyrite at a regrind P80 of approximately 35 m.
The unoptimized results (Figures 5-46 to 5-48) indicate that the cleaning requires a high
pH level of approximately 12 to produce reasonable copper concentrate grades. In
addition, the mixed reagent did not perform as well as the sole use of A3894. The
mixture was a particular disadvantage for the ACP material and also slightly worse for
ACS, but fairly similar for ACL. Subsequent analysis of the testwork indicated that
collector was not added properly in cleaning. At the time of reporting, mineralogical and
size analysis was underway to further investigate the cause of the cleaning seen with the
Page 5-51
mixed reagent suite. Although there will be a compensating effect in the impurity roasting
step, which will see an uplift in final copper concentrate grade suitable for sale, it is
recommended that more material be obtained for a series of locked-cycle tests to
examine this aspect in more detail.
No results from this testwork were available for gold values in either the concentrate or
the tails streams, so it was not possible to evaluate the impact of mixed reagents on gold
cleaning.
Figure 5-46: GradeRecovery Curve for Different Collectors
ACP Test Summary
Page 5-52
Page 5-53
5.4.2.4
Locked-Cycle Tests
Although locked-cycle testwork is planned to assess the new target grind, combined with
the solo A3894 reagent addition or the mixed reagent addition suite, no locked-cycle
testwork has been performed at the time of writing.
5.4.2.5
Tailings Generation
Flotation testwork was performed to develop the tailings flotation flowsheet and provide
sample suitable for ABA testing. This testwork took place using the flowsheet developed
in 2008, at a primary grind of 150 m, a regrind of approximately 35 m and the addition
of 25 g/t of A3894 collector.
5.4.2.6
Composition
% Cu
Weight
kg
Remained
kg
Concentrate
kg
Tailings
g
ACP
ACS
ACL
As, Cpy
As, Cv, Cc, Bo
low As
0.46
0.55
0.43
135
100
80
105
70
50
2.4
1.6
1.1
103
68
49
Sample preparation consisted of cutting charges for the bulk flotation tests to be carried
out in a D5 Denver cell 1 ft3 in size. Approximately 107 kg of ACP, 72 kg of ACS, and
50 kg of ACL material were ground to the required P80 and then floated in batches of
10 kg. The rougher concentrates were reground to the required P80 before proceeding
with the cleaner-scavenger tests. The rougher and cleaner scavenger tailings were then
combined into a single final tailing for each composite. The pulp tailings from the ACS
and ACL composites were sent to the OutotecChile (Antofagasta) laboratory for dynamic
thickening and filtration tests.
The concentrates were sent to Outotec in Sweden for testing after taking a small amount
for assay purposes. The analysis of these concentrates and the roasting results are
included in Section 5.4.4.
Page 5-54
5.4.3
Page 5-55
Page 5-56
Bulk concentrate settling was also tested, this time by SGS; the results are reported in
Table 5-25. All concentrates showed good settling performance. The final percent solids
results are best for the ACL material, followed by the ACS, and finally the ACP, but all are
at 60% or above.
Table 5-25: Test Results on Bulk Concentrate Settling
Test
1
2
3
Sample
Flocculant
Floc
Conc
ACP
ACS
ACL
A-110
A-110
A-110
g/t
g/t
g/t
5.4.4
Roasting Testwork
5.4.4.1
Chemical Reactions
Settling
Velocity
(mm/s)
Final %Solids in
UF
Unit Area
2
m /h/t
4.17
4.50
4.47
60.1
63.2
65.2
0.33
0.31
0.32
Partial roasting removes sulphur and arsenic from copper concentrate as volatile oxides
and, in the case of arsenic, volatile sulphides. This technology is known as magnetitegiving roasting and has been used at the Boliden smelter for over 80 years. Heat from
Page 5-57
Air
Secondary
oxidation
Gas &
dust
Clean Gas to
Acid Plant
Water
Concentrate
(low moisture )
Fluid Bed
Roaster
Cyclone (s )
Quench
Heat
Exchanger
(Cooler )
Calcine cooler
Wet
Gas
Air
Copper Concentrate
<0 .2 % As
< 0 . 1 % Sb
to Storage
& Loadout
Page 5-58
As 2 O 3 & Dust to
Stabilization
Gas
Scrubber
Quenching and wet scrubbing of the gas (approximately 12% to 15% SO2, 1% to 2%O2,
balance nitrogen) removes water-soluble As2O3 along with fine partially oxidized copper
and iron minerals and insolubles not captured by the cyclones.
It is expected, based on industrial experience with the Outotec process that the arsenic
captured in the scrubber solution will be fully oxidized arsenic (i.e., no residual As2S3 in
the scrubber slurry). It is also assumed that iron, copper, and insolubles captured in wet
scrubbing are approximately in proportion to their abundance in the concentrate.
In this system, it is expected that the arsenic will dissolve in the quench/scrub liquor as
As2O3 (solubility in hot (90C) water >100 g/L). Ferric arsenate will also dissolve due to
the presence of SO2:
2FeAsO4 + 3SO2 +H2O 2FeSO4 + As2O3 + H2SO4 .................................................(7)
Proportions of other iron minerals will also dissolve as ferrous sulphate and thiosulphate.
The copper will be selectively precipitated as sulphide in the presence of sulphur dioxide
and iron sulphide.
Page 5-59
Testwork
Concentrates produced from the ACP, ACS, and ACL composites were sent to Outotec in
Sweden for testing. The objective was to reduce the As and Sb in the concentrate to
levels that would have low or no penalty elements and thus enhance the marketability of
the product.
The roasting tests were performed in a rotating kiln at fixed temperature. Each
concentrate was tested at four different temperatures: 600C, 650C, 700C, and 725C
with a residence time of 30 minutes for each test. A stable reducing environment was
achieved by adding a flow of SO2 gas. The resulting calcines were analyzed for both
sintering tendencies and elemental composition. Elemental analyses of the composites
feed material and composite products are shown in Table 5-26 and Table 5-27.
At 700C. the roasting tests show that the expected arsenic content will normally result in
a calcine with a residual arsenic content of 0.05% to 0.2% unless calcium is present
either in the gangue or from the reagent systems. The ACL calcine achieved the best
result at 700C, producing a concentrate that would not incur a smelter penalty. The ACS
calcine also achieved good performance at 700C and typically would not incur a smelter
penaltyor, if so, it would be minor. The ACP calcine, did not perform as expected at the
700C test temperature and contained a level of arsenic that would incur a penalty. This
may be due to the presence of excess lime used for pH control in the cleaning circuit. It
may be necessary to examine this issue in additional work by determining ways to either
reduce lime levels in the plant (e.g., pre-roast concentrate washing), blend with other
concentrates, or treat the concentrate further.
Page 5-60
It is highly recommended that further composite preparation for testing of the partial
roasting process be correlated to the mine plan so that the results would be more
representative of what will be processed through the LOM.
Table 5-26: Elemental Analysis of Composite Feeds
Levels of antimony were found to reduce by 50% to 60%, well below penalty levels.
The silver and gold content in the concentrate and calcine was not analyzed at this level
of testing, but these elements are expected to behave in the same way as copper. The
average increase in copper level in the concentrate was 6%; both silver and gold are
likely to follow the same trend. Since the concentrate is very fine, however, about 5% of
the gold and silver are likely to pass to the gas stream where they should be recovered by
the downstream processes.
The roasting tests did not show any problems related to sintering.
Page 5-61
All concentrates had a P80 of 50 m or less, with approximately 20% of the material
smaller than 10 m. This suggests that 5% of the calcine will report to the scrubbing
circuit for capture at that point.
5.5
Mineralogy (2010)
Samples were divided into four size fractions (100, 200, 400, and -400 mesh), and one
grain mount was prepared per size fraction. This mount was polished and analyzed using
the Particle Mineralogical Analysis (PMA) method, which allows for the complete
mineralogical analysis of the sample, identifying mineral types and properties, and
measuring average grain size.
The mineralogical analysis of the three rougher concentrates indicates the following
characteristics:
Chalcopyrite is the main ore mineral with values between 6.06 wt% and 9.30 wt%.
The main gangue in the samples is quartz, pyrite, and sericite/muscovite. Other
gangue includes plagioclase/albite, chlorite, clays, Ti oxides, and biotite. The fine
fraction (-400 mesh) has low amounts of pyrites and is primarily phyllosilicates.
In the ACP and ACL rougher concentrates, the copper occurs mainly as chalcopyrite
(70.7% and 71.7%, respectively). The remaining copper is from bornite, enargite,
covellite, chalcocite/digenite, and trace tetrahedrite.
In the ACS rougher concentrate, the copper occurs as chalcopyrite (49.1%), bornite
(19.4%), enargite (12.3%), covellite (12.9%), chalcocite/digenite, and trace
tetrahedrite.
Copper sulphide liberation increases with decreased particle fraction size.
Copper sulphides are predominantly associated with pyrites and
silicates/phyllosilicates.
Mineral and copper species compositions are shown in Tables 5-28 and 5-29 and
Figures 5-55 through 5-62.
Page 5-62
Page 5-63
Page 5-64
Page 5-65
Page 5-66
Page 5-67
Page 5-68
5.6
Recovery
The metallurgical recovery estimates were derived from the 2010 testwork detailed in
Sections 5.4.2.1 and 5.4.2.2 and based on the following criteria:
flotation test results using the optimum reagent mixture of 75% A-3894 and 25% PAX
for each of the three composites (ACP, ACS, ACL), the rougher recoveries achieved
at concentrate mass pulls resulting in 4% Cu grade
an adjustment of the recovery numbers, using a constant tails approach, because the
grades used in testwork are higher than the average deposit grades
further modification of the recovery model taking into account the coarser grind being
used for the process flowsheet design, whereas the testwork was done at a fine
particle grind size
a reduction of 1% in copper recovery to reflect the lower recovery expected following
flotation cleaner stages.
Copper recoveries are expected to vary with feed grade ranging from 93.1% at 0.6% Cu
and 58.8% at 0.1% Cu. The metallurgical response of gold and silver has not been
assessed to the same degree as copper; however, based on the testwork completed to
date, gold and silver recoveries are projected to be 55% and 50% respectively.
Given that the results for the three composites were weighted equally, further definition of
the distribution of these sample types and their representation in the LOM plan is
recommended. This can be achieved through a variability flotation testwork program,
which is currently planned for the next phase of work.
Page 5-69
CONTENTS
6.0
PROCESS ..............................................................................................................6-3
6.1
Process Design Criteria...............................................................................6-3
6.1.1 Design Basis ...................................................................................6-3
6.1.2 Design Parameters ..........................................................................6-3
6.2
Process Description ....................................................................................6-3
6.2.1 Overview .........................................................................................6-3
6.2.2 Open Pit Primary Crushing and Conveying ......................................6-9
6.2.2.1 General............................................................................ 6-9
6.2.2.2 Primary Crushing Station ............................................... 6-10
6.2.3 Coarse Ore Storage and Reclaim ..................................................6-10
6.2.4 Grinding .........................................................................................6-12
6.2.4.1 General.......................................................................... 6-12
6.2.4.2 SAG Mill and Pebble Recycle ........................................ 6-12
6.2.4.3 Ball Mills and Cyclone Classification .............................. 6-13
6.2.4.4 Design Considerations Grinding ................................. 6-14
6.2.5 Flotation.........................................................................................6-15
6.2.5.1 Rougher Flotation .......................................................... 6-15
6.2.5.2 Bulk Cleaner Flotation ................................................... 6-18
6.2.5.3 Design Considerations Flotation Area ......................... 6-20
6.2.6 Concentrate Dewatering ................................................................6-21
6.2.7 Tailings Thickening and Disposal ..................................................6-21
6.2.8 Roasting and Stabilization .............................................................6-23
6.2.8.1 Summary ....................................................................... 6-23
6.2.8.2 Partial Roasting ............................................................. 6-23
6.2.8.3 Impurity Stabilization...................................................... 6-24
6.2.8.4 Agglomeration ............................................................... 6-26
6.2.8.5 Acid Plant ...................................................................... 6-27
6.3
Reagents and Grinding Media ...................................................................6-28
6.3.1 Flotation Reagents ........................................................................6-28
6.3.2 Grinding Media ..............................................................................6-29
6.3.3 Product Stabilization Reagents ......................................................6-29
6.4
Process Water System ..............................................................................6-29
6.5
Process Control, Sampling, and Assay .....................................................6-30
6.5.1 Process Control System ................................................................6-30
6.5.2 Field Instrumentation .....................................................................6-31
6.5.3 Sampling .......................................................................................6-31
6.5.4 Assay Laboratory...........................................................................6-32
6.6
Concentrate Receiving and Loadout at Port Site .......................................6-32
TABLES
Table 6-1:
TOC i
FIGURES
Figure 6-1:
Figure 6-2:
Figure 6-3:
Figure 6-4:
Figure 6-5:
Figure 6-6:
Figure 6-7:
Figure 6-8:
Figure 6-9:
Figure 6-10:
Figure 6-11:
Figure 6-12:
Figure 6-13:
Figure 6-14:
Figure 6-15:
Figure 6-16:
Figure 6-17:
Figure 6-18:
TOC ii
6.0
PROCESS
6.1
6.1.1
Design Basis
The process design is for a concentrator with a nominal processing capacity of 95,000 t/d
of ore from the open pit. Process design criteria for the facilities are based on the
following:
testwork, supervised by Transmin, performed at SGS-Santiago in 2008, 2009, and
2010, using samples obtained during a 2008 drilling campaign
roasting testwork, supervised by Candente and performed at Outotecs facilities in
2010.
Where data were not available at the time of flowsheet development, AMEC developed
criteria for the sizing and selection of equipment based on comparable industry
applications, benchmarking, and the use of modern modelling and simulation techniques.
Further testwork is required to develop the information needed to support process design
criteria and variability responses for use in the feasibility study.
6.1.2
Design Parameters
Key design criteria for the Caariaco process plant are listed in Table 6-1. Full details
may be found in Appendix D.
6.2
Process Description
6.2.1
Overview
The mineral processing and the roasting/acid plants are based on conventional
technology and industry proven equipment. Figure 6-1 is a general overview diagram of
the process and Figure 6-2 is a block diagram showing the major processing steps.
Run-of-mine (ROM) ore from the open pit will be crushed and conveyed to the
concentrator where the ore will be ground to liberate the mineral values from the host rock
and then separated by flotation. The bulk copper-silver-gold sulphide concentrate
produced will be filtered and introduced into the roasting plant. There the concentrate will
undergo a partial oxidative roast, which will remove the arsenic and part of the sulphur
into the gaseous phase. The gas will be scrubbed to capture particulate matter and the
arsenic into solution. This solution will report to a stabilization circuit that will remove any
valuable copper and convert the arsenic into scorodite, which will be filtered and
transferred to the tailings management facility (TMF).
Page 6-3
Table 6-1:
Project
Unit
Value
Throughput
Project life
Annual
Daily
years
t/a
t/d
22
34,675,000
95,000
Operating Time
Days per year
Plant availability
days
%
365
94
%wt
mm
3.0
1,000
sg
2.67
%
g/t
0.40
0.05
g/t
1.80
Specific gravity
Nominal feed grade
Cu
Au
Ag
Design feed grade
Cu
0.50
%
%
%
89.7
55.0
50.0
%
%
26.0
30.6
t
No. of haul trucks
mm
290
1.5
Gyratory
168
Discharge P80
Primary Crushing
mm
125
85,000
Grinding
Circuit configuration
SAB
kWh/t
kWh/t
kWh/t
9.4
10.2
11.0
52.1
1.0
0.64
Grinding Parameters
Crusher work index (average)
Bond rod mill work index (average)
Bond ball mill work index (average)
JKTech ore breakage test results
A
b
ta
Page 6-4
Project
Unit
Value
mm
SAG
3.4
Primary grinding
Mill type
P80
Secondary grinding
Mill type
Ball
%
m
250
200
% of mill feed
%
94
4.00
min
18
kWh/t
m
15.00
30
% of mill feed
%
92.5
20
min
10
% of mill feed
%
89.7
26.00
min
20
% of mill feed
0.59
2.00
wt% solids
65
Tailings Thickening
Thickener underflow density
wt% solids
55
Collector 1
Collector 2
Frother
Flocculant
AP 3894
PAX
MIBC
-
Lime
Reagents
Page 6-5
Figure 6-1:
Crushing
Grinding
Flotation
Tails
Pyrite
Flotation
Tailings
Management
Facility
Concentrate
Filtration
Sulphuric acid
plant
Sulphuric
acid
Concentrate
Roast /
Impurity
Stabilization
Treated
Concentrate
After removal of the arsenic, the gas containing sulphur dioxide will be processed through
a modular plant to produce saleable sulphuric acid.
The copper precipitate and solid calcine produced from the roaster and its cyclones will
be agglomerated and stockpiled. Trucks will transport the combined concentrate to the
port facilities, where it will be placed on ocean-going vessels for transport to overseas
smelters. Figure 6-3 shows the general arrangement of the concentrator.
The following sections describe each part of the process in more detail. Appendix F
provides complete process flow diagrams, general arrangement drawings of the process
facilities, and full design criteria.
Page 6-6
Figure 6-2:
Coarse Ore
Stockpile
Gyratory
Crusher
Ball Mill
SAG Mill
Vibrating
Screen
Pebble
Recirculation
Roughers
Tailings Thickener
1st Cleaners
1st Cleaners
Scavengers
Process
Water
Storage
Regrind Mill
De-Pyritization
Flotation
System
2nd Cleaners
Concentrate
Thickener
Concentrate
Filter
Press
SULPHURIC
ACID PLANT
GAS
TREATMENT
Tailings
Pond
SOLIDS
CAPTURE
Concentrate
Storage
Roaster
Acid
STABILIZATION
CIRCUIT
Calcine
Storage
Page 6-7
Figure 6-3:
Page 6-8
6.2.2
6.2.2.1
General
The primary crushing and conveying area includes the crusher station at the pit rim, the
overland conveyor, and the coarse ore stockpile (COS); Figure 6-4 is a simplified flow
diagram of the systems. The area includes the following major equipment:
one fixed crushing station complete with a truck dump hopper, gyratory crusher,
support structure, rock breaker, maintenance crane, surge bin, apron feeder, and
intermediate conveyor
one overland conveyor to transport crushed material to the stockpile.
Figure 6-4:
Crusher
Feed Hopper
Gyratory
Crusher
Apron
Feeder
Dust
Collection
Self Cleaning
Magnet
Coarse Ore
Stockpile
At Plant Site
Page 6-9
6.2.2.2
6.2.3
Page 6-10
Figure 6-5 is a flowsheet of the coarse ore reclaim system, and Figure 6-6 shows the
position of the COS relative to the other mill site processing facilities.
Figure 6-5:
Track Dozer
Head
chute
Dust
Collection
Apron
Feeder
Figure 6-6:
Page 6-11
The SAG mill feed conveyor will deliver the reclaimed ore from the stockpile to the SAG
mill and also receive oversize material from the pebble circuit and SAG mill balls, which
will be discharged back into the SAG mill. The SAG mill feed conveyor will be
approximately 165 m long with a 15 m lift and a design capacity of 6,300 t/h.
6.2.4
Grinding
6.2.4.1
General
The grinding circuit configuration will consist of an open-circuit SAG mill followed by two
ball mills in closed circuit with cyclones. Pebblesmaterial greater than 15 mm leaving
the SAG millwill first be screened out by a trommel screen and then passed over the
SAG mill discharge screen to remove the fines and wash the material before recycle back
to the SAG mill feed conveyor. The undersize from the two screens will be combined and
transferred to the cyclone feed pumpbox. The average final product size from the
grinding circuit will be 80% passing 200 m. Total line throughput will average 95,000 t/d.
6.2.4.2
Trommel
Screen
Pebble
Recirculation
Vibrating
Screen
SAG
Discharge
Pumps
Page 6-12
Ball Mill
Circuit
The SAG mill will be a 38 ft diameter x 20 ft effective grinding length (EGL) mill, powered
by a 24 MW gearless motor drive. The mill will be operated at a ball load of between 15%
and 18% by volume, a total mill loading of 26%, and a rotation at 78% of critical speed.
The grates will initially be installed with a 75 mm gap, wearing to approximately 90 mm.
The pulp lifters will be radial; grate flux will be achieved by adequate discharge cavity
depth and proper throat design.
The SAG mill discharge, with a top size of 90 mm, will pass through a trommel screen
from where most of the finely ground material will report directly to the SAG discharge mill
pumpbox. The remainder will pass onto a 3.6 m wide x 7.3 m long vibrating screen
equipped with a 15 mm screen deck. Undersize from the vibrating screen will collect in
the SAG discharge pumpbox and be pumped to the ball mill discharge pumpbox. Given
the coarse nature of the feed, two installed pumps are considered necessary in this
position. The washed pebbles in the vibrating screen oversize will be conveyed back to
the SAG mill feed belt.
Solid lime will be added to the SAG mill feed to suppress the flotation of pyrite while
recovering the copper, gold, and silver minerals in the rougher flotation circuit.
6.2.4.3
Page 6-13
Figure 6-8:
Collector
Process
Water
SAG Mill
Discharge
Ball Feed
Hopper
Flotation
Circuit
Cyclone
Cluster
Sampler
For Particle
Size Analysis
Grizzly
Ball Feed
Hopper
Flotation
Circuit
Cyclone
Cluster
Grizzly
Sampler
For Particle
Size Analysis
6.2.4.4
Ball Mill
Rejects Tote
Ball Mill
Rejects Tote
Page 6-14
Grinding balls will be delivered in bulk by truck and tipped into storage bins. The grinding
balls will be introduced batch-wise to the ball mill feed chutes by means of automatic
feeders and conveyors.
6.2.5
Flotation
The objective of this circuit is to recover the minerals containing copper, gold, and silver
into a bulk concentrate. The concentrate will subsequently be treated by partial roasting
to prepare it for commercial sale. The design of the flotation circuit maximizes the
recovery of these valuable minerals at the lowest overall capital and operating cost.
A simplified flowsheet of the flotation circuit is shown in Figure 6-9, and a general
arrangement of the flotation area is shown in Figure 6-10.
Depending on the mine source location, the mill feed material may at times contain higher
amounts of clay minerals and pyrite. Copper minerals and some pyrite, along with
significant entrained and locked non-sulphide gangue, will be recovered in rougher
flotation and then be reground to further liberate the minerals from each other. The
rougher tailings will still have significant levels of pyrite, which will be removed in a
flotation circuit positioned near the TMF to produce material that can be used as cyclone
sand for construction of the tailings dam (see Section 6.3.6).
The rougher concentrate will be upgraded in two stages of cleaning and sent to the bulk
concentrate thickener.
6.2.5.1
Rougher Flotation
The objective of this circuit is to maximize gangue rejection while simultaneously
maximizing valuable mineral recovery to the cleaner upgrade circuits. The feed will have
been ground to a point of sufficient liberation for material recovery to the upgrading circuit.
The simplified rougher circuit flowsheet is shown in Figure 6-11.
The average 80% passing particle size will be 200 m. Cyclone overflow will be at
approximately 35% solids. The cyclone overflow stream will be sampled and the sample
analyzed by a particle size analyzer before the stream reports to a distributor and is
divided between two rows of six 300 m3 tank-type flotation cells (12 cells total).
At 95,000 t/d, the total rougher residence time will be 18 minutes to obtain an average
copper recovery of 91% before cleaning. A mixture of A3894 and potassium amyl
xanthate (PAX) will be used as a collector.
Page 6-15
Figure 6-9:
Flotation Circuits
Ball Mill
Cyclone Clusters
Roughers
Tailings Thickener
Roughers
Densification
Cyclones
1st Cleaners
1st Cleaners
1st Cleaner
Scavengers
1st Cleaner
Scavengers
Regrind Mills
2nd Cleaners
Page 6-16
Copper
Concentrate
Thickener
Page 6-17
Roughers
Tailings
Thickening
Roughers
1st Cleaners
Scavenger
Concentrate
Regrind
Mills
Densification
Cyclones
The rougher concentrate will collect in a series of launders and be directed to a single
pumpbox. Two rougher concentrate pumps, one operating and one standby, will feed the
regrind circuit.
Frother (MIBC) is added in the flotation circuit, and additional lime is added to the
roughers to achieve a pH of approximately 9.8.
6.2.5.2
Page 6-18
The copper cleaner circuit will have one regrind and two cleaner upgrading steps. The
flowsheets are shown in Figures 6-12 and 6-13.
The rougher concentrate will be sent directly to densifying cyclones before entering the
regrind mill circuit, consisting of two M10,000 IsaMill units. These regrind mills will reduce
the concentrate particle size to 30 m for discharge to the 1st cleaner circuit of four
100 m3 mechanical tank cells. The 1st cleaner concentrate reports to the 2nd cleaner feed.
The tails from the 1st cleaners enter the 1st cleaner scavengers, consisting of four 100 m3
mechanical tank cells. The 1st cleaner scavenger concentrate is recirculated back to the
feed of the regrind mill system, while the 1st cleaner scavenger tails join the bulk flotation
tails.
The 2nd cleaners will consist of four column cells and use recirculating pumps to feed a
sparger assembly. The 2nd cleaner concentrate is the final concentrate and is sent to the
concentrate thickener. The 2nd cleaner tails are recycled back to the feed of the 1st
cleaners.
All the cleaner columns employ specialized sparger technology, which requires a
circulating pump to pass material through a cavitation air mixer or similar equipment. This
type of technology has been selected to ensure effective cleaning performance.
Lime and frother are the principal reagents in the cleaning circuit. Lime is used as the
primary pH modifier throughout and is added at the regrind mills as required to depress
pyrite.
Figure 6-12: Regrind Mill and 1st Cleaner Flotation
Densification
Cyclones
Lime
Frother
Rougher
Concentrate
1st Cleaners
2nd Cleaner
Tails
1st Cleaners
1st Cleaner
Scavengers
1st Cleaner
Scavengers
Regrind Mills
2nd
Cleaners
Page 6-19
Tailings
Thickener
Frother
Copper
Concentrate
Thickener
2nd Cleaners
Process
Water
Storage
1st Cleaners
Feed Distributor
Concentrate
Filter
Press
6.2.5.3
Page 6-20
6.2.6
Concentrate Dewatering
The final concentrate will be fed into the copper concentrate thickener where flocculant
will be added to assist material settling. While the thickener overflow is recycled to the
process water system, the thickened underflow is stored in a concentrate storage tank.
Material from the concentrate storage tank is fed in batches to the pressure filters for the
reduction of overall concentrate moisture content to 8%.
Figure 6-14 shows the thickener and filtration circuits.
After filtration, the concentrate will be transferred by a reversible loadout conveyor to a
storage silo with sufficient capacity for 8 hours of concentrate delivery. The reversible
conveyor design allows the material to be discharged directly to a final product storage
silo awaiting shipment to the port or to the roaster feed stockpile for further treatment.
Concentrate from the roaster feed stockpile is fed to the roaster circuit for partial roasting
to remove impurities (Section 6.3.7).
Figure 6-14: Copper Concentrate Thickener
2nd Cleaner
Concentrate
Flocculant
Process
Water
Storage
Copper
Concentrate
Thickener
Copper
Concentrate
Stock Tank
Concentrate
Filters
Concentrate
Discharge
Conveyor
6.2.7
Page 6-21
the volume of decant solution to be pumped back to the plant from the TMF. The tailings
thickener underflow will be pumped to the final tailings pumpbox at a density of 55%. Any
discharges from the process plant are also added to the tailings pumpbox at this point.
From the pumpbox at elevation 2,930 m, the tailings will be pumped by means of a twostage pumping system (with installed spare) through a 1,050 mm diameter HDPE
pipeline to a high point at elevation 2,990 m approximately 650 m north of the plant site,
along the main access road. From there the tailings will flow by gravity a distance of
11,600 m through 1,050 mm (42") diameter pipe to the pyrite flotation circuit at elevation
2,985 m. Decreasing the pyrite content of the tailings will permit them to be used as
construction material for the tailings dam.
The tailings line will enter the pyrite flotation plant at the TMF and discharge to a mixing,
dampening tank where potassium amyl xanthate (PAX) and frother will be added before
the material passes to two 300 m3 self-aerated flotation cells. The pyrite-rich froth is
removed and diverted directly to the TMF for subaqueous encapsulation. The pyrite
flotation underflow material is pumped through a 1,050 mm (42") pipeline to a cyclone
plant on the northern abutment of the tailings storage embankment, 6,800 m away. The
cyclone plant will be installed at 2,750 m elevation for use during the initial years of
operation and will be moved to 2,980 m elevation for final deposition as the dam height
increases.
The cyclone plant will separate the tailings flow into a sands component and a slimes
component. The sand, which comprises approximately 24% of the total tailings stream,
will be used for construction of the tailings embankment, while the slimes, the remaining
76%, will be used to form a beach on the upstream side of the embankment. The sand
production plant will consist of 22 Recyclone units, plus four on standby, to produce
sand material with a nominal fines content (passing No. 200 sieve by weight) of 13%;
details of the plant design are provided in Appendix G.
The tailings sands will exit the cyclones at a pulp density of approximately 74%, requiring
the use of positive displacement pumps. Because of the high pressures needed for
pumping this material, the slurry will be pumped through a HDPE-lined 350 mm (14")
carbon steel pipe to 150 mm (6") diameter spigot pipes. The spigots will be spaced at
50 m intervals to evenly distribute the sand slurry along the downstream side of the
embankment, where it will be spread and compacted by dozers.
The slimes component will be pumped to the upstream side of the embankment through a
900 mm (36") diameter HDPE pipeline to 300 mm (12") diameter spigots spaced 50 m
apart along the embankment crest. The slimes will form a beach to help raise the
embankment by the centreline construction method.
All tailings piping will be surface-run in a right-of-way alongside the main access road.
The pipes will be weighed down by evenly spaced soil anchors to prevent snaking in
response to changes in process pressures or air temperature.
Page 6-22
6.2.8
6.2.8.1
Summary
The filtered flotation concentrate from the process plant will contain arsenic at levels that
would impair its marketability. Arsenic will therefore be removed from the concentrate by
the industrially proven Partial Roasting process, which converts the arsenic to its (air
oxidation) trioxide (As2O3) form. Figure 6-15 shows the major processing steps.
The arsenic trioxide, recovered scrubbing the roaster off-gas with water, will need to be
stabilized before disposal in a separate lined impoundment within the TMF, separated
from the flotation tailings. The arsenic is oxidized and reacts with dissolved iron to
produce stable, highly insoluble scorodite (ferric arsenate).
During the partial roast, some of the sulphur in the concentrate is oxidized to sulphur
dioxide (SO2) and must be removed from the scrubbed (arsenic-free) off-gas. The
technology selected for removal is conversion to concentrated sulphuric acid in a
conventional package plant. The sulphuric acid will be an upgraded, marketable byproduct. The partially roasted concentrate will be agglomerated as required for shipment
and smelting.
The partial roasting, impurity stabilization, and agglomerating processes are described
further below.
6.2.8.2
Partial Roasting
The concentrate is introduced into a fluid bed roaster operating at a temperature and
controlled air flow rate conducive to partial oxidation to release the arsenic and a portion
of the sulphur into the gas stream, while maintaining a suitable level of sulphur in the
concentrate for smelting requirements.
The gas stream is cleaned of fine particles in dust cyclones and then further oxidized with
more air before being quenched and scrubbed. The resulting scrubbed slurry containing
arsenic and particulate matter reports to a stabilization circuit.
The concentrate from the roaster and the dust cyclone underflow will be agglomerated in
a calcine cooler and then transported by screw conveyor to a storage bin. This is the final
concentrate product that will be trucked to the port facilities.
Figure 6-16 and 6-17 show the general arrangement and flowsheet for the roasting
facilities.
Page 6-23
Cyclones
Scrubber
Dry Calcine
Bin
Conditioning
Leach
Acid to Market
Agglomeration
S/L
(Thickening,
Filtration)
Filtration
Concentrate
To Market
6.2.8.3
Arsenic
Stabilization
(Settling &
Oxidation)
Arsenical
Waste
Impoundment
Impurity Stabilization
The slurry from gas scrubbing reports to a stabilization circuit for the recovery of any
valuable copper and conversion of the arsenic into ferric arsenate, which will be filtered
and disposed of within the TMF. The remaining gas, containing sulphur dioxide, passes
though a modular acid gas plant to produce an upgraded, saleable sulphuric acid.
The scrubber slurry passes to conditioning leach tanks where sulphur dioxide (SO2), a
concentrated bleed stream from the acid manufacturing plant, is added. The role of the
SO2 is to create an acidic reducing environment where arsenic and iron are leached out
while copper is precipitated with the SO2 to form a copper sulphide. After this controlled
reaction, the discharge from the tanks is sent to a fine copper thickener where the
precipitated copper sulphide and insolubles (silica, etc.) are thickened to a level that
permits filtration. The filtered material will be stored in a surge bin that discharges to
agglomeration.
The overflow from the fine copper thickener, containing dissolved arsenic and iron, is sent
to the impurity stabilization circuit. Air is introduced together with limestone to create a
stable ferric arsenate material also known as scorodite, a naturally occurring mineral, in
the presence of excess iron.
Page 6-24
FANS
ROASTER
ELECTROSTATIC
PRECIPITATOR
Page 6-25
Concentrate
Storage
Stockpile
Roaster
Feed
Bin
Dust
Cyclones
Solids
Capture
Roaster Feed
Screw Conveyor
Gas
Oxidation,
Quenching,
Scrubbing
Sulphuric
Acid Plant
Stabilization
Circuit
Roaster
Cyclone Calcine
Discharge Screw Conveyor
Dry Calcine
Storage Bin
Agglomeration
As shown in Figure 6-18, calcine from the roaster and dust cyclones (dry) and copper
sulphide (wet) from the stabilization circuit are withdrawn from their respective storage
bins and fed to an agglomerator where the moisture content is adjusted accordingly.
Intense mixing in this unit results in uniform wetting, blending, and formation of granular
agglomerates. The agglomerated material is non-dusting and has favourable material
handling properties.
Page 6-26
Gas
discharge
SULPHURIC
ACID PLANT
SO2
Acid
Storage
Solids
discharge
Conditioning
Leach Tanks
Lime
Fine
Copper
Thickener
Fine Copper
Filter
Stabilized
Product Thickener
Air
Stabilized
Product
Receiving
Tank
Fine
Copper
Product Bin
Stabilized
Product
Filter
Process Water
Dry Calcine
Storage Bin
Moisture Control
Disc Agglomerator
Stabilized
Product
Stockpile
Final Product Storage
Stockpile
Tailings
Management
Facility
6.2.8.5
Acid Plant
The acid plant will be a modular package plant that will utilize current industry technology
and meet environmental guidelines.
In a typical acid plant flowsheet, the roaster off-gas first passes through a scrubber to be
cleaned of all fine dust and particulate matter. The SO2-containing gas is then sent to a
droplet eliminator and on to a cooling tower where the gas is cooled by means of
circulating weak acid. The gas passes through wet electrostatic precipitators for removal
of the finest particles and acid aerosols and is then diluted with atmospheric air and
conveyed to a drying tower irrigated with sulphuric acid (96%) flowing countercurrent to
the gas. Through this contact, the acid absorbs the moisture in the SO2 gas and heat is
released. The sulphuric acid is collected and cooled.
The gas from the tower is transported to a converter section where the cold SO2 gas is
reheated before entering the first in a series of catalyst beds. SO3 is formed as the gas
passes through successive catalyst beds. The gas then enters an adsorption tower
where the SO3 is adsorbed by circulating acid, which is collected and transferred to an
Page 6-27
acid handling system. The gas stream passes through a final adsorption tower, where
the remaining SO3 is recovered, and then through a high-efficiency mist eliminator and
into the final discharge stack. The emissions from the acid plant will meet all
environmental regulations for air and water quality.
6.3
6.3.1
Flotation Reagents
The principal flotation reagents for the process are listed below:
A3894 liquid flotation collector, promoter
PAX potassium amyl xanthate, a strong collector
MIBC the frother used in flotation
Lime used to control circuit pH
Flocculant reagent used to help settle solids in the thickeners.
Reagents will generally be delivered in tote bags or tote containers. Storage capacity will
be provided for a six-week supply of unmixed reagents. Where reagents are to be
diluted, storage will also be provided for a one-day supply of mixed reagent. The mix
tanks will be located on the floor above the day tanks. Mixed reagents will be pumped to
destination points around the flotation plant. In the case of the tailings de-sulphurization
flotation plant, xanthate and neat MIBC will be mixed at the concentrator and shipped by
truck to a day-storage tank at the facility.
Lime required for pH control will be shipped in trucks as pebble quicklime from Chiclayo
on the Peruvian coast. The quicklime will be pneumatically transferred into a silo,
reclaimed when needed, slaked in a vertical stirred mill, and stored in holding tanks sized
for a two-day supply. Lime slurry will be metered to the plant from a continuous,
pressurized loop line with provision to add lime for pH control to the following addition
points: SAG mill feed chute, rougher distribution box, regrind cyclone feed pumpbox, 1st
cleaner flotation cells, tailings box and tailings thickener feed tank.
Page 6-28
6.3.2
Grinding Media
Steel grinding media will be trucked in bulk from Lima and be loaded into storage bins at
site. The SAG mill balls will be added directly to the SAG mill feed conveyor from a bin
above it, while the ball mills will be fed by conveyors from the bins that hold their media.
The media for the IsaMill regrind mills will be shipped from Europe in 1 tonne tote bags
and will be loaded into the mills by vendor-supplied equipment.
6.3.3
6.4
Page 6-29
Fresh water for process demand will be obtained from the fresh/firewater tank at the mill
site and supplied to the plant operating floor mill by gravity flow at a nominal pressure of
100 psi. Booster pumps will be added where higher pressures are required.
The bottom section of the fresh/firewater tank will be reserved for fire water storage
(800 m3), and the upper section will hold 1,400 m3 of fresh water for process and other
uses. If the fresh water system were interrupted for a significant period, then the needs
listed above would be met from the process water system.
Water supply and distribution are discussed further in Section 8.7.
6.5
6.5.1
Page 6-30
Third-party control systems and packaged equipment PLCs will communicate with the
main plant control system via fibre-optic communications link. The vendor will
nominate the preferred bus protocol.
The control system components, processors, power supplies, I/O modules, and data
communications equipment will be housed in floor-standing cabinets in electrical
rooms.
The main plant control system will tie directly to the field instrumentation, which is
based on Conventional 4-20 mA dc signal currents using HART SMART instruments
technology.
Control system analog I/O will include HART communications capabilities.
Fibre-optic technology will be implemented for the network(s).
The control system will be capable of linking directly through a gateway to the plant
office local area network (LAN). The gateway device will include firewall protection for
security.
6.5.2
Field Instrumentation
Instrumentation and control equipment will be used and applied for measurement and
control of process variables such as pressure, level, flow, temperature, density, weight,
and speed. The degree of instrumentation will be sufficient for safe and efficient control
of the process by a minimum number of operators.
All instrumentation will be standard catalogue products from suppliers. Where practical,
identical components will be used to promote component interchangeability, minimize
spare parts, and simplify service and repairs.
The project will implement 4 to 20 mA isolated with HART Protocol as the standard for
measurement instruments and control valves.
6.5.3
Sampling
Grinding and regrinding cyclone overflowsprimary cyclone overflow and cleaner regrind
mill dischargewill be continuously sampled for particle size analysis.
An on-stream x-ray fluorescent analyzer (OSA) will provide continuous analyses of solids
content, copper, iron, arsenic, antimony, and sulphur content to enable operators and
supervisory control systems to optimize flotation and respond to upset conditions. The
OSA system will pull samples from the following points:
flotation feed
rougher concentrate
rougher tailings
1st cleaner feed
Page 6-31
6.5.4
Assay Laboratory
A laboratory facility will be provided at the mine site for metallurgical, environmental and
analytical services. The facility will be housed in its own building, isolated from the mill,
and will have five main components:
sample preparation
instrument analysis (AA, Leco, x-ray, ICP)
wet chemistry (titrations)
fire assaying
environmental analysis.
The assay group will analyze samples for:
mine grade control
concentrator OSA calibration
metallurgical testwork
metallurgical accounting
plant discharge control samples
environmental compliance.
The lab will be able to conduct instrumental analysis for up 200 samples per day. The
main analytical parameters will be copper, gold, silver, iron, antimony, arsenic, and
sulphur. Metallurgical testwork will concentrate on the optimization of processes within
the plant.
Design of the assay lab is based on two 12-hour shifts per day for preparation and
analysis.
6.6
Page 6-32
Trucks arriving at the terminal will unload the concentrate product into a truck unloading
station consisting of a hopper feeding a conveyor system into the storage building. All
trucks will be weighed before and after unloading and will be washed on arrival and
before departure. Wash water will be collected and treated at the port facility.
The concentrate storage building will be fully enclosed and have a normal operating
capacity of 46,000 tonnes. The incoming concentrate will be distributed into piles by a
travelling portal stacker at an average rate of 50 t/h (80 t/h maximum). A front-end loader
(FEL) will reclaim the concentrate from a storage pile and dump it into either of two fixedposition hopper feeders. These feeders will in turn deposit the concentrate into the
reclaim conveyor, which will be set in a recessed area below the main floor level of the
building.
The conveyors will be enclosed in galleries to minimize fugitive dust emissions to the
atmosphere and will be fitted with a vacuum system to clean up spilled concentrate or
settled concentrate dust.
The reclaim conveyor will include a process scale to monitor the amount of concentrate
being loaded. Outside the building, the reclaim conveyor will be housed in a gallery that
connects initially to the sampling station and then through to a transfer tower for material
transfer to a shipping pipe conveyor running along a 3.2 km long trestle from the shore to
the shiploading berth. The concentrate is transferred again to the berth conveyor, which
travels along the length of the berth to provide coverage to the tripper that feeds the
shiploader.
More details on these facilities are provided in Section 8.13, Port Site Infrastructure.
Page 6-33
CONTENTS
7.0
TABLES
Table 7-1:
Table 7-2:
Table 7-3:
Table 7-4:
Table 7-5:
FIGURES
Figure 7-1:
Figure 7-2:
Figure 7-3:
Figure 7-4:
Figure 7-5:
Figure 7-6:
Figure 7-7:
TOC i
7.0
7.1
Summary
7.1.1
Page 7-1
7.1.2
7.1.3
Design Criteria
The design criteria are commensurate with appropriate governance literature and/or
industry standards as appropriate for this level of study. All applicable regulations and
statutes have been observed during the design process.
The key criteria adopted for design of the TMF are summarized below; further details are
provided in Section 7.4 and Appendix D.
The design incorporates sufficient freeboard to manage the projected tailings volume
and inflow design flood (IDF) at different stages of the mine life. For Years 1 to 5 of
the mine life, the IDF corresponds to the 1-in-1,000 year, 5-day storm event. For
Years 6 to 19, the IDF corresponds to the probable maximum flood (PMF) 30-day
storm event. The criteria for closure are less demanding than for operations because
an embankment spillway has been designed and will be constructed to safety
manage the PMF 24-hour event.
In accordance with the preceding IDF criteria, a minimum of 3 m freeboard will
provided above the tailings and water level at all times. This comprises 2 m for
dynamic settlement, static settlement, and wave run-up due to wind action, and 1 m of
dry freeboard as a contingency.
Page 7-2
The tailings starter embankment will be constructed to provide storage for a minimum
of one year of tailings production as well as the design stormwater and freeboard
requirements.
The impoundment will be operated to ensure that the tailings remain saturated at all
times to inhibit oxidation.
A sulphide flotation circuit will be installed adjacent to the TMF to remove sulphide
minerals (primarily pyrite) from the tailings. The non-sulphide tailings will feed the
cyclone sand plant and will be non-acid generating (NAG). The coarse cyclone
underflow will be used to construct the tailings embankment. The fine sand overflow
stream will be deposited in the TMF.
7.1.4
Environmental Assessment
The site setting, geology, vegetation, hydrology, climate, and tectonic characteristics are
important factors in determining the nature of the water and waste management facilities
that will be most appropriate for the project. To date, the ongoing Environmental Impact
Assessment (EIA) work has not focused on the Quebrada Yerma valley, and so more
information is required to fully assess this location for tailings management. AMEC has
recommended that the EIA and future site investigation plans be expanded into this area
to support the next stage of design.
7.2
Description of TMF
The Caariaco Norte TMF will provide storage for all tailings produced over the projected
life of the mine. The main components of the TMF are as follows:
starter embankment
main embankment
seepage collection (SC) facility
construction diversion structures
scorodite management facility.
General arrangements of the TMF at start-up and at closure are shown in Figures 7-1 and
7-2. Associated typical sections are shown in Figures 7-3 and 7-4.
Page 7-3
Figure 7-1:
Page 7-4
Figure 7-2:
Page 7-5
Figure 7-3:
Page 7-6
Figure 7-4:
Page 7-7
7.2.1
Starter Embankment
The TMF starter embankment will be an earthfill / rockfill structure with appropriate filter
and transition zones constructed of locally borrowed fill materials from within the
impoundment footprint and potentially excess cut from the access road construction.
Beginning at the upstream side, where a filter zone will impede the passage of tailings
solids, the materials in the graded zones become progressively coarsen advancing
downstream.
More detail on the grain size distributions and other engineering
characteristics of the material zones will be provided in future stages of design.
The starter embankment will be constructed with 2H:1V upstream and downstream slopes
and a 10 m wide crest. It has been sized to store one year of tailings production from the
process plant as well as appropriate freeboard allowances for storage of the IDF, dynamic
and static settlements, wave run-up, and contingency.
The starter embankment will have a maximum height of 105 m (measured vertically at the
embankment centreline) and contain a total volume of 12.5 Mm3 of fill material. It is
recommended that the starter embankment position and storage requirements be
reassessed and optimized during the next stage of design.
The slope design required for satisfactory stability will depend primarily on the ground
conditions encountered under the proposed embankment structure. This will be analyzed
during the next stage of study using limit-equilibrium models once data are available from
the planned geotechnical site investigations.
At present there is no plan to store water in the TSF for use during start-up.
The starter embankment design is illustrated in plan and section in Figures 7-1 and 7-3,
respectively.
7.2.2
Main Embankment
The TMF embankment will be raised in stages as a compacted cycloned sand shell above
the starter embankment using cycloned sands and centreline construction methods. The
cyclone sand plant (CSP) will initially be installed on the right abutment of the TMF
embankment at approximately elevation 2,820 masl to produce the cycloned sand
required for the downstream shell. As the embankment is raised, the CSP will be moved
to a platform at elevation 2,960 masl. This relocation concept will be reassessed at the
next stage of study, as there may be an opportunity to move the sands to the
embankment for construction by means of gravity flow.
Feed to the cyclone plant will be the tailings from a sulphide flotation circuit that will
remove the sulphide minerals. The sulphide flotation concentrate will have acidgenerating potential and will therefore be stored subaqueously within the tailings
Page 7-8
impoundment Subaqueous deposition limits oxygen contact with the sulphide minerals,
thereby substantially reducing the potential to produce acid.
The CSP will consist of 22 Cavex Recyclone units with 4 standby units. This system will
produce cyclone underflow with a nominal fines content (passing No. 200 sieve, by
weight) of 13%. This type of material would be considered free-draining, unlikely to
support a significant phreatic surface within the embankment fill, and so will result in an
inherently more stable embankment structure. Information from Weir Minerals on the
cyclone system design is provided in Appendix G.
The coarse sands will be pumped to the embankment and discharged on the downstream
slope of the embankment. The discharge points will be moved periodically to build the
embankment up evenly. A bulldozer will be used to further distribute and compact the
coarse sands over the embankment. Solution released after emplacement will be
collected in the seepage collection system at the base of the embankment and be
pumped back into the TMF. Fine sands will be deposited directly within the TMF
impoundment via spigots placed uniformly across the embankment crest. The final
embankment crest elevation will be 2,950 masl. The increase in storage elevation over
time is shown in Figure 7-5.
The tailings production and embankment raising schedule for operations is provided in
Table 7-1. This schedule was based on the tailings sand production analyses performed
by Weir Minerals for a typical tailings feed.
The TMF embankment has been designed with a final downstream slope of 2H:1V,
similar to the Kemess tailings dam currently under construction. The embankment will
ultimately be 270 m high and require a total volume of 78 Mm3 of cycloned sand. There is
also precedent for cyclone sand embankments of this height both within Peru (currently in
operation) and other countries. At Los Pelambres, both the Quillayes and El Mauro
tailings embankments are currently being constructed as cycloned sand operations with
proposed final heights of over 200 m.
An embankment of this height will entail some specialized considerations for slope
stability, such as the potential for particle crushing during later stages of the construction
period. The design of the embankment will be analyzed in more detail during the next
phase of study after the results of planned site investigations are available to assess
foundation conditions.
Page 7-9
Figure 7-5:
Page 7-10
Table 7-1:
Elevation
In TMF
Impoundment
(m3)
Tonnages
Total
(m3)
In TMF
Impoundment
(tonnes)
In TMF
Embankment3
(tonnes)
Tailings
Suface1
Embankment
Crest2
Total
(Mt)
Production
Year
2,680
2,693
2,690
2,703
141,340
132,008
273,348
161,127
53,709
0.2
0.01
2,700
2,713
548,291
286,228
834,519
625,052
208,351
0.8
0.02
2,710
2,723
1,283,856
542,475
1,826,331
1,463,596
487,865
2.0
0.06
2,720
2,733
2,562,044
924,359
3,486,403
2,920,730
973,577
3.9
0.11
2,730
2,743
4,555,155
1,444,478
5,999,633
5,192,877
1,730,959
6.9
0.20
2,740
2,753
7,319,609
2,121,807
9,441,416
8,344,354
2,781,451
11.1
0.33
2,750
2,763
10,968,380
2,965,890
13,934,270
12,503,953
4,167,984
16.7
0.49
2,760
2,773
15,606,310
3,988,621
19,594,931
17,791,193
5,930,398
23.7
0.69
2,770
2,783
21,174,055
5,235,707
26,409,763
24,138,423
8,046,141
32.2
0.94
2,780
2,793
28,041,060
6,723,074
34,764,135
31,966,809
10,655,603
42.6
1.2
2,790
2,803
36,232,760
8,495,216
44,727,976
41,305,346
13,768,449
55.1
1.6
2,800
2,813
45,999,044
10,599,374
56,598,419
52,438,910
17,479,637
69.9
2.0
2,810
2,823
57,620,783
13,090,030
70,710,813
65,687,693
21,895,898
87.6
2.6
2,820
2,833
71,359,899
15,927,741
87,287,641
81,350,285
27,077,160
108.4
3.2
2,830
2,843
87,663,095
19,105,161
106,768,256
99,935,928
32,478,774
132.4
3.9
2,840
2,853
104,722,246
23,018,633
127,740,878
119,383,360
39,131,675
158.5
4.6
2,850
2,863
126,613,619
27,441,930
154,055,549
144,339,525
46,651,281
191.0
5.6
2,860
2,873
151,521,751
32,355,108
183,876,859
172,734,796
55,003,683
227.7
6.7
2,870
2,883
179,290,088
37,756,367
217,046,456
204,390,701
64,185,824
268.6
7.9
2,880
2,893
209,896,632
43,646,548
253,543,180
239,282,160
74,199,132
313.5
9.2
2,890
2,903
243,357,792
50,024,058
293,381,850
277,427,883
85,040,899
362.5
10.6
2,900
2,913
279,651,578
56,895,122
336,546,700
318,802,799
96,721,707
415.5
12.2
2,910
2,923
318,798,396
64,277,965
383,076,361
363,430,171
109,272,541
472.7
13.8
2,920
2,933
360,871,482
72,204,167
433,075,649
411,393,489
122,747,084
534.1
15.6
2,930
2,943
406,053,861
80,694,711
486,748,572
462,901,401
137,181,008
600.1
17.6
2,940
2,950
454,531,624
86,913,043
541,444,667
518,166,052
147,752,173
665.9
19.5
2,950
2,963
506,278,005
101,000,000
607,278,005
577,156,926
171,700,000
748.9
21.9
Notes: 1. Elevation is at upstream TMF embankment face. From that point, deposited slope is 0.5% downward.
2. Elevation of embankment crest uses an approximate total freeboard of 13 m.
3. Assume a maximum of 25% of tailings reports to TMF embankment.
Page 7-11
tailings, then a minor amount of earthfill / rockfill material may be needed to augment the
embankment fill.
Completion of the TMF will involve the construction of four saddle embankments later in
the mine life.
7.2.3
7.2.4
Page 7-12
start-up design includes cofferdams and diversion systems for these areas. The TMF and
its SC embankment diversion structures are illustrated in plan and section in Figures 7-1
and 7-4, respectively.
The cofferdams have been designed as earthfill / rockfill structures with filter and
transition zones and a bituminous geomembrane liner on the upstream face. The TMF
cofferdam will also have a low-level outlet structure to allow passage of base flows, which
will be conveyed and discharged downstream of the construction area, away from the
starter embankment and seepage collection embankment. The embankments have also
been designed with emergency spillways to manage water from larger storm events.
7.2.5
Page 7-13
Figure 7-6:
Page 7-14
Figure 7-7:
Page 7-15
7.3
Design Criteria
The criteria adopted for the design of the TMF embankment structures are summarized in
Table 7-2. Design criteria and data for the seepage collection impoundments and for the
scorodite management facility are summarized in Table 7-3 and Table 7-4.
Table 7-2:
Data
1:10,000-year return period earthquake
Value
0.7 g
Comments / Reference
CDA Dam Design Guidelines, corresponding to Extreme
Hazard Classification
CDA Dam Design Guidelines (modified by AMEC),
corresponding to Extreme Hazard Classification.
This criterion assumes that the IDF will be stored
(i.e., no emergency spillway available).
Precip = 535 mm
Runoff volume = 2.2 Mm3
Operation Years 6 to 19
2m
1m
Upstream and
Downstream = 2H:1V
2H:1V
1 year of production
No start-up water
required from TMF
AMEC / Candente
1.0
End-of-construction condition
1.3
Static conditions
1.5
13%
Page 7-16
Table 7-3:
Value
Corresponds to precipitation of
254 mm
Table 7-4:
AMEC
24-hour, 1:100-year runoff event as a
minimum
Location
Total volume
Geochemical characteristics
7.4
Comments / Reference
3
Value
Within TMF
3
30,000 m
Assume lined impoundment because
geochemical characteristics not yet
determined
Comments / Reference
Fully-lined facility, separate cell.
AMEC / Candente
AMEC experience with similar materials
Operational Data
The preliminary prefeasibility design of the Caariaco Norte TMF is based on the
operational data provided from various engineering disciplines, as summarized in
Table 7-5.
Page 7-17
Table 7-5:
TMF Site
Embankment raise construction method
Tailings Solids Production Rates
Total tailings
Sulphide flotation product
Sulphide tailings product (feed to tailings
cyclones)
Specific Gravity of Tailings Products
Total tailings
Sulphide flotation product
Value
Reference
Candente / AMEC
Candente / AMEC
95,000 t/d
4,600 t/d
89,000 t/d
AMEC
AMEC
AMEC
2.65
3.3
2.63
AMEC
AMEC (reference value based on
typical value for pyrite)
AMEC
637.8 Mt
31.3 Mt
606.5 Mt
AMEC
AMEC
AMEC
1.14 g/cm3
1.7 g/cm3
P80 = 200 m
P80 = 150 m
AMEC
AMEC
Pulp Density
Total tailings
Sulphide flotation product
Sulphide tailings product (feed to tailings
cyclones)
pH of tailings products
Tailings material ARD/ML potential
Particle Size
(mm)
Percent Passing
by Weight
0.841
0.595
0.420
0.297
0.210
0.149
0.105
0.074
0.053
0.037
100.00
99.95
99.28
95.96
88.91
79.81
69.76
59.72
50.59
41.62
40%
30%
40%
9 to 10
Tailings after sulphide removal
should be NAG and non-metal
leaching
Page 7-18
AMEC
AMEC
AMEC
AMEC
AMEC
AMEC
7.5
Tailings Management
7.5.1
7.5.2
7.5.3
Page 7-19
7.5.4
Closure
The design objective for the TMF is to keep the PAG tailings saturated at all times within
the impoundment. To achieve this, the PAG tailings will be deposited subaqueously,
encapsulated with NAG sands, and be flooded with a minimum 2 m of water cover.
Based on the current water balance, the median depth of water cover in the embankment
will be 8 m. It is recommended that the water quality and excess water discharge
schedule be re-evaluated in the next phase of work to reduce the water cover at closure
while determining if there is potential to discharge water and what treatment technology, if
any, may be required.
7.6
7.7
7.7.1
Page 7-20
Geophysical survey methods such as seismic refraction may be useful along and across
the embankment axes to calibrate and extend borehole information.
7.7.2
Tailings Impoundment
Investigations within the tailings impoundment itself will focus on identifying and
quantifying of potential borrow areas for embankment construction and ongoing raises.
These investigations will also assess the overall hydrogeology of the impoundment area,
with particular emphasis on the continuity and thickness of the overburden material, which
could possibly form a natural impoundment liner along the valley slopes.
For the diversion structures, test pits will be required along the axis of the proposed
cofferdams to confirm ground conditions (overburden versus bedrock excavation).
Upon collection and review of the site investigation information, an analysis of slope
stability for the TMF embankment and other major components can be performed.
The site investigation should also be planned to obtain data to enable feasibility-level
estimates of seepage from the TMF impoundment.
7.7.3
Page 7-21
CONTENTS
8.0
TOC i
8.9
8.10
8.11
8.12
8.13
TABLES
Table 8-1:
Table 8-2:
Table 8-3:
Table 8-4:
Table 8-5:
Table 8-6:
FIGURES
Figure 8-1:
Figure 8-2:
Figure 8-3:
Figure 8-4:
Figure 8-5:
Figure 8-6:
TOC ii
8.0
8.1
Summary
The mine site facilities are divided into three general areas: the mine, the plant site, which
include buildings and structures for repair and maintenance of mine and plant equipment,
and the camp area, which includes facilities for personnel accommodations,
administration, and security. Other support facilities and services include site access,
power supply and distribution, water supply, explosive storage and handling,
communications systems and waste disposal facilities at the site. An overall general
arrangement of the development sites is shown in Figure 8-1.
Project infrastructure will also include facilities at the Marine Terminal Muchik (MTM), a
planned development by Lumina Copper in northern Peru. Here, Candent will have its
own dedicated concentrated receiving, storage, and reclaim facilities but will share
general site services and ship berthing / loadout equipment with Lumina.
All drawings referred to in this section are provided in Appendix F. Site Conditions and
design criteria are included in Appendix D.
Figure 8-1:
Page 8-1
8.1.1
Page 8-2
safe distance away from occupied or significant structures. Separate sites will be
provided for a bulk emulsion plant, an ammonium nitrate storage area, and a detonator
magazine.
Fresh water for site services will be obtained from a fresh water reservoir constructed as
part of the Ro Caariaco diversion around the waste rock management facility (WRMF).
Fresh water will be used for process make-up water, fire water, and to supply the potable
water treatment plant (PWTP). The reservoir will also provide start-up water for the
process plant until sufficient reclaim water is available in the TMF to furnish continual
supply, estimated to be two months after start-up. Normally, most process water is
derived from thickener overflow, reclaim water pumped from the TMF, and other reclaim
sources. Regular fresh water makeup is required for approximately 5% of total process
flows, where the water has to be of higher quality.
The PWTP will be designed to provide sufficient potable water for the construction
workforce. The water will be pumped to the camp and administration buildings and flow
by gravity to the other site facilities. Both fresh and potable water will be trucked to the
bulk emulsion plant as required.
Fire water will be stored in a combined fire/fresh water tank equipped with a fire pump
module and diesel backup pump to provide fire water to the camp facilities, but the flow to
the plant area will be by gravity flow. A system of fire hydrants and stand pipes will be
installed in strategic locations in and around the buildings. In addition, sprinkler systems
will be installed in the accommodation facilities, administration offices, assay lab, office
areas, and warehouse areas of the shops.
Electrical power will be supplied to the Caariaco Norte site by a 220 kV overhead
transmission line from the local utility substation at Carhuaquero, a distance of 57 km
from the mine site. The incoming transmission line will terminate at a new main site
substation for the transformation of power from the transmission voltage level of 220 kV to
the site distribution/utilization level of 25 kV. The anticipated connected load for operation
is 148 MW with an average load of 95 MW and power factor of 95%.
Power will be supplied to the various mine facilities through radial feeders originating at
the main substation and routed on site through cable tray in pipe racks, either installed on
overhead powerlines, direct buried, or in duct banks. Step-down transformers will provide
equipment utilization voltages from the site distribution voltage. All process electrical and
control rooms will be modular units constructed off site with all electrical controls and
instrumentation equipment installed, wired, and completely tested before shipment to site.
Emergency power will be produced by standby diesel generating units sized to provide
power to mine and process equipment and the permanent camp in the event of a utility
power failure. The standby power plant will consist of three gensets and be rated for a
nominal 4.5 MW. In addition, an uninterruptible power supply (UPS) system will provide
Page 8-3
backup power to critical control systems, and emergency battery power packs will supply
backup power to the fire alarm system and emergency egress lighting fixtures.
The site communications system will cover the complete voice, data, fax, Internet/email
and radio communications requirements for the process and camp facilities. The system
will be designed to meet all regulatory requirements needed for operating approvals. The
mine communications system will be independent of the rest of the system.
Diesel fuel will be stored in four 500 m3 tanks, providing more than two weeks of supply
the event of fuel delivery disruption or power failure. The fuel tanks will be installed within
HDPE-lined, bermed enclosures to provide secondary containment for any spillage or
sudden tank failure. The fuel will be used to run the construction / emergency generators
and will be piped to the re-fuelling station near the truckshop.
Solid waste from the plant site will be handled and disposed of in an environmentally
acceptable manner in accordance with legal requirements and best industry practices. As
applicable, waste will either be incinerated, disposed of in a landfill, recycled, or removed
off site to special handling facilities.
A sewage treatment plant (STP), sized for the complete construction workforce, will be
built on site. The plant will be self-contained in an enclosure housing all mechanical and
electrical equipment and will be designed to produce effluent that complies with Peruvian
regulations for effluent quality. Sewage will be collected from the different sources
through a network of pipelines, holding tanks, lift stations, and a pumper truck, where
necessary. Treated effluent will be discharged directly to the environment during
construction and to the TMF during operations.
8.1.2
Page 8-4
concentrate export and the anticipated schedule of vessel arrivals, including an allowance
for vessel delays due poor weather or hurricane conditions en route to the port.
Concentrate reclaimed from the storage pile will be conveyed initially to a sampling
station, then to a transfer tower to the shipping pipe conveyor shared with Lumina, then to
the berth conveyor, which in turn travels along the length of the berth to a towed tripper
that feeds the travelling shiploader.
All conveyor systems will be enclosed in galleries to minimize fugitive emissions of
concentrate dust into the atmosphere.
Power supply for the Candente facilities will be delivered to a substation at the
concentrate storage and handling facility at 4.16 kV from the power auxiliary distribution
system planned by Lumina Copper. The substation will include incoming 4.16 kV
switchgear and a step-down transformer.
As at the mine site, waste handling and disposal will be managed in an environmentally
acceptable manner in accordance with legal requirements.
The marine berth will be constructed 3.2 km from shore at a water depth of -15.0 m, as
required for the design 50,000 DWT Handymax vessel. Dredging to permit berth
construction closer to shore was deemed uneconomical. The design and orientation of
the berth are intended to minimize wave and swell action. A system of spread moorings
will help to prevent ships from colliding with the berth during loading operations and to
reduce loads on the mooring lines.
Vessel operations for export of Candente product will be scheduled in conjunction with
Lumina to avoid berthing conflicts.
8.2
At the start of the study, two potential plant sites were reviewed. One site was slightly
north of the mine site, on a relatively level area at a nominal elevation of 2,920 m, and the
other was to the west, on the opposite side of the ridgeline that separates the tailings and
mine site area. The second site required that a tunnel be cut through the ridgeline to
allow ore and waste material to pass via two separate conveyors. Following a trade-off
study that included alternative methods for constructing the tailings dam, it was
determined that the most cost effective option was to keep the site adjacent to the mine
and put the waste rock management facility (WRMF) within the Caariaco valley, as
illustrated in Figure 8-2.
Considering the topographical challenges, the next relatively level area was chosen for
the camp and administration facilities. This area is adjacent to the access road,
approximately 1 km north of the plant site at a nominal elevation of 3,075 m. The
Page 8-5
intervening ridgeline thus serves as a barrier against the noise of the mining and milling
operations (Figure 8-2).
The plant facilities were arranged to maximize use of the available area, as shown in
Figure 8-3. The plant configuration, with the flotation cells positioned from northwest to
southeast, intentionally uses the natural grade for gravity flow from one cell to the next
through the circuit. The truckshop, being downslope of the plant, will be constructed on a
lower bench to minimize cut-and-fill earthworks quantities.
The location of the primary crusher was based on a number of parameters such as its
proximity to the pit to minimize haul distances; its elevation in relation to the COS as
limited by the maximum grade of the COS feed conveyor; and suitable ground adjacent to
the pit.
Site selection for fuel storage and the construction / emergency gensets took into
consideration the available, suitably flat terrain and a position that was amenable for
mining activities and mitigated noise issues for the camp.
The explosives facilities were situated as close as practically possible to the mine in
accordance with industry standards and guidelines for safe distances from significant
structures.
8.3
Site Conditions
8.3.1
Terrain
The project mine site is located in an area of rugged topography with steep hills
separated by narrow, deep valleys containing stream and river channels. No industrial
development exists in this part of Peru, and the region is sparsely populated.
Subsistence farming is the primary occupation of the local residents.
8.3.2
Climate
The property crosses several climatic zones, and at any given time temperatures vary by
up to 10 or more with altitude from the lower forested valleys to the upper grassy ridges.
Annual summer and winter temperatures range between 3C and 20C. The region
receives between 830 mm and 1,700 mm of rain each year, with the wet season
extending from November to March. Periods of precipitation are generally of short
duration, from 1 to 2 hours. The prevailing winds at the mine site are from the
southeast and are generally light to moderate with maximum gusts of 90 km/h. Climatic
conditions are not expected to affect ground-based operations, although
helicopter-supported activities and four-wheel drive roads could be less functional during
the rainy seasons. Therefore, mine operations have been scheduled year-round, 24 h/d,
with no allowance for shutdowns due to weather-related events.
Page 8-6
Figure 8-2:
Page 8-7
Figure 8-3:
Page 8-8
8.4
8.4.1
Mine Truckshop
in
the
Site
Conditions
Specification
#165270-C-SP-001
(Drawings 165270-0000-A-1001/1002/1003)
The mine truckshop will be the main services complex on site. It will cover a total ground
area of 6,850 m2, with eave and hook heights of 23 m and 17 m, respectively. The facility
will be organized along a 4 m wide central service aisle with the services spaced on either
side. The complex will contain maintenance facilities for the mine mobile equipment fleet,
warehouse space, first aid, lockers, lunchroom facilities and a machine shop. A change
room and dispatch area for the mine operations crew will be provided on the second floor
and offices on the third floor above one bay of the building. The total office and general
use areas will cover 2,100 m2 over the three floors. Lockers on the ground floor are
intended for the transportation department.
The building will be mostly an open-air structure with a single-skin, metal-clad roof and
some partial single-skin wall cladding extending up high enough to protect the crane from
the elements.
Several bays housing personnel facilities and more-sensitive service equipment will be
fully enclosed. Personnel facilities will be air-conditioned, and all air-conditioned spaces
will be insulated. The warehouse, tire storage, and lube/oil storage areas will be roofed
over and secured with chain link fencing.
The mine truckshop will also be used to service all light- and medium-duty vehicles used
on the site, including personnel buses, pickup trucks, and other vehicles.
The building facilities are described below:
four 15 m x 21 m bays for mine mobile and heavy equipment maintenance, including
three with embedded rails in the floor to allow for tracked vehicles. Two 30/10 tonne
overhead cranes will service these bays.
one 15 m x 21 m bay for servicing light vehicle equipment, serviced by one of the
30/10 tonne overhead cranes
one 15 m x 21 m bay for general welding tasks, serviced by one of the 30/10 tonne
overhead cranes
one 15 m x 21 m bay for tire changes
one 15 m x 21 m bay for vehicle lubrication
Page 8-9
one roofed 15 m x 21 m bay for tire repair, including an adjacent area for air
compressors
one roofed 15 m x 21 m bay adjacent to the lube/oil bay for all bulk lubricant systems,
including storage tanks, pumps, compressors, and high-pressure water pumps
one 15 m x 21 m bay for general fabrication, platework, and other welding tasks,
serviced by one of the 30/10 tonne overhead cranes
one 15 m x 21 m bay equipped with an array of machining and fabrication tools and
modern welding equipment (auto wire feed and spray welding) for machine
component rebuilds, fully enclosed and serviced by its own 10 tonne overhead crane
one 15 m x 21 m bay serving as an electrical shop, suitably equipped to perform
maintenance associated with the mine equipment electrical components such as
wheel motors and dewatering pump motors. This bay will be fully enclosed and
serviced by its own 10 tonne overhead crane.
two 15 m x 21 m bays to provide ancillary spaces such as locker rooms, a lunchroom,
offices, first aid, a tool crib, an electrical room, and a compressor room. A second
floor above will house the mine dry and dispatch facilities. A third floor above will
house offices for mine operations and maintenance personnel. This arrangement will
allow for rapid and easy organization and reporting at the start and end of each shift.
four 15 m x 21 m bays consisting of covered high storage for the main warehouse
one 25 m x 40 m wash pad outside and away from the building (see Section 8.4.2
below for more details).
The superstructure and foundations will be designed for all environmental and operating
loads. The building will be constructed with reinforced concrete foundations and a preengineered and prefabricated steel superstructure delivered to site for installation and
erection. Pre-assembly will include the double-bay overhead cranes and the three-storey
section inside the truckshop. All reinforced concrete works, namely foundations and
suspended concrete on metal deck floors, will be supplied and installed on site.
The foundations will include building columns supported by spread footings and pedestals
with grade beams spanning between pedestals above footings. The footings will typically
be placed at 2 m below grade for strength, stability, and to avoid settlement. Two
longitudinal trenches and sumps will be provided inside the building for surface drainage.
The design incorporates a 5 m wide concrete apron around the perimeter of the building.
The layout of the mine truckshop provides for ease of maintenance operations for a mine
fleet supporting a nominal 95,000 t/d operation. The shop can be expanded by relocating
the lube and tire shop to another pad and adding repair facilities into this space if
necessary.
Page 8-10
Accumulated used oil from the truckshops and associated facilities will be disposed of in
an approved manner, either on or off site. Used air filters, oil filters, hoses, and solvents
that cannot be incinerated will be collected, sorted in the on-site sorting facility, and
disposed of off site according to the Peruvian regulation requirements.
8.4.2
8.4.3
The mill maintenance shop will service all stationary mill equipment such as pumps,
instruments, and motors. Located southwest of the concentrator building, the shop will
cover a total ground area of 2,000 m2 organized around open millwright, welding, and
machine shops with an enclosed electrical/instrumentation shop at one end and an
enclosed warehouse at the other. The building will contain the following facilities:
electrical and instrumentation shops
machine and millwright shops
welding shop
tool crib and warehouse
space allowed for a rubber repair shop.
The building will be a mostly open-air structure with a single-skin, metal-clad roof and
some partial single-skin wall cladding higher up to protect the crane from the rains. A
10 tonne overhead crane will be provided in the welding area and a 7.5 tonne overhead
crane in the electrical shop. The electrical and instrumentation shops and the warehouse,
which will house the more-sensitive service equipment, will be fully enclosed. The
warehouse area will include a modular 3 m x 3 m office, and the open shop area will
include two offices with washrooms in a 12 m x 3 m modular unit. This section of the
Page 8-11
warehouse area will be enclosed and climate-controlled for the storage of sensitive
electronic equipment spares.
The shop structure and foundations will be designed for all environmental and operating
loads. The building will be constructed with reinforced concrete foundations and a preengineered and prefabricated steel structure.
8.4.4
8.4.4.1
Location
The location of the blasting agent facilities is halfway between the TMF and the camp
area, south of the main access road, as shown in Figure 8-2. The three sites with
necessary utilities will be provided to a licensed blasting contractor to establish and
manage a bulk emulsion plant, an ammonium nitrate storage facility, and a detonator
storage magazine. The contractor will also supply packaged explosives, initiation
systems, cast primers, and accessories. Each site will be designed with increased
security and in accordance with industry standards and guidelines for safe distances of
explosives from significant structures. The terrain also provides a natural barrier between
the blasting facilities and the mine and camp infrastructure. The location, just off the main
access road, is convenient for both the delivery of ammonium nitrate and the transport of
explosives to the mine site.
8.4.4.2
Page 8-12
power
Internet and communications connections
fresh water delivered by tanker truck
sewage removal from a septic tank to the STP.
Wash water from the wash-down bay will be collected in a large sump where solids will
settle out before the water is recirculated to the wash system. Any oil in the recycled
water will be skimmed off in an oil/water separator prior to re-use. The settled solids will
be mucked out regularly and disposed of appropriately either on site or off site as
required.
8.4.4.3
Detonator Magazine
A secure fenced detonator magazine will be provided for the storage of packaged
detonators, primers, and priming accessories. These materials will be stored in an
explosives-certified container supported on concrete sleepers laid on a gravel surface.
8.4.4.4
8.5
The camp and administration area is shown in Figure 8-4. The main facilities are the
sleeping dormitories, administration offices, and construction/standby power plant.
Supporting infrastructure includes an incinerator, water storage tanks, potable water
treatment plant (PWTP), and sewage treatment plant (STP). The site development plans
will also incorporate a helipad and control centre for operational requirements and
emergency medical evacuations.
Page 8-13
Figure 8-4:
Page 8-14
8.5.1
Personnel Accommodations
The camp will be constructed to initially house the approximately 1,500-person
construction workforce and will then be converted to permanent housing for the
operations staff of 600 persons. To save on space and overall construction costs, the
dormitory units will be two storeys high and will consist of prefabricated modules shipped
to site for assembly, thereby minimizing on-site labour requirements.
The camps will consist of the following:
dormitories with ablution facilities, toilets, and self-serve laundry
food preparation and serving facilities
medical clinic
recreation facilities and small commissary.
The construction camp will also have a check-in and administration office module.
Dormitory rooms during construction will accommodate:
four people per room with a common washcar for trades and labourers. The intention
is to have two of the staff on opposite shifts so that only two people are sleeping in a
room at any one time.
two people per room, each on opposite shifts, with shared en suite for skilled trades
and supervisors
one person per room with private en suite for superintendents and management.
For operations, beds will be removed from each of the rooms to provide the following
sleeping arrangements:
two people per room, each on opposite shifts, with a common washcar for trades and
labourers
one person per room with shared en suite for skilled trades and supervisors
one person per room with private en suite for superintendents and management.
Dining rooms will be sized for breakfast and dinner sittings of up to 750 workers at a time.
Facilities will also be available to prepare brown-bag lunches that can be taken to the
work areas. Kitchens will be sized accordingly and will have sufficient cooler and freezer
storage.
The recreation facilities will include a fitness area with gym equipment, two TV viewing
areas with seating for 50, and computer stations. The superintendent and management
dorms will be wired to allow connection of personal TVs and computers.
All camps will be pre-engineered and prefabricated modular-type structures erected over
reinforced concrete foundations. The structures and foundations will be designed for all
environmental and operating loads, and for the foundation loads provided by the module
Page 8-15
The camp will have a medical clinic equipped to treat general injuries and sicknesses, to
stabilize serious cases for medivac to off-site health facilities, and to dispense drugs and
medications as necessary. The clinic will have six beds, three of which will be in single
rooms with adjoining washrooms. The facilities will include an emergency operating
room, recovery room, x-ray room, two consulting/examination rooms, pharmacist office,
doctors office, nurses office, nursing station, waiting room, and related support services.
An ambulance garage and helipad for medivac will be stationed adjacent to the clinic.
Separate entrances will be provided for walk-in patients and emergency cases.
The clinic will be constructed of modularized prefabricated units, complete with all
equipment and furniture, and installed near the camp facility. A standby diesel generator
will provide electricity during emergencies.
8.5.2
The main administration building will be constructed on a pad adjacent to the camp. The
building will be a two-storey, pre-engineered steel structure. With adequate planning, the
facility will be built early in the construction phase and used for construction
administration. The lower floor will generally be an open office arrangement and the
second floor will have more enclosed offices for senior staff. The building will include a
reception area, training room, conference room, washrooms, photocopy, and storage
rooms. The building will be constructed on reinforced concrete foundations with elevated
concrete slab on a metal deck floor.
8.6
Roads
8.6.1
Road access to the site will be via Corral Quemado Road, which runs along the
Huancabamba Valley. The main access road to the site will be constructed off the Corral
Quemado Road from a point roughly 2 km east of the Yerma Valley. The road will be
designed to meet Peruvian guidelines, as presented in the Peruvian road design manual
Manual De Diseo Geometrico Para Carreteras, and will be suitable for the transport of
concentrate, freight, and equipment, including all oversized equipment needed for
construction and operation of the mine/plant facilities. The entrance to the road will be
controlled, thereby restricting the road to authorized vehicles only. All users will need
two-way radios, as the road is planned to be radio-controlled to increase safety and
usability.
Page 8-16
The access road will be roughly 42 km long, single-lane, with an overall travel width of
7 m, including shoulders, and road pullouts every 1 km. A bridge will be required to cross
Ro Huancabamba. Once on the south side of the Huancabamba Valley, the road will
follow the terrain at a fairly constant gradient of 8% for about 24 km, then start to level out
as it reaches the top of the ridge line between the Yerma and Caariaco valleys at
elevation 2,900 m. From here it will continue south along the ridge line for another 5 km
toward the tailings management facility (TMF). At the TMF, the road will turn east toward
the mine site for another 13 km. This last stretch of road will be 4 m wider to
accommodate the two tailings and reclaim pipelines. The road will ascend at an average
gradient of about 1.5% to a high point at elevation 2,990 m approximately 800 m from the
plant site, then descend at a fairly constant down-gradient of 8% to the plant site at
elevation 2,930 m.
Due to the regional topography, the route navigates through challenging terrain for much
of its length and is mostly in cut. Fills were kept to a minimum because the terrain is
generally steeper than the natural angle of repose of most fill materials and therefore
cannot be placed economically. It is planned to use the excess cut material to construct
the starter embankment of the TMF.
At present, the only bridge required for the main access road is the one over Ro
Huancabamba; however, some culvert crossings will be needed. Two of the larger
crossings will consist of three parallel culverts, 3 m in diameter. Smaller diameter culverts
will be installed as required. All culverts will be of appropriate diameter to accommodate
design flows.
The culverts will require inlet and outlet structures and armouring to protect the road
structure during storms and floods. If necessary, the culverts will be designed with riprap, gabions, or other erosion/sediment control measures. Check-dams and coarse bar
screens will be installed upstream of the inlets to slow stream velocities and prevent
blockages; routine maintenance will be required to keep the culverts free of debris.
Roadside drainage structures will be incorporated into the road structure.
The road route will be reviewed and optimized once more accurate contour data are
obtained during the feasibility study. Following this phase, a road reconnaissance field
trip will be recommended along the proposed route, with a geotechnical site investigation
to follow to confirm the route.
8.6.2
On-Site Roads
The mine site will need a network of general vehicle access roads around facilities,
service roads to remote structures, and haul roads. These will often be an extension of
yard areas and not always delineated separately. The general access roads will be twoway and 8 m wide, the service roads will be one-way and 5 m wide with pullouts, and the
Page 8-17
haul roads will be one-way or two-way depending on requirements and have a travel
width that will accommodate the Kamatsu 930E or similar haul truck.
The roads will have the following safety features:
rock safety berms for haul roads
mandatory and advisory traffic signs
speed limit signs
radio communications systems between trucks
pullouts every kilometre on one-way roads.
Further details of the site roads are provided in the Civil Design Criteria (Appendix D).
8.6.3
Existing Roads
The site is currently accessible via an existing road from Chiclayo that generally parallels
the Pan-American Highway, 700 km north of Lima. The project site is a 6-hour drive
northeast of Chiclayo. The routing includes a combination of paved and gravel roads for
approximately 150 km, passing through numerous small villages. Conditions worsen to a
rough 4x4 only road as it nears the site. This access can be particularly difficult during
heavy rains because of the poor drainage and low-quality road conditions. There is no
landing strip on the property.
The road is currently unsuitable for heavy trucks and therefore cannot be used for
construction access. Construction traffic will need to wait until the new access road
connecting the site to the Corral Quemado Road is completed.
8.7
8.7.1
Fresh Water
Raw water for potable, process make-up and other uses at the mine site will be obtained
from a freshwater reservoir filled by surface water runoff and rainwater. The reservoir will
be established upstream of the mine waste rock management facility (WRMF), behind a
lined earth dam. Minimum elevation of the water level in the reservoir is estimated to be
2,775 m. The water will be pumped from a barge in the reservoir to the fresh/fire gravity
head tank at elevation 3,000 m through a carbon steel pipeline that will transition to HDPE
once the pressure head drops to an acceptable level. The pipe will be surface-laid along
the side of the service road and buried as necessary for protection in higher traffic areas.
The barge in the reservoir will be equipped with four vertical turbine pumps (three
operating, one standby) sized to deliver up to 375 m/3 of flow. The fresh/fire water tank
will be sized for 2 hours of fire reserve (800 m3) and 4 hours of process reserve
(1,400 m3).
Page 8-18
8.7.2
Process Water
Process water for the plant will come from four sources: recycle water from the copper
concentrate and bulk thickeners; pit dewatering water; seepage return water from the
WRMF; and reclaim water pumped from the TMF. Thickener overflow and TMF reclaim
are the primary sources. Water from the pit and seepage from the WRMF will be
unreliable sources of process water because quantities depend on rainfall. Fresh water
makeup is required for about 5% of total process flows, where the water has to be of
higher quality (see section 6, Processing, for details on the recycle water systems).
8.7.2.1
8.7.2.2
Page 8-19
of the water level in the impoundment, at 2,445 m, static head plus fictional losses will
equate to a total pressure head of 620 m. To meet this pressure demand, a booster
station will be required about halfway up the 5,000 m long pipeline to pump the water to
the process water tanks.
The barge and booster pump modules will be sized equally with similar components to
simplify operations and maintenance requirements. Each module will be supplied with
four 14" vertical turbine pumps, including one installed spare, each with 500 hp motors.
The pipeline to the process tanks will be approximately 5,000 m of 16" diameter carbon
steel pipe to accommodate the high pressures in the line. The pipeline will run along a
service road that runs between the plant site and the impoundment. With the ultimate
WRMF blocking easy access to the impoundment, it was deemed practical to incorporate
the service road and pipeline into the development of the WRMF. As the WRMF expands
from the preproduction pile, the pipeline and road will be moved and incorporated into the
face of the pile as it advances north.
8.7.2.3
8.7.3
Potable Water
Potable water will be produced from the raw water stored in the fresh/fire water tank.
Water will be pumped to a PWTP located on the camp site pad capable of producing
potable water for the construction workforce of 1,500 and later for the smaller operations
workforce of approximately 650.
The plant will be a self-contained system complete with piping, valving, electrical
components, and instrumentation inside a steel container. The container will be mounted
on structural steel skids to minimize on-site installation requirements. The plant will be
provided with ventilation units suitable for summer temperatures on site.
Page 8-20
Design Parameter
Unit
Value
people
people
L/person/day
1,500
600
200
during construction
L/day
300,000
during operations
L/day
120,000
The potable water will be pumped and distributed through a network of underground
pipes to the camp and administration buildings. Given the camp pad elevation of
3,080 m, potable water can be supplied to the rest of the plant site by gravity flow, without
pumping. Distribution piping will branch off the main feed lines to provide potable water to
the various facilities at the plant site. The pipelines will be designed for:
internal pressures
external loads
surge pressures caused by normal valve operations or emergency valve closures.
8.7.4
Fire Water
Fire protection water for the facilities will be stored in the lower section of the freshwater
tank at elevation 3,000 m. This elevation permits fire water to flow to the process plant
area by gravity, but a fire pump module will be provided to supply fire water to the camp
area. The fire pump module will consist of an electric pump, a diesel backup pump, and a
jockey pump to maintain pressure in the fire piping distribution network. The fire water
storage and pipe distribution network are designed to meet a fire demand of 110 L/s for
two hours.
Page 8-21
All firewater piping will have a pressure rating of 1,240 kPa (180 psi) or higher to meet
design guidelines. Fire loops will be provided around all the main facilities to supply
hydrants installed at minimum 100 m spacing. Steel protection ground posts will be
erected around each hydrant. In addition, sprinkler systems will be installed in the
accommodation facilities, administration offices, assay lab, office areas, and warehouse
areas of the shops. A fire line will also be extended to one hydrant in the primary crusher
building area.
8.8
8.8.1
Power Supply
Electrical power will be supplied to the Caariaco Norte site by a 220 kV overhead
transmission line from the local utility substation at Carhuaquero, a distance of 57 km
from the mine site. The incoming transmission line will terminate at a new main site
substation consisting of incoming circuit breakers, disconnect switches, power
transformers, switchgear, and protective equipment for the transformation of power from
the transmission voltage level of 220 kV to the site distribution/utilization level of 25 kV.
Emergency power will be produced by a standby power generating station sized to
provide power to essential components of the mine and process equipment and the
permanent camp in the event of a utility power failure.
The anticipated electrical load for the Caariaco Norte site is as follows:
Connected load ..................................... 148 MW
Average load ......................................... 95 MW
Power factor .......................................... 95%
8.8.2
Main Substation
The main substation will be adjacent to the mill, where the largest loads are located, to
minimize cabling costs and losses. The substation will include the following equipment:
incoming dead-end structure
structures and bus system
metering transformers
main incoming circuit breaker
high-voltage isolation switches
two power transformers (see below)
substation electrical room to house the metering, protective relaying, and main site
distribution switchgear.
Page 8-22
8.8.3
8.8.4
8.8.4.1
General
The mine facilities will be supplied with power through radial feeders originating at the
main substation and routed on site either using cable tray in pipe racks, installed on
overhead powerlines, direct buried or in duct banks. The site distribution voltage will be
25 kV, 3 phase, 60 Hz.
Step-down transformers will provide equipment utilization voltages from the site
distribution voltage.
The electrical distribution equipment will consist of switchgear, transformers, starters, and
feeder breakers for the motor and non-motor loads in common line-ups. Lighting and
small power applications will be fed from transformers and power panel in the electrical
rooms, as required.
Cabling will use armoured, jacketed copper conductors with ground, shielded cables in
heavy duty aluminum ladder tray systems, and overhead pole lines. Transformers will be
located in the process area electrical rooms and will be dry type.
8.8.4.2
Page 8-23
down to portable substations to power the electric shovels and drills. Additional provision
is included for pit dewatering.
8.8.4.3
Plant Equipment
Voltages
8.8.5
Page 8-24
indoors on elevated structures. The rooms will be self-supporting and designed for road
shipment, lifting, and transport to site. All electrical controls and instrumentation
equipment will be installed, wired, and completely tested before shipment.
The rooms will be built to meet a one-hour fire rating. All openings will be sealed and
made water- and dust-tight by using approved fire-retardant materials.
All electrical rooms will have two means of egress at opposite ends of the room. Doors to
the rooms will be supplied with panic exit type hardware. Each room will also have an
equipment door sized to permit the largest piece of equipment to be installed/removed
without removing the door from its hinges. The floors of the rooms will be elevated a
minimum of 20 cm (8 inches) above the adjacent process concrete floors. No liquid or
fluid piping will be routed through electrical rooms.
The electrical rooms and control rooms will be pressurized, air-conditioned, and designed
in accordance with occupancy regulations.
Non-process buildings will incorporate electrical rooms as required and shown on the
layouts as integral parts of the building.
8.8.6
Lighting
Lighting at the plant site will be task-oriented. Lighting fixtures will be selected for the
various lighting tasks, as shown in Table 8-3.
Emergency lighting will be provided to meet the requirements of the applicable codes and
standards.
Table 8-3:
8.8.7
Task
Lighting Fixture
High bay
Low bay
Electrical rooms
Control rooms and offices
Outdoor operations areas
Page 8-25
The standby power plant will consist of three gensets and be rated for a nominal 4.5 MW.
Control of the emergency power loads will be through the process control system. This
system will stagger starts, automatically start and stop loads to keep process tanks
properly agitated, and run equipment such as lubrication pumps on the large mills and
mine requirements.
An uninterruptible power supply (UPS) system will provide backup power to critical control
systems. The UPS equipment will be sized to permit operations to shut down and back
up the computer and control systems to facilitate start-up on restoration of normal (utility)
power.
Emergency battery power packs will supply backup power to the fire alarm system and
emergency egress lighting fixtures.
8.9
8.9.1
Page 8-26
impermeable containment capable of capturing at least 110% of the total capacity of the
largest storage container.
As rainwater collects in containment facilities, it will be drained via a manually controlled
drain valve and line installed through the dike wall. The valve will normally be locked to
prevent unauthorized discharges. The valve will remain closed and locked at all times
until the diked area collects enough rainwater to require draining. If an oil-sheen or any
accumulated oil is observed, it will be removed from the water by an oil-water separator
before draining the water. Collected pollutants will be disposed of in accordance with
environmental regulations.
The fuel dispensing facility will consist of a fuel module and a concrete pad for secondary
containment to avoid leakage of fuel to the environment. Rainwater collected in the
refuelling area will be cleaned by an oil-water separator. No oil or fuel will be allowed to
enter the environment.
8.9.2
Substance
Storage
Drums
Acetylene/Oxygen
Propane
8.10
8.10.1
Page 8-27
domestic waste
inert waste from construction sites
biological (hazardous) waste from medical facilities.
Wastes will be disposed of in an environmentally acceptable manner in accordance with
legal requirements to prevent their direct or indirect discharge to any watercourse or
groundwater. Waste can be classified as:
hazardous waste that must be stored before being shipped off site
waste that can be incinerated
solid waste that will be sorted, some of which will be recycled
non-hazardous solid waste that can be placed in the landfill.
Hazardous waste will be stored temporarily at the mine/plant site in drums protected by
secondary containments before being sent off site for disposal at special handling
facilities.
8.10.2
Incinerator
An incinerator will be utilized on site to burn select material during the construction and
operations phases of the project. The waste burned in the incinerator will consist of:
camp waste and the organic component of garbage
sewage sludge cake
waste oil
construction waste.
The waste will not be homogenous, and its characteristics may vary considerably;
characteristics such as moisture, density, and heat content have been assumed based on
industry standards. Inappropriate materials, including reactive/explosive chemicals and
items containing heavy metals, will not be burned in the incinerator. To avoid the need for
pre-sorting at the incinerator, waste will be sorted at source to keep inappropriate
materials out of the waste feed. Estimated waste quantities are shown in Table 8-5.
The incinerator will have the following main components:
primary and secondary combustion chambers
fuel burners, day tanks, and piping packages
stack and air pollution control system
waste heat boiler system
continuous-emissions monitoring system
wet-ash conveyor
main control panel.
Page 8-28
Table 8-5:
Design Parameter
Unit
Value
People
1,500
People
600
Project workforce:
kg/person/day
kg/person/day
0.75
general waste
kg/person/day
kg/d
3,000
kg/d
1,125
general waste
kg/d
4,500
kg/d
1,200
kg/d
450
general waste
kg/d
1,800
Non-hazardous combustible solid wastes will be burned regularly in the incinerator at the
mine site. The incinerator will operate on diesel and waste oil. The incinerator will be
designed as a continuous-feeding type unit, sized to accommodate the peak waste flow
from the construction workforce and to operate daily over 24 hours. During operations,
when waste generation will decrease because of the smaller operations workforce, daily
burning time will be reduced. In both cases, the hourly waste burning rate is the same,
and the same scrubber can be used regardless of the daily waste generation rate.
The incinerator will be constructed from steel plate, suitably reinforced with structural
steel members. They will be provided as self-contained systems, complete with piping,
valving, electrical components, and instrumentation. In addition, they will be mounted on
structural steel skids to minimize on-site installation. Units will be factory assembled in
packages but knocked down for transport.
Each incinerator will be based on a concrete slab within a fenced, gravelled area. The
fencing will be 2 m high diamond mesh, partially buried to prevent animal burrowing.
Sheet metal roofing will cover the complete incinerator enclosure, and sheet metal will be
attached to the upper 2 m section of the walls. The roof area has been designed to
provide coverage for personnel and machines during operations and maintenance, and
for two days storage of waste.
The supplementary waste-oil burner, complete with an oil pump and blower, will burn
waste oil at about 3 to 5 USgal/h.
Page 8-29
Each incinerator will be complete with a stack to ensure that emission gases are vented
efficiently to the atmosphere. The stack will be free-standing, made of steel, and
refractory-lined where required.
What remains in the primary combustion chamber after burning is sterile,
non-combustible material, such as metals and glass, and a non-toxic, non-leaching ash
that is safe for disposal on site. During construction, ash from the incinerator at the mine
site will be buried in the waste dumps. During mine operations, ash from the mine site
will be buried in an active mine waste dump.
8.10.3
8.10.4
Waste Recycling
Wastes will be recycled where practicable to reduce landfill requirements. Waste
materials such as tires and conveyor belting will be shipped off site for recycling.
Materials that offer recycling opportunities will be stored in the fenced solid waste sorting
facility at the mine site before being removed off site to a recycling facility. Steel bins and
dumpsters will be provided around each major facility at the mine and port sites for
collecting recyclable waste. These containers will be transported regularly to the
recycling facility, where the contents will be sorted and stored.
Hazardous and toxic waste, including lead-acid batteries, fluorescent lamp ballasts, and
chemicals, will be stored temporarily in sealed steel or plastic drums in a waste transfer
area and then be shipped off site for disposal or recycling.
Waste materials will be stored in suitable containers at points of generation. The
containers will be large enough to hold all waste materials generated between collection
periods. Animal-proof refuse containers, which will be serviced regularly, will be provided
at buildings for domestic waste. Special containers will be constructed for spilled liquids
and to prevent access by insects and wildlife. Storage areas and containers will be kept
tidy and will be covered to prevent wastes from being dispersed by water, wind, or
animals.
Waste from the source points will be sorted into designated containers. Storage
containers will include steel drums, plastic and steel bins, boxes, and dumpsters. Wastes
Page 8-30
8.10.5
Sewage Management
8.10.5.1
Page 8-31
Table 8-6:
Design Parameter
Unit
Value
people
people
L/ person/day
1,500
600
200
L/d
300,000
L/d
h
120,000
10
1.5
Mine/Plant Site
Maximum construction camp workforce
Operations camp workforce
Sewage flow rate
Average sewage flow:
during construction
during operations
Peaking factor (peak flow/average flow)
Peak duration
8.10.5.2
8.11
Communications
The Caariaco Norte site communications system will cover the complete voice, data, fax,
Internet/email, mobile and radio communications requirements for the process and camp
facilities.
The system includes built-in redundancy with the provision for continuous service with key
equipment failure and UPS backup power for each communications system cluster.
The proposed system comprises:
External satellite communication system
gigabyte (1000Base) onsite fibre communications system
Page 8-32
key equipment built-in redundancy to enable hot equipment change without loss of
service
network-based upon LAN environments per building forming a single WAN
voice, data, fax, Internet, and video (1000Base T devices) capabilities
satellite/radio equipment electronics installed in a communications modular building.
Equipment includes antennas, dishes, snow shields, cabinets, transceivers, power
supplies, and all other system requirements. Outdoor electrical/electronics are
housed in NEMA 4X enclosures.
fibre-optic based cabling and modules
communications equipment, including servers, routers, switches, controllers, security
firewall, modems, and balance of system requirements
UPS backup supply for a minimum 1 hour supply with system fully loaded
modular design suitable for expansion, maintenance, and trouble-shooting
cabinets, cabinet wiring, and equipment mounting
software and associated licences
VoiP, Data, VoiP/Data receptacles for installation by others using CAT5e or CAT6
twisted-pair cabling
trunked radio system, including all electronics, antennas, base stations, handheld
radios, mobile radios, chargers and holsters, and setup
application to federal authorities for all radio frequency licences
antenna towers including aircraft lights, ladders, work and rest platforms, and UPS
core CATV equipment, including satellite dish, DVD array, and distribution equipment
IP telephony system, including installation and setup, all phone sets including phone
booths, electrical rooms, offices, reception areas, and conference rooms
support services for installation of communications equipment and pre-test the
equipment prior to the shipment of the module to site
support services for commissioning of the complete communications systems.
On consultation with the surrounding residents, communication systems will be installed
in local community centres.
8.12
Site Security
A gatehouse will be provided at the entrance to the main access road off the Corral
Quemado Road. This will restrict access to authorized vehicles only. In addition, a
Page 8-33
guardhouse will be erected farther up the main access road, just ahead of the TMF, to
register and inspect incoming and outgoing traffic to and from the site.
8.13
8.13.1
Design Considerations
Copper concentrate from the Caariaco Norte mine will be transported by truck to the
Marine Terminal Muchik (MTM), a planned development by Lumina Copper Corp
(Lumina) southeast of the town of Eten and the existing Consorcio Terminales Eten liquid
bulk terminal in Northern Peru. Annual throughput is expected to be 400,000 tonnes.
The loading berth will be designed to accommodate up to 50,000 DWT loaded Handymax
vessels.
It is assumed for this study that the berthing facility, the trestle conveyor leading out to the
berth, and the shiploader will be shared with Lumina Copper. Service buildings and
utilities throughout the port site would also be shared, whereas concentrate receiving,
storage, and reclaim facilities for the Caariaco Norte product would be independently
developed and operated by Candente.
Belt conveyors will transport concentrate from the Candente truck unloading facility to the
storage building and from the storage building to the shipping conveyor. As part of the
sustainable aspects in the design, conveyor systems will be enclosed in galleries to
minimize fugitive emissions of concentrate dust into the surrounding environment. In
addition, a vacuum system will be installed throughout all conveyor galleries for cleaning
up spilled concentrate or settled concentrate dust. The conveyor galleries will be
provided with flexible vacuum hoses long enough to cover the connecting areas along the
conveyors.
The marine terminal site plan is shown in Figures 8-5 and 8-6.
8.13.2
8.13.2.1
Page 8-34
Figure 8-5:
Page 8-35
Figure 8-6:
Page 8-36
An adjustable trim gate at the hopper discharge will profile the concentrate being drawn
from the hopper and prevent the feeder conveyor from being overloaded. The feeder
conveyor passes the concentrate to a receiving conveyor, which ascends and enters the
southwest side of the concentrate storage building. The concentrate is then distributed
into stock piles by a travelling portal stacker at an average rate of 50 t/h, designed to
handle a peak rate of up to 80 t/h.
The truck unloading facility will be fitted with a dust collection system to control dust
generated during the unloading process. The unit will be installed outside the concentrate
storage building enclosure and will include an induced draft fan sized for 30,000 cfm. The
intake duct will be positioned near the receiving hopper. The collected dust will be
discharged automatically into a bin that will be emptied manually back into the receiving
hopper when full.
8.13.2.2
8.13.2.3
Concentrate Shiploading
The shipping pipe conveyor will be carried over the 3.2 km long trestle from the shore to
the berth. The concentrate will then be transferred to the berth conveyor, which in turn
travels along the length of the berth to provide coverage for a towed tripper that feeds the
travelling shiploader.
Page 8-37
The shipping pipe conveyor, berth conveyor, shiploader with towed tripper, and related
marine equipment will all be shared between Lumina and Candente. Vessel operations
for export of Candente product will be scheduled in conjunction with Lumina to avoid
berthing conflicts.
For safety and operational reasons, control systems will be established to ensure
continuous communication between the Candente reclaiming operations at the
concentrate storage building and shiploading operations at the berth by Lumina.
8.13.2.4
8.13.2.5
8.13.2.6
Page 8-38
Other Wastes
Other wastes from operations at the port site will include:
hazardous waste, including waste chemicals and petroleum products
waste from building and equipment maintenance
domestic waste
inert waste from construction sites.
Wastes will be disposed of in an environmentally acceptable manner in accordance with
legal requirements to prevent their direct or indirect discharge to any watercourse or
groundwater.
Hazardous waste will be stored temporarily at the port site in drums protected by
secondary containments before being sent off site for disposal at special handling
facilities.
8.13.3
Marine Facilities
8.13.3.1
Off-Shore Berth
The berth will be constructed 3.2 km from shore at a water depth of -15.0 m, as required
for the design 50,000 DWT Handymax vessel. Dredging the seabed to provide a channel
for vessels to berth closer to shore is not recommended because sediment transport in
the shallow water is substantial, and the dredged pocket would quickly fill with sediment
materials. Frequent maintenance dredging would be required to maintain the draft in the
channel and berth pocket, which would significantly increase the operational costs of the
terminal.
Vessels approaching from the west and southwest will have an open and clear approach
with no apparent navigational hazards. It is recommended that navigational aids be
provided to guide arriving vessels toward the berth.
The marine terminal port is expected to operate 24 h/ad.
8.13.3.2
Page 8-39
The spread moorings will consist of seven mooring buoys and a quick-release hook
installed on the shiploader platform. Four of the buoys will be at the bow, and three, plus
the quick-release hook, at the stern. The spread mooring arrangement will allow the
vessel to align with the dominant swell direction (facing west). The buoys will be
connected to either three-chain mooring legs with a stockless anchor or to a deadman at
the seabed.
Page 8-40
CONTENTS
9.0
TABLES
Table 9-1:
Table 9-2:
Table 9-3:
Table 9-4:
Table 9-5:
Table 9-6:
FIGURES
Figure 9-1:
Figure 9-2:
Figure 9-3:
Figure 9-4:
Figure 9-5:
Figure 9-6:
TOC i
Figure 9-7:
Figure 9-8:
Figure 9-9:
TOC ii
9.0
9.1
Summary
The climate database for the site was updated with the information available from the
existing camp and data from the El Limon and Incahuasi weather stations. Mean annual
precipitation and mean annual evaporation were determined to be 1,025 mm and
393 mm, respectively, and the annual runoff coefficient for vegetated natural areas was
estimated to be 0.52.
The hydrologic data for the site were determined for various return periods using
frequency analysis. The 24-hour, 100-year intensity was determined to be 254 mm and
the 24-hour probable maximum precipitation (PMP) intensity to be 881 mm. These
values have been incorporated into the design of the key water management structures
on site.
The surface water management plan for the Caariaco Norte project will preserve to the
maximum extent possible the non contact status of surface waters. Waters that come
into contact with project facilities will be contained and treated if necessary so that any
water released to the environment always meets the applicable water quality regulatory
guidelines. A system of impoundments, embankments, diversions, and spillways will be
developed immediately when construction commences to handle runoff from
construction-related activities. This system will continue to be developed through
construction and operations to ensure that water discharged to the environment meets
the guidelines
The project will affect two main catchment areas: the Caariaco valley, where most of the
facilities (WRMF, open pit, and process plant) will be constructed, and the Quebrada
Yerma valley, which is the proposed location for the TMF.
Water will be impounded upstream of the WRMF to supply the freshwater makeup
requirements of the process plant. A diversion channel will be constructed to direct
excess water from Ro Caariaco around the WRMF. Contact water from the facilities in
the area of the pit, process plant, and WRMF will be collected immediately downstream of
the WRMF and be used as mill makeup water; the excess will be discharged to Ro
Caariaco via water treatment plants. Because most of this water is consumed by the
mill, the site water balance indicates that such discharges are only expected toward the
end of the mine life.
Precipitation falling on the TMF and runoff draining into the TMF will be impounded to
ensure a minimum water cover is maintained over the tailings. Excess water will be
directed to the process plant as makeup water. At closure, a TMF spillway will be
constructed on the west saddle embankment to route stormwater flows to the Quebrada
Yerma. The TMF spillway will be designed for the probable maximum flood (PMF).
Page 9-1
The site-wide water balance estimates that water release from the TMF would not be
required until the end of the mine life. Nevertheless, if significant storm events made it
necessary to release water during operations to reduce the storage volume in the TMF,
then the water would be treated, if required, prior to release.
9.2
Introduction
The purpose of this section is to summarize information relating to the climate, hydrology,
site water balance, and water management structures for the Caariaco Norte project.
The site water balance model is based on current topography, climate data, facility
layouts, process parameters, and key construction activities. Reasonable assumptions
have been made, based on experience and industry norms, where information is not yet
available. The climate and hydrology data, site water balance, and water management
structure design will be updated as the project advances and more information is
gathered.
9.3
Latitude
Altitude
(masl)
Period of Record
7919'
7919'
7916'
0555'
0614'
066'
1,029
3,078
3,083
10 years
4 years
8 months
Page 9-2
Table 9-2:
Parameter
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Annual
67.4
167.9
201.5
156.4
85.4
29.3
14.7
3.4
35.7
90.2
75.0
98.4
1,025
Distribution (%)
6.6
16.4
19.7
15.3
8.3
2.9
1.4
0.3
3.5
8.8
7.3
9.6
100
34.8
100
86.7
249.1
104.1
298.9
80.8
232
44.1
126.8
15.1
43.5
7.6
21.8
1.8
5.0
18.4
53.0
46.6
133.8
38.7
111.3
50.8
146
530
1,521
Distribution (%)
6.6
16.4
19.7
15.3
8.3
2.9
1.4
0.3
3.5
8.8
7.3
9.6
100
32.2
19.5
20.7
21.0
27.0
30.0
42.5
52.3
41.3
37.8
36.6
32.1
393.0
Distribution (%)
8.2
5.0
5.3
5.3
6.9
7.6
10.8
13.3
10.5
9.6
9.3
8.2
100
17.5
3.3
120.3
22.7
149.4
28.2
105.3
19.9
32.2
6.1
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
35.4
6.7
24.0
4.5
44.8
8.5
528.9
100
Mean annual precipitation (rainfall only) is estimated to be 1,025 mm, as derived from
the monthly precipitation data for the El Limon station, adjusted for altitude by a factor
of 2.9 based on the limited project site precipitation data available at this time. The
factor should be reviewed as more information becomes available from the project
site.
A frequency analysis, including the altitude adjustment factor, was performed on the
data from the El Limon station to determine the 1:10-year wet and dry annual and
monthly precipitation at the project site. These values were used to test the sensitivity
of the water balance to extreme events.
Based on monthly evaporation data from the Incahuasi station, mean annual
evaporation at the project site is estimated to be 393 mm.
Potential evapo-transpiration data from the Incahuasi station were used in conjunction
with the project site precipitation data to determine the mean annual and monthly
runoff distribution for the project site. The annual runoff coefficient for vegetated
undisturbed areas was estimated to be 0.52. It is recommended that hydrometric
stations be installed to measure flows at the project site.
9.4
Site Hydrology
A frequency analysis was performed on the altitude-adjusted El Limon station maximum
24-hour and 30-day precipitation data to determine short- and long-term duration
intensities for various return periods; these are shown in Tables 9-3 and 9-4. The PMP
values were calculated according to the Hershfield method and would be used for the
design of diversion ditches, spillways, impoundments, and embankments on the project
site.
Page 9-3
Table 9-3:
Return
Period
(Years)
0.25
31
37
45
40
49
60
10
47
57
70
20
53
65
50
61
100
Duration (h)
12
24
74
90
109
100
121
148
117
142
173
79
133
162
198
75
91
154
188
230
67
82
101
170
207
254
200
73
90
110
185
227
278
500
81
99
122
206
252
309
1,000
87
107
131
222
272
333
PMP
212
263
327
572
710
881
Table 9-4:
0.5
6
Intensity (mm)
Return
Period
(Years)
10
12
15
20
25
109
132
147
159
170
178
186
148
180
202
219
233
245
256
10
20
173
198
211
242
237
272
258
295
275
315
290
332
30
193
199
205
216
230
249
265
278
266
275
284
299
318
345
368
387
303
347
314
361
325
373
335
385
353
406
377
432
409
470
436
501
459
528
Intensity (mm)
50
230
281
316
344
367
387
405
421
435
449
473
505
549
586
618
100
254
311
350
381
406
428
448
466
482
497
524
560
609
650
685
200
278
340
383
417
445
469
491
511
528
545
575
614
668
713
752
500
309
379
427
465
496
524
548
570
590
608
642
685
746
796
840
1,000
PMP
333
881
409
1,094
460
1,241
501
1,358
535
1,456
565
1,541
591
1,617
614
1,686
636
1,749
656
1,807
692
1,913
739
2,051
805
2,244
859
2,406
907
2,547
The 10-year period of record for the El Limon station is a very short time frame for
performing a frequency analysis, and inaccuracies can be expected for longer return
periods. The frequency analysis should therefore be revisited when more information
becomes available for both the EI Limon station and the project site.
9.5
Water Balance
9.5.1
Page 9-4
Figure 9-1:
Page 9-5
The water balance model includes the average annual precipitation and evaporation
values and is tested for wet and dry years by using the 1:10-year dry and wet conditions.
The water levels within the TMF are used in the model to determine release rates, reclaim
rates, and freshwater requirements. The following five areas are key input or output
locations affecting the water balance:
TMF embankment and seepage recovery impoundment
process plant and cyclone sand plant
open pit
WRMF runoff collection and seepage recovery
freshwater collection and diversion embankment.
Figure 9-2 is a schematic of the overall water balance during closure. One typical closure
year was analyzed to show the impacts on the site.
9.5.2
9.5.2.1
General Description
The water balance in this report simulates average conditions for mine operations at a
processing rate of 95,000 t/d for 19 years as per the preliminary mine plan. Subsequent
to completion of this water balance an updated mine plan was developed that extended
the mine life to 22 years. To accurately reflect this change, the water balance will be
updated during the next phase of project study. Nevertheless, the current water balance
represents a reasonable assessment of the project based on the known conditions. The
following key mining activities will affect water management during these years:
Year -1 (January) Freshwater diversion embankment constructed upstream of the
WRMF and the TMF embankment is started.
Year 1 (January) Mining operations commence.
Year 19 (August) Mining operations cease and closure commences.
All contact water associated with road runoff will be directed to sediment control
containments. Diversion ditches will route clean non-contact water away from the pit and
around the WRMF to existing natural channels downstream or to the freshwater reservoir.
The available data and assumptions used in the water balance for the five key project
areas are outlined below. The catchment areas delineated for the site are shown in
Figure 9-3.
Page 9-6
Figure 9-2:
Page 9-7
Figure 9-3:
Page 9-8
9.5.2.2
9.5.2.3
Page 9-9
9.5.2.4
Open Pit
The final pit area is estimated to be approximately 216 ha. For the water balance, the pit
has been projected to expand at a rate of approximately 1 ha per month during mining
operations. Nevertheless, this will be directly correlated to the mine plan in the next phase
of study. The pit groundwater inflow was modelled using SeepW. The initial inflows
during the early years of the mine life are estimated to be approximately 5.3 L/s,
increasing to 100 L/s after full mine development.
Direct precipitation and surface runoff not captured by diversion structures, contingent on
its quality, will be pumped to the process plant during mining operations. If water quality is
unsuitable for use within the process plant, then it will be pumped to the tailings thickener.
Approximately 70% of the flows entering the pit will be captured via pit wall dewatering
wells, and the remaining 30% will be pumped to the process plant via the pit sumps.
To the extent possible, water flows from non-contact areas potentially draining toward the
pit will be diverted to the freshwater reservoir upstream of the diversion embankment.
9.5.2.5
9.5.2.6
Freshwater Reservoir
The freshwater reservoir created upstream of the diversion embankment will supply
freshwater makeup requirements for operations. Surface runoff west of the pit will be
directed to the reservoir by diversion structures. Catchment areas for the diversion
structures are shown in Figure 9-3.
Page 9-10
9.5.2.7
9.5.3
Water Balance
Water balance models for average, wet, and dry conditions were developed with monthly
increments, based on the inputs summarized in Section 9.3 above. The water balance
allows the TMF to act as a water storage facility to manage wet season surges and dry
season evaporation. The wet and dry site conditions were also used to check the
availability of water in the TMF for reclaim. It was determined that no reclaim
requirements for the process plant would be affected in any of the models.
All other areas of the site are used as both inputs to the water balance and for other
aspects of the mine design, such as required pumping capacities and pipeline sizing.
Only the average water balance results, summarized in Table 9-5, are presented in this
report.
Over the life of the mine, the largest water flows to and from the TMF are tailings slurry
water (T7) and reclaim water to the process plant (T10), respectively. As discussed
earlier, no water is released from the TMF during mine operations (T9), and
Page 9-11
approximately 40 Mm3 would form the tailings water cover in the TMF at the end of the
mine life. Although the current TMF design impounds this water, the potential for release
from the TMF before the end of the mine life will be assessed in later stages of project
design. Reducing the depth of water cover over the tailings has the potential to reduce
the embankment construction requirements and associated costs. Figure 9-4 illustrates
the tailings and water levels in the TMF over the life of the mine without water release to
the environment.
Table 9-6 illustrates the water balance at mine closure.
During closure, all
process-related inputs and outputs to the TMF cease such that precipitation becomes the
dominant TMF water inflow. Treated water discharged from the WTP (T9) is the largest
water output during closure.
Table 9-5:
Item
Inflows to the TMF
(T8) TMF Impoundment Precipitation *
60.32
49.27
484.58
71.10
665.27
23.19
9.13
336.42
256.35
40.18
665.27
Table 9-6:
Item
Value
(Mm3)
40.18
5.37
1.53
47.08
2.04
0.95
3.92
40.18
47.08
Page 9-12
Figure 9-4:
Page 9-13
9.6
9.6.1
General
A high-level trade-off study was carried out to assess alternative settings for the WRMF
and the method of diverting Ro Caariaco around it (Appendix A). The study examined
three alternatives:
Option 1 Large WRMF in Ro Caariaco valley. Ro Caariaco would be diverted
around the east side of the WRMF through a 6.4 km surface channel that would also
collect runoff from the drainage area to the east of the WRMF. The channel would
remain in place through closure and need to be maintained in perpetuity. A 70 m high
embankment would be required upstream of the WRMF to divert the river.
Option 2 Smaller footprint WRMF in Ro Caariaco valley. Ro Caariaco would be
diverted around the east side of the WRMF through a 2.9 km tunnel through the
mountain. This tunnel would remain in place through closure and need to be
maintained in perpetuity. A surface channel would also be required on the east side
of the WRMF to collect runoff from the drainage area to the east of the WRMF. A
15 m high embankment would be required upstream of the WRMF to divert the river.
Option 3 No WRMF in Ro Caariaco valley. The waste rock would be transported
via conveyor in a tunnel through the ridge to the northwest of the process plant. This
tunnel would only be used during mining operations and would be decommissioned at
closure. This option would not require diversion of Ro Caariaco.
On a capital cost basis, Options 1 and 2 were carried forward for net present value (NPV)
analysis. Option 1 (6.4 km diversion channel) was found to have the lowest capital and
life-of-mine costs. The costs are not absolute, however, and were developed on a
relative basis without benefit of geotechnical information. In addition, they did not
consider design, permitting, or closure costs. Based on these assumptions, the cost for
Option 3 was approximately $20 million to $40 million higher than for Options 1 and 2.
On this basis, AMEC recommended Option 1 for the prefeasibility study. Nevertheless,
site geotechnical and environmental investigations are recommended at the feasibility
stage of the project to determine the slope conditions for diversion channel and access
road construction. These findings could lead to changes in the relative difference
between the options and in the WRMF and Ro Caariaco diversion configurations.
Numerous structures will be required on site for water management (see Figure 9-3) and
are summarized as follows:
The TMF spillway required at closure will be designed to manage the 24-hour PMP
and resulting flows from the TMF impoundment, so that the structural integrity of the
embankment is not compromised in the event of a storm of this magnitude.
Page 9-14
9.6.2
TMF Spillway
The TMF spillway will be constructed around the west saddle embankment during mine
closure to divert excess flows associated with storm events to the Quebrada Yerma. The
spillway is designed so that the flows do not compromise the structural integrity of the
TMF.
A PMP storm event was used as the inflow design flood (IDF) input for design of the TMF
spillway. The peak 24-hour PMF to the TMF is estimated to produce a flow of 731 m3/s.
Routing this flow of water through the TMF reservoir and a V shaped inlet spillway
channel would attenuate the flow to approximately 6.5 m3/s. The reduction results from
temporary storage in the impoundment; this increases the surface elevation of the TMF
reservoir and water is then channelled at a lower rate over a longer period of time.
The spillway will have 2:1 side-slopes, a channel slope of 0.1%, and be approximately
2 m deep. The V-shaped channel (no bed width) will transition to a 5 m wide trapezoidal
channel section with 2:1 side-slopes once the existing ground slope steepens, and will tie
into an existing gully. If the spillway and channel are not constructed in rock, then riprap
may be required for erosion protection, the need for which will be determined in future
work. Figure 9-5 shows a plan, profile, and cross-sections of the proposed TMF closure
spillway.
Page 9-15
9.6.3
Page 9-16
Page 9-17
Figure 9-6:
Page 9-18
Figure 9-7:
Page 9-19
9.6.4
Page 9-20
Figure 9-8:
Page 9-21
9.6.5
Page 9-22
Figure 9-9:
Page 9-23
CONTENTS
10.0
TOC i
TABLES
3
Table 10-1: Ro Caariaco Monthly and Annual Discharges (m /s) (1965-1995) / Caariaco
Station .......................................................................................................................... 10-5
Table 10-2: Summary Results of Project Stream Flow Measurements (September 2007) ............ 10-7
Table 10-3: Summary of Water Quality Results .............................................................................. 10-9
Table 10-4: Air and Noise Measurement Stations......................................................................... 10-10
Table 10-5: Protected and Endemic Bird Species in Project Area ................................................ 10-12
Table 10-6: Access to Village of Caaris ...................................................................................... 10-15
Table 10-7: Applicable Legal Framework ...................................................................................... 10-22
Table 10-8: Major Licences and Permits Required Pre-Construction Phase ............................. 10-26
Table 10-9: Major Licences and Permits Required Construction Phase ................................... 10-27
Table 10-10: Major Licences and Permits Required Operations Phase ...................................... 10-28
FIGURES
Figure 10-1: Project Area of Influence .............................................................................................. 10-3
Figure 10-2: Locations of Hydrology Stations ................................................................................... 10-6
Figure 10-3: Locations of Water Quality Monitoring Stations ........................................................... 10-8
TOC ii
10.0
ENVIRONMENTAL CONSIDERATIONS
The Environmental Impact Assessment (EIA) for the Caariaco project was initiated in
2007 by Candente. The information in this report is derived from ongoing baseline
studies and is related mainly to the biophysical component, the socioeconomic
component and the permitting process. All biophysical and socioeconomic information
presented here is based on baseline site investigations from 2007 to2010. More baseline
site studies are planned for 2011 to complete the Environmental Impact Assessment
(EIA).
10.1
Summary
The site of the Caariaco Norte project is in Northern Peru, in an area environmentally
similar to the surrounding region that extends into Ecuador and Columbia. Baseline
environmental assessments are ongoing. Findings to date include the following: The
project site is subject to distinct wet and dry seasons. Hydrological investigations show
that naturally acidic waters are present in mineralized areas within the project footprint.
The background levels for copper in water in mineralized areas are approximately 15%
greater than for non-mineralized areas. With regard to sediments, study results were
compared to Canadian guidelines because Peru has no background guidelines.
Dissolved metal levels were found to be significantly above Probable Effect Levels (PEL)
within the project footprint, but this is not unusual for mineralized areas, where PELs are
routinely exceeded. Due to steep slopes and the high clay and fines contents, soils within
the region are typically unstable.
Current air quality is characteristic of rural,
non-industrialized areas, with no contaminants at concentrations of concern to human
health.
The project ecosystem consists of moors and cloud forests at higher elevations and
cultivated land at lower elevations. This ecosystem extends through Ecuador and into
Columbia. The intense study of the project area has provided a greater understanding of
the biodiversity within the ecosystem.
No native fish species were found within the rivers and creeks at the project site, but
introduced trout were identified downstream in the main stem of Ro Caariaco. Native
species were found within the lower basin of both Ro Caariaco and Quebrada Yerma
and in Ro Huancabamba, approximately 40 km from the project site.
Some of the key environmental considerations for the project are as follows:
water flows and quality
possible effects of construction and mining activities on the surrounding natural
habitat
potential latent effects on protected species
potential soil erosion.
Page 10-1
These key issues will be addressed through project environmental management and
engineering controls. Other measures, such as restoration of ground cover, will only be
possible at closure.
The community of San Juan de Caaris (CSJC) holds the surface rights in the proposed
Caariaco project development area. This community comprises approximately 25
villages and 1,500 primary social groups (see Section 10.3 for an explanation of
community, village, and primary social groups in the Peruvian context). The main CSJC
village of Caaris is adjacent to a northeast tributary of Ro Caariaco, approximately
2.5 km from the project site. Vehicle access to the villages is limited, and most residents
are involved in subsistence agriculture. Resettlement of primary social groups who will be
directly affected by mining and processing operations is a key socioeconomic
consideration for the project moving forward.
Section 10.2 describes the biophysical aspects of the project, Section 10.3 outlines
socioeconomic conditions, and 10.4 outlines the laws and regulations applicable to the
project, followed by the permitting requirements for pre-construction, construction, and
operations.
10.2
10.2.1
Page 10-2
Page 10-3
10.2.2
Physical Environment
10.2.2.1
10.2.2.2
10.2.2.3
Hydrology
Most of the project infrastructure will be constructed in the basins of Ro Caariaco and
Quebrada Yerma. Potential changes in the local water cycles, including water flow
volumes and infiltration rates, are key considerations for the project. As discussed in
Section 9, Surface Water Management, the period of greatest change to the local water
cyclethe first two months of operationsis currently planned to coincide with the wet
season, when there would be minimal impact to the downstream environment.
Historical data from the Ro Caariaco hydrometric station are available for a 31-year
period (1965 to 1995) and are summarized in Table 10-1. Four hydrological assessments
have been completed to date, and it is planned to add to the dataset during the next
phase of the study. Figure 10-2 is a location map for the stations.
Page 10-4
Table 10-1: Ro Caariaco Monthly and Annual Discharges (m /s) (1965-1995) / Caariaco Station
Monthly Discharges
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Annual
2.67
2.98
3.85
3.83
2.79
2.48
1.99
1.68
1.75
2.14
1.95
2.26
2.53
Standard Deviation
1.16
1.19
1.62
1.59
0.94
0.94
0.86
0.49
0.67
0.86
1.00
0.91
0.55
6.10
6.20
9.20
8.90
5.40
4.90
5.50
2.60
3.80
4.40
6.70
4.70
3.87
1.00
0.90
1.90
1.60
1.00
0.70
0.90
0.40
0.50
0.90
0.40
0.70
1.41
Staff gauges were installed at 30 stations around Ro Caariaco and tributaries (indicated
on Figure 10-2). At the time of these original hydrological assessments, the proposed
TMF location was in the Quebrada Pilco Yacu valley, but as a result of the trade-off study
discussed in Section 7, Tailings and Waste Rock Management, it has since been
relocated to the Quebrada Yerma valley.
Table 10-2 summarizes results for the 2007 measurements. This was the only year of
data for locations within the project influence area. These measurements will be used as
inputs to populate models for use as design tools and aids to developing management
plans during construction and operation of the project.
Studies to date indicate that most of the streams are permanent and flows predominantly
respond to seasonal precipitation, with maximum rates of discharge between March and
May and minimum rates between August and September.
10.2.2.4
Page 10-5
Page 10-6
Table 10-2: Summary Results of Project Stream Flow Measurements (September 2007)
River/Creek
Station
Quebrada Oso
Quebrada Oso
Quebrada Oso
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Norte
Quebrada Pilco Yacu
Quebrada Pilco Yaco
Quebrada Pilco Yacu
Quebrada Pilco Yacu
Quebrada Achicamonte
Ro Jatun Yacu
Quebrada Popa
Quebrada Popa
Quebrada Popa
Quebrada Popa
Quebrada Yerma
Ro Huancabamba
Ro Caariaco
OS-01
OS-02
OS-03
NO-01
NO-02
NO-03
NO-04
NO-05
NO-06
NO-07
NO-08
NO-09
NO-10
NO-11
NO-12
NO-13
NO-14
PI-01
PI-02
PI-03
PI-04
AC-01
JA-01
PO-01
PO-02
PO-03
PO-04
YE-01
HU-01
CA-01
UTM Coordinates
East
North
(m)
(m)
690,931
691,134
691,461
689,016
689,086
689,180
689,536
689,537
689,623
690,442
690,655
690,649
690,780
690,740
690,909
691,465
691,900
688,160
687,927
687,899
687,670
690,073
691,838
688,619
688,746
688,984
688,550
686,248
686,367
692,122
9,327,098
9 327,020
9 326,627
9 326,028
9 326,184
9 326,156
9 326,218
9 326,280
9 326,214
9 326,380
9 326,416
9,326,666
9 326,576
9 326,090
9 326,390
9,326,612
9 326,450
9 325,428
9 326,206
9 326,642
9 328,132
9 327,986
9 326,456
9 328,448
9 328,742
9 329,078
9 329,628
9 345,226
9 345,838
9 343,352
Altitude
(masl)
Discharge
(L/s)
2,943
2,856
2,740
3,430
3,390
3,375
3,305
3,329
3,296
2,849
2,871
2,969
2,868
2,960
2,864
2,721
2,680
3,461
3,349
3,271
3,045
3,264
2,675
3,050
3,043
2,996
2,914
1,078
1,081
1,044
8.4
8.6
32
0.13
1.41
0.4
4.2
0.98
4.8
7.6
23.6
0.5
2
1
20
54.7
82.8
1
9.5
4.7
44.7
1.4
601.5
1.5
3.3
17.9
18.7
165.4
12739.1
859.8
In summary, non-contact waters will be diverted around the project to the maximum
extent practical. Contact water will be contained, collected, and treated if necessary
before release. During construction, sediment ponds will be constructed where
necessary to contain and settle out suspended sediments. Once the TMF starter
embankment has been constructed, water from construction activities upstream of the
TMF will be directed there.
During the studies conducted between 2007 and 2010, samples were collected
throughout the area of the Ro Caariaco basin, part of the Quebrada Yerma basin, and
reaches of Ro Huancabamba. Figure 10-3 shows the locations of water quality sampling
sites. Results for stations closest to the pit area are summarized in Table 10-3.
Page 10-7
Figure 10-3:
Page 10-8
K-03
K-04
K-05
S-09
March 2010
K-23
V-03
ECA1
April 2010
Category 3
Unit
S.W.
S.W.
S.W.
S.W.
S.W.
S.W.
S.W.
Irrigation
Animal
Drinking
Water
11.7
12.2
11.9
11.9
10.15
11.4
11.45
7.21
6.70
4.52
6.81
7.18
7.21
7.87
6,5 - 8,5
6,5 - 8,4
mv
-7.00
19.00
139.00
12.00
-7
3.00
-27
mg/L
7.21
6.67
>= 4
>5
S/cm
L/s
16
4810.8
90
306.2
43
72.4
95
432.0
18.9
253.0
16
857.4
17.1
229.9
< 2000
-
<= 5000
-
mg/L
30
92
67
97
31.00
19
21.00
mg/L
12
<1
<1
2.00
Type of Sample
Parameters In-Situ
Temperature
pH
Eh
Dissolved Oxygen
Conductivity
Discharge Flow
Physical Assessment
Total Metals
Arsenic (As)
mg/L
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
0.002
0.05
0.1
Cadmium (Cd)
Copper (Cu)
mg/L
mg/L
<0.0002
0.04
<0.0002
0.172
<0.0002
0.234
<0.0002
0.178
<0.0002
0.031
<0.0002
0.002
<0.0002
0.003
0.005
0.20
0.01
0.50
Iron (Fe)
mg/L
0.706
0.128
0.322
0.135
<0.001
0.182
0.12
Mercury (Hg)
mg/L
<0.0001
<0.0001
<0.0001
<0.0001
<0.0001
<0.0001
<0.0001
0.0010
0.0010
Lead (Pb)
mg/L
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
0.05
0.05
Zinc (Zn)
mg/L
0.01
0.016
0.015
0.012
<0.009
0.028
0.032
24
The background total copper concentrations in water are higher in mineralized areas than
in non-mineralized areas. Acidic to slightly acidic pH levels have been identified only at
Stations K-03, K-04, and K-05 at the confluence of the Oso and Norte watersheds, which
are the main watersheds intersected by the open pit, and their surrounding area,
presumably due to the nature of parent material of the nearby hill-slopes and the
dominant mineralization in the area. The natural mineralization is also reflected in the
results for conductivity and total dissolved solids.
At present there are no Peruvian background guidelines for sediment levels. Upon
comparison to Canadian guidelines, water samples from the area showed mercury,
arsenic and lead contents above Probable Effect Levels (PEL), with copper and zinc
nearly 50% above Interim Guidelines (ISQGs). This is not unusual for naturally occurring
mineralized areas where PELs are routinely exceeded.
Page 10-9
10.2.2.5
UTM_N*
UTM_E*
Altitude
(masl)
Date
May-07
EAC-01
9,326,314
691,795
2,748
5/27/2007
May-07
EAC-02
9,327,536
690,542
3,229
5/28/2007
May-07
EAC-03
9,328,142
685,865
3,160
5/29/2007
May-07
EAC-04
9,327,902
687,893
3,102
5/30/2007
May-07
EAC-05
9,325,907
688,738
3,495
6/1/2007
Sep-07
EAC-01
9,326,314
691,795
2,748
9/26/2007
Sep-07
EAC-03
9,328,142
685,865
3,160
9/30/2007
Sep-07
EAC-04
9,327,902
687,893
3,102
9/29/2007
Sep-07
EAC-06
9,326,338
689,253
3,376
9/27/2007
Sep-07
EAC-07
9,325,756
688,612
3,507
10/2/2007
Sep-07
EAC-08
9,326,138
687,708
3,352
10/1/2007
Sep-07
EAC-09
9,327,528
689,523
3,420
9/28/2007
May-11
EAC-01
9,326,314
691,795
2,748
5/20/2008
May-11
EAC-03
9,328,142
685,865
3,160
5/23/2008
May-11
EAC-04
9,327,902
687,893
3,102
5/24/2008
May-11
EAC-06
9,326,338
689,253
3,376
5/21/2008
May-11
EAC-07
9,325,756
688,612
3,507
5/29/2008
May-11
EAC-08
9,326,138
687,708
3,352
5/25/2008
May-11
EAC-09
9,327,528
689,523
3,420
5/22/2008
May-11
ERC-10
9,323,913
689,704
3,413
5/27/2008
May-11
EAC-11
9,323,573
688,244
3,583
5/28/2008
May-11
EAC-12
9,321,489
686,763
3,768
5/26/2008
May-11
EAC-01
9,326,294
691,730
2,761
5/2/2010
May-11
EAC-02
9,327,163
690,292
2,920
4/30/2010
May-11
EAC-06
9,326,338
689,253
3,376
5/1/2010
Site Visit
Project construction and operating activities will be controlled to minimize the generation
of emissions and fugitive dust that could alter the air quality. Key sources for dust are
from mining operations: haul truck traffic, blasting, and material handling, both ore and
waste. Stationary source emissions, such as those from generators, will comply with or
be lower than Peruvian emission regulations for these types of equipment. In the case of
Page 10-10
Caariaco, the mine will be supplied with power from the national electric grid, and so
generator emissions will be limited. Stack emissions from the roaster will be controlled
through off-gas scrubbing, using BACT (best available control technology) for emission
control. Exhaust emissions from mobile equipment will comply with Peruvian guidelines.
The mine equipment maintenance program will ensure that vehicles are maintained
properly so that emissions comply with the original manufacturers specifications.
Potential air quality impacts from fugitive and stationary sources will be assessed with the
aid of an air dispersion model to predict areas of potential exceedance of air quality
guidelines. Particular focus will be placed on predicting the impacts of the roaster and
acid plant. Emission control measures will be site specific as much as possible.
To date, four noise level assessments have been conducted at the same locations shown
in Table 10-4 to obtain background data for the site under various conditions. Results
indicate the site is typical of rural, non-industrialized areas with few non-natural noise
sources. Additional noise modelling will be conducted once the equipment fleet has been
decided upon and the locations of major stationary noise sources have been set.
Construction and operations scenarios will be modelled and the results used to focus
control and management measures on mitigating potential effects on health of residents
and workers and minimizing potential impact on local wildlife.
10.2.3
Cloud forests are so called because they occur in an area where clouds rising on mountain slopes routinely impinge on the forest
canopy.
Page 10-11
The project area has been studied more intently than the surrounding region with respect
to biodiversity indicators such as species richness (for orchids in particular, with more
than 150 species recorded), level of endemism (for amphibians, orchids, insects, and
small mammals), and the presence of endangered species (more than 20, including
especially mountain tapir and spectacled bear). These studies have resulted in a greater
understanding of the biodiversity of the overall region. All of the protected and
endangered species recorded or sited within the greater project footprint are also found in
similar habitats within Peru or in neighbouring countries.
Studies conducted by AMEC have shown that an abundant number of orchid species are
present within the larger project footprint, and species previously known in Ecuador and
Colombia have also been identified. This is not surprising, as orchids are the most
diverse family of flowering plants in the world. Candente has initiated an orchid relocation
program, as described below. The ongoing baseline studies have also sighted more than
180 bird species within the project area and Ro Huancabamba, including thirteen
endangered and endemic species, as shown in Table 10-5; all species listed on the table
are resident. Twenty-three protected species of mammals have been recorded in the
greater project footprint, including the spectacled bear and the mountain tapir. AMEC
specialists have observed spectacled bears and have begun documenting footprints and
their locations, hair samples, and feeding locations. Candente plans to commission a
relocation assessment for endangered and protected mammals as part of the next phase
of study.
Table 10-5: Protected and Endemic Bird Species in Project Area
Common Name
Bearded Guan
Ecuadorian Ground Dove
Pacific Parrotlet
Spot-Throated Hummingbird
Purple-throated Sunangel
Rainbow Starfrontlet
Collared Antshrike
Maran Crescentchest
Unicolored Tapaculo
Maran Thrush
Buff-bellied Tanager
Black-capped Sparrow
Drab Seedeater
Species
Penelope barbata
Columbina buckleyi
Forpus coelestis
Leucippus taczanowskii
Heliangelus viola
Coeligena iris
Sakesphorus bernardi
Melanopareia maranonica
Scytalopus unicolor
Turdus maranonicus
Thlypopsis inornata
Arremon abeillei
Sporophila simplex
INRENA
IUCN
EN
VU
Endemic
NT
NT
EBAs
46
45
45
048, 051
46
46
048, 045
48
X
X
48
48
048, 045
45
Candente has conducted studies that provide the necessary information for the future
relocation of protected orchid and amphibian species. The orchid relocation study
includes population assessments and the construction and implementation of two orchid
Page 10-12
10.2.4
10.2.5
Page 10-13
10.3
Socioeconomic Component
10.3.1
Peru is divided politically and administratively into regions, provinces, and districts; the latter are the basic units for the
political-administrative management of the State. Distribution of the budget for public and social programs to support poverty
reduction is channelled through these districts.
Rural communities are one of the oldest types of organization in the Peruvian countryside. Although their origins are ancient, at
present they are modern institutions of territorial character and are recognized by the Peruvian State, which grants them legal
existence and identity. Castillo, Pedro. Las comunidades campesinas en el siglo XXI: Balance jurdico. En Qu sabemos de las
comunidades campesinas? Lima, 2007.
Page 10-14
norms. For example, the peasant community itself is a social group encompassing a
number of primary social groups.
The CJSC was formally recognized by the State on 10 October 1956, and it now
comprises more than 25 villages and about 1,500 primary social groups. The CJSC
village of Caaris is adjacent to an unnamed tributary to Ro Caariaco, on the east side
of the Caariaco valley, about 2.5 km from the project site. According to the National
Institute for Statistics (INEI), Caaris has 323 inhabitants grouped in 81 families. A
program to determine the number of primary social groups within Caaris is being
planned. The origins of the community are pre-Hispanic and despite transformations over
centuries, it retains the main characteristics that have allowed it to organize and govern
the undeveloped territory in which is located. These include:
partial collective management of the natural resources within its territory lands,
water, forest, natural pasture
its own social organization in which authorities and representatives are democratically
chosen. The community board, which is elected every two years, is the body that
represents the Community Assembly composed of all members of the community.
Road infrastructure and access to CJSC and surrounding farmhouses is limited, with the
closest paved road leading to the nearest intermediate cities such as Chiclayo
(Lambayeque Region) and Jan (Cajamarca Region) still more than 40 km away. Table
10-6 lists the existing means of access from Lima to the village of Caaris in the central
part of the territory of CJSC.
Table 10-6: Access to Village of Caaris
Route
Lima Chiclayo
Chiclayo Olmos
Olmos Pucar
Pucar Caaris
Means of Transport
Travel Time
(hours)
Aeroplane
Truck paved road
Truck paved road
Truck secondary gravel road
1.0
1.5
2.0
3.0
Total
7.5
With the exception of the access road and power line, the project components for this
study will be constructed along the basin of Ro Caariaco and Quebrada Yerma,
covering altitudes ranging from 2,400 to 3,600 masl and falling within different
archaeological zones. The territory includes villages, agricultural areas or individual plots,
collective-use grasslands, and the Caaris woods area. In the latter case, the forest is
parcelled among landholders, but it is also recognized that all forest area in the CJSC is a
common community resource, especially for water collection.
Page 10-15
The residents of CJSC are defined according to the United Nations Statistical
Commission as both absolute and relatively poor. In 2007 AMEC (Peru) conducted a
survey of households in the community and found that living standards are well below the
national average. For example, the study showed that 86% of families have monthly
incomes of less than US$100. Another important indicator of vulnerability is the high rate
of illiteracy, which reaches 46%.
Adequate sanitation is scarce; the survey found that more than 50% of homes have no
piped water. Water supply is derived directly from streams that are also used for cattle,
ablution, and defecation and as waste receptacles for plastics, cans, and domestic
residues. Ninety-five percent of families use wood obtained from the cloud forests for
cooking within their abodes, without adequate exhaust, leading to a high rate of
respiratory diseases, especially among women and children who spend most of their time
inside the house.
Most members of the community, 87.6%, are involved in subsistence agricultural
production of various crop types suited to the variety of microclimates and ecological
zones found in the Caariaco basin. Andean tubers a (potatoes, ocas, ollucos) are
cultivated at the highest elevations, above 3,000 masl,, where there is also abundant
natural grass land for cattle grazing. Maize, beans, and peas are grown at mid-altitudes
between 2,000 and 3,000 masl, and fruit crops dominate at elevations below 2,000 masl.
The lack of funding sources for irrigation prevents farmers from taking greater advantage
of the diverse growing conditions; only 15.4% of plots are irrigated by means of rustic
channels. Farmers have few opportunities to sell their products to the regional market
because most crops are consumed locally.
Given the socioeconomic and cultural characteristics of the CJSC, the population within
the direct area of influence of the project, according to IFC standards, falls into the
category of a vulnerable indigenous group, meaning they are excluded from economic
development processes, and whose livelihoods are directly linked to the local natural
resources4. Therefore, the socioenvironmental studies and management plans to be
developed for the project will follow the IFC standards, which are recognized as a
warranty of higher performance level for investment in mining projects.
10.3.2
Resettlement Assessment
The development of the Caariaco Norte project will potentially require the resettlement of
social groups in the immediate project impact area. In assessing the results and costs of
this resettlement, studies and planning will address several key factors:
A socioeconomic baseline and inventory of goods will be developed that recognizes
the current residential condition of those individuals to be resettled and the fair
Development Policy and Standards on Social and Environmental Sustainability IFC, 2006
Page 10-16
agricultural value of their lands. This framework will allow the project to evaluate
stakeholder requirements.
Studies will address the allocation of forested areas in CJSC. The community as a
whole is recognized as a landholder, and projects will be implemented to mitigate the
potential changes in biodiversity, forestry, ethno-biological resources, and potentially
water quality and volume in the basin. As discussed previously, an orchid cultivation
program has already been initiated, and Candente plans to protect, transplant, or
relocate other rare species.
A social risk study will be undertaken at both a regional and local level that recognizes
and acknowledges the perceptions of stakeholders and other interest groups with
regard to the potential impacts of the project, including the amount and quality of
water, the change in land use, and the potential effects on downstream populations.
The local population will be encouraged to participate in varying aspects of project
development through a Health, Safety, Environment, and Community (HSEC)
Management System that incorporates the IFC5 Development Standards. This
management system will be implemented from the initial stages of the project to lay
the appropriate foundations for socially responsible management for the life of the
project.
10.4
Legal Framework
This section outlines the legal framework in Peru that will serve as the basis for permitting
requirements for the project. Spanish abbreviations for English terms are shown in
brackets.
10.4.1
10.4.1.1
Mining Regulation
The main regulation for the mining and metallurgical sector is the Consolidated Text
(TUO) of the General Mining Law, Supreme Decree (DS) 014-92-EM and the
Environmental Protection Regulations approved by DS 016-93-EM and its amendment
approved by DS 059-93-EM. The Ministry of Energy and Mines (MINEM) is the overall
governing body for mining-related legislation.
The development standards that will have to be included in the Management System and the Social and Environmental
Assessment are related to the following topics: a) work and labour conditions, b) prevention and reduction of pollution, c) health
and safety of the community, d) land acquisition and involuntary resettlement, e) biodiversity conservation and natural resources
sustainable management, f) indigenous peoples and cultural heritage. For each of these issues, the IFC has developed the
Performance Standards to be included in Environmental Impact Studies and Management Plans of Projects interested in receiving
support of the World Bank.
Page 10-17
10.4.1.2
10.4.1.3
Page 10-18
10.4.2
10.4.2.1
10.4.2.2
10.4.2.3
10.4.2.4
Page 10-19
dioxide, benzene, total hydrocarbons, PM2.5, and hydrogen sulphide. For the mining
sector, RM 315-96-EM/VMM sets the maximum permissible levels of elements and
compounds present in the gaseous emissions resulting from mining and metallurgical
activities.
10.4.2.5
10.4.2.6
Archaeology
The following instruments of current legislation protect Perus archaeological heritage and
regulate the activities that require archaeological studies:
Political Constitution of Peru (1993) According to Article 21, all deposits and
archaeological remains are considered Cultural Patrimony of the Nation, whether
expressly stated or temporarily presumed as such.
Penal Code This code governs the protection of cultural heritage and is accompanied
by sanctions (Articles 226 to 230). Any intentional destruction of any archaeological
site or any archaeological object is classified as a crime against cultural property that
leads to imprisonment and fines.
Regulation of Archaeological Research (RS 004-2000-ED) This rule governs the
approval procedure for archaeological assessment and the process for obtaining a
Certificate of Nonexistence of Archaeological Remains (CIRA), which is required for
the implementation of mining projects.
Page 10-20
DS 022-2002-ED This covers the National Culture Institutes (INC) Single Text of
Administrative Procedures (TUPA).
The INC is now an integral part of the Ministry of Culture, which was created by Law
29565 (July 2010), and standards are currently being developed to adapt the different
administrative INC procedures to the new structure of the Ministry of Culture.
Applications for archaeological assessments, CIRA, and other procedures are submitted
to the General Directorate of Archaeology.
10.4.2.7
Solid Wastes
Law 27314, General Law of Solid Wastes, amended by D. Leg. 1065, and its regulation
approved by DS 057-2004-PCM state the technical and legal requirements for solid waste
management. They also provide procedures for the gradual implementation of new
management systems for projects, considering technical and economic feasibility,
geographic location, human health, and the environment.
The Solid Waste Law establishes that the Ministry of Transportation and Communications
(MTC) regulates and governs the transportation of hazardous wastes under DS 0212008-MTC, National Regulation for Transport of Hazardous Materials and Wastes, and its
amendment DS 030-2008-MTC.
10.4.2.8
Page 10-21
Evaluation of the social aspects of the Caariaco project must consider the MINEM
guidelines established in the Guide to Community Relations.
10.4.3
Date
Description
General Framework
Political Constitution of Peru
30/12/93
Political Constitution of Peru in 1993. Title III, Chapter II "The Environment and
Natural Resources"
13/11/91
Law 28245
08/06/04
DS 008-2005-PCM
28/01/05
Law 27446
16/03/01
DS 019-2009-MINAM
25/09/09
Law 26842
20/07/97
Law 28611
13/09/05
D. Leg. 1055
27/06/08
Law 29263
01/10/08
D. Leg. 1013
14/05/08
DS 016-93-EM
28/04/93
DS 059-93-EM
10/12/93
DS 020-2008-EM
02/04/08
RM 167-2008-EM/DM
10/04/08
Law 28090
14/10/03
DS 033-2005-EM
15/08/05
Law 28721
06/07/04
DS 059-2005-EM
07/12/05
D. Leg. 1042
26/06/08
DS 014-92-EM
02/06/92
DS 031-2007-EM
26/06/07
Regulation for Organization and Functions of the Ministry of Energy and Mines
RS 052-2004-SUNARP/SN
09/02/04
DS 042-2003-EM
13/12/03
DS 052-2010-EM
17/08/10
Amendment of DS 042-2003-EM
DS 028-2008-EM
27/05/08
RM 304-2008-EM/DM
26/06/08
DS 074-2001-PCM
22/06/01
DS 069-2003-PCM
14/07/03
Page 10-22
Legal Instrument
Date
Description
DS 003-2008-MINAM
22/08/08
Air Quality Standards for sulphur dioxide, benzene, total hydrocarbons, hydrogen
sulphide and PM2.5
RM 315-96-EM/VMM
16/07/96
24/10/03
DS 055-2010-EM
25/07/01
Law 28028
18/07/03
DS 039-2008-EM
19/07/08
DS 010-2005-PCM
02/02/05
31/03/09
DS 001-2010-AG
24/03/10
DS 002-2008-MINAM
31/07/08
RM 011-96-EM/VMM
13/01/96
DS 010-2010-MINAM
21/08/10
D. Leg. 997
13/03/08
Law 26505
17/07/95
DS 011-97-AG
13/06/97
DS 033-85-AG
12/04/85
DS 017-2009-AG
02/09/09
Soils
26/06/97
Law 26839
16/07/97
DS 068-2001-PCM
21/06/01
Regulation for the Law of Conservation and Sustainable Use of Biological Diversity
Law 29376
10/06/09
Repealed the D. Leg. 1090 and reinstated the Law 27308, its regulation and
amendments
Law 27308
16/07/2000
D.S 014-2001-AG
09/04/01
DS 038-2001-AG
26/06/01
DS 043-2006-AG
13/07/06
DS 034-2004-AG
18/09/04
Law 26221
19/08/93
Law of Hydrocarbons
DS 015-2006-EM
02/03/06
DS 052-93-EM
18/11/93
DS 030-98-EM
03/08/98
Regulation for the Sale of Liquid Fuels and Other Derivatives of Hydrocarbons
DS 026-94-EM
10/05/94
Law 27314
21/07/00
DS 057-2004-PCM
24/07/04
Law 28256
19/06/04
Hazardous Materials
Page 10-23
Legal Instrument
Date
DS 021-2008-MTC
10/06/08
Regulation for the Law of Terrestrial Transport of Hazardous Materials and Wastes
Description
DS 030-2008-MTC
01/10/08
Cultural Heritage
Law 29565
22/07/2010
Law 28296
22/07/04
RS 060-95-ED
02/08/95
RS 004-2000-ED
25/01/00
14/04/87
Law 26505
17/07/95
Law 29261
21/09/08
Law which repeals D. Leg. 1015 and 1073, and reinstates the articles 10 and 11 of
Law 26505, Law of Private Investment for Development of Economic Activities in
National and Rural and Native Communities Lands
DS 055-2010-EM
22/08/10
RD 087-2000-EM
19/05/00
Record of Incidents
RD 128-2001-EM
19/10/01
Safety Auditing
D.L. = Decree Law; D.Leg. = Legislative Decree; DS = Supreme Decree; RS = Supreme Resolution; RM =: Ministerial Resolution;
RD = Directoral Resolution.
10.5
Permitting Requirements
10.5.1
Page 10-24
Page 10-25
Archaeological rescue
Medium
Low
Page 10-26
Medium
Low
Page 10-27
Medium
Low
10.5.2
Pre-Construction Permits
This section describes some of the high-priority permits Candente must acquire before
starting the construction phase. The process for obtaining permits for construction and
operations will depend on whether all required pre-construction permits have been
obtained.
10.5.2.1
Page 10-28
10.5.2.2
Archaeological Assessment
Mining projects in Peru must ensure that the development property is assessed for the
potential presence of historical or archaeological remains (Archaeological Assessment
Project). Depending on the results of the assessment, the area in question could be
subject to an Evaluation of Archaeological Excavations by the Directorate General of the
Archaeological Heritage of the National Institute of Culture (INC)6 or by an archaeologist
registered on the National Register of Archaeologists, which is managed by the INC. This
evaluation, in turn, could lead to the need for an Archaeological Rescue Project, as
recommended by the National Technical Committee of Archaeology. On completion and
approval of the assessment or rescue project, as appropriate, a CIRA, or Certificate of
Nonexistence of Archaeological Remains, will be available for the property.
To date, Candente has carried out the Archaeological Assessment Project for the open pit
area. The results showed that the open pit and surrounding forested areas have no
archaeological sites or remains. It is suspected that other forested areas within the
project footprint will have similar results. All other project components are located in
grasslands or cultivated areas. As a result, INC issued CIRA 2008-403 to Candente for
the open pit and surrounding area: 300 ha plus a perimeter zone of 7 km. To initiate
construction activities, Candente must obtain CIRA(s) for the other project facility areas.
Because the other project facility areas are mainly grasslands or cultivated areas, it is not
possible to predict whether they contain archaeological sites or remains without further
study.
10.5.2.3
10.5.2.4
Other
Once the EIS is submitted to the MINEM, applications can be prepared and submitted for
other permits as listed below and shown as high-priority items in Table 10-8; however, no
approvals can be granted until the EIA has been approved.
Page 10-29
Page 10-30
If any project facilities or access-ways are located in a surface area considered by the
Provincial Municipality of Ferreafe as an Urban Housing Development or Urban
Expansion Area, then Candente must obtain all required permits from the Municipality.
DS 021-2008-MTC approved the National Regulation of Land Transport of Hazardous
Materials and Waste, which seeks to regulate the activities, processes, and operations of
ground transportation of hazardous materials and wastes. These procedures have not
yet been incorporated into the MTCs TUPA, but this is expected to change. The MTC
will be the competent authority for the licensing of vehicles to transport hazardous
materials and wastes, including explosives. This responsibility was previously held by the
Directorate for Control of Security Services, Control of Firearms, Ammunition, and
Explosives for Civilian Use (DICSCAMEC).
Use of Explosives
In accordance with Article 243 of DS 055-2010-EM, Rules of Safety and Occupational
Health in Mining Activities, a Certificate of Mining Operation must be in place for the use
of explosives, accessories, and blasting agents in mining activities. The certificate holder
must be registered with DICSCAMEC.
10.5.3
10.5.3.1
Construction Phase
registration on the hydrocarbons register of direct consumers, packaging plants, and
sales outlets
authorization for the private provision of telecommunications services
licence for the operation of an ammunition depot
authorization for eventual use of explosives and related materials
Explosives Handlers Licence
issuance of the explosives transit guide.
10.5.3.2
Operations Phase
Authorization to start exploitation activities in metallic mining concessions
Mining Operation Certificate (COM)
Technical Security Inspection in Multidisciplinary Civil Defense
permits and licences from municipalities (Ferreafe and Caaris)
Page 10-31
10.5.4
Permitting Process
On 25 September 2009, the Ministry of Environment (MINAM) approved the rule for the
Environmental Impact Assessment System Law (DS 019-2009-MINAM), under the
provision that sector environmental authorities update or develop standards relating to
environmental impact assessment that are appropriate to the intent of the law, within a
period not exceeding 180 calendar days from the day following the publication of the law.
In accordance with legally established criteria, the deadline expired on 25 March 2010.
In the short term, therefore, responsibility for defining and detailing specific terms of
reference (TOR) for mining project EIAs will remain with the Ministry of Energy and Mines
(MINEM). Possible implications for managing mining projects upon the transfer of
regulations from MINEM to MINAM are outlined below.
The time required for baseline and EIA preparation could increase if the TOR and
scope of the EIS need to be more detailed than required in the current mining
environmental regulation (DS 016-93-EM). This assumes that project engineering will
have been completed to the feasibility level and that the public consultation program
has been approved and is underway.
MINEM will need to consult with MINAM, the National Water Authority (ANA), and the
Ministry of Agriculture (MINAG) and address their opinions and observations in a
period of no more than 60 days. This process will be incorporated within the 120-day
(calendar days) period allowed for the General Directorate of Environmental Mining
Affairs (DGAAM) of the MINEM to submit the first project evaluation report.
According to present regulations the DGAAM of MINEM can submit two reports of
observations and a final approval/disapproval report. This could take between 10 and
12 months.
While the EIA is being evaluated by the authorities, the detailed Closure Plan (CP)
must be assembled for presentation within a year after approval of the EIA.
Assuming there are no significant changes to the project design or engineering
closure design presented as part of the EIA, it would be preferable to finish the CP no
more than three months after EIA approval, considering that CP evaluation and
approval is like to take approximately nine months.
Page 10-32
After approval of the EIA and/or the CP, permits for pre-construction will be granted
and applications will be submitted for construction- and operations-phase permits.
Once the construction phase is initiated, the most important permit is the Mining
Operation Certificate (COM), which allows the start of operations.
Page 10-33
CONTENTS
11.0
TABLES
Table 11-1: Opinion of Probable Cost for Closure and Reclamation of Caariaco Norte Project 11-11
TOC i
11.0
11.1
Summary
Reclamation of the Caariaco Norte project in Peru will meet Peruvian environmental
regulations and International Finance Corporation (IFC) Environmental, Health and Safety
Guidelines for Mining (IFC, 2007).
The primary objectives for reclamation and closure are to safeguard future public health
and safety, to minimize impacts on the local environment by ensuring physical, chemical,
and ecological integrity of the site features, and, where practical, to return the disturbed
areas to their pre-mining land use.
The Caariaco Norte project consists of six general areas:
open pit mine area
plant site, camp site, and other ancillary infrastructure
tailings management facility (TMF), including the tailings and reclaim pipelines
waste rock management facility (WRMF) and Ro Caariaco diversion channel
access roads and power transmission lines
port facilities.
The first four areas comprise the reclamation areas for the project and are the focus of
the following closure concepts. Responsibility and control of reclamation and closure for
the last two areas will be transferred to the government or other corporations at closure.
In general, at closure of the mine, the open pit mine will be allowed to flood, and overflow
water will be managed at the WRMF seepage collection facility. A permanent water cover
will be maintained on the TMF, and any exposed tailings beaches will be capped with
leached cap material to promote revegetation. The WRMF will be covered with a
non-acid-generating cover to reduce infiltration of precipitation. All seepage and runoff
from the TMF and WRMF will be collected in the respective seepage collection
impoundments and, if required, treated before discharge.
Buildings and infrastructure will be salvaged or resold. All non-hazardous materials and
demolition debris will be disposed of appropriately. All hazardous materials will be
removed from the site for proper disposal. Above-grade concrete foundations will be
razed to ground level, and foundations on surface will be broken up. Disturbed areas at
the process plant and camp sites will be graded and revegetated. Post-closure monitoring
would include annual geotechnical inspections and water quality monitoring.
The estimated cost to complete the closure and reclamation activities is $57,652,000.
The accuracy of the cost estimate is limited by the availability of data for this level of mine
planning. The closure plan, reclamation plan, and cost estimate will be revised as the
project develops.
Page 11-1
11.2
Introduction
11.2.1
General
Reclamation of the site will meet Peruvian environmental regulations and International
Finance Corporation (IFC) Environmental, Health and Safety Guidelines for Mining (IFC,
2007), both of which require mine closure plans. The IFC guidelines state that closure
and post-closure activities should be considered as early as possible in the planning and
design stages.
The reclamation and closure plan will evolve hand-in-hand with the design as the project
proceeds through feasibility and permitting. Site-specific knowledge will be gained during
mine development and operations, and the closure plan will be updated to incorporate
this knowledge in addition to the environmental and social conditions and circumstances
at the time of closure.
11.2.2
Reclamation Objectives
The primary reclamation and closure objectives will be to:
minimize adverse socioeconomic impacts and maximize socioeconomic benefits to
the local communities
ensure that future public health and safety are not compromised
ensure that the after-use of the site is beneficial and sustainable to the communities in
the long term
return the areas disturbed by mining operations to their pre-mining land use, where
practical
ensure the physical, chemical, and ecological integrity of site features.
These reclamation objectives will be met by developing a plan that:
where possible, returns the site to a viable self-sustaining ecosystem compatible with
the surrounding environment and post-mining land use
ensures the natural integration of disturbed areas into the surrounding landscape and,
where possible, restores the overall natural conditions of the mine site
ensures the long-term physical stability of engineered structures
ensures the chemical stability of mining products so that water resources are
protected and sustained
returns the land to the pre-mining level of productivity or higher, wherever possible
Page 11-2
11.2.3
Site Facilities
The Caariaco Norte project consists of six general areas:
open pit mine area
plant site, camp site, and other ancillary infrastructure
tailings management facility (TMF), including the tailings and reclaim pipelines
waste rock management facility (WRMF) and Ro Caariaco diversion channel
access roads and power transmission lines
port facilities.
The first four areas comprise the reclamation areas for the project and are the focus of
the following closure concepts. Responsibility and control of reclamation and closure for
the last two areas will be transferred to the government or other corporations at closure.
11.3
Page 11-3
sites disturbed by mining operations will be re-graded to promote natural drainage and
minimize erosion. Where practical, the surface will be covered with a suitable thickness
of NAG leached cap material (to be determined from reclamation studies through
operations) to encourage natural revegetation.
The access roads, power lines, and port facilities are excluded from this conceptual
closure plan. At this stage of the project it is considered appropriate that Candente could
negotiate with the appropriate groups to transfer control of this infrastructure.
11.3.1
11.3.2
Page 11-4
After being cleaned and hazardous wastes have been removed, all buildings, tanks, and
infrastructure not required for post-closure activities will be demolished. Concrete
foundations will be razed to ground level and broken up to reduce ponding of water.
Once the site is cleared of all infrastructure, the entire camp and process plant areas
disturbed by the mining operations will be re-graded to promote natural drainage and
minimize erosion. The process plant and the camp sites will be covered with NAG
leached cap material to encourage natural revegetation where practical.
Further details for final closure and reclamation of specific site features are described
below.
11.3.2.1
Process Plant
All remaining ore, including material in the coarse ore stockpile, will be processed. The
process plant will then be decommissioned by flushing in-process material through the
circuit, including all flotation cells, tanks, thickeners, and pipelines. The flushed inprocess material will either be recovered as concentrate and shipped off site for smelting,
or report as tailings to the TMF. All in-plant sumps and floors will be cleaned of inprocess material at the same time. All remaining milling agents and chemicals will be
shipped off site for use at a similar facility, recycled through the original supplier, or
disposed of through a government-approved disposal facility.
Once cleaned of in-process materials, the following reclamation measures will be initiated
to decommission and remove the processing facilities:
Process equipment and building systems will be inspected and cleaned of all
potentially hazardous materials such as lubricating oil, hydraulic fluid, and batteries.
Potentially hazardous materials will be packed in appropriate containers and shipped
off site for recycling or disposal at a government-approved facility. Once cleaned,
equipment and material with a salvage value will be removed from the site and sold.
Equipment with no salvage value will be removed and disposed of appropriately.
Once all equipment and wiring have been removed from the plant, the internal and
external structures, tankage, and building shell itself will be demolished. Material with
a salvage value will be shipped off site and sold. Inert material with no salvage value
will be removed and disposed of appropriately.
All above-grade concrete foundations within the mill, such as pump bases and
grinding mill foundations, will be backfilled. The concrete debris will be removed and
disposed of appropriately.
All at-grade concrete floor slabs will be broken up in situ to prevent water from
ponding. The area will be re-graded with local soils as required. Any excess
concrete will be removed and disposed of appropriately.
Page 11-5
Soil and foundation materials around the plant area will be inspected for evidence of
metals and/or hydrocarbon contamination. A soil remediation plan will be developed
and implemented based on this assessment. Metal-contaminated materials will be
excavated and disposed of appropriately. Hydrocarbon-contaminated soils will be
excavated and treated in an on-site landfarm or shipped to an approved off-site facility
for disposal.
11.3.2.2
Page 11-6
either be shipped off site and sold for their salvage value or be dismantled and disposed
of in an approved off-site facility.
Fuel piping and distribution equipment will similarly be cleaned and then dismantled. The
diked fuel containment area will be cleaned and razed. The liner will be cut up,
decontaminated, and removed with demolition debris to an on-site permitted landfill. The
area will be graded as necessary and allowed to revegetate naturally.
Similar procedures will be followed to decommission the oil storage tank and burner unit
on the domestic waste incinerators. Any remaining inventory of waste oil will be
transferred into drums or a tank truck and be shipped off site for use elsewhere or for
disposal through a government-approved facility.
Potable Water and Sewage Treatment Plants
The potable water and sewage treatment plants will be decommissioned, cleaned, and
removed from site as previously described for other buildings and structures.
The potable water treatment plant will be decommissioned and shipped off site to be
sold for its salvage value. All equipment and building systems will be inspected and
cleaned of all hazardous materials such as lubricating oil, hydraulic fluid, and
batteries. Potentially hazardous materials will be packed in appropriate containers
and shipped off site for recycling or disposal at a government-approved facility.
The sewage treatment plant will be washed out and drained. All equipment and
building systems will be inspected and cleaned of all hazardous materials such as
lubricating oil, hydraulic fluid, and batteries. Potentially hazardous materials will be
packed in appropriate containers and shipped off site for recycling or disposal at a
government-approved facility.
It is assumed at this level of study that local workers retained for long-term maintenance
and post-closure activities will only require small mobile on-site potable water or sewage
treatment facilities, which will be procured if required.
Electrical Substations
The electrical substations and power distribution system will continue to be used to
support the local communities and post-closure water management facilities, and so will
not be decommissioned.
Water Distribution Systems
The water management systems required for the water treatment plants will not be
decommissioned. The remainder of the water management infrastructure will be
dismantled and removed. The freshwater wells will be decommissioned by removing the
Page 11-7
pumps and all above-ground equipment and then backfilling or sealing the wells by other
acceptable means. All above-ground water distribution piping and tankage will be
dismantled; salvageable components will be shipped off site and sold, and nonsalvageable inert materials will be disposed of appropriately. Below-ground piping will be
truncated at ground entry and exit points at a depth of about 1 m below surface. The
buried pipeline sections will be left in place, and the truncation points will be backfilled
with clean fill.
Any residual chemicals from the potable water system will be shipped off site for use
elsewhere. The chemical dosage and handling equipment will be cleaned, dismantled,
and sold.
Site Landfarm
Depending upon the volume of hydrocarbon-contaminated solids present on site at
closure, they may either be shipped off site for disposal at an approved facility or treated
in an on-site landfarm. If a landfarm is constructed, then it will be decommissioned after
closure when all hydrocarbon-contaminated soils have been remediated. Once the
landfarm is no longer required, the remediated soils will be removed from the site and
used as growth media or as cover for reclaimed facilities. The underlying barriers will be
removed and disposed of off site. The landfarm area will then be re-graded to prevent
water ponding, and the oil-water separator will be removed and disposed of appropriately.
The area will be revegetated.
11.3.3
11.3.4
Page 11-8
Both types of waste rock will be covered with a layer of fine-grained, non-PAG, leached
cap material to reduce infiltration of precipitation and allowed to naturally revegetate. All
runoff and seepage from the WRMF will be collected and treated at a water treatment
plant as required.
The volume of runoff and seepage will be minimized by retaining the Ro Caariaco
diversion channel in the post-closure period. The channel will divert clean surface water
around the WRMF. Regular inspections by qualified engineers and maintenance of the
channel will be required to ensure its long-term physical stability.
11.3.5
11.4
Post-Closure Monitoring
Monitoring will be undertaken to ensure that the reclamation and closure activities are
successful. Ongoing monitoring and maintenance will be required for the TMF, the
WRMF, the Ro Caariaco diversion channel, and the water treatment plants. This
monitoring has been separated into two phases:
reclamation and closure monitoring
post-closure monitoring and maintenance.
Reclamation and closure monitoring begins at the end of mining and continues until
reclamation and closure activities have ceased. The post-closure monitoring phase will
begin after site reclamation. The level of monitoring required for these phases will be a
function of the environmental performance of the site and national requirements.
Post-closure monitoring requirements will be detailed in the operational monitoring
program, which will be updated regularly during the life of the mine to focus on the key
issues at the time. The following generic discussion of the monitoring program is based
on the current mine design and known monitoring requirements.
During the transition from mine operations to reclamation and closure, water management
operations will continue, including, where necessary, the collection and treatment of
runoff and seepage from site facilities until testing shows that no further treatment is
required to meet emission limit values and/or receiving water quality standards.
The need for environmental monitoring is expected to decline and eventually terminate
once the project facilities have been fully decommissioned and the site has been
reclaimed. Reductions in monitoring frequency will be a function of environmental
performance and regulatory requirements.
Page 11-9
The main elements of the monitoring program during the early reclamation and closure
phase are assumed to be as follows:
continued surveillance of applicable monitoring stations
monitoring of water quality in the open pit and TMF
monitoring of water treatment plant discharges and points downstream of the
discharges
annual inspections of the WRMF, TMF, and open pit by a qualified professional
geotechnical engineer.
The monitoring program is likely to reduce in scope and intensity after the closure period
as reclamation goals and endpoints are achieved. Clear identification of the endpoints,
such as water quality parameters, will be key to the development and implementation of
the monitoring program. Long-term monitoring requirements will be detailed in the
operational monitoring program, which will be updated regularly during mining operations.
11.5
Reclamation Studies
Reclamation studies will be conducted throughout the operation of the mine to develop
the most effective and viable methods to completely reclaim the mine facilities at the end
of operations. Progressive reclamation will also give an indication of final performance
and will lessen the work required at closure. Reclamation studies will include, but not be
limited to:
revegetation test plots, including the evaluation of potential cover materials and
amendments
identification of new reclamation techniques and technologies that reduce costs and
increase efficiencies and environmental protection.
Wherever practical, Candente will continue to work cooperatively with the local
community, research institutions, and/or government agencies to develop and execute
the reclamation studies.
11.6
Page 11-10
Task
Description
1
2
3
4
5
6,010,000
2,695,000
15,342,000
15,200,000
5,100,000
Subtotal
44,347,100
Contingency 30%
13,305,000
Total
57,652,000
The accuracy of the cost estimate is limited by the availability of data at the prefeasibility
level of mine planning. Unit rates for closure and reclamation activities were based on
comparison with similar South American projects. Estimates of time required to complete
tasks were based on comparison with similar South American projects and previous
AMEC experience. The closure and reclamation plan and the cost estimate will be
revised as the project develops.
Page 11-11
CONTENTS
12.0
TOC i
12.8.1
Scheduling ..............................................................................12-29
12.8.2
Cost Control ............................................................................12-30
12.9 Commissioning and Operational Readiness ............................................12-30
12.9.1
Operator Training ....................................................................12-30
12.9.2
Commissioning Program .........................................................12-31
12.10 Health, Safety, Environment, and Community (HSEC) ............................12-31
12.10.1 Safety .....................................................................................12-32
12.10.2 Security ...................................................................................12-33
TABLES
Table 12-1:
FIGURES
Figure 12-1:
Figure 12-2:
Figure 12-3:
Figure 12-4:
Figure 12-5:
Figure 12-6:
Figure 12-7:
Figure 12-8:
Figure 12-9:
Figure 12-10:
Figure 12-11:
TOC ii
12.0
PROJECT EXECUTION
12.1
Summary
The execution plan outlines the scope and sequence of events for the permitting,
engineering, procurement, and construction phases of the Caariaco Norte Copper
Project, from current prefeasibility stage, onto feasibility and initiation of preliminary and
basic engineering, through detailed engineering, site construction, and commissioning
and start-up activities. The plan describes the engineering, procurement, project
schedule, site access, logistics, and keys to project success. While Health, Safety,
Environment, and Community (HSEC) issues are considered at every step of the project,
they gain prominence in the field during construction activities.
The major differences between this Execution Plan and that outlined in the PEA study are
summarized below:
Mill throughput has been increased to 95,000 t/d.
Diversion of the river around the waste dump will be via a channel rather than a
tunnel.
The tailings management facility (TMF) has been relocated.
With the exception of the starter dam, the TMF embankments will be constructed of
cycloned tailings.
A pyrite flotation circuit has been included in the tailings processing operation.
The route of the access road has been altered.
Construction now includes a roaster and acid plant.
The execution plan is premised on the following key assumptions:
The mine throughput and process will not change from the prefeasibility study. Any
changes will require review of the plan, estimate, and schedule.
Conditional Approval will be given in June 2012 and Notice to Proceed is given no
later than January 2013.
Upgrading of the pioneer access to site will commence at the beginning of 2013 to
enable early site preparation and camp setup.
Site capture works will commence between these dates, including mobilization,
staging, road upgrades, pioneer road construction, and establishing the construction
camp and services.
Sufficient funds will be made available for the basic and detailed engineering and
procurement phases to support the construction schedule.
Page 12-1
Candente Copper Corp. will establish a project group to undertake the execution of
the project under an EPCM organizational structure. The Candente team will be
supported by outside specialist consultants to perform the EPCM work.
Candente organization for operations will be established during the project execution
phase and will be engaged as the customer of the project.
Local contractors will be available to carry out most of the work, minimizing the import
of people and equipment.
Existing local ports are available to import equipment and materials coming from out
of the country.
Access from the port to the site access road has no restrictions for freight size
(e.g., bridges and tunnels).
Suitable aggregates for structural fill and concrete production are available or can be
produced on site.
During construction, camp units will be purchased to meet future operations
requirements, and the rest of the units will be hired as needed. Upon completion of
construction, the basic camp will be upgraded to house the operations personnel and
the remaining units will be utilized on site for additional accommodation for
contractors and other personnel.
To meet the target commissioning date of October 2014, it is recommended that
long-lead procurement start in January 2012.
The project execution schedule duration is currently 30 months from Notice to Proceed
through to final completion of the second ball mill line within the process plant.
The key milestones for the project include the following:
Notice to Proceed........................................................................1 January 2013
Start Site Establishment Work ....................................................4 January 2013
Start Access Road to Site ................................................................ 1 April 2013
Start Concrete Works ....................................................................... 1 April 2013
Start Tailings Dam............................................................................. 1 July 2013
Start Pre-stripping (mine) ............................................................1 October 2013
Permanent Power Complete .......................................................... 30 June 2014
Diversion Dam Complete ..................................................... 30 September 2014
Start Mining .................................................................................1 October 2014
Commence Plant Commissioning ...............................................1 October 2014
Process Plant Mechanical Complete .................................... 30 December 2014
Ready to Deliver Ore ..................................................................1 January 2015
1st Ball Mill line Commissioning Complete ................................25 January 2015
Page 12-2
2010
2011
2012
2013
2014
2015
DURATION Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
ENVIRONMENTAL PERMITTING
STUDIES AND APPROVALS
Notice to proceed
ENGINEERING DESIGN
PROCUREMENT AND CONTRACTS
SITE CAPTURE
PORT by Others
ACCESS ROADS
TRANSMISSION LINE TO SITE
PROCESS PLANT
TAILINGS
INFRASTRUCTURE
OPEN PIT
LEGEND
General Activity
At Risk Activity
Critical Milestones
Activities by Others
The Caariaco project has both advantages and challenges related to execution.
Advantages are as follows:
Caariaco is a green fields site that has a relatively hospitable climate. Both rainfall
and temperatures are moderate.
The elevation is reasonable, and it will be possible to place the camp adjacent to the
mine and plant site.
Access to water for operations is nearby, reducing piping requirements.
The current configuration of the site and mill is not overly complex.
Power, although not currently available, should be readily supplied from a relatively
close power station, and the government is planning works in the area before power
is needed at the site.
Page 12-3
Caariaco has an agreement in place with another company that plans to construct a
port facility before Canariaco begins operations. Canariaco would share the use of
that facility, helping to reduce the scope of this part of the project.
Labour should be readily accessible locally.
Execution challenges are mainly centred around topography. At present, there is no
suitable access for construction. The characteristically steep terrain at the site and
surrounding areas will complicate construction of the project access road and other site
roads, but this should be manageable through good planning. Elevations at the site vary,
and flat land for laydown areas is at a premium.
The key to project execution success is ensuring that site access is available before
Notice to Proceed is issued. No site capture is planned before this date. An existing 4x4
road to the site will be used before the proposed main access road is completed.
Facilities already on site include an exploration camp and a helipad, which can be used in
the early stages of site establishment.
During the initial stages of execution, the construction of the water containment dam in
the river and the associated diversion ditch will commence to allow sufficient water
storage prior to start-up. Access to the pit area for pre-stripping works is also a key
consideration. A light fleet of diesel-powered equipment will be used in the early stages
of pre-stripping.
A peak workforce of approximately 1,500 people is anticipated at the site during the
construction phase. Early recruitment will be required to hire qualified workers and to
establish various training programs, including those designed to employ residents of local
communities in order to develop skills required to participate in mine development and
subsequent operations.
The health and safety of people and the protection of the environment and community are
imperative and integral to all aspects of the project execution.
12.2
12.2.1
Page 12-4
12.2.2
Engineering Strategy
Project systems and equipment will be designed to local, Canadian and international
standards as appropriate and will include a maximum of pre-assembly and modularization
of components, consistent with cost optimization. The project systems will be designed in
the metric system of units. Some of the work designated for the engineering phase of the
project will be initiated prior to project approval.
It is essential that the original equipment manufacturers (OEMs) be involved in the initial
stages and that the degree of their involvement, input, and output is agreed upon. This
will eliminate a large amount of rework and additional costs. The vendors of major
equipment will be required to provide technical support engineers to oversee the
installation of vendor equipment. In addition, support will be required during inspection,
commissioning, and for training.
12.2.3
Item
Mining shovels
Mine haul trucks
SAG mill and ball mill
Mill motors and starter/switchgear
Semi-mobile crushing station (primary crusher)
Flotation tank cells
Overland belt conveyors package
Mill feed and pebble conveyors
Power transformers
Page 12-5
70
40
60
60
70
50
65
45
52
12.2.4
Detailed Engineering
Detailed engineering will form part of the engineering design and detailing phase of the
project and will lag but run in parallel with basic engineering. Detailed engineering of the
plant site will start July 2012, and all engineering is planned to be completed by July 2013
to support construction of the access road and process plant starting in early 2013. The
TMF design will be completed by July 2013 to allow earthworks to follow directly after this.
The scope of work will include all engineering, procurement, and contracting activities to
deliver a safe and operable mine, processing plant, and auxiliary site facilities to meet
Candente performance requirements. This includes the estimation and procurement of all
bulks required for free-issue to contractors, including first-fills of oils and lubricants.
The scope of work for the detailed engineering phase will be to:
finalize P&IDs incorporating recommendations from basic engineering HAZOP to suit
vendor packages and revised process flow diagrams (PFDs)
conduct HAZOPs and issue recommendations
conduct Risks and Opportunities session (update existing risk register)
finalize equipment list
finalize line list
finalize all piping and equipment specifications
implement procurement plan and place orders for balance of equipment and
packages
finalize equipment load list
model process plant equipment, using 3D PDMS (plant design management system)
Page 12-6
Page 12-7
Construction costs will be updated weekly to identify trends and monitor cost
performance. Costs will be tracked at the construction work package level, with detailed
reports generated monthly. Formal construction contract change order procedures will be
developed for change control and will be utilized to control and monitor construction costs
and schedule changes.
12.2.5
Contract Strategy
The following contracting strategy for the execution plan has been used for the basis of
the prefeasibility study estimate. The strategy is based on the assumption that project
delivery will be under the direction and coordination of an EPCM contractor. Contract
packages will be prepared to allow local contractors to quote. Some construction
activities such as concrete work may be divided into appropriate packages so that local
companies can compete. During detailed design, a survey of contractor availability and
willingness to contract under the assumed terms will be undertaken. Most packages will
be firm price or firm unit price contracts. Contractors will provide their own bussing for
workers as required. Fuel will be provided to the contractors at a per litre cost. Fuel
supply will be at a central point.
12.2.5.1
Project Access Road Firm price for mobilization and demobilization and unit rates
for work. Upgrade existing road and bridges as required as part of site capture.
Contractor will be responsible for accommodation arrangements off site; space will be
provided at construction camp for staging works from the site.
Initial Site Preparation Firm price for mobilization and demobilization and unit rates
for work. Starting directly after Notice to Proceed. Works would include site
establishment, environmental controls, and installation of services such as water and
sewer. Contractor will be responsible for on-site accommodation for own workforce.
Earthworks Firm price for mobilization and demobilization and unit rates for work.
Clearing the plant site, including roads and locations of proposed on-site facilities.
Construction of major earthworks, including the plant site, access road, site-wide
access roads, plant site area, and truckshop area.
Camp Firm price for supply and installation of permanent camp and mob and
demob. Design, supply, and erection of the camp, the EPCM site offices,
construction lunchrooms, and ablution facilities.
Aggregates & Batch Plant Firm price for mob and demob, unit rate for crushing &
screening of aggregates and batching & delivery of concrete. Mobile crushing and
screening plant will be set up once Notice to Proceed is given to commence
stockpiling aggregates for civil and concrete works. Batch plant includes concrete
trucks to batch and deliver concrete to pour site. Includes supply of cement and
additives.
Page 12-8
Site-Wide Concrete and Buried Services Installation Firm price with unit rates.
Detailed excavation, forming, and pouring, supply, and placement of all embeds,
stripping, and backfill with structural fill for all concrete works. Work includes the
installation of all buried services and utilities within the process plant site and
truckshop areas, including electrical grounding, water lines, firewater mains and
hydrants, and sewage lines.
Construction Power Firm price for powerline plus cost reimbursable. Supply and
install powerline from transmission connection to plant site and distribution of
construction power.
Structural Steel Firm price for mob and demob with unit rates. This will be divided
into two contractsfabrication and delivery as one contract, and erection as the
other. Work would include detailing, supply, and erection of the process mill building,
and supply and erection of cladding and roofing.
Process Plant Mechanical/Piping Firm price. Mechanical and piping from the
primary crusher through to, and including, the process plant. Commissioning and
start-up assistance will be cost-reimbursable. Site rough grading, concrete, and
buried services to the site by others.
Process Plant Electrical/Instrumentation Firm price. Electrical, instrumentation, and
controls from the primary crusher through to, and including, the process plant.
Site Power Firm price. This would be divided into two contractsmain substation
and power, including emergency power as one contract, and electrical distribution and
instrumentation, including yard lighting and grounding, as the other.
Truckshop, Mill Maintenance, and Warehouses Firm price. Vertical contract, from
the concrete anchor bolts up, to design, supply, construct, and commission the
truckshop complex, mill maintenance facility, and warehouse building. Vendor
start-up assistance and operator training will be cost-reimbursable. Site
rough-grading, concrete, and buried services to the site by others.
TMF Embankments Charge-out-rate (clearing and earthworks) and unit rates with
firm price for mob and demob (embankment construction). Clearing and earthworks
for the TMF embankment and associated water management structures.
Construction of the tailings embankment, including preparation of materials filter
zones. Includes foundation preparation and spreading and compacting mass rockfill
provided. Concrete and aggregate supply by others. Tailings and reclaim pipelines
and facilities will be one package.
Diversion/Seepage Embankments and Diversion Channel Charge-out-rate (clearing
and earthworks) and unit rates with firm price for mob and demob (embankment and
channel construction). Clearing and earthworks for the diversion and seepage
embankments, diversion channel, and associated water management facilities.
Construction of the embankments and channel, including preparation of materials
Page 12-9
filter zones. Includes foundation preparation and spreading and compacting mass
rockfill. Concrete and aggregate supply by others.
12.2.5.2
Service Contracts
Catering Firm price for mob and demob plus unit rate per camp-day. Provide
catering, house-keeping, and janitorial services for the construction site.
Surveying Per day rate. Workers and equipment to support site-wide survey
control.
Security Per day rate. Provide site security services.
Site Geotechnical QA Per day rate. Includes QA/QC for concrete, soils.
Fuel Supply Supply of construction fuel, including fuel tanks and dispensing
equipment.
Medical Services Per day rate. Provide site medical services. Emergency
evacuation equipment and medical equipment could be Owner-supplied.
General Site Services Fixed fee plus cost-reimbursable. Site-wide general services
such as waste transfer station operation, camp maintenance, generator operation and
maintenance, site garbage removal from each major work area, sanitary pumpout
services, etc., fuel dispensing and reconciliation, light vehicle maintenance.
Personnel Transport Daily or per trip rate. Personnel transport (bus) between site,
camp, and air terminal.
Drill & Blast Unit rates with firm price mob and demob. Contractor to supply own
storage facilities. Includes supply of all materials, designs, drilling, and blasting.
12.2.6
Procurement
For the Caariaco project, procurement will consist of planning, purchasing, contracts
execution, and materials management, which together form the overall procurement work
for the EPCM phase of the project. A preliminary list of major and minor equipment,
materials, and services, as well as contracting packages, has been developed to form the
basis for the prefeasibility study. The detailed strategy and procurement plans will be
finalized during basic engineering.
Procurement activities will begin early so that potential suppliers of major equipment and
providers of third-party design services can be identified and approached. The EPCM
contractor will conduct a procurement planning session to provide the foundation for the
procurement plan and will address the following issues:
Page 12-10
at project start-up, initiate and implement a scope clarification and project options
checklist, which will be reviewed with Candente, to establish and clarify details
pertaining to commercial and procurement-related activity
review and integrate Candente procurement polices into a project procedure guideline
confirm procurement packages, including definition of supply, design-supply, and
design-supply-erect packages
establish a qualified vendors list, including identification of local suppliers of goods
and materials
identify items to be procured by the project versus those to be supplied by installation
contractors
work with the transport logistics and construction management groups to establish a
process for freight-forwarding and site warehousing as part of the overall logistics
plan
develop vendor QA/QC and shop inspection plans
develop a strategy to maximize regional and local benefits as required and defined by
Candente
align vendor drawing schedule requirements with engineering work milestone
packages and construction milestones
develop a detailed procurement schedule.
The Procurement Plan will be prepared during basic engineering, in conjunction with the
detailed engineering and construction schedule.
Once the detailed procurement plan is finalized and approved, and the related key target
dates have been established for all activities, the approved procurement procedures will
be implemented immediately throughout the project. The procurement plan will be
detailed in the overall project schedule. If a trend develops that indicates slippage, then a
specific recovery plan will be developed immediately to ensure the target dates are met.
Procurement will be prioritized so that long-lead major equipment is selected and
locked-in during basic engineering; vendor data are received in time to support basic and
detail engineering; and equipment and components delivery suits the overall project
schedule.
Complete firm price quotations will be solicited and price breakdowns requested based on
the Procurement Plan developed for the project.
Potential suppliers will be screened so that requests for quotations can focus on suppliers
that have the ability and interest to best serve the project needs. Bid lists will be as
approved by Candente.
Page 12-11
12.3
Site Access
A detailed description of existing and proposed site access roads is provided in Section 8,
Infrastructure, of this report. The site can be accessed via a rough 4x4 road for site
establishment, although a more suitable road is required before bringing major equipment
on site. Timely completion of the site access works is key to ensuring project completion
in the scheduled period.
Existing Access Road This road is approximately 87 km long and will be upgraded
as part of the initial activities and used to access the site during site establishment. It
would be unsuitable for use during the major construction phase and operational
purposes.
Project Access Road Construction of the permanent access road will start April
2013 and be completed April 2014. The access road will be constructed from both
ends simultaneously. Once constructed, a security checkpoint at the intersection with
the main road will be set up to control all traffic using the road.
Site Access Road As part of the above works, the access road from the TMF to the
site will also be constructed upon Notice to Proceed to enable access for early
earthworks.
Other Site Roads A number of other site roads will be constructed to allow access
to work areas. Some of these roads will be difficult to construct because of
complexities due to the steep terrain, but they must be completed to meet the project
schedule.
12.4
Weather
12.4.1
General
The site is not subject to extreme weather. Average annual rainfall is not excessive and
temperatures are relatively mild. As such, no special management of conditions resulting
from adverse weather is needed during construction.
12.4.2
Water Management
Because of the steep terrain at the site, erosion control will be an important aspect of
construction. All diversion drains, sediment ponds, and other required sediment and
erosion control measures will be constructed before earthworks begin. Cut-off drains will
divert runoff from adjoining catchments around the site to reduce the amount of contact
water that would require treatment.
Water management on site will start January 2013 with construction of the diversion
channel. Approximately half the final length of the diversion channel required to allow pit
waste dumping will be completed by the start of October 2013. Waste disposal of
Page 12-12
material stripped and excavated at the plant site is not dependent on the diversion
channel. Work on the main diversion dam will commence in April 2013 and be completed
by October 2014. The water stored behind this dam will be the primary source of water
for the plant at start-up.
12.5
Construction Execution
12.5.1
Camp Requirements
Off-site Camps Camp facilities for any off-site construction works, such as the road
and transmission line, will be the responsibility of the contractors. The access road
contractor will provide a camp at the road head adjacent to the existing main road.
The earthworks contractor for the TMF and seepage collection dam will provide a
construction camp near the TMF. Rooms will be available in the plant site
construction camp for workers engaged in construction of the power lines and access
road near the plant site.
Construction / Permanent Camp A camp will be provided at the plant site for the use
of contractors at a per person per day cost. The Construction Manager will be
responsible for the camp. Each contractor will be responsible for garbage and waste
removal; disposal sites will be designated by the Construction Manager. Both the
construction camp and the permanent camp will be placed in the same location,
between the mill / mine site and the tailings area, to allow easy access for most of the
workforce both during construction and operations. Earthworks to prepare the
construction camp site will commence in January 2013, closely followed by
installation of the camp services. The construction camp will be ready by May 2013.
Additional units will be brought in as required to meet demand, with the expected
peak being in the order of 1,500 beds. The core, which includes the kitchen, dining,
and recreation facilities, will remain in place for the permanent camp. Permanent
camp units used during construction will also remain in place once construction is
complete. These units will be upgraded to suit operational requirements.
12.5.2
Page 12-13
12.5.3
12.5.3.1
Open Pit
Preproduction pit activities will start during the construction period. Pre-stripping work will
commence using contract labour and diesel equipment in September 2013, before the
electrical power system is commissioned, to achieve the required quantities of stripping
before start-up. Once electricity is available, the mine fleet will be mobilized to
commence mining and delivery of ore independently of the pre-stripping work, before the
truckshop and warehouse facilities are complete.
12.5.3.2
Earthworks related to the crusher and overland conveyor will commence in January 2013.
Construction of MSE walls and concrete placement for the permanent crusher are
planned to start soon after, while concrete work for the overland conveyor will start two
months later. All facilities will be complete and ready for plant commissioning in
December 2014.
12.5.3.3
Process Plant
The process plant will be a large central structure housing the mills, flotation cells, several
related ancillary structures, process systems, and tankage. Upon Notice to Proceed,
early construction activities will focus on the plant site area. Earthworks will start
immediately to ensure start-up in January 2015.
Once the mill building platform has been excavated, work on the grinding section will
begin with the building perimeter foundations, followed by the mill mat foundations and
mill piers, all starting in April 2013.
Buildings will not be enclosed. Mill shells and other large equipment will be placed in the
building as erection progresses. Delivery of these items is required to start by July 2013.
Work in the flotation end of the building will also begin with the building perimeter
foundations to enable steel erection to proceed in a sequenced fashion, commencing in
July 2013, as footings are completed.
The acid plant, roaster, coarse ore storage, tailings thickener, overland conveyor, and
primary crusher are included as part of the process plant.
Mechanical completion, electrical work, piping, and material transport installations will
begin as soon as major equipment installations are completed in October 2013. All of the
work culminates in the first ball mill line being completed by the end of January 2015 and
the second ball mill line following at the start of July 2015. Start-up water will be supplied
from the diversion impoundment.
Page 12-14
12.5.3.4
Infrastructure
A transmission line is required to provide power to the site. Work on the line will start
upon Notice to Proceed. The power supply system is expected to be commissioned and
the pit electrified so that the bulk of the pre-strip work can be carried out with the large
mining equipment. Construction power will be one of the site capture activities and be
completed early in the construction schedule.
Ancillary buildings are located primarily in three areas on the site. Earthworks in the plant
site area, which also includes the truckshop, diesel storage area, warehouse, shops, and
mine dry, will commence in January 2013. The camp and administration area is planned
to be complete by June 2014.
The emulsion and explosives storage area, set a safe distance away from other facilities,
will be used during pre-stripping and earthworks drill-and-blast activities.
12.5.3.5
Details of the tailings management facility (TMF) for the project are provided in Section 7
of this report. Work on the coffer dams, starter embankment, seepage collection
embankment, and arsenic residue storage facility will commence in July 2013.
Construction will continue until December 2014 when the starter dam is complete and the
TMF system is ready for plant start-up.
12.6
Traffic/Logistics
Logistics will be a critical to the success of the project.
12.6.1
Construction Volumes
Inbound freight during construction is classified into the following types based on the
group respondible for its procurement and delivery to the project site:.
Project-Supplied Plant and Materials All project-supplied plant and materials
procured offshore will be supplied FOB from a designated port of export. The vendor
responsible for transport will arrange for transfer to the project of goods at the port of
import, from where the projexct will assume responsibility for transportation to the
project site.
Page 12-15
12.6.2
12.6.2.1
Overall responsibility for project logistics will reside with the Project Logistics Group
(PLG), who will be responsible to ensure that equipment and materials are delivered
safely and cost effectively in accordance with the project schedule and in observance of
project requirements such as applicable local legislation and regulations. The PLG
Mamager will report to the Project Materials Manager. PLG will work closely with
enginering and construction, suppliers and vendors, and third-party service providers,
including freight forwarders, customs brokers, transport companies, and other logistics
service providers.
12.6.2.2
Freight-Forwarding
The project freight forwarder will be responsible for arranging the transport of project
cargos by ocean carrier or airline from point of purchase through to release at the port of
discharge.
12.6.2.3
Customs Clearance
The customs broker will represent the project in front of the SUNAT, the Peruvian
Customs authorities, who will authorize the import of materials and equipment based on
the shipping documentation submitted along with payment and any technical information
requested by the authorities. The customs broker will coordinate pre-clearance
processes and pre-shipment inspection with freight forwarders.
12.6.2.4
Page 12-16
12.6.3
12.6.3.1
The use of off-shore consolidation centres will be decided upon as part of a total cost of
delivery analysis once orders have been placed for major equipment and materials,
vendores have assigned the work to subcontractors, and the sourcing, timing, and volume
of freight are known with greater certainty.
12.6.3.2
Ocean Transport
The project, through its agents, will arrange for the ocean transport to Peru for all
project-supplied equipment and materials procured offshore. Most equipment and
materials will be delivered by container and break-bulk lines that make scheduled calls at
ports in Peru. As with the decision to use off-shore consolidation centres, the decision to
use charter ships for transport of break-bulk cargoes is best made once the selected
vendors have assigned the work to subcontractors and the sourcing, timing, and volume
of freight are known with greater certainty.
12.6.3.3
Ports in Peru
Peruvian freight forwarders recommend three ports: Callao, Paita, and Salaverry
(Figure 12-2). Each of these ports is described in the following subsections. Upon initial
assessment, the port of entry will be Callao or Paita,depending on the ocean carrier and
its ports of call, customs regulations, the availability of heavy-lift cranes and other
transport services locally, the route survey of roads and highways between the port and
the mine site, and ,of course, the total cost of delivery.
Page 12-17
Port of Callao
The Port of Callao (122'43"S, 778'48"W) is Peru's main commercial port (Figure 12-3).
Located about 24 km southwest of Lima and 1,005 km south of the project site, it handled
more than 20.7 Mt of cargo in 2007. The port is administered by La Empresa Nacional de
Puertos ENAPU S.A. (ENAPU).
Page 12-18
The port occupies an area 47 ha, has 28 berths, and has 26.5 ha of storage area,
including 2.1 ha of covered space and 24.3 ha given over to container terminals. The
maximum depth of water available at the berth face is 11 m. There is limited onshore
crane capacity, and most vessels load and discharge using their own cranes; however,
local cranes, including those for heavy-lifts up to 96 tonne capacity, are available for hire.
Callao is the main port in Peru for the receipt of imported cargoes because several other
ports are designated as originating ports only. Cargoes often clear customs through
Callao and then connect to final destination by cabotage. The port offers a wide range of
third-part stevedoring, logistics, and transportation service providers.
With about 2,500 calls a year, the port is served by both regular and tramp lines.
Container shipping lines making regular calls at Callao include APL, Mearsk, MSC,
Hapag Lloyd, CMA CGM, and CSAV. Break-bulk lines calling at the port include BBC,
Seaboard, CCNI, and Transmares.
Figure 12-3: Port of Callao
Port of Paita
The Port of Paita (54'41"S, 816'55"W), the northernmost main port in Peru
(Figure 12-4), is 60 km west of the city of Piura and 551 km by road from the project site.
As part of the privatization of port operations in Peru, Concenssion Terminales Portuarios
Euroandinos (TPE) officially took over the administration from ENAPU on 7 October 2009.
Page 12-19
The finger wharf is 365 m long x 36 m wide and has four ship berths. Maximum available
water depth at the berth face is about 10 m. Principal cargoes handled through the port
include bulk and bagged fishmeal, bulk grains and fertilizers, phosphorous rock, and
general cargoes and containers. The capacity of the berth to accept heavy loads is not
known and would have to be confirmed with the port operator.
Shore-side crane capacity is limited, and most vessels use their own cranes to load and
discharge cargoes. Local facilities include warehouses and open laydown areas. The
availability of local transport and logistics services are limited. Container shipping lines
calling regularly at Paitia include APL, Mearsk, MSC, Hapag Lloyd, CMA CGM, and
CSAV. Break-bulk lines call only under full-load inducement.
Local shipping agents report that customs regulations currently prohibit direct imports
through Paita. Therefore, all inbound cargoes would have to clear customs in Callao, or
the project would have to obtain customs clearance authorization before shipment to
discharge at Paita.
Figure 12-4: Port of Paita
Port of Salaverry
The Port of Salaverry (813'S, 7859'W) is 550 km by road north of Lima and 445 km by
road from the project site (Figure 12-5). The operator is ENAPU.
Page 12-20
Because it is exposed to constant swell and is subject to silting, the Salaverry is in fact an
artificial harbour formed by a 700 m long breakwater. Even with the breakwater
protection, however, operations at the berth are affected by ocean swells. Dredging
operations are constant.
The port has two finger wharves, each approximately 230 m long and providing four ship
berths. Maximum available water depth at the berth face is about 8 m. Shore-side crane
capacity is limited, and most vessels use their own cranes to load and discharge cargoes.
Local facilities include warehouses and open laydown areas, but the availability of local
transport and logistics services is limited. The capacity of the berth to accept heavy-loads
is not known and would have to be confirmed with the port operator.
While it was once a regular call, the port is no longer a scheduled port-of-call for lines
serving Peru. Break-bulk carriers would only call at Salaverry under full-load inducement.
As with Paita, local shipping agents report that customs regulations currently prohibit
direct imports through Salaverry. Therefore, all inbound cargoes would have to clear
customs in Callao, or the project would have to obtain custom clearance authorization
before shipment to and discharge at Salaverrry.
Figure 12-5: Port of Salaverry
12.6.3.4
All projected-supplied material and equipment procured off shore that cannot be moved
directly to site will be staged in a marshalling yard adjacent to the port operated by a third
Page 12-21
party. Such cargoes include, for example, freight awaiting customs clearance, which will
be stored in a clearly identified and fenced, bonded-goods area; or those for which limited
storage area is available on site. Hazardous and dangerous cargoes will be stored a
secured area, with access restricted to authorized personnel only. Special loads, such as
those requiring escort of special equipment, will be staged in the marshalling yard to await
transport to site. Less-than-full truck loads will be staged to await consolidation with other
loads. Goods arriving at a port in containers subject to demurrage will be unloaded and
re-loaded into project containers that will then be used for storage of these materials at
the project site.
12.6.3.5
Road Transport
Road Network
For this study the proposed transport route was adopted from the port of Callao.
Ultimately the choice of port and associated road access will be dependent upon the
ocean carrier and their ports of call, customs regulations, the availability of heavy-lift
cranes and other transport services locally, the route survey of the roads and highways
between the port and the mine site, and ,of course, the total cost of delivery.
The main highway, Peru Highway 1, which runs parallel to the coast, connects the ports
of Callao and Paita with Chiclayo. From Chiclayo, the road route to the mine follows a
paved, Highway 1B north through Motupe (Figures 12-5 and 12-6) until it intersects with
Highway 3N, the Corral Quemado Road, just south of the town of Olmos. After passing
through La Pilca, the Corral Quemado Road climbs along a series of high ridges before
descending to follow the river valley (Figure 12-8). Grades along the route are reported to
be steep in places and should be surveyed to ensure they do not exceed the permissible
limits for heavy-haul transport.
On narrow roads through towns and villages, oversize loads will occupy almost the entire
width of the road, and overhead wires will, where they cannot be lifted, limit the maximum
permissible load height (Figure 12-9). Oversize loads will either have to by-pass these
locations or be scheduled for transport during off-peak hours.
Eight bridges were noted to have posted load limits of only 36 tonnes, whereas others
had load limits of up to 60 tonnes. Because the gross vehicle weight of the heaviest
loads will exceed bridge load capacities, these bridges will have to be surveyed to
determine their maximum permissible load capacities, available clearance envelope, and
estimated cost of temporary works, if required.
Heavy rains from January to March cause numerous rockfalls and washouts, forcing road
maintenance crews to work continuously to keep the road open (Figure 12-10). The
bridge at El Silencio, for instance, was reported to have been recently flooded-out and
closed for a month, stopping all traffic. At higher elevations, dense fog reduces visibility
to near zero and traffic slows to a crawl for extended periods. A toll gate on the outskirts
Page 12-22
of Chiclayo has a bypass for oversize loads. Another bypass will need to be constructed
at a second toll gate just past the intersection of the Highway 1B and the Corral Quemado
Road (Figure 12-11). There are no fuelling stations of note between Chiclayo and the
mine site.
Figure 12-6: Highway 1B, North of Mopute (view 1 of 2)
Page 12-23
Figure 12-8: Section of Corral Quemado Road at Lower Elevation along River
Page 12-24
Figure 12-9: Limited Clearance Envelope on Road between Chiclayo and Project Site
Figure 12-10: Washout on Road North of Mopute washout has since been repaired
Page 12-25
Highway Regulations
Regulations for dimensions and weight limits on standard loads are as follows:
Gross vehicle weight ............................................................................ 48 tonnes
Maximum length ........................................................................................... 20 m
Maximum width ........................................................................................... 2.6 m
Maximum height ................................... 4.10 m general cargo/ 4.6 m containers
Loads whose dimensions or weight exceed those specified for a standard load, but which
are less than the following, require a permit, but not a detailed route survey with analysis
of bridges and culverts along the route:
Gross vehicle weight ........................................................................... 60 tonnes
Maximum length ........................................................................................... 25 m
Maximum width ........................................................................................... 4.5 m
Maximum height ............................................................................................ 5 m
Loads requiring permits must be accompanied by escort cars and police escorts
Page 12-26
Truck Transport
A contract will be awarded for national trucking of regular loads of project-supplied plant
and materials. A second contract will be awarded for transport of overweight and oversize
loads.
In addition to managing the transport of project requirements over local roads, the
trucking contractor will provide a daily service between Lima for the transport of
construction consumables, supplies, and materials required urgently on site.
The heavy-haul contractor will survey the routes between the ports of Callao, Salaverry,
and Paita and the mine site to establish the limiting dimensions and weights that can be
transported along these routes. This contractor will obtain all necessary licences and
permits, determine what upgrades are required for existing roads, bridges, and
infrastructure to accommodate project cargo, and coordinate with local municipalities and
authorities for the movement of these loads.
Determining the critical load profile for design of access road upgrades and selecting the
haulage equipment are subject to a final road survey, haulage equipment specifications,
and the outcome of a modularization study.
12.6.3.6
The major airport in the region is Capitn FAP Jos A. Quiones Gonzles International
Airport in Chicalyo. As the principal airport of Lambayeque, it is served by a several local
passenger airlines. The runway is about 2,520 m long.
Equipment and materials procured offshore and required urgently on site, where size or
weight does not exceed carriers limits, will be flown by international freight carriers to
Lima for customs clearance and be trucked to site. It is not known if the Chiclayo airport
is certified to handle international freight.
12.6.3.7
Hazardous and dangerous goods will be stored in clearly marked and, if necessary,
fenced areas. Access to these areas will be restricted to authorized personnel.
12.6.4
Project Containers
During construction, containers will serve two purposes. On receipt at the port of import,
materials transported in containers provided by a shipping line will be transhipped to a
project container to avoid demurrage on the ocean container. They will also be used to
store equipment and materials procured domestically that must not be stored in the open.
Page 12-27
12.6.5
Personnel Transport
Private vehicle access to the mine site will be limited to those issued a visitors pass.
Construction contractors will provide bus service for their own personnel. Except for
those who live locally, project construction staff on rotation will be transported to Chiclayo
site by a bus fleet contracted by the project. Project managers and staff based in Lima
who need to attend meetings on site will use the twice-weekly charter flight passenger
service to Chiclayo, where a bus chartered by the project will transport them to site.
12.7
Page 12-28
2010
2011
2012
2013
2014
2015
DURATION Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
ENVIRONMENTAL PERMITTING
STUDIES AND APPROVALS
Notice to proceed
ENGINEERING DESIGN
PROCUREMENT AND CONTRACTS
SITE CAPTURE
PORT by Others
ACCESS ROADS
TRANSMISSION LINE TO SITE
PROCESS PLANT
TAILINGS
INFRASTRUCTURE
OPEN PIT
LEGEND
General Activity
At Risk Activity
Critical Milestones
Activities by Others
12.8
Project Controls
Project controls will encompass estimating, scheduling, cost control, and progress control,
along with all associated reporting. Change control is also included and will cover
monitoring, reporting, and control of project costs against a control budget prepared
during the engineering design stage. The definitive project cost estimate is planned to be
prepared when detailed engineering reaches 70% completion.
The EPCM schedule will be the tool for measuring progress. The project master
schedule will be developed and updated regularly throughout the project.
12.8.1
Scheduling
The planning process will establish goals, milestones, key relationships, engineering,
procurement, and construction priorities and the project critical path. The project master
schedule is the framework from which the Plan date is established for all activities. The
Page 12-29
schedule will provide detail and resource logic for engineering, procurement, and
construction activities. The following key activities will form the basis of the schedule:
mechanical completion, pre-commissioning, commissioning, and start-up sequences
for main process systems
critical design activities and interfaces
critical connection requirements (process and services)
placement of purchase orders for major equipment with long-lead times
main milestones for material take-offs, manufacturing, purchasing, on-site delivery,
and installation
vendor critical design information (vendor data)
definition and award of main construction contracts.
During project development, schedule monitoring will track the progress of the following:
drawings and documents for engineering and construction work packages
monthly updates of the schedule as purchases are made and firm dates are
established for the delivery of vendor drawings, equipment, and materials
changes made as engineering develops and the construction sequence for various
elements and work packages is adjusted
schedule adjustments to reflect Project Change Notices (PCNs) affecting the
schedule.
During project execution, the detailed master schedule will be updated at regular intervals
to monitor progress, track changes, and forecast trends. Engineering and procurement
deliverables will be monitored for compliance with the budgets and milestones. Weekly
updates and detailed monthly reports will be issued and, where necessary, recovery
plans will be developed to maintain scheduled progress for key engineering and
procurement deliverables.
Construction activities will be developed in detail with the construction contractors, and all
tasks will be loaded into the master schedule according to the project WBS. Productivity
will be monitored weekly against the tasks to ensure scheduled completion of
construction work packages (CWPs). Earned value progress measurement will be
utilized to analyze and forecast construction productivity. Particular attention will paid to
critical path activities and milestones to ensure the overall construction program maintains
the targeted completion date. Detailed monthly schedule updates will be provided to
identify trends, track changes, and report schedule to approved milestones.
The EPCM master schedule is included in Appendix H.
Page 12-30
12.8.2
Cost Control
Effective cost control is critical to the success of projects. Commencing with the feasibility
estimate, the cost control process must be transparent, reliable, and timely. From an
information management standpoint, four main processes can be defined, as outlined
below.
Information is entered into a Project Control Structure and is continuously updated to
manage the budget, detect any potential deviations, and provide accurate and timely cost
trend information. A change control procedure will be implemented to validate any
change, identify the nature of the change, and determine whether the budget will vary or
not. The primary objective of cost control is to maintain, through multiple procedures, a
constant forecast of the project final cost updating weekly during the execution phase.
A control estimate will be prepared when detailed engineering is approximately 70%
complete to provide a detailed breakdown of costs for control purposes. The estimate will
be prepared according to Class 2 of the American Association of Cost Engineers (AACE).
All cost information for original budgets, forecasted costs, and cost changes will be
reported on regularly in a format tailored to the project requirements.
12.9
12.9.1
Operator Training
The local communities will be a source of both skilled and unskilled labour, but
development of the project will require some skilled labour from outside the region.Work
opportunities within the district are scarce, only 4.9% of the population has wage work.
The working age populations skills and qualifications are very low and intensive training
will be required, even for the less demanding positions. As there are no mining projects in
the area the population has no experience in mining or related side businesses (catering,
security, cleaning). Outside of the project influence area, the principal towns of Chiclayo
and Cajamarca could provide a higher rate of qualified personnel with a broader
experience in the mining sector.
The best philosophy for a stable workforce is to make the hiring of local employees a
priority for the long term. Given the shortage of skilled labour in the mining industry and
the desire for local hire, training will be a key aspect of the project. The Candente
operations group will need to develop both on-site and off-site training programs to
mitigate potential problems with an untrained workforce during start-up.
Page 12-31
12.9.2
Commissioning Program
Commissioning and start-up will be preceded by mechanical completion and
pre-commissioning. Mechanical completion is generally defined as the installation of the
facility in accordance with the contract, drawings, specifications, and vendor
documentation. Pre-commissioning is generally defined as running the system without
feed. Equipment is started and stopped through the programmable logic controller (PLC)
or the distribution control system (DCS) to ensure all safety and process interlocks are
functioning properly. At this time, the Owners team and the EPCMs check-out team
should integrate to ensure the operational understanding is clear. The completion of
these pre-commissioning activities signifies the transfer from EPCM contractor to Owner.
Turnover packages and their documentation will complete the process, together with as
built drawings.
The commissioning phase begins when feed is introduced to the process plant. The
Owner generally takes responsibility for this phase with assistance from the EPCM
contractor and installation contractors. Commissioning will be done as per the traditional
five-step system in place:
C1 = static checks
C2 = dynamic commissioning
C3 = cold commissioning
C4 = hot commissioning
C5 = ramp-up to full production.
A complete pre-commissioning and commissioning plan and schedule by system should
be developed before these activities commence.
12.10
Page 12-32
documents, and all contractors will be requested to prepare their own site-specific HSEC
programs, based on their corporate standards, that must meet or exceed the project
HSEC program. Construction safety will be managed and monitored by the EPCM
contractors qualified safety personnel throughout the construction program. Safety
management and responsibility will transition to the Owners safety team before the
commissioning phase of the project.
Before the start of construction, the safety management staff will meet with the applicable
Mines Inspector to review the site HSEC plan, address any concerns of the local
agencies, and establish a working relationship with agency representatives.
An Environmental Management System will be implemented. During construction,
management of the environmental program will by the EPCM contractors environmental
staff in conjunction with Candentes environmental team. Management and monitoring of
the environmental program will be based on the site-specific permit requirements for the
project. Responsibility for environmental management will fully transition to the Candente
team at the start of the commissioning phase.
12.10.1
Safety
On-site emergency medical facilities will be provided during the construction phase.
These will consist of first aid facilities equipped to comply with local agency and Candente
standards, with specific provisions made for work on a remote site. Medical personnel
will be appropriately qualified, with communications links established to off-site medical
expertise. Procedures and arrangements for emergency medical evacuations will be
established before the start of construction. Each phase of the work will require individual
procedures as the nature, location, and scope of the construction work changes. The
emergency medical staff and facilities will be capable of handling industrial construction
incidents. They will be equipped with an ambulance and fire truck for incidents and
evacuations, and will be supported by pre-arranged access to emergency air medivacs to
the nearest suitable hospital if needed.
12.10.2
Security
Security issues in terms of unauthorized access or removal of or damage to property are
anticipated. Contracted security staff will be present on site during construction to
monitor the camp and construction areas and the project access points.
Security policies and procedures will be developed before the start of construction and
will be included in all tender and purchase order packages, with a requirement that all
personnel and contractors on site comply with the site environmental program.
Responsibility and operation of the security program will transition to the Candente team
prior to commissioning. The Candente operational security programs will be in force
Page 12-33
during commissioning and will be incorporated into the commissioning procedures and
planning.
Page 12-34
CONTENTS
13.0
TABLES
Table 13-1: Summary of Capital Costs ............................................................................................ 13-1
Table 13-2: Capital Cost Estimate Input ........................................................................................... 13-2
TOC i
TOC ii
13.0
13.1
Summary
The total estimated Owner-operated capital cost to design and build the Caariaco Norte
Copper Project in Peru at 95,000 t/d, as described in this report, is $1.599 billion. This
cost assumes an Owner-operated mining fleet and process plant, and self-performed
preproduction development. The estimate covers the direct field costs of executing the
project, plus the Owners indirect costs associated with design, construction, and
commissioning. The estimate is summarized in Table 13-1; a detailed estimate is
provided in Appendix J along with the Basis of Estimate document for the project.
All costs are expressed in 3rd quarter (Q3) 2010 U.S. dollars. No allowance has been
included for escalation, interest or financing fees, taxes or duties, or working capital
during construction. The level of accuracy for the estimate is 20% of estimated final
costs, as per AACE Class 4 definition.
Table 13-1: Summary of Capital Costs
WBS
Area
1000
2000
3000
4000
5000
5300
7000
Mining
Process Plant
On Site Infrastructures
Tailings Management
Project Access Road
Water Diversion
Port Site Facilities
2010
($000)
326,615
381,277
133,444
101,527
38,795
50,753
26,887
Total Direct
9000
9100
PP11
1,059,298
Owners Cost
Indirects
52,899
243,076
Total Indirects
295,975
Contingency
Total Capital Cost
Escalation (excluded)
Working Capital (included in Financial Analysis)
243,903
1,599,176
-
Total
1,599,176
Page 13-1
13.2
13.3
Estimate Responsibility
The estimate reflects the combined efforts of Candente, AMEC, and Ausenco. AMEC
was responsible for the coordination of all data being assembled into the estimate.
Ausenco provided cost input appropriate to a prefeasibility-level study for the port site.
Table 13-2 outlines the responsibilities of each company for providing capital cost
information.
Responsibility
Owners costs
AMEC
Designs and estimates for site layout, mining, surface materials handling, process
plant, product storage and loading, ancillary buildings, tailings pipelines, on-site
utilities, incoming transmission lines and substations, power distribution, control
systems, tailings management facilities, water management facilities, environmental,
closure costs, overall compilation of all direct costs, and construction indirect costs
(EPCM, camp, catering, temporary facilities, construction services, spares, vendor
reps, commissioning, first fills, freight, contingency)
Ausenco Sandwell
Engineering Inc
Port site development and utilities, concentrate receiving, storage, and handling
design, quantities, estimate
Page 13-2
13.4
Currency
Conversion rates from other currencies, as used for commodity guidelines, are illustrated
in Table 13-3 based on Q3 2010 U.S. dollars.
Table 13-3: Conversion Rates based on Q3 2010
U.S. Currency
Currencies
Exchange
Cdn
EURO
PEN
AUS
GBP
1.1111
0.7752
2.8570
1.3130
0.6803
1.00
1.00
1:00
1:00
1:00
Note: Currency conversion rates discussed with AMEC and determined by Candente
13.5
13.6
Basis of Estimate
The project scope developed in the Basis of Estimate, December 2010, forms the basis of
the capital cost estimate. A number of facility designs reflect the results of trade-off
studies conducted during the course of the prefeasibility phase. Where engineering
assessment was performed for the designs, the cost impact is included in the capital cost
buildup. For designs where engineering assessment was incomplete, an allowance was
made and added to the capital estimate in the appropriate cost area.
13.6.1
Direct Costs
13.6.1.1
Page 13-3
quotations, historical data, and recently awarded purchase orders for similar materials on
other projects. An allowance for contractor wastage and loss is included.
All construction materials were assumed to be supplied from South America, North
America, and the U.K. Costs for the items listed below are a combination of budget
pricing from local suppliers contacted specifically for this project and relevant in-house
data.
Civil Allowances for bulking or compaction of materials were made in the unit prices
and are not included in the estimates of earthworks quantities. Quantities in the plant
and port site areas are based on mapping of ground topography at 1 m contours.
Mass earthworks estimates were based on soils studies, Autodesk Land Desktop
models (or equivalent), drawings, and sketches. Detailed excavation and backfill
quantities for earthworks related to buildings and structures were developed for each
area, based on estimated foundation sizes.
Civil construction equipment was estimated on a unit basis, developed using historical
data. Unit costs include fuel and maintenance. The cost of diesel fuel trucked to site
during construction is estimated to be $0.72/L based on $80/bbl oil.
For aggregate production, allowances are included for a crusher (400 t/h) and
screening plant to be set up at the plant site to process 2 Mt of material, and for a
mobile crusher (100 t/h) to process 0.3 Mt of material for access road construction.
The estimate and reuse assumptions include: excavation in soil, 70% re-use for
backfill and 30% to waste dump (2.5 km haul); excavation in rock, 100% re-use for
rockfill and haul to crusher for road-surfacing material.
An equipment productivity loss averaging 20% on earthworks activities is incorporated
in the estimate. This accounts for machine efficiency, machine downtime, shift
turn-around, weather delays, and site conditions, based upon a 10-hour single
working shift and 9 production months per year.
Concrete Quantities and classifications were determined from preliminary drawings,
with allowances made for overpour and wastage. The unit rate includes the
preparation of aggregate material, transport and stockpiling, supply of cement,
batching of concrete, transport and placing, formwork, reinforcing steel, and concrete
finishing. The rate was derived for the project from suppliers in Peru.
Embedded Metal Quantities were determined from preliminary sketches. The unit
price, developed from historical data, includes supply, fabrication, and installation
(based on carbon steel fabrication) of embedded metal and anchor bolts.
Structural Steel Quantities and breakdowns were based on preliminary GA
drawings and material take-offs. Weights include allowances for connections and
base plates. The unit price includes steel purchase, detailing, fabrication, and
erection labour. The rate was derived for the project from international suppliers.
Page 13-4
Mechanical Equipment The equipment was itemized and priced as per the project
equipment list. Motors were identified and are included with equipment costs.
Vendor budget quotations were obtained for all major items based on preliminary
specifications. Installation hours were obtained from in-house data and vendor
guidelines, where appropriate.
Mechanical (plate-work and tanks) Plate-work weights were calculated from
relevant drawings where available and from sketches, with allowances made for
necessary stiffeners, weirs, launders, etc. The unit prices, developed from historical
data, include material purchase, detailing, fabrication, and installation.
Overland Piping Overland and buried underground services piping quantities were
based on the overall site plan and profile drawings. The unit price, from both projectspecific quotes and historical data, includes materials, fabrication, wastage, pipe
handling, and testing.
Process Piping The cost of process and service piping (within battery limits) was
based on a percentage of the total equipment cost for the area. These factor
allowances for the various areas are based on historical data. The unit prices for
large equipment are based on quotes. Factors for the small equipment include
materials purchase, shop and field fabrication, and installation.
Electrical The electrical estimate was based on single-line diagrams and connected
loads detailed in the flowsheets. Major electrical equipment prices were based on
quotations. Bulk material prices were based on current in-house pricing. The costs of
electrical items, within battery limits of the plant downstream of MCC starters, are
based on a percentage of the total equipment cost within the area. These factor
allowances for the various areas are based on historical data. Lengths for overhead
lines and high-voltage cable were obtained from the overall plot plan. The building
lighting and grounding estimate was based on a dollar per square metre allowance for
the area of the building.
13.6.1.2
Instrumentation
Allowances were made for instruments, wiring, support stands, and tubing based on an
equipment factor.
13.6.1.3
Page 13-5
Page 13-6
Rate
($/h)
Civil
Concrete
Structural Steel
Architectural
Mechanical
Piping
Electrical
Instrumentation
HVAC
Painting and Insulation
14.00
14.00
15.00
13.50
15.75
15.75
15.50
15.50
15.75
12.50
Factor
13.6.1.5
1.00
2.13
2.00
2.25
2.00
2.40
2.43
2.25
2.25
2.43
2.05
Page 13-7
13.6.1.6
Discipline
Factor
(%)
Earthworks
Concrete
Structural
Steel
15
Mechanical
5
2
1
Piping
5
10
Electrical
2
5
10
Remarks
Mine
Mine capital costs include the mine mobile equipment, pre-stripping, mine access roads,
earthworks associated with water diversion around the mind, dewatering, and drainage,
and the explosives facilities. The explosives emulsion plant will be provided by a
contractor based on bulk supply and is included in the contractors rate buildup. The mine
capital costs total $327 million, as outlined in Table 13-7.
Table 13-7: Mine Capital Costs
Area
13.6.1.7
($000)
75,545
207,539
43,531
Total
326,615
Process Plant
This area includes all process equipment and structures from the primary crusher to the
tailings management and reclaim water systems, as well as concentrate handling and
loadout on site. The direct capital cost of the process plant is $381 million, as detailed in
Table 13-8.
Page 13-8
13.6.1.8
Area
($000)
53,925
327,352
Total
381,277
On-Site Infrastructure
This area covers the infrastructure and facilities required to support the mine/mill
operations, including plant site preparation, civil costs, and permanent accommodations.
Site and services capital totals $133 million, as outlined in Table 13-9.
Table 13-9: On-Site Infrastructure
Area
($000)
10,834
21,667
20,747
12,938
2,143
17,327
2,417
45,371
Total
13.6.1.9
133,444
Tailings Management
This area covers the tailings embankment construction and facilities, including seepage
infrastructure and reclaim costs. The direct capital totals $101.5 million, as outlined in
Table 13-9.
Table 13-10: Tailings Management
Area
($000)
Tailings Dam
Tailing Pipeline
Tailings Seepage Pump Station and Pipeline
De-Pyrite Flotation Plant
Arsenic Residue Storage Facility
Reclaim Barge
Waste Dump Seepage Pump Station and Pipeline
44,584
13,549
8,161
2,800
231
21,651
10,551
Total
101,527
Page 13-9
($000)
Diversion Channel
Construction Diversion System
Freshwater Diversion Embankment
Waste Rock Seepage Collection Embankment
37,386
2,833
7,743
2,791
Total
50,753
13.6.2
Area
($000)
Port Development
Port Site Facilities & Services
25,323
1,564
Total
26,887
Indirect Costs
Indirect costs for the project total $296 million and include the services required to support
the construction activities as listed in Table 13-11.
Page 13-10
($000)
13.6.2.1
50,057
26,750
13,500
48,090
2,850
1,500
84,083
8,049
8,198
52,899
295,976
Page 13-11
13.6.2.2
Construction Equipment
The estimate of $27 million for construction equipment is based on historical data and an
allowance of $7.50 per work hour. It does not include the following:
supply and operation of the batch plant and concrete transit trucks, which are
included in the concrete supply unit prices
rental of earthmoving equipment, which is included in the civil costs.
13.6.2.3
13.6.2.4
EPCM
The capital cost estimate of $84 million was based on a percentage of the DFC. The
EPCM estimate for the shiploading port facilities was prepared by Ausenco, also based
on a percentage.
13.6.2.5
Freight
Freight costs of $48 million were estimated from information provided by vendor quotes to
staging areas in either Houston or Callao and Pita. Where information was not provided,
freight costs to the staging area were estimated based on previous experience and
historical data. Freight costs from marshalling areas for ocean and barging were based
on estimated loads and weights together with the freight rates.
Page 13-12
13.6.2.6
Vendors Representatives
Vendor representative costs of $3 million were based on information provided by the
vendors or on historical data for similar projects. Travel time of two days portal-to-portal
was included in the vendor time required on site. Airfares, lodging, and other out-ofpocket expenses were accounted for as a rate per round-trip. Cost has been included in
the Indirects for the assistance of vendor representatives during installation.
13.6.2.7
13.6.2.8
13.6.2.9
Page 13-13
The bulk of these costs consist of employees and contracted services according to
descriptions in Section 12, Project Execution Plan, of this document. The following costs
are incorporated within the items:
PM salary/benefits design phase
housing/relocation
travel including home trips
labour/supplies/training/pre start-up
insurance
environmental and construction permits
laboratory, office, and shop equipment lists and costs
land purchase
third-party consulting
forest clearing and replanting.
Costs for project acquisition, prior feasibility studies, environmental assessment baseline
work and reporting, and other project costs preceding the project authorization are not
included in the capital cost estimate.
13.7
Contingency
Contingency accounts for unforeseen costs within the project scope and was calculated
using an average (of both direct and indirect capital costs) factor of 18%, which is
believed to be appropriate for the level of engineering work performed in the preparation
of this prefeasibility progress report. Contingency has been applied to all the capital cost
estimates in this report, excluding working and sustaining capital. Input variables used in
calculating the contingency are a result of information gathered from all parties involved in
the basis of the estimate. The contingency is $244 million, resulting in an overall
estimate of $1.599 billion. The contingency does not allow for items beyond the scope of
work or under exclusions, as listed below. A breakdown of the contingency is provided in
appendix J.
13.8
Escalation
Escalation is excluded from the estimate.
13.9
Working Capital
Working capital is excluded from the estimate and is a separate line item in the financial
model.
Page 13-14
13.10
Sustaining Capital
Sustaining capital for replacement of the mine and plant mobile equipment, tailings dam
construction, water management and treatment facilities, electrical equipment, and
community support is estimated to be $196.75 million over the life of the project.
Sustaining capital includes the following:
capital replacement of mine and plant mobile equipment
pit dewatering and drainage control systems
replacement of electrical equipment
freight cost
catering cost
EP cost.
13.11
Page 13-15
CONTENTS
14.0
TABLES
Table 14-1:
Table 14-2:
Table 14-3:
Table 14-4:
Table 14-5:
Table 14-6:
Table 14-7:
Table 14-8:
Table 14-9:
Table 14-10:
Table 14-11:
TOC i
FIGURES
Figure 14-1: LOM Mining Cost Breakdown ...................................................................................... 14-5
TOC ii
14.0
14.1
Summary
The operating costs for the Caariaco Norte project are based on an Owner-operated
mining fleet and process facility and have been prepared in third quarter 2010 U.S.
dollars. The operating cost estimate excludes:
contingency
allowance for escalation
sales tax
concentrate shipping
copper smelter treatment and refining charges
import duties.
In addition to the Owner-operated mining fleet, a number of options were developed
during the course of the study for financial analysis, including:
Contractor mining fleet
Owner-operated/leased mining fleet
Owner-operated/leased mining fleet with leased electrical supply and processing
equipment, including crushing, grinding, and flotation.
Details for these options are provided in Section 16, Financial Evaluation.
The Owner-operated case is the basis for the remainder of this section.
The operating cost estimates have been assembled by area and component, based on
estimated staffing levels, consumables, and expenditures, according to the mine plan and
process design. Average operating costs are shown in Table 14-1. Detailed calculations,
spreadsheets, and backup reports for the operating costs are included in Appendix J.
Table 14-1: Average On-Site Operating Costs
Area
Unit
US$
Unit
US$/lb Cu
Mining
Processing
General & Administration
$/t processed
$/t processed
$/t processed
2.74
3.11
0.43
$/lb Cu
$/lb Cu
$/lb Cu
0.360
0.408
0.056
$/t processed
6.28
$/lb Cu
0.824
Page 14-1
14.2
Basis of Estimate
14.2.1
14.2.2
Level
Level 0
Level 1
Level 2
Level 3
Level 4
Level 5
Level 6
Level 7
250,000
120,000
80,000
60,000
30,000
25,000
20,000
15,000
Schedules of Work
The work schedule assumes production will operate 24 h/d, 7 d/wk, 365 d/a.
Considering the location of the proposed Caariaco Norte mine and the lack of immediate
local accommodations, the mine will construct a camp to house employees. The camp
will be complete with dormitories, a cafeteria, and recreational facilities. Employees will
work 12 h/d on a 3-weeks-in/3-weeks-out schedule.
14.2.3
Energy Costs
Diesel
Based on a WTI average price of US$80.00 per barrel, a diesel cost of $0.72/L, including
delivery, was used for operating cost calculations. The diesel cost was confirmed with
multiple Peruvian sources.
Page 14-2
Electricity
The power price for the project was based on costs submitted by a Peruvian utility
provider at $50.51/MWh. The cost includes the price of power, connection fee,
transmission costs, and the cost of generation.
14.2.4
Transportation Costs
Transportation costs are included within the costs for supplies and materials calculated
for mining and processing and are based on conventional highway truck supply. Costs
per tonne were based on quotations from local trucking firms. Transport cost for supplies
and materials priced from the closest port to site is $25/t. Transport from Lima is $35/t,
and an allowance of $260/t, based on quotations from freight-forwarders, is included to
cover both sea and land freight for bulk goods procured internationally.
14.3
14.3.1
Summary
The mine operating cost estimate incorporates costs for operating and maintenance
labour, staff, and operating and maintenance supplies for each year. Operating and
maintenance supplies are based on a combination of in-house and vendor-supplied data
and are exclusive of taxes. Consumables (fuel, explosives, supplies etc.) were calculated
from expected use, unit consumptions, and allowances for minor items, based on inhouse information combined with first principle costs developed for project specifics.
The annual direct production mining cost estimates are shown in Table 14-3 and the LOM
totals in Table 14-4. A percentage breakdown of the LOM production costs is illustrated
in Figure 14-1. All mining costs are based on production Years 1 to 22. Preproduction
costs have been capitalized and are included in the capital cost estimate. Detailed
annual costs are provided in Appendix C.
Page 14-3
Table 14-4:
Labour
Fuel &
Lube
Power
Consumables,
Parts, Other
Total
$/t mined
$/t milled
15,586
15,795
15,795
15,795
15,839
15,795
15,795
15,795
15,839
15,548
15,548
15,548
15,590
15,548
15,548
15,296
14,511
13,508
12,384
12,429
12,553
7,684
27,898
26,913
26,319
26,356
26,796
25,050
26,113
27,968
27,007
24,640
24,794
22,810
24,380
24,104
25,283
25,195
22,216
16,649
15,675
17,848
20,157
6,766
1,445
1,490
1,490
1,476
1,473
1,473
1,473
1,473
1,473
1,473
1,473
1,473
1,473
1,473
1,466
1,321
1,256
1,016
887
838
790
190
49,425
72,583
54,898
55,260
70,623
58,141
58,122
68,152
57,162
52,531
53,800
51,389
46,658
47,485
64,659
54,820
45,942
40,410
40,149
37,482
38,946
13,552
94,354
116,781
98,501
98,888
114,731
100,459
101,503
113,388
101,481
94,191
95,615
91,220
88,101
88,610
106,956
96,632
83,925
71,582
69,094
68,598
72,446
28,192
1.32
1.56
1.31
1.35
1.57
1.38
1.39
1.55
1.39
1.29
1.31
1.25
1.21
1.21
1.48
1.51
1.39
1.49
1.67
1.76
1.99
3.80
3.40
3.37
2.84
2.85
3.31
2.90
2.93
3.27
2.93
2.72
2.76
2.63
2.54
2.56
3.09
2.79
2.42
2.06
1.99
1.98
2.09
4.04
323,729
510,939
28,391
1,132,190
1,995,248
1.38
2.74
Operating Costs
Total
$/t mined
$/t milled
Admin/Overhead
Drilling
Blasting
Loading
Hauling
Support
Ancillary
Dewatering
114,152
101,710
303,170
205,359
944,514
266,757
45,587
14,000
0.08
0.07
0.21
0.14
0.66
0.19
0.03
0.01
0.16
0.14
0.42
0.28
1.30
0.37
0.06
0.02
1,995,248
1.38
2.74
Total
Page 14-4
Pit Dewatering,
1%
Total Mine
Overhead, 6% Drilling, 5%
Ancillary, 2%
Blasting, 15%
Support, 14%
Loading, 10%
Hauling, 47%
14.3.2
Page 14-5
of mechanical availabilities, and maintenance labour intensities for each fleet type. The
costs for maintenance labour, spare parts, major components, and consumables
(including lubricants) are included in the build-up of unit operating costs.
14.3.3
Mine Personnel
The mine will be headed by the Mine Superintendent, who will report to the General
Manager.
Open pit operations functions include drilling, blasting, loading, and hauling of ore and
waste, haul road construction/maintenance, and mine dewatering. The number of
operators is based on the annual equipment requirements and the crew schedule,
ensuring that sufficient operators are available on each crew to operate the equipment.
Mine maintenance will be overseen by a maintenance superintendent with overall
property-wide maintenance responsibilities. The number of mine maintenance personnel
is based on the number of major pieces of equipment. Over the life of mine, the ratio of
maintenance personnel to pieces of equipment is approximately 1.25. The ratio of
maintenance labourers to operators is approximately 0.49 over the life of mine.
Property-wide maintenance staff counts are shown in Table 14-5 and further details of
staffing assignments are provided in Appendix C.
Labour costs associated with the engineering department, under the direction of the
technical services superintendent, and the geology department, under the direction of the
chief geologist, are also covered in this area.
Staff and labour requirements vary over the mine life and are shown by period in
Appendix C. Maximum numbers of staff and hourly personnel are shown in Table 14-5.
Page 14-6
No.
4
4
8
4
4
1
2
4
1
2
2
36
4
4
4
4
1
1
2
4
2
2
1
1
30
2
2
2
6
4
1
4
Subtotal Engineering
21
1
1
2
Page 14-7
Position
No.
Sampling Technician
Subtotal Geology
95
Equipment Operators
Primary Equipment
P&H 4100C Shovel
L2350 Front-end Loader
930E Haul Truck
Sandvik1190E Drill
Sandvik DP1500 Drill
8
4
84
12
8
116
Support Equipment
Komatsu D475A Track Dozer
Komatsu D375A Track Dozer
Cat 24M Motor Grader
Komatsu GD825A Motor Grader
Komatsu WD900 Rubber-tired Dozer
Komatsu HD785 Water Truck
Cat 365DL Track Excavator
Cat 330DL Track Excavator
Cat 740 Articulated Truck
6
9
2
4
4
4
3
1
12
45
9
32
8
30
Subtotal Maintenance
78
239
334
14.3.4
Mine Expenses
14.3.4.1
Page 14-8
Item
Drilling
Operating Costs
Personnel Costs
Materials & Supplies
17,293
26,717
Maintenance Costs
Personnel Costs
Materials & Supplies
6,917
50,783
Drilling Total
101,710
Blasting
Operating Costs
Materials & Supplies
External Services
284,141
19,029
Blasting Total
303,170
Loading
Operating Costs
Personnel Costs
Materials & Supplies
10,988
31,225
Maintenance Costs
Personnel Costs
Materials & Supplies
7,912
155,234
Loading Total
205,359
Hauling
Operating Costs
Personnel Costs
Materials & Supplies
73,857
499,349
Maintenance Costs
Personnel Costs
Materials & Supplies
External Services
27,696
331,066
12,545
Hauling Total
944,514
The Materials & Supplies category captures all costs for maintenance and repair: parts,
ground-engaging tools, undercarriage, special wear items, structures, buckets, bodies,
drill bits, drill consumables, all based on recent in-house projects, and the shipping
associated with these parts. External Services include contractor and professional
service charges. Yearly operating cost summaries are provided in Appendix C.
Powder factor calculations were used to design drill pattern sizes and annual drill
requirements. Allowances of 5% were applied to cover re-drills in all material. Drill
Page 14-9
accessory costs are based on estimated life and unit prices from in-house data. Fuel
supply is based on a price of $0.72/L. The power cost used is 0.0505/kWh.
Explosives will be supplied as a down the hole service. A quotation was received in
which a monthly service charge was given, as well as costs for consumables. The
monthly service charge was applied equally for all periods, while consumables costs
varied with blasting requirements. Diesel fuel, water, and power will be supplied by mine
operations.
14.3.4.2
Mine Support
Mine support includes pit cleanup, in-pit ramp maintenance, haul road maintenance,
dozing, road grading, haul road dust control, and water control. A breakdown of the
support operating costs is shown in Table 14-7. Yearly operating costs are detailed in
Appendix C.
Table 14-7: LOM Support Costs
Cost
($000)
Item
Support
Operating Costs
Personnel Costs
Materials & Supplies
42,873
86,262
Maintenance Costs
Personnel Costs
Materials & Supplies
External Services
28,420
107,845
1,356
Total Support
266,757
Ancillary
14.3.4.3
45,587
Total Ancillary
45,587
General Mine
This category includes costs for the following:
general mine equipment
mine water management
mine labourers and training
mine supervisory staff
maintenance supervisory staff
Page 14-10
Item
14.3.5
Personnel Costs
Dewatering
Consulting/Professional Services
Other Expenses
108,212
14,000
2,640
3,300
Total
128,152
14.4
14.4.1
Summary
Processing costs include the costs of operating and maintaining the processing facilities,
from the primary crusher through to concentrate loadout, as well as treatment of
concentrate in the on-site roasting facility, production of by-product sulphuric acid,
provision of process and reclaim water pumping, and tailings management. Tailings
management includes pumping mill tailings to the tailings management facility and
treatment of some of the tailings to remove pyrite and other sulphide materials for
continuous placement of sands on the tailings dam. The processing costs account for the
Page 14-11
Average
($/a)
Labour
Reagents and Consumables
Power
Maintenance Supplies
24,526,600
37,529,300
39,083,800
6,729,800
0.71
1.08
1.13
0.19
107,869,500
3.11
Total
14.4.2
$/t Milled
Process Personnel
The processing operations will be led by the Mill Superintendent, who will report directly
to the site General Manager.
All employees will operate on a 3-weeks-in/3-weeks-out schedule with a staggered
rotation.
Buildup of the process workforce is summarized in Table 14-10.
Page 14-12
Number of Positions
1
1
4
1
6
8
2
8
8
1
2
42
8
12
10
8
12
4
4
2
18
78
14.4.3
120
Consumables
The major process consumables consist of grinding media and flotation reagents.
Crusher liner and the grinding liner consumptions were calculated based on wear rates
per tonne of mill feed and steel unit costs on recent vendor quotations for this project.
Grinding media consumption for the SAG and primary ball mills was estimated by using
the standard AMEC modified Bond method for ball consumption. Costs associated with
crushing and grinding liner replacements and grinding media are summarized in
Table 14-11.
Freight-associated charges were based on a rate of $35/t for cargo transport from Lima
for SAG and ball mill media and liners, and of $260/t for ceramic regrind media and
rubber liners sourced in Belgium.
Page 14-13
Item
Primary Crusher Concaves/Mantles
SAG Mill Liners
Ball Mill Liners
Regrind Mill Liners
SAG Mill Media
Ball Mill Media
Regrind Mill Media
156,000
3,155,400
2,305,900
160,000
11,650,800
9,570,300
2,348,400
Total Steel
29,346,800
* including freight
Flotation reagent consumptions were derived from laboratory testwork and scaled up to
plant consumption rates based on industrial experience from other operating sites.
Reagent unit costs are based on third quarter 2010 quotations FOB Lima. Lime costs are
FOB a northern Peru port. Annual costs, inclusive of freight to site, are listed in
Table 14-12.
Table 14-12: Process Reagent Annual Costs
Annual Cost *
($)
Reagent
Lime
AP3894
MIBC
PAX
Flocculant
Roaster Reagents
2,258,500
2,470,600
1,131,600
823,500
1,248,300
250,000
Total Reagents
8,182,500
* including freight
14.4.4
Page 14-14
14.4.5
Area
MWh/a
Mine Dewatering
Process Plant
Roaster and Acid Plant
Camp
Fresh and Reclaim Water Systems
37,361
610,367
48,202
21,327
56,680
773,937
14.5
14.5.1
Summary
The general and administrative (G&A) operating costs are the labour and overhead
expenses for cost centres that are not directly linked to the mining and process
disciplines. G&A for each cost centre was estimated either from first principles or input
from AMEC based on other operations.
Maintenance costs have been assigned to G&A to cover maintenance costs not specific
to either the process plant or mine.
A summary of G&A annual operating costs is shown in Table 14-14.
breakdown of the G&A costs is included in Appendix J.
A detailed
Page 14-15
Average Total
($/a)
$/t milled
6,414,900
1,253,500
2,250,000
1,406,600
3,500,000
0.19
0.04
0.06
0.04
0.10
14,825,000
0.43
14.5.2
Site Services
Costs associated with site services include camp operations, transportation costs for
personnel, general site vehicle operation and maintenance, communications, security,
medical and safety supplies, computer hardware and software, office supplies, and
domestic water treatment. Camp and catering includes food costs, fixed costs for
administration of camp and catering services, housekeeping and laundry costs, janitorial
services, labour costs, and profit margin. Based on AMEC in-house data, the daily
estimated allowance is $17.26 per person.
The costs of operating the construction camp are included under the capital cost section
of the estimate.
All other costs are allowances based on averages for similar operations.
14.5.3
14.5.4
Environment
The environmental-associated costs include environmental monitoring requirements and
costs for ongoing construction equipment and materials for the various containment
impoundments and diversions on site.
14.5.5
Miscellaneous
Cost allowances include off-site training and attendance at conferences, insurance,
corporate services and travel, community development, and various consulting and legal
fees. Costs for annual insurance premiums and fees are based on preliminary
discussions and a quote received from Marsh Canada Limited, a risk and insurance
services firm.
Page 14-16
CONTENTS
15.0
MARKETING ........................................................................................................15-1
15.1 Summary...................................................................................................15-1
15.2 Concentrate Product Quality .....................................................................15-1
15.3 Production .................................................................................................15-2
15.4 Market Treatment Charges .......................................................................15-3
15.5 Long-Term Smelter Charges .....................................................................15-4
15.5.1 Payable Metals ..............................................................................15-5
15.5.2 Refining Charges ...........................................................................15-5
15.5.3 Penalties........................................................................................15-5
15.5.4 Payment ........................................................................................15-5
15.5.5 Concentrate Market .......................................................................15-5
15.6 Acid Market ...............................................................................................15-6
TABLES
Table 15-1: Analysis* of Copper (Cu) Concentrate (calcine, d.b.) ................................................... 15-2
Table 15-2: Mining Production Parameters ...................................................................................... 15-3
Table 15-3: Projected Annual TC/RC Levels ................................................................................... 15-4
FIGURES
None
TOC i
15.0
MARKETING
15.1
Summary
This section presents the marketing assessment for the Caariaco Norte project.
Assumptions are based on metallurgical data to date and reports commissioned from Neil
S. Seldon & Associates Ltd. (NSA) (Appendix K)i to examine the copper concentrate and
acid markets.
NSAs commentary and outlook on concentrate marketability and related smelter charges,
including treatment, refining, penalty details, payment timing, metal accountability, and
other contract terms, are based on NSA market knowledge and use of data available in
the public domain. NSA has not contacted any smelters to specifically discuss the
marketability of the Caariaco Norte concentrates. As the project progresses through the
next phase of study, it is recommended that some contact be made with smelters to
discuss the acceptability of the proposed calcine from the Caariaco project and
associated treatment and refining charges.
A high-level evaluation of the marketability of sulphuric acid by-product from the proposed
roasting facility was completed by Caliper Metals Corp (CMC) on behalf of NSA
(Appendix K)ii. Future supply demand for both local Peruvian and Chilean acid markets
suggests a net deficit for the near term. CMC has indicated that, from a project
perspective, this is a positive project inclusion as domestic options are likely to increase,
although Chile remains a viable export alternative. CMCs opinion on long-term prices in
Chile and Peru is in the range of $75 to $85/t.
All costs in this section reflect U.S. dollars.
15.2
Page 15-1
Symbol
Unit
Average
Cu
Fe
2S
Au
Ag
As
Sb
Bi
Cd
Co
Cl
Pb
Mo
Ni
Zn
Al2O3
CaO
Cr2O3
MgO
MnO
K2O
SiO2
Na2O
TiO2
V2O5
%
%
%
g/t
g/t
%
%
%
%
%
%
%
%
%
%
%
%
%
%
%
%
%
%
%
%
31
27.5
20
3.4
113
0.2
0.1
0.075
0.001
0.003
0.05
0.023
0.1
0.008
0.25
3.8
0.06
0.04
0.3
0.001
0.75
9.1
0.25
0.25
0.001
* Preliminary analysis
15.3
Production
This progress report is based on the preliminary production parameters for Years 1 to 22
as shown in Table 15-2 and detailed in Section 4, Mine Plan and Production.
Page 15-2
Ore Milled
(kt)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Life of Mine
15.4
Dry Weight
(tonnes)
27,740
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
34,675
6,974
376,500
517,600
459,700
399,200
463,500
436,200
436,500
423,000
377,700
311,600
303,700
360,200
400,800
424,700
432,800
415,400
324,900
297,900
357,900
445,200
471,300
102,500
728,214
8,538,800
Grade
(% Cu)
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
30.6
Copper Contained
(klb)
Gold Contained
(oz)
Silver Contained
(oz)
253,900
349,100
310,000
269,200
312,600
294,200
294,400
285,200
254,700
210,100
204,800
242,900
270,300
286,400
291,800
280,200
219,100
200,900
241,400
300,300
317,800
69,100
39,800
56,000
51,400
39,000
46,700
47,700
49,900
49,600
44,300
32,700
26,100
32,900
37,600
41,500
43,900
42,100
30,300
24,000
29,400
41,400
45,300
8,500
1,204,700
1,190,500
1,022,000
1,087,900
1,130,400
1,094,000
1,015,600
933,400
845,300
738,300
769,300
889,400
944,900
959,700
982,500
907,900
705,800
722,100
838,100
979,400
979,400
222,800
5,758,400
860,100
20,163,400
Page 15-3
question of how much levels could increase year-by-year, assuming no major unforeseen
changes. However, in late September and October 2010, there was a dramatic increase
in spot terms, which rose to approximately $80.00 TC and $0.08 RC, and higher, but have
since fallen back.
In summary, NSA suggests the scenario shown in Table 15-3 for the period beginning in
2011.
Table 15-3: Projected Annual TC/RC Levels
TC $/dmt
RC c/lb
PP
PP Base
PP %
PP Cap
2011
Annual
2012
Annual
2013
Annual
Long-term
60/65
6/6.5
N/A
N/A
N/A
N/A
65/70
6.5/7
N/A
N/A
N/A
N/A
70/5
7/7.5
N/A
N/A
N/A
N/A
77.50
7.75
$2.50
+5
5 cents
15.5
Page 15-4
15.5.1
Payable Metals
Copper....................................... pay 96.5% with a minimum deduction of 1 unit
Silver ......................................... g/dmt pay 90%
Gold:
<1 gram per dmt ................... no payment
1 to 3 grams per dmt............. pay 90%
3 to 5 grams per dmt............. pay 93%
15.5.2
Refining Charges
Copper....................................... $0.075 per pound payable copper
Gold ........................................... $5 to $7 per ounce
Silver ......................................... $0.40 to $0.70
15.5.3
Penalties
Arsenic ...................................... $3.00 per 0.1% over 0.2%
Antimony ................................... $3.00 to $4.00 per 0.1% over 0.1%
Bismuth ..................................... $3.00 to $5.00 per 0.01% over 0.03 to 0.05%
AMEC used a penalty limit of 0.2% for arsenic, which differs from NSAs recommendation
of 0.1%. As noted previously, the smelter term assumptions are at a high level and
preliminary in nature, given that no contact has been made with smelters regarding
specific Caariaco concentrates.
15.5.4
Payment
Provisional ................................. 90% 3 to 15 days after vessel arrival in Asia, India
Final........................................... 10% balance when all facts known
15.5.5
Concentrate Market
From a chemical quality standpoint, the Caariaco Norte concentrate production is
anticipated to be readily acceptable to smelters. At 32% copper and with sulphur content
around 20% the higher copper and lower sulphur content of the partially roasted
concentrate is seen as important to smelters today as the copper content of concentrates
for mines such as Escondida are falling, and as a result, smelter input blends have fallen
to plus/ minus 28%.
Page 15-5
15.6
Acid Market
The partial roasting facility would generate approximately 140 kt/a of by-product sulphuric
acid. Caliper Metals Corp (CMC), on behalf of NSA, was commissioned to produce a
high-level evaluation of the marketability of the acid both domestically in Peru and in the
export market. CMCs report (Appendix K) was received in January 2011.
Specific focus areas of the evaluation include detail on the historical and future supply
demand fundamentals both in-country, within Peru and for Chile, which is the logical
export counterparty.
The following commentaries are extracts from the report.
Acid markets in Chile and Peru are centred on the consumption of acid for SX/EW leach
processes and metallurgical acid supply. Chile in particular has evolved into an intensive
user of acid to supply its large and growing base of SX/EW production. It is anticipated
that total SX/EW production volumes will remain significant and will fully utilize domestic
Chilean acid-producing capacity and still require additional imports.
The acid market dynamics in Peru are considerably different and on a reduced scale.
Operations and developments in copper mining are still in the early stages relative to
potential.
The future project profile for Peru predicts strong growth and when implemented will
affect the acid trade flow significantly. The trend is set for Peru to transition from a net
exporter to a more balanced market in the next decade.
Perus geographic proximity to Chiles SX/EW-consuming northern regions offers
competitive advantages over deliveries of Chilean domestic acid from central regions.
The Chile/Peru supply demand balances remain in net deficit for the period examined
ending in 2017. From a Peruvian acid producer perspective, this is particularly positive as
domestic options increase while Chile remains a viable export alternative.
Long-term acid prices (FOB Tampa) are forecast to be in the range of $60/t to $70/t.
Volatility, however, will be high due to sudden changes in supplydemand patterns both
on a global and regional basis and the slow corrective response times inherent in the
industry.
It is also assumed that the markets specific to Peru and Chile will carry a premium to the
global price owing to the persistent structural deficit forecast over the next decade.
Premiums will likely be in the $10 to $15 range assuming global surpluses are not
significant. Therefore, long-term prices in Chile and Peru are expected to be in the range
of $75/t to $85/t, with considerable volatility.
Market opportunities for Caariaco Norte acid will arise both domestically and in northern
Chile. When reviewing logistics related to the export market, the main acid terminals in
Page 15-6
Peru are located in the south at Pisco and Ilo to service export volumes from
Cajamaquilla and Ilo. While it is possible to deliver by truck to the Pisco facility, the
distance is considerable. Investigation of possible terminal installations in the north
should be reviewed and could be tied to planned concentrate port facilities.
Known ocean freight rates from PiscoIlo into Mejillones are approximately $20/t to $30/t.
Given the preliminary status of this evaluation, high-level total export delivery costs are
likely to be $60/t to $80/t, depending on whether a northern port can be used versus
Pisco.
For the purpose of this progress report, AMEC used a long-term acid price of $90/t based
on preliminary discussions with CMC and NSA in October 2010. A more detailed market
study for domestic and export acid markets is recommended for the feasibility study.
i
ii
Page 15-7
CONTENTS
16.0
TABLES
Table 16-1:
Table 16-2:
Table 16-3:
Table 16-4:
Table 16-5:
Table 16-6:
FIGURES
No table of figures entries found.
Page 16-1
16.0
FINANCIAL EVALUATION
16.1
Unit
Cu
Au
Ag
$/lb
$/oz
$/oz
Price
2.25
1,015.00
15.85
When valuing the project at a standard 8% discount rate after tax, the resulting net
present value (NPV) for the base case is $1,063 million with an internal rate of return
(IRR) of 18.8%. The project is most sensitive to metal prices and capital cost but less
sensitive to operating costs.
16.2
Valuation Methodology
The project has been evaluated using a discounted cash flow (DCF) analysis. Cash
inflows consist of annual revenue projections for the mine and two years of preproduction.
Cash outflows such as capital, operating costs, and taxes are subtracted from the inflows
to arrive at the annual cash flow projections.
To reflect the time value of money, annual net cash flow (NCF) projections are discounted
back to the project valuation date using several discount rates. The discount rate
appropriate to a specific project depends on many factors, including the type of
Page 16-1
commodity and the level of project risks, such as market risk, technical risk, and political
risk. The discounted present values of the cash flows are summed to arrive at the
projects net present value (NPV).
In addition to NPV, internal rate of return (IRR) and payback period are also calculated.
The IRR is defined as the discount rate that results in an NPV equal to zero. Cash flows
are taken to occur at the end of each period. Capital cost estimates have been prepared
for initial development and construction of the project and for ongoing operations
(sustaining capital).
The resulting net annual cash flows are discounted back to the date of valuation end-ofyear 2010 dollars and totalled to determine NPVs at the selected discount rates. The IRR
is calculated as the discount rate that yields a zero NPV. The payback period is
calculated as the time needed to recover the initial capital spent.
16.3
16.3.1
16.3.2
Metallurgical Balance
The mineral processing and metallurgy are discussed in Sections 5 and 6. Because
Caariaco Norte Candente will be a primary copper producer, particular attention has
been placed on the relationship between copper grade and recovery. Recovery and
grade assumptions are summarized in Table 16-2.
Table 16-2: Base Case Metallurgical Copper Recovery
Item
Cu Grade
Cu Recovery
Cu Recovered to Concentrate
16.3.3
Unit
Value
%
%
Avg k lb/a
0.4
89.7
262
Page 16-2
16.3.4
16.3.5
Year
Copper
$/lb
Gold
$/oz
Silver
$/oz
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2.92
2.77
2.65
2.56
2.50
2.44
2.40
2.37
2.34
2.32
2.25
2.25
1,159
1,132
1,111
1,094
1,080
1,069
1,060
1,052
1,046
1,041
1,015
1,015
20.96
20.00
19.25
18.64
18.15
17.76
17.43
17.17
16.95
16.76
15.85
15.85
Operating Costs
The operating costs for the project are discussed in Section 14. The project does not
appear to be sensitive to changes in operating cost. Life-of-mine operating costs are
estimated to be $1.24/lb recovered Cu, including smelter and transport costs, for the base
case.
16.3.6
Capital Costs
Capital costs are detailed in Section 13 of this report and summarized in the project cash
flow analysis in Appendix L. Four different scenarios were investigated. For the base
case, the mobile mining equipment is leased from equipment vendors. Start-up capital
costs for the base case, which excludes the leased equipment, are estimated at
$1,437 million for the mine construction phase as well as $71 million in sustaining capital
to replace mining and other equipment during the life of the mine. In terms of the
Peruvian Tax Law, mining equipment and the processing plant are depreciated over the
Page 16-3
life of the asset, based upon 5 to 10 year replacement periods. The rest of the capital
items are depreciated over the life of the mine.
The other three scenarios assessed include full Owner purchase and operated mine and
process facilities, contractor mining, and full lease of process and electrical equipment in
addition to mining equipment. The capital cost for the full Owner-operated and financed
option is $1,599 million for pre-production capital and $206 million to sustain the
operation. If the contract mining option were considered, then the cost could be reduced
to $1,405 million and $63 million for preproduction and sustaining capital, respectively.
The cost of the option involving full lease of mine and major process and electrical
equipment reduces to $1,191 million and $207 million.
16.3.7
Royalties
Royalty payments are calculated as a function of metal revenue recovered from the areas
that are subject to royalty agreements. A sliding scale is applied to the royalties,
calculated on the positive pre-tax cash flow after recovery of the capital expenditure and
operating expenses. The royalty is 1% on the first $60,000,000, 2% on the next
$60,000,000, and 3% on pre-tax cash flow over $120,000,000.
Over the life of the mine, the NPI royalty is estimated to total $338 million.
16.3.8
Working Capital
Working capital is considered to be a temporary use of funds, incurred at the start up of
operations and intended to fund mining and production operations until the receipt of
revenues. As revenues and costs typically vary from year to year, the working capital will
also change each year. However, all working capital is theoretically recovered at the end
of the project. The formal definition of working capital is current asset value minus current
liabilities. For the sake of simplicity, a good approximation for this project is three months
of operating costs, which was used in this analysis. Working capital reaches a level of
$66 million in the first year of operation and a life-of-mine maximum of $82 million the
following year.
16.3.9
Taxes
AMEC does not provide detailed tax analysis, but has attempted to apply the relevant
allowances, deductions, and taxes to the maximum advantage of Candente based on
other projects in Peru. A labour profit-sharing tax of 8% is applied to net taxable income.
This is then deductible before the 30% corporate income tax rate is applied. AMEC
recommends that Candente should engage a suitably qualified and experienced tax
professional during the next phase of the project to investigate this in depth. Based on
the current financial evaluation, taxes remitted to the Peruvian Government could
Page 16-4
potentially amount to $1,661 million. An additional $481 million could potentially be paid
out as labour profit-sharing tax.
16.3.10
Reclamation
Decommissioning and reclamation are expected to continue for some time after the end
of production, for an initial estimated total cost of $58 million.
16.3.11
Financing
The base case economic analysis is based on the leasing the mining equipment; this was
compared to a 100% Owner-financed option and a contract miner option. Indicative
financing terms were received from vendors, and average lease terms were applied to all
the leased equipment. These terms were 3% deposit and the balance repayable over five
years at 5% interest. It is suggested that detailed lease terms be applied in the financial
model for the next level of study to assess possible opportunities to improve the project
returns.
16.3.12
Inflation
The base case economic analysis assumes that no inflationary adjustments are made.
Capital and operating costs are based on fourth quarter 2010 US dollars.
16.3.13
Salvage Value
No salvage value was incorporated into the model; it is assumed at this early stage of
investigation that the cost of demolition will negate the salvage value. If funds are
generated through the sale of assets at the end of the project, then these will be invested
back in the company to assist in covering the cost of mine closure. The current
investigations suggest that there is potential for the mine to continue operating after the
currently assumed life of mine.
16.4
Page 16-5
Page 16-6
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2025
2026
2027
2028
2029
2030
2031
2032
2033
2034
2035
2036
1
-3
2
-2
3
-1
4
1
5
2
6
3
7
4
8
5
9
6
10
7
11
8
12
9
13
10
14
11
15
12
16
13
17
14
18
15
19
16
20
17
21
18
22
19
23
20
24
21
25
22
Life of Mine
Metal prices
Gold
Silver
Copper
Pay Metal
Gold
Silver
Copper
Pay Value
Gold
Silver
Copper
Total
Kozs
Kozs
Klbs
US$000
US$000
US$000
US$000
Concentrate transport
Land freight
Port storage & handling
Ocean freight
Insurance charges
Total
US$000
US$000
US$000
US$000
US$000
(192,019)
(110,274)
(457,188)
(21,647)
(781,128)
(8,747)
(5,023)
(20,826)
(1,206)
(35,801)
Smelting
Treatment
Cu refining
Au refining
Ag refining
Total
US$000
US$000
US$000
US$000
US$000
(640,244)
(416,665)
(3,955)
(7,205)
(1,068,069)
US$000
Acid Revenue
US$000
1,159
20.96
2.92
1,132
20.00
2.77
1,111
19.25
2.65
1,094
18.64
2.56
1,080
18.15
2.50
1,069
17.76
2.44
1,060
17.43
2.40
1,052
17.17
2.37
1,046
16.95
2.34
1,041
16.76
2.32
1,015
15.85
2.25
1,015
15.85
2.25
1,015
15.85
2.25
1,015
15.85
2.25
1,015
15.85
2.25
1,015
15.85
2.25
1,015
15.85
2.25
1,015
15.85
2.25
1,015
15.85
2.25
1,015
15.85
2.25
1,015
15.85
2.25
1,015
15.85
2.25
791
18,014
5,555,529
37.70
976.39
253,064
52.03
1,069.81
336,744
47.74
918.38
295,653
36.18
977.62
259,975
43.39
1,015.86
304,860
44.25
983.14
281,809
46.33
912.68
282,018
46.03
838.83
273,986
41.12
759.61
247,269
30.39
663.46
200,857
23.46
691.29
196,419
29.53
799.24
237,031
33.77
849.12
260,894
38.50
862.40
275,006
40.79
882.95
279,781
39.06
815.92
269,536
27.23
634.23
208,298
21.58
648.94
193,218
26.41
753.14
235,688
37.16
880.13
287,149
40.68
880.15
309,493
7.68
200.25
66,780
832,910
308,989
13,289,674
14,431,573
357,437
43,688
20,461
739,664
803,814
58,910
21,399
932,530
1,012,839
53,045
17,676
784,407
855,127
39,585
18,224
666,692
724,501
46,867
18,441
760,981
826,288
47,302
17,456
688,536
753,294
49,105
15,909
677,430
742,443
48,432
14,399
649,317
712,148
43,018
12,872
579,758
635,648
31,629
11,122
466,952
509,703
23,815
10,957
441,942
476,714
29,972
12,668
533,320
575,960
34,272
13,459
587,011
634,741
39,082
13,669
618,764
671,515
41,404
13,995
629,507
684,906
39,645
12,932
606,456
659,033
27,638
10,052
468,670
506,360
21,901
10,286
434,740
466,927
26,807
11,937
530,298
569,042
37,717
13,950
646,086
697,753
41,286
13,950
696,360
751,597
7,790
3,174
150,255
161,220
(11,639)
(6,684)
(27,712)
(1,519)
(47,555)
(10,219)
(5,869)
(24,331)
(1,283)
(41,701)
(8,986)
(5,160)
(21,394)
(1,087)
(36,627)
(10,537)
(6,051)
(25,088)
(1,239)
(42,916)
(9,740)
(5,594)
(23,191)
(1,130)
(39,655)
(9,748)
(5,598)
(23,208)
(1,114)
(39,667)
(9,470)
(5,438)
(22,547)
(1,068)
(38,524)
(8,547)
(4,908)
(20,349)
(953)
(34,757)
(6,942)
(3,987)
(16,529)
(765)
(28,223)
(6,789)
(3,899)
(16,164)
(715)
(27,567)
(8,193)
(4,705)
(19,506)
(864)
(33,268)
(9,017)
(5,179)
(21,470)
(952)
(36,618)
(9,505)
(5,459)
(22,631)
(1,007)
(38,603)
(9,670)
(5,553)
(23,024)
(1,027)
(39,275)
(9,316)
(5,350)
(22,181)
(989)
(37,836)
(7,200)
(4,135)
(17,142)
(760)
(29,235)
(6,678)
(3,835)
(15,901)
(700)
(27,115)
(8,146)
(4,678)
(19,396)
(854)
(33,074)
(9,925)
(5,700)
(23,631)
(1,047)
(40,302)
(10,697)
(6,143)
(25,470)
(1,127)
(43,437)
(2,308)
(1,326)
(5,496)
(242)
(9,371)
(29,164)
(18,980)
(188)
(391)
(48,723)
(38,808)
(25,256)
(260)
(428)
(64,752)
(34,072)
(22,174)
(239)
(367)
(56,852)
(29,961)
(19,498)
(181)
(391)
(50,031)
(35,133)
(22,865)
(217)
(406)
(58,621)
(32,477)
(21,136)
(221)
(393)
(54,227)
(32,501)
(21,151)
(232)
(365)
(54,249)
(31,575)
(20,549)
(230)
(336)
(52,690)
(28,496)
(18,545)
(206)
(304)
(47,551)
(23,148)
(15,064)
(152)
(265)
(38,629)
(22,636)
(14,731)
(117)
(277)
(37,761)
(27,317)
(17,777)
(148)
(320)
(45,561)
(30,067)
(19,567)
(169)
(340)
(50,142)
(31,693)
(20,625)
(193)
(345)
(52,856)
(32,243)
(20,984)
(204)
(353)
(53,784)
(31,063)
(20,215)
(195)
(326)
(51,799)
(24,005)
(15,622)
(136)
(254)
(40,017)
(22,267)
(14,491)
(108)
(260)
(37,126)
(27,162)
(17,677)
(132)
(301)
(45,272)
(33,092)
(21,536)
(186)
(352)
(55,166)
(35,667)
(23,212)
(203)
(352)
(59,435)
(7,696)
(5,009)
(38)
(80)
(12,823)
12,582,376
719,289
900,533
756,574
637,843
724,751
659,412
648,527
620,934
553,340
442,851
411,386
497,131
547,981
580,057
591,847
569,397
437,108
402,686
490,696
602,284
648,724
139,025
269,306
12,267
16,324
14,332
12,602
14,778
13,661
13,671
13,282
11,986
9,737
9,521
11,490
12,647
13,331
13,562
13,066
10,097
9,366
11,425
13,920
15,003
3,237
US$000
12,851,683
731,557
916,856
770,906
650,445
739,529
673,073
662,198
634,215
565,327
452,587
420,907
508,621
560,627
593,388
605,409
582,463
447,205
412,052
502,121
616,204
663,727
142,263
Production costs
Mining
Process
G&A
Acid
Lease Payment - Mining
Total
US$000
US$000
US$000
US$000
US$000
US$000
(1,995,248)
(2,265,380)
(311,342)
(62,838)
(316,092)
(4,950,902)
(94,354)
(86,296)
(11,860)
(2,862)
(31,842)
(227,214)
(116,781)
(107,870)
(14,825)
(3,809)
(38,104)
(281,389)
(98,501)
(107,869)
(14,825)
(3,344)
(37,069)
(261,608)
(98,888)
(107,869)
(14,825)
(2,941)
(37,051)
(261,574)
(114,731)
(107,869)
(14,825)
(3,448)
(37,051)
(277,925)
(100,459)
(107,869)
(14,825)
(3,188)
(9,054)
(235,394)
(101,503)
(107,869)
(14,825)
(3,190)
(682)
(228,070)
(113,388)
(107,869)
(14,825)
(3,099)
(854)
(240,035)
(101,481)
(107,869)
(14,825)
(2,797)
(1,171)
(228,143)
(94,191)
(107,869)
(14,825)
(2,272)
(2,003)
(221,161)
(95,615)
(107,869)
(14,825)
(2,222)
(2,325)
(222,856)
(91,220)
(107,869)
(14,825)
(2,681)
(1,928)
(218,524)
(88,101)
(107,869)
(14,825)
(2,951)
(2,330)
(216,077)
(88,610)
(107,869)
(14,825)
(3,111)
(21,271)
(235,686)
(106,956)
(107,869)
(14,825)
(3,165)
(21,904)
(254,720)
(96,632)
(107,869)
(14,825)
(3,049)
(21,843)
(244,218)
(83,925)
(107,869)
(14,825)
(2,356)
(21,674)
(230,649)
(71,582)
(107,869)
(14,825)
(2,185)
(21,522)
(217,984)
(69,094)
(107,869)
(14,825)
(2,666)
(4,405)
(198,860)
(68,598)
(107,869)
(14,825)
(3,248)
(1,143)
(195,683)
(72,446)
(107,869)
(14,825)
(3,501)
(433)
(199,074)
(28,192)
(21,695)
(2,982)
(755)
(433)
(54,057)
Royalty payment
Net Smelter Return
Stage 1 royalty
Stage 2 royalty
Stage 3 royalty
Net profits royalty
US$000
US$000
US$000
US$000
US$000
12,582,376
(125,824)
(112,624)
(99,424)
(337,871)
719,289
(7,193)
(6,593)
(5,993)
(19,779)
900,533
(9,005)
(8,405)
(7,805)
(25,216)
756,574
(7,566)
(6,966)
(6,366)
(20,897)
637,843
(6,378)
(5,778)
(5,178)
(17,335)
724,751
(7,248)
(6,648)
(6,048)
(19,943)
659,412
(6,594)
(5,994)
(5,394)
(17,982)
648,527
(6,485)
(5,885)
(5,285)
(17,656)
620,934
(6,209)
(5,609)
(5,009)
(16,828)
553,340
(5,533)
(4,933)
(4,333)
(14,800)
442,851
(4,429)
(3,829)
(3,229)
(11,486)
411,386
(4,114)
(3,514)
(2,914)
(10,542)
497,131
(4,971)
(4,371)
(3,771)
(13,114)
547,981
(5,480)
(4,880)
(4,280)
(14,639)
580,057
(5,801)
(5,201)
(4,601)
(15,602)
591,847
(5,918)
(5,318)
(4,718)
(15,955)
569,397
(5,694)
(5,094)
(4,494)
(15,282)
437,108
(4,371)
(3,771)
(3,171)
(11,313)
402,686
(4,027)
(3,427)
(2,827)
(10,281)
490,696
(4,907)
(4,307)
(3,707)
(12,921)
602,284
(6,023)
(5,423)
(4,823)
(16,269)
648,724
(6,487)
(5,887)
(5,287)
(17,662)
139,025
(1,390)
(790)
(190)
(2,371)
US$000
US$000
(57,650)
(57,650)
Earnings
Earnings before taxes, depreciation & amortization
Deductible interest
Earnings before taxes, depreciation & amortization
US$000
US$000
US$000
7,505,260
484,564
610,251
488,402
371,536
441,662
419,696
416,472
377,352
322,383
219,941
187,509
276,983
329,912
342,100
334,734
322,963
205,243
183,787
290,340
404,252
446,991
28,185
7,505,260
484,564
610,251
488,402
371,536
441,662
419,696
416,472
377,352
322,383
219,941
187,509
276,983
329,912
342,100
334,734
322,963
205,243
183,787
290,340
404,252
446,991
28,185
US$000
7,505,260
484,564
610,251
488,402
371,536
441,662
419,696
416,472
377,352
322,383
219,941
187,509
276,983
329,912
342,100
334,734
322,963
205,243
183,787
290,340
404,252
446,991
28,185
US$000
(1,487,717)
US$000
US$000
US$000
US$000
US$000
6,017,543
(481,403)
5,536,139
(1,660,842)
(2,142,245)
(200,436)
(200,436)
284,128
(22,730)
261,398
(78,419)
(101,150)
(139,740)
(139,740)
470,511
(37,641)
432,870
(129,861)
(167,502)
(140,126)
(140,126)
348,275
(27,862)
320,413
(96,124)
(123,986)
(140,216)
(140,216)
231,320
(18,506)
212,814
(63,844)
(82,350)
(102,619)
(102,619)
339,042
(27,123)
311,919
(93,576)
(120,699)
(46,785)
(46,785)
372,911
(29,833)
343,078
(102,923)
(132,756)
(45,656)
(45,656)
370,816
(29,665)
341,150
(102,345)
(132,010)
(45,871)
(45,871)
331,481
(26,518)
304,963
(91,489)
(118,007)
(46,107)
(46,107)
276,276
(22,102)
254,174
(76,252)
(98,354)
(45,743)
(45,743)
174,198
(13,936)
160,263
(48,079)
(62,015)
(45,430)
(45,430)
142,079
(11,366)
130,713
(39,214)
(50,580)
(45,329)
(45,329)
231,655
(18,532)
213,122
(63,937)
(82,469)
(45,309)
(45,309)
284,602
(22,768)
261,834
(78,550)
(101,318)
(46,217)
(46,217)
295,883
(23,671)
272,212
(81,664)
(105,334)
(46,385)
(46,385)
288,349
(23,068)
265,281
(79,584)
(102,652)
(46,911)
(46,911)
276,052
(22,084)
253,968
(76,190)
(98,274)
(46,959)
(46,959)
158,284
(12,663)
145,621
(43,686)
(56,349)
(46,805)
(46,805)
136,983
(10,959)
126,024
(37,807)
(48,766)
(46,496)
(46,496)
243,845
(19,508)
224,337
(67,301)
(86,809)
(46,469)
(46,469)
357,783
(28,623)
329,160
(98,748)
(127,371)
(45,742)
(45,742)
401,250
(32,100)
369,150
(110,745)
(142,845)
(26,365)
(26,365)
1,820
(146)
1,675
(502)
(648)
Net earnings
US$000
5,363,014
383,415
442,749
364,416
289,186
320,963
286,940
284,461
259,345
224,029
157,926
136,929
194,514
228,593
236,766
232,082
224,689
148,894
135,022
203,532
276,881
304,147
27,537
Capital expenditure
Construction capital
Sustaining capital
Working capital
Debt drawdown
Debt repayment
Total
US$000
US$000
US$000
US$000
US$000
US$000
(1,437,159)
(70,438)
0
0
0
(1,507,597)
(606,908)
(606,908)
US$000
US$000
5,997,662
3,855,417
(606,908)
(606,908)
Taxation
Earnings before taxes
Deductions
Depreciations
Total Deductions
Net taxable income
Labour Profit Sharing Tax
Taxable Income subject to Corporate Tax
Corporate income tax
Total tax paid
US$/oz
US$/oz
US$/lb
US$000
2.5%
(57,650)
(57,650)
Pre-Tax
After tax
5,997,662
3,855,417
(818,909)
(11,342)
(65,754)
(7,460)
(16,482)
(1,977)
6,409
(4,746)
1,277
(4,453)
(5,660)
(5,804)
11,448
(818,909)
(77,096)
(23,942)
4,431
(3,469)
(10,113)
5,643
(818,909)
(818,909)
407,468
306,319
586,310
418,808
492,833
368,847
368,067
285,717
431,549
310,850
425,340
292,583
(1,975)
1,828
(1,722)
(2,705)
(861)
3,915
(147)
(4,427)
3,054
880
325,437
227,083
220,821
158,807
416,324
284,314
US$000
US$000
US$000
US$000
US$000
3,395,140
2,588,605
1,983,089
1,520,971
763,306
2,040,471
1,481,321
1,063,416
746,126
231,322
US$000
26.8%
18.8%
Years
2.9
4.1
0%
4%
6%
8%
10%
15%
0%
4,000
3,500
3,000
US$ Million
2,500
2,000
5,998
3,395
2,589
1,983
1,521
763
3,855
2,040
1,481
1,063
746
231
1,500
Payback period
1,000
500
Previous results:
Summary of Cash Flow
After tax
0%
2%
4%
6%
8%
10%
12%
14%
16%
US$000
5,649,010
3,575,069
US$000
US$000
US$000
US$000
US$000
3,182,681
2,414,132
1,835,905
1,394,074
669,592
1,882,125
1,355,417
960,035
658,907
169,109
US$000
25.2%
17.7%
Years
3.1
4.4
Payback period
Pre-Tax
8.4%
9.3%
10.8%
13.2%
36.8%
Page 16-7
372,925
254,917
(2,499)
3,379
(4,191)
(260)
(1,865)
(342)
(19,217)
(226)
(3,358)
(5,399)
(5,770)
(4,927)
(4,089)
2,985
(451)
5,542
3,696
3,291
(1,013)
(1,631)
60,628
(4,451)
(2,207)
(19,443)
(8,756)
(10,697)
(1,104)
5,092
3,696
3,291
(1,013)
(1,631)
60,628
210,334
153,985
187,484
138,718
293,632
206,823
183,059
132,478
274,776
192,307
310,469
209,150
333,344
228,010
324,037
221,385
321,859
223,585
403,239
275,869
445,360
302,515
88,813
88,165
Item
Unit
Case 3
Base Base
Case Case
Value Value
Case 1
Owner
Owner
Operated Operated
Value
Value
Case 2
Contract Contract
Mining
Mining
Value
Value
Case 4
Equip. Equip.
Lease Lease
Value
Value
$/lb
$/oz
$/oz
2.25
1015
15.85
3.00
1015
15.85
2.25
1015
15.85
3.00
1015
15.85
2.25
1015
15.85
3.00
1015
15.85
2.25
1015
15.85
3.00
1015
15.85
%
$000,000
$000,000
$000,000
Years
1
26.8
5,998
1,983
1,521
2.9
1
37.2
9,823
3,520
2,796
2.1
25.8
6,017
1,968
1,501
3.0
35.8
9,842
3,504
2,776
2.3
27.0
5,754
1,919
1,476
2.8
37.8
9,579
3,456
2,751
2.1
29.9
5,847
1,989
1,547
2.6
42.0
9,672
3,525
2,822
1.9
%
$000,000
$000,000
$000,000
Years
18.8
3,855
1,063
746
4.1
26.5
6,319
2,053
1,567
3.0
18.1
3,868
1,041
720
4.2
25.5
6,331
2,031
1,541
3.1
18.8
3,696
1,021
717
4.0
26.7
6,162
2,011
1,538
2.9
20.7
3,759
1,087
786
3.9
29.6
6,222
2,077
1,607
2.7
Metal Prices
Copper
Gold
Silver
Pre-Tax
IRR
CNCF*
NPV 8%
NPV 10%
Payback
After Tax
IRR
CNCF*
NPV 8%
NPV 10%
Payback
Table 16-6: Results of Sensitivity Analysis for Base Case with NPV @ 8%
Factor
-30%
-20%
Change in Factor
-10%
0%
10%
20%
30%
Exchange rate
Capital expenditure
Operating expenditure
Metal price
932
1,323
1,312
(195)
932
1,193
1,185
182
932
1,062
1,059
557
932
671
679
1,681
932
541
552
2,056
Page 16-8
932
932
932
932
932
802
806
1,307
2,500
2,000
1,500
Capex
Opex
1,000
Price
500
Xrate
0
(500)
-40%
-30%
-20%
-10%
0%
10%
Change in Factor
Page 16-9
20%
30%
40%
CONTENTS
17.0
TABLES
Table 17-1: Risk and Opportunities Classification ............................................................................ 17-2
Table 17-2: Caariaco Project Risks ................................................................................................ 17-3
Table 17-3: Caariaco Project Opportunities ................................................................................... 17-7
FIGURES
None
TOC i
17.0
17.1
Summary
This section summarizes the key risks and opportunities that have been identified during
the course of the prefeasibility study for the Caariaco Norte project to date. Risk
exposures are not static, and the evaluation will need to be updated as the project
proceeds.
The risks are ranked by priority in Section 17.2 and described in terms of areas that
should be investigated further as the project continues into the feasibility and subsequent
basic and detailed engineering phases. The risks were rated by factors (F), which were
calculated as the product of probability (P) and impact (I). Each of these two categories
was ranked from 1 to 5 for increasing likelihood and severity, respectively. For example:
(P of 4) (I of 3) = F of 12. The highest risk rating possible would therefore be 25.
Strategies and a proposed course of action were identified for each risk. The risk factors
were then evaluated for probability and impact post-implementation of the proposed
strategies or actions. For all risks identified thus far, the severities could be decreased to
very low after implementing the proposed actions.
The opportunities identified during the prefeasibility study to date are described in Section
17.3.
Table 17-1 summarizes all identified risks and opportunities according to their probability
and impact classification.
17.2
Risks
The identified risks are summarized in Table 17-2. Details for each risk are provided
below, organized according to the risk classification shown in the table.
17.2.1
High-Risk Items
Geotechnical Design of +900 m Pit Highwall The current design is based on
assessment of scoping level information, visual inspection of available core, and
limited physical testing of available material. The data from the planned site
investigations are considered to be key in increasing the understanding of the
joint patterns and geotechnical complexities associated with the highwall
(approximately 925 m high) and the sensitivity of the highwall slope to pit
depressurization and rock mass strength. If future geotechnical investigations
result in a change in the overall pit slope angles, then the stripping ratio and
consequently project mining costs, could be affected considerably.
Page 17-1
P
r
o
b
a
b
i
l
i
t
y
3.3
3.11, 3.12,
3.13
3.4
3.2
2.2
3.19
3.7, 3.8,
3.9, 3.14
3.5, 3.10
2.4
3.1, 3.17
3.6, 3.15,
3.16, 3.18
1
-5
-4
-3
-2
2.18
2.3, 2.5,
2.10, 2.17
2.7
-1
2.11, 2.12
2.13
2.8
Impact
Opportunities
Threats
Priority Bands
0 to -5
-6 to -10
-11 to -15
-16 to -20
-21 to -25
Very Low
Low
Medium
High
Very High
Probability
1
2
3
4
5
Very Low
Low
Medium
High
Very High
0 to 5
6 to 10
11 to 15
16 to 20
21 to 25
Very Low
Low
Medium
High
Very High
Impact
%
<10
10-30
30-50
50-70
>70
Page 17-2
Opportunity
-1
-2
-3
-4
-5
Very Low
Low
Medium
High
Very High
Threat
1
2
3
4
5
Risk Rating
Risk Description
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
Risk Owner
Score
Post-Action
Classification
Very Low
Very Low
Very Low
Very Low
Very Low
Very Low
Very Low
Low
Very Low
Very Low
Score
Geotechnical
12
Medium
Process
Low
Very Low
Low
Low
16
High
12
Medium
10
Risk Rating
P
Classification
Low
Low
Very Low
4
4
12
12
Medium
Medium
Market driven
Market driven
3
3
4
4
12
12
Medium
Medium
Low
Low
Low
Very Low
12
Medium
Field investigations
Very Low
12
Medium
Testwork
Very Low
Low
Field investigations
Very Low
Low
Market driven
Low
Page 17-3
17.2.2
Medium-Risk Items
Metal Price The project financials are most sensitive to metal prices and capital cost.
In the current economic climate, metal pricing for copper and gold is strong and is
expected to remain so into the initial years of production at Caariaco Norte. A
significant decrease in copper price would affect the projected cash flow for the project.
Escalation in Commodity Pricing In line with the sensitivity to metal prices and capital
cost, significant increases in commodity pricing are a risk in the current economic
climate and would directly affect the project cash flow through capital and operating
costs.
Obtaining Permits for Project Many applications for permits will need to be filed to
allow for timely execution of project work. Receipt of the necessary permits for project
development will depend on the completion of an Environmental and Social Impact
Assessment that is acceptable to the relevant regulatory agencies in Peru and the
negotiation of surface access rights for the project area from the local community. A
comprehensive ESIA for the Canariaco project is currently underway under the
guidance of AMEC Earth and Environmental. During the prefeasibility phase, it has
taken longer than Candente anticipated to negotiate drilling permits with the local
community. While the community continues to support the project, the permit
application has been delayed for more than six months. Other applications could
potentially encounter similar delays. By continuing to work closely with the local
communities, Candente is confident that this risk can be managed
Main Access Road Routing The design of the main access road is based on lowquality contour data. This could lead to a less-than-optimum design with a risk that the
road may not be constructible in some sections. Aerial or land reconnaissance
followed by more detailed geotechnical investigations along the proposed road routing
is recommended to decrease the risk in the design of this road.
Landslide and Diversion Channel A naturally occurring landslide was observed to
have taken place in the vicinity of the proposed diversion channel. The functionality of
the channel may be at risk. Further assessment of the valley slopes will be required to
assess the severity of this risk and whether it can be mitigated through regular
maintenance of the channel.
TMF Foundation Foundation conditions for the embankment and impoundment affect
stability, seepage considerations, and geological risks to the impoundment. No sitespecific investigations have been carried out to date.
ARD/ML Potential Cyclone Sand used for TMF Dam Construction The proposed
pyrite flotation circuit will remove a large portion of the pyrite, thus reducing the ARD
potential significantly. During future stages of design, additional geochemical
evaluation will be necessary to determine if the product has residual ARD or metalsleaching potential at neutral pH.
Page 17-4
17.2.3
Low-Level Risks
Width of Tailings Line Access Road The tailings line access road has been designed
with a single lane. Because the equipment necessary to install the pipeline will block
the road for extended periods of time, the restricted width could block access to the
site. Similarly, access to and from the plant site could be restricted during operation,
repair, and maintenance of the pipeline. Use of the road will need to be scheduled and
prioritized for vehicular access.
Coarse Ore Stockpile and Dusting The open-air design of the coarse ore stockpile is
typical of many operating mines however, it could result in non-compliant dust loading
during dry periods. Dust suppression or a stockpile cover may be required.
Stockpile Feed Conveyor Incline Angle The design incline angle of the stockpile feed
conveyor is 14. Testwork is required to confirm that this angle is appropriate for this
material.
Delivery of Long-Lead Capital Equipment Market conditions may increase delivery
schedules for long-lead capital equipment items. Equipment may need to be secured
and purchased earlier than anticipated.
Construction Laydown Area There is limited laydown area for construction purposes
in the vicinity of the process plant. A suitable area nearby must be identified.
Port Availability It has been assumed based on discussions with Lumina that the
marine facilities to be developed by Lumina will be for its Phase 2 development, i.e.,
capacity for fully loaded vessel sizes of up to 50,000 dwt (instead of 33,000 dwt) and a
berth in 15 m water depth. This should be confirmed in negotiations with Lumina,
because acceptable berth availabilities for Candente will only be possible if the Phase
2 implementation is complete.
Cyclone Sand Dam Construction The primary risk for construction of the TMF
embankment with cyclone sands is that a very high proportion of cyclone underflow,
around 80%, needs to be available as sand at all times. The cyclone product
modelling is based on a hypothetical particle size distribution for the feed to the
cyclones. Future stages of design need to verify that the required volume of underflow
for raising of the tailings embankment is available throughout the constructed life of the
embankment. If this is not the case, then it could be necessary to place additional
borrowed material into the dam or possibly change to an alternative material for dam
construction.
Availability of Embankment Construction Materials A very large volume of fill material
is required for the starter embankment. This could be a risk to cost and schedule if the
borrow materials are not available close to the embankment site.
Page 17-5
Exchange Rate Capital expenditures for materials that may be sourced in Europe
and consequently priced in Euros may be sensitive to exchange rates, which therefore
represents some risk.
17.2.4
17.3
Opportunities
The identified opportunities for the project are summarized in Table 17-3. These
opportunities are discussed below in accordance with the classification shown in the
table.
17.3.1
High-Level Opportunities
18 Month Mine Plan The mine plan for the first 18 months of operations should be
optimized to maximize the IRR and reduce the project payback period.
17.3.2
Medium-Level Opportunities
Resource Estimate Additional drilling should be continued in the vicinity of Caariaco
Norte with the objective of reclassifying Inferred resources to Indicated and/or
Measured resources
Additional Resources There is good potential to discover and delineate additional
resources at the Caariaco Sur and Quebrada Verde targets near the Canariaco Norte
deposit.
Materials for Tailings Dam Construction A trade-off study including, among other
factors, the available geochemical characterization data, was conducted to determine
the method of tailings dam construction. A more in depth trade-off assessment is
recommended to confirm the dam construction methodology that would incur the
lowest life-of-mine costs.
17.3.3
Low-Level Opportunities
Leasing of Equipment The possibility of leasing equipment for the mine, mill, and
electrical infrastructure should be evaluated to determine if it could improve the project
economics.
Page 17-6
Opp Rating
Opportunity Description
Reduce costs by reducing target
concentrate copper grade
Optimize tonnage throughput based
on ore hardness
Optimize mineplan for first 18
months
Leasing of equipment to reduce
initial capital cost
Reduction in roaster operating costs
via optimization of arsenic feed
grades
Increased recoveries for low grade
material.
Opp Owner
Score
Classification
Process
-3
-6
Low
Process/Geolog
y/Mining
-1
-4
Very Low
Geology/Mining
-4
-16
High
Mining/Process/
Electrical
-2
-8
Low
Mining/Process
-1
-3
Very Low
Process
-2
-4
Very Low
3.7
Process
-2
-6
Low
3.8
Process
-2
-6
Low
3.9
Electrical
-2
-6
Low
3.10
Materials
Handling
-1
-3
Very Low
3.11
Geology
-4
-12
Medium
3.12
Additional resources
Geology
-4
-12
Medium
Geotech/
Mining
-4
-12
Medium
Civil
-2
-6
Low
Civil
-2
-4
Very Low
Evaluation of design
Civil
-2
-4
Very Low
Civil
-3
-6
Low
Civil
-2
-4
Very Low
Owner
-3
-9
Low
3.13
3.14
3.15
3.16
3.17
3.18
3.19
Concentrate Copper Grade The target grade for the copper concentrate should be
assessed to optimize the overall costs related to handling, transportation and
treatment.
Final Tailings Thickener A trade-off study is required to determine if overall tailings
and reclaim water handling costs could be reduced by eliminating the tailings thickener
from the process flowsheet.
Page 17-7
Concentrate Shipping Costs The potential to reduce overland shipping costs from the
plant to the port by transporting dry instead of wet concentrate should be evaluated.
Coarse Ore Conveyor Motor A trade-off study should be completed for a wound rotor
motor versus a wrap-around motor on the coarse ore stockpile conveyor.
Hydrologic Data More-accurate data and a longer period of record could help reduce
design storm flows and volumes.
TMF Site Location and Management Technology Although a trade-off study was
carried out to select the preferred TMF site and tailings management technology as
part of the preliminary prefeasibility work, it is recommended that these aspects
continue to be reconsidered, given that this is a critical feature of the project. New
technologies could also arise to make alternative tailings management schemes more
favourable.
Finance Terms The equipment finance terms used in the financial model are
comparable to those used elsewhere in the industry for junior mining companies. As
the project reaches a more advanced stage of development, and if a major mining
company obtains a major share in Candente, then there may be potential to negotiate
more-favourable lease terms.
17.3.4
Page 17-8
Page 17-9
CONTENTS
18.0
CONCLUSIONS ...................................................................................................18-1
TOC i
18.0
CONCLUSIONS
AMEC has applied industry-standard mining, process design, and construction methods
and economic evaluation practices in this assessment of the Caariaco Norte project.
Sufficient and representative samples and information were available to estimate a
mineral resource, conduct metallurgical testing, and complete this prefeasibility study
progress report.
Sufficient work has been undertaken on the permitting and environmental aspects of the
project to gain an understanding of the regulatory requirements that will need to be met to
construct, operate, and close the mine.
After the currently proposed pit is mined, the Caariaco Norte deposit will still contain
resources, particularly at depth. In this study, the Whittle optimization analysis and
subsequent mine design were based on a copper price of $2.25/lb. If a higher copper
price were used, then the optimal Whittle shell could be expected to expand, and the
total mill feed and mine life would increase.
The Caariaco Sur deposit has been interpreted previously to contain a potential
resource, but limited exploration drilling has been carried out to date. Considering
preliminary indications that Caariaco Sur material contains minimal arsenic, it represents
an exploration target that could make ore blending an option and potentially eliminate
some of the arsenic mitigation requirements currently included in this study.
The process plant, as designed, will handle 95,000 t/d through a typical crushing and twostage grinding circuit. The primary flotation circuit will produce a bulk concentrate that will
be reground and upgraded in a three-stage cleaner circuit. The results of ongoing
metallurgical testwork indicate that the ore responds positively to the typical grinding and
conventional flotation methodologies for such deposits. In this study, AMEC has begun
optimizing a concentrator flowsheet that appears to be viable with respect to the known
mineralization of the deposit. The Outotec partial roast process has been confirmed to
reduce the levels of impurities in the concentrate to below smelter penalty limits and will
produce a saleable concentrate throughout the mine life.
Based on the additional data, updated knowledge, and refined assumptions at this stage
of study, the results show that the project achieves a 18.8% post-tax IRR at a long term
copper price of $2.25/lb. The copper price required to produce a breakeven cash flow
(discounted at 8% and post-tax) is $1.75/lb based on a flat copper price and flat prices of
$1,015/oz Au and $15.85/oz Ag. The sensitivity analyses show that the project is most
sensitive to copper price, followed by grade, capital cost, and operating cost, in that order.
The project is very sensitive to metal prices and to be economic requires a copper price
above $2.00/lb, depending on the hurdle rate and assuming none of the other
opportunities for economic improvement are realized. The project may permit the
hedging of metal prices to mitigate metal price risks.
Page 18-1
AMEC recommends that, should Candente management deem the economic possibilities
to be worth pursuing, they proceed with information-gathering to advance the project to a
feasibility study level. Upon performing the necessary sampling and testwork, a feasibility
study could improve the construction and operational design, scheduling, costing, and
economic analysis.
Page 18-2
CONTENTS
19.0
RECOMMENDATIONS.........................................................................................19-1
19.1 General .....................................................................................................19-1
19.2 Recommendations for Feasibility Study ....................................................19-1
19.3 Recommendations from Progress Report..................................................19-2
19.3.1
Geology....................................................................................19-2
19.3.2
Mining ......................................................................................19-3
19.3.3
Metallurgy ................................................................................19-4
19.3.4
Tailings Management Facility ...................................................19-5
19.3.5
Infrastructure ............................................................................19-6
19.3.6
Surface Water Management .....................................................19-6
19.3.7
Environmental Considerations ..................................................19-7
19.3.8
Execution Plan .........................................................................19-7
19.3.9
Marketing .................................................................................19-7
19.3.10 Financial Evaluation .................................................................19-8
TOC i
19.0
RECOMMENDATIONS
19.1
General
Typical of most mining ventures, a large number of risks and opportunities could affect
the outcome of the Caariaco Norte project. Many of these risks and opportunities are
based on the current level of scientific information, (such as drilling and testwork results),
or lack of control over external drivers (metal price, exchange rates). Higher-level
engineering studies are therefore recommended to reduce and manage the risks and to
refine the opportunities.
General recommendations include reassessing the mine plan to see if increasing the strip
ratio, for example, could extend the life of the mine, assumed for the current study to be
21 years, and proceeding with further confirmation testwork of the process flowsheet
during the variability program planned for the next phase of study.
Further environmental evaluation is also recommended. Specifically, considering the
potential for air emissions associated with the roaster operation, a program of air
monitoring should be initiated to establish baseline conditions at the project site. It is also
recommended that a study be undertaken to determine the potential project development
impacts and should include socioeconomic assessments of any potential relocation
requirements.
19.2
Page 19-1
19.3
19.3.1
Geology
Eastwest oriented, 100 m spaced vertical sections for alteration types and intensities
were prepared by Candente. These were simplified by AMEC, and the resulting
bench plan polygons were extended beyond the limits of the available drill hole
information to cover the block model extents. AMEC recommends that a full review of
the alteration interpretation be completed on vertical sections reconciled to bench
plans for the next level of study.
Copper mineralization at Caariaco Norte is related to porphyry intrusions, breccias,
and potassic, propylitic, phyllic, argillic, and advanced argillic alteration; however, the
limits of mineralization in the deposit are not well known. AMEC recommends
building a mineral zonation model for the next phase of study. A combination of
lithology, alteration, and mineral zones should provide more robust support for the
mineralized envelope and the definition of grade estimation domains.
Topographic contour limits were based on a photogrammetric interpretation
undertaken on aerial photographs accurate to 1 m (x, y, z). Errors noted in the digital
terrain model (DTM) by SRK (2009) were surveyed. These points were used in
conjunction with the original topographic data to minimize the differences found.
Although AMEC did not find a constant elevation difference between the surveyed
collars and the DTM, AMEC is of the opinion that further investigation is required for
the next level of study to provide the precision necessary for earth-movement
estimates.
Page 19-2
19.3.2
Mining
A single elongated waste rock management facility (WRMF) will be developed
adjacent to the pit, extending along the valley. Bottom-up methods will be used for
construction. Preliminary waste rock characterization suggests that potentially acid
generating (PAG) rock will be present, and so encapsulation storage methods may be
required. More rock geochemistry information is required to develop a waste rock
characterization block model and plan for handling these materials. This work is
recommended for the next phase of study.
To determine potential dewatering requirements, the bedrock has been divided into
three regimes. The upper regime, generally less than 100 m deep, could be
dewatered with vertical wells if the hydraulic conductivities were high enough; this
should be confirmed moving into the next phase of the study.
For the purpose of this progress study, a mine plan was generated using LG pit shells
adjusted by minimum mining width. The next iteration of mine planning will require pit
phase designs that consider pioneering access to upper benches, internal ramp
access, minimum mining widths, and depressurizing and dewatering requirements.
During the next iteration of mine planning, AMEC recommends that cutoff optimization
be performed in conjunction with the use of a more-detailed shell selection
methodology. Although the proposed site layout and topography do not lend
themselves to the space required for a substantial low-grade stockpile, a cutoff profile
Page 19-3
featuring elevated cutoffs in the early years could still improve project value without
stockpiling. Cutoff optimization can provide economic benefits with or without
stockpiling low-grade material. Both approaches should be evaluated to establish the
value to the project of a low-grade stockpile. If the value sufficiently exceeds the cost
of displacing waste rock storage to make the space for the stockpile, then it should be
incorporated into the plan.
A site investigation program has been proposed and planned during the prefeasbility
study, but not yet conducted, to support geotechnical pit design at a prefeasibility
level. The data from the site investigation are considered to be key in understanding
the joint patterns and geotechnical complexities associated with the highwall
(approximately 925 m high) and the sensitivity of the highwall slope to pit
depressurization and rock mass strength. It is recommended that this program be
completed to further the development of the open pit geotechnical design.
19.3.3
Metallurgy
The roasting tests show that the expected arsenic content will normally result in a
calcine with a residual arsenic content of 0.05% to 0.2% unless calcium is present
either in the gangue or from the reagent systems. The ACL and ACS calcines
produced a concentrate that would not incur a smelter penaltyor, if so, it would be
minor. The ACP calcine, did not perform as expected and contained a level of
arsenic that would incur a penalty. This may be due to the presence of excess lime
used for pH control in the cleaning circuit. It may be necessary to examine this issue
in additional work by determining ways to either reduce lime levels in the plant
(e.g., pre-roast concentrate washing), blend with other concentrates, or treat the
concentrate further.
Given that the results for the three composites were weighted equally, further
definition of the distribution of these sample types and their representation in the LOM
plan is recommended. This can be achieved through the variability flotation testwork
program currently planned for the next phase of work.
The unoptimized cleaner flotation results indicate that the cleaning requires a high pH
level of approximately 12 to produce reasonable copper concentrate grades. In
addition, the mixed reagent did not perform as well as the sole use of A3894. The
mixture was a particular disadvantage for the ACP material and also slightly worse for
ACS but fairly similar for ACL. Subsequent analysis of the testwork indicated that
collector was not added properly in cleaning. At the time of reporting, mineralogical
and size analysis was underway to further investigate the cause of the cleaning seen
with the mixed reagent suite. Although there will be a compensating effect in the
impurity roasting step, which will see an uplift in final copper concentrate grade
suitable for sale, it is recommended that more material be obtained for a series of
locked-cycle tests to examine this aspect in more detail.
Page 19-4
It is recommended that further composite preparation for testing of the partial roasting
process be correlated to the mine plan so that the results would be more
representative of what will be processed through the LOM.
Further testwork is required to define the variability of the ore characteristics and to
develop the information needed to support process design criteria and variability
responses for use in the feasibility study.
19.3.4
Page 19-5
Geotechnical drilling and test pitting is required at the embankment sites. The work
should include:
drill sampling of the soil units for visual classification and geotechnical laboratory
testing
bedrock coring to define the bedrock geology and any problematic bedrock such
as limestone or weak sedimentary rock structures such as claystones
angling some of the boreholes extended into bedrock to intercept any sub-vertical
geologic structure that may control the secondary hydraulic conductivity of the
bedrock, including potential faulting in the valley bottom that may control the
valley alignment
packer permeability testing within the bedrock to obtain a profile of hydraulic
conductivity versus depth in the valley bottom and on the abutments
installing piezometers and groundwater monitoring wells in select boreholes to
support baseline studies.
The use of geophysical survey methods such as seismic refraction along and across
the dam axes is recommended to calibrate and extend borehole information.
19.3.5
Infrastructure
The route of the access road to site will be reviewed and optimized once moreaccurate contour data are obtained during the feasibility study. Following this phase,
a road reconnaissance field trip will be recommended, followed by a geotechnical site
investigation to confirm the route.
19.3.6
Page 19-6
19.3.7
Environmental Considerations
Historical data from the Ro Caariaco hydrometric station are available for a 31-year
period. Four hydrological assessments have been completed to date. Further data
will be acquired during the next phase of the study.
Twenty-three protected mammal species have been recorded within the greater
project footprint area. Candente plans to commission a relocation assessment for
endangered and protected mammals as part of the next phase of study.
19.3.8
Execution Plan
To meet the target commissioning date of October 2014, it is recommended that
long-lead procurement start in January 2012.
The ports of Callao and Paita in Peru are considered possible points of delivery for
construction materials. The main highway, Peru Highway 1, which runs parallel to the
coast, connects both ports with Chiclayo, the nearest major city to Caariaco Norte. .
From Chiclayo, the road route to the mine follows a paved, Highway 1B north through
Motupe until it intersects with Highway 3N, the Corral Quemado Road, just south of
the town of Olmos. After passing through La Pilca, the Corral Quemado Road climbs
along a series of ridges before descending to follow the river valley. Grades along the
route are reported to be steep in places and should be surveyed to ensure they do not
exceed the permissible limits for heavy-haul transport.
19.3.9
Marketing
NSA has not contacted any smelters to specifically discuss the marketability of the
Caariaco Norte concentrates. As the project progresses through the next phase of
study, it is recommended that some discussions be held with smelters to discuss the
acceptability of the proposed calcine from the Caariaco project and associated
treatment and refining charges.
For the purpose of this progress report, AMEC used a long-term acid selling price of
$90/t based on preliminary discussions with CMC and NSA in October 2010. A more
detailed market study for domestic and export acid markets is recommended for the
feasibility study.
When reviewing logistics related to the export market, the main acid terminals in Peru
that service export volumes from Cajamaquilla and Ilo are in the south, at Pisco and
Ilo. While it is possible to deliver by truck to the Pisco facility, the distance is
considerable. Investigation of possible terminal installations in the north should be
reviewed and could be tied to planned concentrate port facilities.
Page 19-7
19.3.10
Financial Evaluation
Various tax allowances are granted by the Peruvian Government, including one on
capital expenditure that benefits the local communities. In AMECs opinion, Candente
should engage a suitably qualified and experienced tax professional during the next
phase of the project to investigate this in depth.
Indicative financing terms were received from vendors, and average lease terms were
applied to all the leased equipment. It is suggested that detailed lease terms be
applied in the financial model for the next level of study to assess possible
opportunities to improve the project returns.
Page 19-8