Hindustan Petroleum Corporation

HINDUSTAN PETROLEUM CORPORATION LIMITED
LPG PROJECTS, HINDUSTAN BHAVAN-3, 8 S.V. MARG, BALLARD ESTATE,

MUMBAI-400001
PART 2 - TECHNICAL
Signature and Seal of the Bidder

Page | 1

MUMBAI-400001
2.1 Specification for Supply of LPG Pumps at various

locations
CONTENTS
A.
SPECIFICATIONS FOR API PUMPS
B.
DRAWING & DATA REQUIREMENTS
C.
SPECIFICATIONS FOR 3 PHASE MV MOTORS
D.
MOTOR DATA SHEET (ATTACHED SEPERATELY)
E.
PUMP DATA SHEET (ATTACHED SEPERATELY)
F.
MATERIAL OF CONSTRUCTION

Page | 2

MUMBAI-400001
A.
1.0
GENERAL
1.1
Scope
SPECIFICATIONS FOR API PUMPS
This specification together with the design data sheets covers the requirements for Centrifugal
Pumps & Drivers. The LPG Pumps shall conform to API 610 (10th Edition). The vendor shall
separately indicate the deviations from the code, if any.
The provisions of API 610 (10th Edition), shall supersede the specifications given below. In
case of any conflict, deviation or discrepancy, the same shall be brought out by the bidder
clearly in their Unpriced Bid Where ever there is a conflict/mismatch in interpretation of
various terms the following sequence of prioty order shall be considered with No 1 having
the max weightage and No 5 the Minimum.
1.
2.
3.
4.
5.
BOQ & Item Description in Tender Line

Data Sheets provided by Consultant M/s Worley parsons, Mumbai
Special terms & Conditions
Technical Specifications
General Terms & Conditions
The Scope shall include but not limited to
1.2
Inspection and Testing as specified.
Submission of documents as specified.
Painting as specified.
Preparation of shipment and delivery to site.
Spares for two years normal operation.
Start-up spares and commissioning spares.
Vendor recommended special tools as included in offer
Any other items, required to make system complete.
Engineering Services
The Vendor shall provide engineering services, which shall include, but not necessarily be
limited to, the following:
Providing/coordinating detailed design of all equipment and components within the scope
of supply.
Resolving engineering queries related to the equipment and components within the scope of
supply.

Page | 3

MUMBAI-400001
1.3
1.4
Performing all relevant calculations pertaining to the equipment and components within the
scope of supply. Providing all Performance Curves related to the Equipments
Providing progress reports etc.
Providing expediting services for all sub-vendors.
Providing quality assurance, including all sub-vendors with respect to ISO 9000 or
equivalent.
Quality Assurance.
Supervision of Installation/erection and commissioning.
Training of clients personnel at site / Vendors shop.
Exclusions
Installation/Erection, Testing & Commissioning.
Power & Control Cables and associated cable glands & lugs.
Modifications
Any exceptions or additions to this specification shall be mentioned on the design data sheet.
1.5
Duty
The pump shall be suitable for continuous duty.
2.0
2.1
DESIGN
General
Design pressure shall be defined as the sum of the maximum suction pressure plus the peak
differential pressure developed with maximum diameter impeller.
Pumps shall preferably operate at standard electric motor speeds for the maximum rated output.
2.2
Drivers
Motor drivers shall be selected with the following margins over the absorbed HP of the pump at
the design duty point.
--------------------------------------------------------------------------------------------------------Motor Ratings (% of Absorbed HP)
Range of absorbed HP of the pump
Motors with
Motors with
unity service
1.15 service

Page | 4

MUMBAI-400001
factor
factor
--------------------------------------------------------------------------------------------------------Upto 25 HP
125
115
Above 25 upto 100 HP
115
105
Above 100 HP
110
100
--------------------------------------------------------------------------------------------------------However, the motor shall not be less than the maximum absorbed HP for the selected impeller.
2.3
Vibration & Balance

All rotating parts shall be statically balanced.
Impellers shall be dynamically balanced if the pump is to be operated at any of the following
conditions:
i)
ii)
iii)
At speeds over 1,800 rpm if rated capacity exceeds 70 Cu.M./hr. and impeller diameter is
more than 150 mm.
At speeds over 1,800 rpm for two or more stages.
At speeds over 3,800 rpm.
During operation at maximum continuous speed or at any other specified operating speed, the
double amplitude of vibration in any plane measured on the shaft adjacent to the bearing
housing shall not exceed the values given below :
--------------------------------------------------------------------------------Rated speed RPM
Double amplitude
Centimeters
--------------------------------------------------------------------------------Through 1000 RPM
0.00752
Over 1000 through 4000
0.00635
Over 4000 through 6000
0.00508
Over 6000
0.00381
--------------------------------------------------------------------------------Where it is not possible to measure vibrations on the shaft, the total amplitude of vibration shall
be measured at both bearings or bearing housing and shall not exceed 50 percent of the foregoing
values.
Critical speeds shall be at least 20 percent above or below the normal operating speeds for pumps
with flexible shafts and at least 20 percent above the maximum operating speed for pumps with
stiff shafts.

Page | 5

MUMBAI-400001
2.4
Flanges
Suction and discharge connections shall be flanged in accordance with ANSI B 16.5 300#
Welded Neck Raised Flanges, standards and the suction flanges should be designed for the same
pressures as the discharge flanges to permit testing under the required full test pressure.
2.5
Castings
No carbon steel bolting shall be used in steel pumps, ASTM-A 193, Grade B7 or equivalent shall
be used, except as noted for special services.
Pumps in vacuum service shall be provided with vents consisting of extra heavy seamless nipples
and forged steel valves.
All casings shall be provided with 20 mm minimum plugged drain connections. The casing
drains of pumps handling corrosive fluids containing erosive solids shall have bar stock
plugs, ground flush with the inside of the casing.
All tapped holes shall be plugged with solid plugs. This shall include cooling water
connections, stuffing box connections and seal gland plate connections as well as vent and drain
connections. Carbon steel plugs shall be used in tapped holes in cast iron parts. For other than
cast iron parts, the plugs shall be of the same metal as the parts containing the tapped holes.
Plugs shall have shanks at least 40 mm in length to permit the use of a pipe wrench.
2.6
Impellers
Impellers shall have the characteristics of generally decreasing head with increasing capacity
from shut off to normal capacity. In boiler feed service, shut off head shall be approximately 20
percent higher than the design point head.
Pump shall have an impeller of size which is mid way between the maximum and minimum sizes
or near the minimum size.
Where more than one pump is specified, they shall have identical characteristics for running
successfully in parallel.
The tenderer shall state the minimum permissible capacity at rated speed without excessive
temperature rise and radial thrust. Where necessary, an automatic by pass connection shall be
provided to prevent excessive temp. rise at zero flow. Automatic recirculation valve of Key stone/
Schroedahl make shall be supplied along with each set of pumps.

Page | 6

MUMBAI-400001
Suitable thrust balancing arrangement should be incorporated in the design.

2.7
Shaft and shaft sleeves

Shafts shall be of ample size to transmit the maximum driver horse power and designed to
withstand operation for the entire head capacity range.
Shafts shall be provided with sleeves securely locked to the shaft. When the size of the pump
makes the use of shafts sleeve impracticable, the shaft shall be made of a wear resistant material
for packed pumps and of a corrosion resistant material for pumps with mechanical seals.
Shaft sleeves shall be sealed at one end. The end of the shaft sleeve assembly (or nut) shall
extend beyond the outer face of the packing gland.
2.8
Bearings
The bearings and bearing lubrication system shall be selected for the service conditions and shall
be capable of operating continuously with a lubricant outlet temperature not exceeding 75_ C at
any bearing when the ambient temperature is 35 degree C. Thrust bearings shall require no water
cooling.
Bearings shall have minimum rated life of 25,000 working hours (B-10 rating).
Bearing housing shall be designed to prevent entry of gland leakage, water or dust.
Oil lubricated bearings shall be equipped with constant level oilers. The bearing shall be anti
friction type with rotation independent automatic lubrication by internal oil circulation.
Grease lubricated bearings shall not be used.
Pump design shall be capable of withstanding reverse rotation for a short duration.
Difference between NPSHR NPSHA shall be 1.0 M (min)
2.10
Piping System
Gland seal piping and flushing oil manifolds at the pumps shall include dial type thermometer
and pressure gauges with steel bourbon tubes having welded connections. When the pump
suction pressure is below atmospheric, combination vacuum pressure gauges shall be
furnished.

Page | 7

MUMBAI-400001
Cooling water manifolds for closed system shall include sight flow indicators and inlet and
outlet shut off valves.
Balancing lines for multi-stage pumps shall be made up with flanged joints; screwed unions
are not acceptable.
Cooling water, gland oil and recirculating piping systems, including all accessories such as
gauges, valves, etc. shall be furnished fully assembled and installed on the pump. The piping
shall be arranged to follow the pump contour as closely as possible and shall be adequately
supported.
When mechanical seals with pumping rings are specified, a cooling water system complete and
cooler shall be provided.
2.11
LPG Tandem Double Mechanical Shaft Seals with flushing plan 52

Double mechanical seal arrangement is required as a preventive measure to avoid leakage of
product in case of failure of the primary seal. Flushing arrangement will give the indication about
the failure of the primary seal.
The total assembly for independent operation of the pump shall be supplied by the vendor. The
arrangement consists of the following major components.
1. The total mechanical seal arrangement.
2. Flushing arrangement
Flushing pot :
Capacity
: As required ( vendor to specify)
Design Pressure
: 46 Kg / Sq. Cm g
Design code for the flushing tank pot : ASME SEC VIII Div. 2
Flushing pot is to be provided with cooling coils to cool down the barrier liquid flowing
through the pot. Flow rate as required to be maintained through the cooling coil.
Level indicator.
As level indicator along the Level switch to give alarm at the low fluid level in the
Flushing pot and a press switch to indicate failure of the primary seal.

Page | 8

MUMBAI-400001
All the pipe fittings, valves, flow indicator, press indicator, manifold, flanges etc. required for the
flushing arrangement are in the scope of supply of the vendor.
Drawings to be submitted at the offer stage along with the other drawing :
1. Double mechanical seal arrangement.
2. Flushing system layout.
MATERIAL OF CONSTRUCTION
All the equipment & pipe fittings for flushing unit are to be of SS 304.
2.12
Coupling
Spacer type couplings shall be used on vertical shaft pumps equipped with mechanical seals
to permit seal replacement without disturbing the prime mover.
Where motor half couplings are fitted by the pump supplier, he shall take full responsibility for
correct fitting or alignment.
Threaded couplings shall preferably be used only with hollow-shaft motors which have a non
reverse rachet. If threaded couplings are used on vertical pumps, they shall be secured against
reverse rotation without the use of set screws.
When gear type couplings are specified, they shall be heavy duty, forged steel, flexible spacer and
lubricated type.
When disc type couplings are specified, the flexible discs shall be stainless steel.

Page | 9

MUMBAI-400001
B. VENDOR DRAWING & DATA REQUIREMENTS
ROTATING EQUIPMENT - ASSOCIATED AUXILIARY EQUIPMENT

1.0
GENERAL
1.1
This specification, together with appropriate Vendor Data

requirement for vendor drawings and data on rotating equipment.
1.2
BIDDERS UNABLE TO COMPLY WITH THESE REQUIREMENTS MUST DETAIL

ALL EXCEPTIONS IN THEIR PROPOSAL.
Requirement forms, defines
The timely delivery of quality drawings and data is as crucial to an Engineering schedule as
delivery of the equipment itself is to a construction schedule.
1.3
FAILURE TO PROVIDE ADEQUATE PRELIMINARY DRAWINGS AND DATA MAY

RENDER A PROPOSAL "NON-RESPONSIVE".
1.4
AFTER COMMITMENT, FAILURE TO PROVIDE TIMELY AND QUALITY "ADVANCE

CERTIFIED" DRAWINGS AND DATA MAY DELAY PROGRESS, PAYMENTS AND MAY
ADVERSELY AFFECT FUTURE INVITATION TO BID.
2.0
PRELIMINARY DRAWINGS AND DATA
2.1
SCHEMATICS OR FLOW DIAGRAMS

Shall include reasonably accurate gas or fluid flows, lube,
instrumentation, valves, safety devices and control schemes.
2.2
seal oil and control oil, all
DIMENSIONED OUTLINE DRAWINGS

For all equipment whether base plate mounted or not, the outline drawings shall include
approximate weights, overall dimensions, size, rating and approximate locations of main
nozzles, centerline height and shaft extension details, approximate dismantling clearances and
approximate handling weights. They shall also include the approximate location of main
electrical connections.
2.3
CROSS SECTION & DETAIL DRAWINGS

Page | 10

MUMBAI-400001
Shall include main construction features, details of seals, bearings and other mechanical
details such as the governor of the driver.
2.4
PREDICTED PERFORMANCE CURVES

These curves shall include the specified duties and design conditions as required on the enquiry
data sheets.
3.0
CERTIFIED DRAWINGS AND DATA
3.1
After commitment/placement of P.O. and after preliminary drawings and data are submitted, the
vendor shall provide certified drawings and data as specified below.
DIMENSIONED OUTLINE DRAWINGS
The vendor supplying the driven equipment shall submit a combined dimensioned
drawing of pump and driver.
This drawing(s) shall include :
outline
a)
Dimensions of base plates complete with diameter, number and location of bolt holes and
thickness of metal through which bolt must pass.
b)
Locating or tie-in dimensions of the equipment relative to the base plate.
c)
Identification, size, rating and location of every terminal connections. The terminal
connections referred to above shall include main suction and discharge nozzles,
cooling water, lube seal and control oil, ventilating and instrument air, casing vents and
drains, instrument and electrical connections.
d)
All horizontal and vertical clearances necessary for dismantling purposes with location of
lifting lugs.
e)
Maintenance weights and name of part.
f)
Direction of rotation of each component part of main train.
g)
Magnitude and direction of the expansion movement of main nozzles and the permitted
piping forces and moments on the nozzles.

Page | 11

MUMBAI-400001
Dimensioned outline drawings shall also be provided for Auxiliary Equipment. This covers
equipment whether or not mounted on the main base plate and includes lube and seal oil system,
overhead tanks and seal oil traps.
FOUNDATION LOADING DIAGRAMS
These drawings shall include :
a)
Maximum operating weight with loading diagram.
b)
Size and location of foundation cut-outs, if required, for downward nozzles and drains.
c)
The location and magnitude of out-of-balance forces and moments transmitted to the
foundation for reciprocating compressors and/or drivers.
SCHEMATIC WIRING AND/OR FLOW DIAGRAMS

These drawings shall include :
a)
The final definition of the gas or fluid flows, lube, seal oil and control oil, all
instrumentation valves, safety devices and control schemes.
b)
Components and Instrument Lists : These are lists of all components and instruments
show on the schematics identifying the manufacturer and type, with operating and
design conditions and settings. The same symbol shall be used on outline drawings and
schematics for consistent identification of each terminal connection.
DETAIL DRAWINGS
Cross sectional drawings and detail drawings.
GA Drgs shall be submitted to HPCL within 02 weeks of placement of PO
ERECTION/ASSEMBLY DRAWINGS
In accordance with the standard practice of the manufacturer.
CALCULATIONS
Torsional and lateral critical speed analysis of the complete rotating assembly. The documents
shall include :

Page | 12

MUMBAI-400001
a)
Description of system analysed.
b)
Component details such as shaft stiffness, masses, inertias.
c)
Calculation method.
d)
Calculated natural frequencies and maximum stresses.
e)
Conclusions including comments on possible exciting forces and frequencies.
PREDICTED PERFORMANCE CURVES
These curves shall include the specified duties and design conditions as required on the data
sheet.
MANUFACTURER'S DATA REPORTS
a)
Mill and material test certificates.
b)
Hydrostatic test certificates for pressure containing parts.
c)
Rotor Balance Report.
d)
Over speed Test Report.
PERFORMANCE TEST REPORTS

Performance test reports submitted must be certified and reflect the test requirements specified
and agreed. Performance test shall be witnessed by TPI or HPCL Engineer at the manufacturers
shop.
INSTALLATION, MAINTENANCE & OPERATING INSTRUCTIONS
In accordance with the standard practice of the manufacturer.
THIRD PARTY REQUIREMENTS
All the materials shall be inspected by third party agencies. Test Certificates/Inspection
Certificates/Test Reports and third party inspection report shall be submitted at the time of
delivery. Approved third party inspection agencies are:
1. M/s. Lloyds
2. M/s. Bureau Veritas
Page | 13

MUMBAI-400001
3. M/s. Indian Register of Shipping

4. M/s EIL
5. M/s PDIL
6. M/s DNV
7. M/s TUV
RECOMMENDED SPARE PARTS LIST
The vendor shall supply complete spares part list within 02 weeks of Placement of PO. The list of
minimum required spares is mentioned under NOTES OF SOQ in the tender enquiry. Vendor to
quote their rates of Recommended Spares of 02 Years operation based on the 02 items mentioned
under NOTES of SOQ only
C. SPECIFICATIONS FOR 3 PHASE MEDIUM VOLTAGE INDUCTION MOTORS

1.0
SCOPE
1.1
This specification covers the general requirements for 3 phase medium voltage induction motors.
The motor to be supplied shall be suitable for operation through a Variable ( 0 100%)
Frequency Drive for optimum energy utilization. Supply of the VFD is not included in the
scope of this tender.
2.0
DELETED
3.0
Standards
All motors shall comply, wherever applicable with the latest issues of the following standards:
IS : 325 - Three phase induction motors.
IS : 1231 - Dimensions of three phase foot mounted motors.
IS : 2148 - Flame proof enclosures of electrical apparatus.
IS:2223 Dimensions of flange mounted A.C. induction motors.
IS:2253 Designations for types of construction and mounting arrangements of rotating
electrical machinery.
IS : 2254 - Dimensions of vertical shaft motors for pumps.

Page | 14

MUMBAI-400001
IS : 2968 - Dimensions of slide rails for electric motors.

IS : 4029 - Guide for testing three phase induction motors.
IS : 4691 Degrees of protection provided by enclosures for rotating electrical machinery.
IS : 4722 - Rotating electrical machines.
IS : 4728 - Terminal marking and direction of rotation for rotating electrical machinery.
IS : 4729 - Measurement and evaluation of vibration of rotating electrical machines.
IS : 4889 - Methods of determination of efficiency of rotating electrical machines.
IS : 6362 - Designation of methods of cooling for rotating electrical machines.
4.0
General Description
4.1
The motors shall be liberally designed as regards its pull-out torque, pull-out voltage and its
ability to ride through voltage dips during system disturbances.
4.2
Motor frame sizes shall be in accordance with I.E.C. Recommendation in the absence of Indian
Standards.
4.3
Motors for hazardous areas shall be of a design for which approval has been obtained from
the Central Mining & Research Station, Dhanbad, for use in the divisions of areas specified.
4.4
All motors approved as per clause 4.3 above shall have a separate name plate carrying the
details of such approval an d fixed adjacent to the main plate.
4.5
The motors shall have additional accessories like space heaters, embedded temperature
detectors etc. if specified in the data sheet.
5.0
Weather Proofing / Explosion proof
5.1
Motors specified with weather proof / explosion proof enclosures, shall be suitable for outdoor operation subjected to direct sun and rain without further protection (like canopy, hood
etc.) from the weather.
6.0
Insulation

Page | 15

MUMBAI-400001
6.1
The windings shall be insulated with the class of insulation specified in the data sheet.
6.2
The windings shall be given protective coatings to withstand service in the environment
specified.
6.3
The windings shall be provided with moisture protective coating to prevent absorption of
moisture.
7.0
Terminal Boxes
7.1
All the six ends of the winding shall be brought out to the terminal block and marked.
7.3
Terminal box shall be on the right hand side of the motor when viewed from the shaft end
unless specified otherwise in the data sheet.
7.4
Double compression type cable glands of CCOE approved make suitable for cable sizes given
in the motor data sheet shall be provided for the terminal boxes.
7.5
If space heaters, embedded temperature detectors etc. are specified in the data sheet, separate
terminal boxes with compression type cable glands shall be provided for the same. If the
motor is flame proof, these terminal boxes and cable glands shall also be flame proof, double
compression type approved by CMRS, Dhanbad.
7.6
In case capacitors are envisaged to be connected to the motor terminals (as indicated in the
data sheet) the terminal box shall be of a special design by which sufficient creepage space
between terminals is available and also the terminal box shall be provided with two sets of
cable glands.
7.7
Terminal box covers and cable gland entries shall be effectively sealed against the entry of
moisture and dirt, before the motor leaves the factory.
8.0
Name Plate
8.1
All nameplates shall be of stainless steel.
8.2
Ambient temperature for which the motor is designed, type and name of lubricant and bearing
members, shall be indicated in the name plate.
9.0
Lifting Facility

Page | 16

MUMBAI-400001
Suitable lifting facility shall be provided for the motors.

10.0
Lubrication
Grease migration shall be prevented.
11.0
Special Requirements
11.1
Where any special requirement such as degree of protection to enclosures, thermal cut-outs,
special cable boxes, extra starting torque or supply of half coupling etc. are specified in the
order, these details shall be clearly recorded in the test certificates or in an attached
supplement.
11.2
Details of bearings shall be given in the test certificates to facilitate ordering or spares.
12.0
Standby Duty
All motors shall be capable of standing idle for long periods without damage to be bearings.
13.0
Motors ordered with driven machines

Where a motor is supplied with a driven machine, the driven machine supplier shall be
responsible for the suitability of the motor for the equipment, correctness of the motor test
certificates and for the arrangements of couplings and for all damage and defects arising from
faulty alignment or vibration etc. and shall guarantee reasonable defect liability period. The
guarantee period for motor shall be at least the same as that for the driven equipment.
14.0
Methods of starting
All motors are envisaged to be started direct on line, unless otherwise specified in the data sheet.
15.0
Number of Starts.
All motors shall be suitable for 3 cold and 2 hot consecutive starts unless specified otherwise in
the data sheet.
16.0
Direction of Rotation
All motors shall be suitable for operation in both directions.
17.0
Final Colour

Page | 17

MUMBAI-400001
Final color of all motors and pump shall be Aircraft blue - Shade No. 356-as per IS : 5. Bass
frame shall be of Jet black.
NOTES:
1.
2.
Schedule of technical particulars of motors should be filled in and submitted with the offer .
Items marked * in the MV Induction Motor Data Sheet should be filled in by the vendor.
3.
4.
Motors located out door shall be protected by a 1.5-mm thick mild steel canopy.
The motor rating shall be chosen as given below:
Range of absorbed KW Motor Rating
Upto 18.5 KW
Not less than 125% of absorbed KW
18.5 KW - 75 KW
Above 75 KW
5.
The motor shall be so chosen that the start-up time at 80% of the voltage of the motor when
driving the specified load is less than the starting current withstand time (hot) of the motor.
6.
If indigenous motors are offered the motors shall be of Siemens, NGEF, Kirloskar, Crompton
Greaves or Bharat Bijlee make only. No other indigenous make of Motor will be accepted.
VENDORS SCOPE OF SUPPLY
Pumps
Drive
Common Base Plate
Coupling Guard
Coupling
Match Flanges
Automatic Recirculation Valve
(1 no. per pump )
Mechanical Seal
Lubricator
Foundation Bolts
Air Relief Valve
Motor Stool
Differential Pr. switch
Material of Construction: S-5 / S-6 as per API 610 (8th & 10th edition). No deviation with
respect to the Material of Construction for the Pump shall be accepted.

Page | 18

MUMBAI-400001
SCHEDULE OF TECHNICAL PARTICULARS OF MOTORS

1. Make of motors
2.
Equipment No.
3.
Motor Rating
4.
Speed in RPM (Syn)
5.
Frame size
6.
No load current(Amps)
7.
No load power input
8.
Full load current(Amps)
9.
Starting current(% FLC)
10.
Full load torque(Nm)
11.
Starting torque (% FLT)
12.
Pull up torque (% FLT)
13.
Pull out torque
14.
Slip (percentage)
15.
Efficiency (%) and power

factor
15.1
At full load
15.2
At 3/4 load
15.3
At 1/2 load

Page | 19

MUMBAI-400001
16.
No load power factor
17.
Power factor starting
18.
Stator resistance
19.
Total resistance
(with respect to stator)
20.
Total leakage reactance
(with respect to stator)
21.
Short circuit impedance
22.
Locked rotor withstand time:
22.1
Hot (seconds)
22.2
Cold (seconds)
23.
Starting time of motor on
DOL with driven equipment
coupled.
24.
Minimum voltage required for:
starting with the equipment
and corresponding starting
time.
25.
Pull out volume at full load
26.
Allowable number of successive starts with driven
equipment.
26.1
From cold condition
26.2
From hot condition
27.
Time interval required
:
:

Page | 20

MUMBAI-400001
for restarting the motor

after the permissible
successive starts.
28.
Guaranteed temperature
rise under worst conditions of voltage and
frequency.
29.
Maximum allowable sustained :

voltage drop and the time
in seconds the motor can be
kept running with full load
without exceeding the
permissible temperature rise.
30.
Design class of rotor as per
NEMA standards.
31.
GD square value of rotor in
KG sq. M.
32.
Speed Vs. torque curve
33.
Current Vs. time curve
34.
Current Vs. speed curve
35.
Thermal withstand
characteristics (hot & cold)
36.
Start withstand time
36.1
Hot (seconds)
36.2
Cold (seconds)
37.
Time constants (seconds)
37.1
Stator time constant

Page | 21

MUMBAI-400001
37.2
Rotor time constant
38.
CCOE Certificate (for
Flame-proof motors)
:
:
40.
Bearings
40.1
Drive end bearing no.
40.2
Non-drive end bearing no.
40.3
Make of bearings
: SKF / FAG
41.
Lubricant
41.1
Make
41.2
Type
41.3
Lubrication schedule of motor :
42.
Percentage residual voltage re- :

connection allowed.
43.
Slip ring motors
43.1
Rotor open circuit voltage
43.2
Rotor current
43.3
Make of brush
43.4
Grade of brush
43.5
Details of starting resistance
44.
Nett weight of motor
45.
Shipping weight of motor
46.
Shipping volume of motor

Page | 22

MUMBAI-400001
GENERAL SPECIFICATION FOR 3 PHASE MV INDUCTION MOTORS

(FOR MOTORS SUPPLIED ALONGWITH DRIVEN EQUIPMENTS)
1. Vendor Data Requirements
________________________________________________________________________
With
Within
Before
quotation
1 month
dispatch
of P.O.
________________________________________________________________________
1.
2.
3.
Data Sheet
Schedule of technical
particulars
SP
(Initial)
SP
SP
( final)
SP
(final)
Dimensioned General
Arrangement drawing
SP
Speed-torque curve of
motor and drive eqpt.
SP
5.
Current VS time curve
SP
6.
Current VS speed curve
SP
7.
Thermal withstand characteristics (hot & cold)
SP
8.
Terminal box drawing
SP
9.
Itemwise acceptance or
4.
SP

Page | 23

MUMBAI-400001
deviations, if an, from the

specifications
SP
10.
Spare parts list
SP
11.
Erection, operation and

Maintenance Manual
SP
NOTE:
1. 'SP' stands for prints.

2. Where requirements as indicated here conflict with those given in other
documents, the former shall prevail.
SPECIFICATIONS FOR CENTRIFUGAL PUMPS

OPERATING CONDITIONS
FLUID
ANALYSIS
SPECIFIC GRAVITY
VAPOUR PRESSURE
VISCOSITY
TEMPERATURE AMBIENT
CAPACITY MAXIMUM
NORMAL
LOCATION
CAPACITY
PURPOSE
Qty in Nos
Diff Head MLC
Suction Pressure
Discharge Pressure
:
:
:
:
:
LPG
C3 AND C4 HYDRO CARBONS
0.5033
: 9.54KG./SQ CM AT 38 DEGREE C
0.209 CST
38 DEG C & above
:
*
:
*
: AS DETAILED IN CHART BELOW
HAZIRA
240 CUM/Hr
Product Transfer from ONGC Complex to
Hazira HPCL LPG plant
2
138
AS PER ENCLOSED DATA SHEET
AS PER ENCLOSED DATA SHEET

Page | 24

MUMBAI-400001
SPECIFICATION
MAKER'S NO.
PERFORMANCE CURVE NO.
OUTLINE DRAWING NO.
FOUNDATION DRAWING NO.
MOTOR SPECIFICATION NO.
SAFE MIN. FLOW
PUMP TYPE
HORIZONTAL CENTRIFUGAL MULTISTAGE LPG PUMP
NPSH (REQD.)
NPSH (AV)
PUMP SHUT OFF HEAD

ROTATION (FACING PUMP COUPLING)
IMPELLER TYPE
IMPELLER DIA
MIN.
MAX.
DESIGN
SPEED RPM
CASING SPLIT
SHAFT SEAL TYPE MECH. SEAL
*
Double seal Tandem type of Burgmann
/ sealol ( EPIL ) / Dura metallic
SUCTION NOM BORE
SUCTION FLANGE STD ANSI
DELIVERY NOM BORE
B 16.5 300#
WNRF

Page | 25

MUMBAI-400001
DELIVERY FLANGE STD ANSI
HYDRAULIC TEST PRESSURE
BASE PLATE TYPE
PERFORMANCE TEST
AT SITE
AT SHOP
*
ABSORBED SHAFT HP AT NORMAL FLOW

EFFICIENCY *
ABSORBED SHAFT HP AT MAX. FLOW

RECOMMENDED
MOTOR HP
MOTOR SPEED
B 16.5 300#
*
*
MOTOR TORQUE REQD. AT START
MOTOR TORQUE REQD. AT FULL LOAD
WR VALUE OR DRIVEN MACHINE
COUPLING TYPE METALLIC
COUPLING GUARD NON SPARKING

ALUMINIUM
DRIVE DIRECT
LUBRICATION OF PUMP BEARINGS
*
*
OIL GEARS LIQUID
STUFFING BOX/MECH. SEAL SEALANT
SEALANT INJECTION PRESSURE
WATER COOLED PARTS*

i) BEARINGS CU. M./HR.

Page | 26

MUMBAI-400001
ii) STUFFING BOX CU.M./HR.
iii) MECHANICAL SEAL CU.M./HR
iv) GEAR BOX CU.M./HR.
MOTOR SUPPLIED
COUPLING SUPPLIED
FOUNDATION BOLTS SUPPLIED
MOTOR HALF COUPLING FITTED
COMPLETE DRIVE UNIT ALIGNED
NETT SHIPPING WEIGHT PUMP
NETT SHIPPING WEIGHT MOTOR
SHIPPING VOLUME
MAKE OF ARC VALVE
SIZE OF ARC VALVE
*
F. MATERIAL OF CONSTRUCTION
Material of Construction shall be strictly S-5 / S-6 as per API 610 (10th edition)

Page | 27
Equipment Data Sheet for Centrifugal Pump (BB)

Tag No. :
P-10-001 A/B
Client:
Hindustan Petroleum Corporation Limited
Service:
Plant Location:
ONGC, Hazira
Transfer of LPG
P & ID No. : 435-JH0911-10-PR-PID-1001
Supplier:
Calculation Ref. :
Purchase Order No.:
Two (2); (1 working + 1 standby)
No. of Units:
Service Description:
LPG
Centrifugal Pump Data Sheet to API 610, 10th Edition
1 NOTES: INFORMATION BELOW TO BE COMPLETED:
BY PURCHASER
BY MANUFACTURER
BY MANUFACTURER OR PURCHASER
REVISIONS
DATA SHEETS (6.1.1)
2
3
ITEM NO.
ATTACHED
ITEM NO.
ATTACHED
ATTACHED NO.
ITEM NO.
BY
DATE
P-10-001 A/B
M-10-001 A/B
4 PUMP
5 MOTOR
6 GEAR
7 TURBINE
API 610 10TH EDITION (HOLD)
8 APPLICABLE OVERLAY STANDARD(S):

9
NUMBER OF STAGES:
LIQUID (5.1.3)
OPERATING CONDITIONS (5.1.3)

(m 3/h) RATED
240
Refer Sheet 2 of 5
10 FLOW, NORMAL
11 OTHER
240
(m/h)
Refer service description & process data (Sheet 2 of 5)
LIQUID TYPE OR NAME

HAZARDOUS
FLAMMABLE
(5.1.5)
12
13 SUCTION PRESSURE MAX./RATED
(kpaA)
1786
676.56
15 DIFFERENTIAL PRESSURE
17 PROCESS VARIATIONS (5.1.4)
PUMPING TEMP (C)
(kpaA)
VAPOR PRESS. (kpaA)
18 STARTING CONDITIONS (5.1.4)

19 SERVICE:
20
NORMAL
35.00
1092.83
0.5 @ 35 DEG.C
0.09741
MIN.
RELATIVE DENSITY (SG):

VISCOSITY (cP)
MAX.
SPECIFIC HEAT, Cp
CONT.
INTERMITTENT (STARTS/DAY)
(kJ/kg C)
CHLORIDE CONCENTRATION
(PPM)
H2S CONCENTRATION (6.5.2.4)
PARALLEL OPERATION REQ'D (5.1.13)

SITE DATA (5.1.3)
21
(Refer process data S
(kpaA)
3.35 (m)
(mlc) NPSHA
Note 15 (For tripping of the pump)
138
16 DIFF. HEAD
1109.3
14 DISCHARGE PRESSURE
(PPM)
WET (5.2.1.12c)
CORROSIVE / EROSIVE AGENT
(5.12.1.9)
22
23 LOCATION: (5.1.30)
MATERIALS (5.12.1.1)
24
INDOOR (covered location)
25
ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4)
26
CL
27
WINTERIZATION REQ'D
ZONE
HEATED
1
OUTDOOR
UNHEATED
GR IIA, IIB
DIV T3
BARREL/CASE
(C)
Yes
REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.11)
TROPICALIZATION REQ'D.
IMPELLER
CASE/IMPELLER WEAR RINGS
29
ALTITUDE
30
RANGE OF AMBIENT TEMPS: MIN/MAX.
(m)
BAROMETER
31
RELATIVE HUMIDITY:
(bara)
0
5
MIN / MAX
32 UNUSUAL CONDITIONS: (5.1.30)
/
/
DUST
50
90
(C)
(%)
SHAFT
DIFFUSERS
PTFE coated A193 Gr. B7
BOLTING
PERFORMANCE:
FUMES
OTHER
PROPOSAL CURVE NO.
RPM
34
IMPELLER DIA. RATED
35
IMPELLER TYPE
DRIVER TYPE
36
37
INDUCTION MOTOR
38
OTHER
GEAR
STEAM TURBINE
39
MOTOR DRIVER (6.1.1 / 6.1.4)
40
41
MIN DESIGN METAL TEMP (5.12.4.1)
28 SITE DATA ((5.1.30))
33
S6
ANNEX H CLASS (5.12.1.1)
MANUFACTURER
MAX.
MIN.
RATED POWER
(kW) EFFICIENCY
MINIMUM CONTINUOUS FLOW:

3
(m /h)
THERMAL
STABLE
(mm)
(%)
3
(m /h)
PREFERRED OPER. REGION
TO
ALLOWABLE OPER. REGION
TO
(m 3/h)
(m 3/h)
MAX HEAD @ RATED IMPELLER
42
(kW)
(RPM)
ENCLOSURE
MAX POWER @ RATED IMPELLER
43
FRAME
44
HORIZONTAL
45
VOLTS/PHASE/HERTZ
MAX. SOUND PRESS. LEVEL REQ'D
46
TYPE
EST MAX SOUND PRESS. LEVEL
47
MINIMUM STARTING VOLTAGE (6.1.5)
48
INSULATION
49
FULL LOAD AMPS
50
LOCKED ROTOR AMPS
DRIVERS
51
STARTING METHOD
CONTROL
52
LUBE
VERTICAL
(m)
(kW)
NPSHR AT RATED CAPACITY
SERVICE FACTOR
(m) (5.1.10)
12,800 SI Units
85 @ 1.0 m
MAX SUCTION SPECIFIC SPEED:
EST MAX SOUND POWER LEVEL

UTILITY CONDITIONS (5.1.3)
TEMP. RISE
ELECTRICITY
(5.1.11)
(dBA) (5.1.16)
(dBA) (5.1.16)
(dBA) (5.1.16)
VOLTAGE
PHASE
HERTZ
415 V
240 V
3 ph
1 ph
50
50
SYSTEM VOLTAGE DIP
OTHER
80%
(6.1.5)
53
54 BEARINGS (TYPE/NUMBER):
STEAM
55
RADIAL
56
THRUST
57
VERTICAL THRUST CAPACITY
58
UP
(N)
MAX. PRESS.
HEATING
59
(N)
SUPPLY TEMP.
NORM. PRESS.
REFER MOTOR DATA SHEET
60
61
MIN. PRESS.
MIN. TEMP.
N/A
N/A
DRIVERS
COOLING WATER:
DOWN
MAX. TEMP.
MIN. RET. PRESS.
(5.1.19) SOURCE
VTS
VTS
VTS
(C)
YES
MAX. RETURN TEMP.
(barg)
DESIGN PRESS.
(barg)
MAX. ALLOW. D.P.
VTS
VTS
VTS
CHLORIDE CONCENTRATION:
(C)
(barg)
(barg)
(PPM)
62
63
64
65
66
14-May-10
Issued for Review
SCW
SH
KMNP
Rev.
Date
Issue Description
Originated
Checked
Approved
Client
Hindustan Petroleum Corporation LimitedCLIENT

HPCL
Project No:
435/JH0911
Datasheet No:
435-JH0911-10-ME-DAS-0005-001
SHEET
1
of

Tag No. : P-10-001 A/B
Service: Transfer of LPG
P & ID No. :
435-JH0911-10-PR-PID-1001
Calculation Ref. :
No. of Units:
Client:
Plant Location:
ONGC, Hazira
Supplier:
Purchase Order No.:
LPG

1
SURFACE PREPARATION AND PAINT
CONSTRUCTION
2 ROTATION: (VIEWED FROM COUPLING END)
CW
CCW
MANUFACTURER'S STANDARD
BB1
BB2
BB3
Other
BB5
PUMP:
5 CASING MOUNTING:
6
CENTERLINE
FOOT
PUMP SURFACE PREPARARTION

NEAR CENTERLINE
PRIMER
FINISH COAT
8 CASING SPLIT
9
BASEPLATE: (6.3.17)
AXIAL
RADIAL
BASEPLATE SURFACE PREPARATION
10 CASING TYPE:
PRIMER
11
SINGLE VOLUTE
12
BETWEEN BEARINGS
MULTIPLE VOLUTE
DIFFUSER
FINISH COAT
BARREL
DETAILS OF LIFTING DEVICES(6.3.20)
13 CASE PRESSURE RATING:
SHIPMENT: (7.4.1)
14
MAX ALLOWABLE WORKING PRESSURE
15
(barg)
(C)
DOMESTIC
EXPORT
(barg)
16
HYDROTEST PRESSURE
SUCTION PRESSURE REGIONS MUST BE DESIGNED
SHIPPING CONTAINER (8.2.8.3)
18
FOR MAWP (5.3.6)
TYPE OF SHIPPING PREPARATION
19
NOZZLE CONNECTIONS: (5.4.2)
20
SIZE
SPARE ROTOR ASSEMBLY PACKAGED FOR:

VERTICAL STORAGE (8.2.8.2)
N2 PURGE (8.2.8.4)
HEATING AND COOLING

FLANGE
RATING
21
EXPORT BOXING REQUIRED
OUTDOOR STORAGE MORE THAN 6 MONTHS
17
FAC'G
POSITION
23 DISCHARGE
HEATING JACKET REQ'D. (5.8.9)
COOLING REQ'D.
COOLING WATER (C.W.) PIPING PLAN (6.5.4.1)
300#
300#
22 SUCTION
C.W. PIPING:
PIPE
24 BAL. DRUM
25
OTHER (SEE BELOW)
Vendor shall furinsh manufacturer painting standard with the bid.
3 PUMP TYPE: (4.1)
TUBING;
FITTINGS
C.W. PIPING MATERIALS:
26
PRESSURE CASING AUX. CONNECTIONS: (5.4.3)

NO.
SIZE (NPS)
S. STEEL
27
DRAIN
BEARING HOUSING
(m /h) @
28
VENT
HEAT EXCHANGER
(m /h) @
29
PRESSURE GAUGE
30
TEMP. GAUGE
31
WARM-UP
32
BALANCE/LEAK-OFF
33
MACHINED AND STUDDED CONNECTIONS (5.4.3.8)
RADIAL
34
CYLINDRICAL THREADS REQUIRED (5.4.3.3)
THRUST
TYPE
STEAM PIPING:
GALVANIZED
TUBING
(bar)
(bar)
PIPE
BEARINGS AND LUBRICATION

BEARING (TYPE/NUMBER) (5.10.1):
35 ROTOR:
LUBRICATION (5.11.3, 5.11.4):
36
COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4)
37
SHRINK FIT - LIMITED MOVEMENT IMPELLERS (8.2.2.3)
RING OIL
PURGE OIL
PRESSURE LUBE SYS. ISO 10438-3
39
MANUFACTURER
40
RATING (kW/100 RPM)
41
SPACER LENGTH
42
DRIVER HALF COUPLING MOUNTED BY:

PUMP MFR.
HYDRODYNAMIC
PURE OIL MIST
CONSTANT LEVEL OILER PREFERENCE (5.10.2.2):
38 COUPLINGS:(6.2.2)
43
C. STEEL
COOLING WATER REQUIREMENTS:
MODEL
ISO 10438-2 (8.2.6.1 / 8.2.6.5)
OIL VISC. ISO GRADE

OIL PRESS. TO BE GREATER THAN COOLANT PRESSURE
(mm)
DRIVER MFR.
SERVICE FACT.
1.5
REVIEW AND APPROVE THRUST BEARING SIZE (8.2.5.2.4)

OIL HEATER REQUIRED:
PURCHASER
STEAM
INSTRUMENTATION (6.4.2)
44
COUPLING WITH HYDRAULIC FIT (6.2.10)
SEE ATTACHED API 670 DATA SHEET
45
COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3)
ACCELEROMETER (S) (6.4.2.1)
46
COUPLING PER ISO 14691 (6.2.4)
PROVISION FOR VIBRATION PROBES (6.4.2.2)
47
COUPLING PER ISO 10441 (6.2.4)
RADIAL
48
COUPLING PER API 671 (6.2.4)
PROVISION FOR MOUNTING ONLY (5.10.2.11)
49
NON SPARK COUPLING GUARD (6.2.14c)
50
COUPLING GUARD STANDARD PER
PER BRG
ELECTRIC
AXIAL
PER BRG
FLAT SURFACE REQUIRED (5.10.2.12)

(6.2.14a)
51 BASEPLATES:
RADIAL BEARING METAL TEMP.
THRUST BEARING METAL TEMP.
TEMP. GAUGES (WITH THERMOWELLS)
52
API BASEPLATE NUMBER
53
NON-GROUT CONSTRUCTION (6.3.13)
54
OTHER
(ANNEX D)
MONITORS AND CABLES SUPPLIED BY (6.4.2.4)

REMARKS:
SKID BASE PLATE MOUNTED ON CONCRETE FOUNDATION
55 MECHANICAL SEAL:(5.8.1)
Remark-4 & 5
56
SEE ATTACHED ISO 21049/API 682 DATA SHEET
57
VENDOR SHALL FURNISH DULY FILLED IN API682 DATA SHEET WITH BID
MASSES (kg)
58
59
PUMP
BASEPLATE
60
DRIVER
COUPLING
61
GEAR
TOTAL
62
63
64
65
66
HPCL
Project No:
Datasheet No:
435/JH0911
435-JH0911-10-ME-DAS-0005-001
SHEET
2
of

Tag No. : P-10-001 A/B
P & ID No. : 435-JH0911-10-PR-PID-1001
Calculation Ref. :
No. of Units:
Client:
Plant Location:
ONGC, Hazira
Supplier:
Purchase Order No.:
LPG

SPARE PARTS (TABLE 18)
1
2
START-UP
SPECIFY
QA INSPECTION AND TESTING (CONT.)

TEST
NORMAL MAINTENANCE
Start-Up and 2 Years of Operation Spare Parts
NON-WIT
NPSH (7.3.4.2)
COORDINATION MEETING REQUIRED (9.1.3)
RETEST ON SEAL L'KGE (7.3.3.2d)
MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2)
RETEST REQUIRED AFTER FINAL
(REMARK 1)
MAX RELATIVE DENSITY
MAX DIA. IMPELLERS AND/OR NO OF STAGES
COMPLETE UNIT TEST (7.3.4.3)
OPERATION TO TRIP SPEED
SOUND LEVEL TEST (7.3.4.4)
10
HEAD ADJUSTMENT (7.3.3.5b)
11
CONNECTION DESIGN APPROVAL (5.12.3.4 / 8.2.1.4)
CLEANLINESS PRIOR TO
12
INERT GAS INHIBITED STORAGE-SPARE CARTRIDGE (8.2.8.4)
FINAL ASSEMBLY (7.2.2.2)
13
TORSIONAL ANALYSIS REQUIRED (5.9.2.1)
NOZZLE LOAD TEST (6.3.6)
14
TORSIONAL ANALYSIS REPORT (5.9.2.6)
CHECK FOR CO-PLANAR
15
PROGRESS REPORTS (9.3.3)
MOUNTING PAD SURFACES (6.3.3)
16
OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5)
MECHANICAL RUN UNTIL OIL
17
ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f)
TEMP. STABLE (7.3.4.7.1)
18
LATERAL ANALYSIS REQUIRED (8.2.4.1 / 8.2.4.1.3)
4 HR. MECHANICAL RUN AFTER
19
DYNAMIC BALANCE ROTOR (8.2.4.2)
OIL TEMP. STABLE (7.3.4.7.3)
20
MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6)
21
VENT
DRAIN
4 HR. MECH RUN TEST(7.3.4.7.2)

COOLING WATER
TRUE PEAK VELOCITY DATA
22
MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4)
(7.3.3.4d)
23
FLANGES REQD IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)
BRG HSG RESONANCE
24 CONNECTION BOLTING
TEST (7.3.4.6)
25
PTFE COATING
ASTM A153 GALVANISED
REMOVE / INSPECT
26
6
PAINTED
SS
HYDRODYNAMIC
O
C BEARINGS
GS
INSTALLATION LIST IN PROPOSAL (9.2.3L)

QA INSPECTION AND TESTING
AFTER TEST (8.2.7.5)
28
29
SHOP INSPECTION (7.1.4)
TEST (7.3.4.5)
30
PERFORMANCE CURVE APPR.
CHARPY TEST (EN 13445 / ASME VII)
31
TEST WITH SUBSTITUTE SEAL (7.3.3.2)
SITE ACCEPTANCE TEST
32
MATERIAL CERTIFICATION REQUIRED (5.12.1.8)
33
CASING
34
OTHER
IMPELLER
AUXILIARY EQUIPMENT
Remark-14
SHAFT
Diffuser, Sleeve, bearing housing and other pressure parts on package
VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) (copy provided to Purchaser)
35
CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5)
VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5)
36
INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e)
VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e)
37
MAG PARTICLE
LIQUID PENETRANT
38
RADIOGRAPHIC
ULTRASONIC
39
OBSERVE
HYDROSTATIC (7.3.2)
PERFORMANCE (7.3.3)
OTHER PURCHASER REQUIREMENTS
27
Remark-7
WIT
INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3)

RECORD FINAL ASSEMBLY RUNNING CLEARANCES
INSPECTION REQUIRED FOR CASTINGS (7.2.1.3) (5.12.1.5)
40
MAG PARTICLE
LIQUID PENETRANT
41
RADIOGRAPHIC
ULTRASONIC
42
HARDNESS TEST REQUIRED:
43
ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3
44
FOR
45
METHOD
COMPLETION OF INSPECTION CHECK LIST (7.1.6)
(7.2.2.3)
Shaft
Ultrasonic
46
47
REMARKS
48
49
50
51
52
53
54
55
55
56
57
58
59
60
61
62
63
64
65
HPCL
Project No:
Datasheet No:
435/JH0911
435-JH0911-10-ME-DAS-0005-001
SHEET
3
of

Tag No. : P-10-001 A/B
P & ID No. : 435-JH0911-10-PR-PID-1001
Calculation Ref. :
No. of Units:
Client:
Plant Location:
ONGC, Hazira
Supplier:
Purchase Order No.:
LPG
1 APPLICABLE TO:
PROPOSALS
PURCHASE
AS BUILT
ONGC, Hazira
2 FOR
HPCL
UNIT
3 SITE
Hazira, Surat, India
SERVICE LPG
4
5 NOTES: INFORMATION BELOW TO BE COMPLETED:
BY PURCHASER
BY MANUFACTURER
BY MANUFACTURER OR PURCHASER
6
7 PRESSURE VESSEL DESIGN CODE REFERENCES.
8
THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER
9
10
CASTING FACTORS USED IN DESIGN( 5.3.4)(TABLE 3)
11
SOURCE OF MATERIAL PROPERTIES
12
13 WELDING AND REPAIRS (5.12.3.1)
14
THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED)
15
ALTERNATE WELDING CODES AND STANDARDS (5.12.3.1)
16
Welding Requirement (Applicable Code or Standard)
17
Purchaser defined
Default per Table 10
Welder/operator qualification
18
Welding procedure qualification
19
Non-pressure retaining structural welding such as baseplates or supports
20
Magnetic particle or liquid penetrant examination of the plate edges
21
Postweld heat treatment
22
Postweld heat treatment of casing fabrication welds
23
24 MATERIAL INSPECTION (7.2.2.1)(7.2.1.3)
25
THESE REFERENCES MUST BE LISTED BY THE PURCHASER
26
ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13)
27 Type of inspection
28
Radiography
29
Ultrasonic inspection
30
Magnetic particle inspection
31
Liquid penetrant inspection
(DEFAULT TO TABLE 13 IF NO PURCHASER PREFERENCE IS STATED)
Methods
For fabrications
Castings
REMARKS
32
33 1. The rated differential pressure specified for the pump has been arrived at based on the highest product density.
34 2. Pump shall be suitably selected for all operating conditions and fluids properties specified. Any short comings shall be highlighted in the Bid. Characteristic curves
35
for various operating speeds indicating operating points shall be provided with Bid for Purchaser review during bid evaluation.
36 3. Pumps shall be direct driven.

37 4. Vendor shall furnish duly filled-in API 682 data sheet for proposed sealing system with Bid. Mechanical seal shall be cartridge type. Seal plan sketches shall be submitted
38
indicating all accessories and instrumentation and connection details. Vendor shall provide complete information for the sealing systems offered along with the bid.
39 5. Double mechanical seal shall be offered and shall be as per API 682. The seal plans shall be selected and approved by seal vendor for the present application. Vendor to
40
consider plan 52 for secondary seal. Vendor to provide the emmission data from the seal/seal-pot that needs to be vented, and provide recommendations on the same.
41 6. Inspection and testing requirement shall be firmed up during vendor bid evaluation stage. Vendor shall furnish preliminary Inspection and Test Plan with the bid.
42 7. The trip speed should be limited to 105%
43
of the rated speed.
44 8. Vendor to consider Automatic Minimum Recirculation Valve for each pump, as a free issue, to installed by others. Vendor to select the valve suitable for stable
45
46
47
48
49
50
51
minimum continuous recirculation flow of his pumps and shall provide the selection basis and valve vendor data sheet along with the bid.
The Automatic Minimum Recirculation Valve shall be complete and shall be from a reputed manufacturer such as Schroedahl / Yarway / equivalent, and shall be selected
such that there is minimum possible pressure drop across the main flow direction for the pump rated flow. Vendor to add this pressure drop to the specified differential
head of the pump to arrive at the final pump differential head to be offered -- vendor to clearly identify the same in their bid.
The valve shall be rated for the pump discharge flange rating. Vendor to also indicate the maximum distance the valve can be located from the pump discharge.
9. Vendor to note that there is no cooling water vailable in the plant. Hence any cooling requirement shall be met by air cooling. (Hold)
10. Deleted
52
53
54 11. Deleted
55
56
57 12. Deleted
58
59 13. Deleted
60
61 14. Site Acceptance Testing (SAT) of each pump along with its motor,and other auxillaries shall be carried out by vendor at site for final acceptance by Purchaser.
Vendor to provide a typical test plan for same along with the bid for Purchaser's evaluation, however should include 48 hours run test at rated point (or guarantee point)
The entire pump, motor and auxillaries shall perform satisfactorily during the test and
64
meet all the guarantee parameters. Any additional testng instrumentation, etc required shall be adviced by vendor in the bid.
65 15. For trip signal: refer note 8 of process data sheet
62
63
66
HPCL
Project No:
Datasheet No:
435/JH0911
435-JH0911-10-ME-DAS-0005-001
SHEET
4
of

Hindustan Petroleum Corporation

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Hindustan Petroleum Corporation

Uploaded by

Copyright:

Available Formats

HINDUSTAN PETROLEUM CORPORATION LIMITED

LPG PROJECTS, HINDUSTAN BHAVAN-3, 8 S.V. MARG, BALLARD ESTATE,

Signature and Seal of the Bidder