Renr2477renr2477-02 Sis

GENERATOR
SET CONTROL
ALARM MODULE OR
MANUAL SYNC MODULE
PANEL
LIGHT
PUMP RUN
PUSHBUTTON
PANEL
LIGHT
PUMP STOP
PUSHBUTTON
VOLTAGE ADJUST
RHEOSTAT
RENR2477-02
July 2009
ENGINE MONITORING
SYSTEM
START AID
SWITCH
SCROLL SWITCH
MODE CLEAR
SWITCH
WARNING
SCROLL
PUMP
RUN
STARTING
AID
PUMP
STOP
HIGH
COOLANT
TEMP
ABBREVIATIONS
AFTS
AUTOMATIC FUEL TRANSFER SYSTEM
ALM
ALARM MODULE
ALR
ALARM RELAY
KWR
KILOWATT RELAY
ALT
ALTERNATOR
LOAD LEADS
ASR
AIR SHUT-OFF RELAY
LFLS
LOW FUEL LEVEL SWITCH
ATB
AC TRANSFORMER BOX
LFSR
LOW FUEL SHUTOFF RELAY
ATR
ALTERNATOR TEMPERATURE RELAY
DISPLAY
LOW
COOLANT
TEMP
CLEAR
LOW
OIL
PRESSURE
LOW OIL
PRESSURE
MODE
LOW
FUEL
LEVEL
EMERGENCY
STOP
HIGH WATER
TEMP
PANEL
LIGHTS
BATTERY
MAN
MANUAL
BC
BATTERY CHARGER
MPU
MAGNETIC SPEED PICKUP
BCF
BATTERY CHARGER FAILURE SWITCH
MV
MOTOR VALVE/SOLENOID VALVE
BTR
BEARING TEMPERATURE RELAY
CAM
CUSTOM ALARM MODULE
CB
CIRCUIT BREAKER
NC
NO
NORMALLY CLOSED
NORMALLY OPEN
CCM
CUSTOMER COMMUNICATION MODULE
OL
OVERLOAD CONTACTOR
CIM
CUSTOMER INTERFACE MODULE
CR
CRANK RELAY
CT
CURRENT TRANSFORMER
CTR
CRANK TERMINATION RELAY
PC
PL
PUMP CONTACTOR
PANEL ILLUMINATION LIGHT
PLS
PANEL LIGHT SWITCH
POT
PR
PRL
PRPB
POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PS
PSL
PINION SOLENOID
PUMP STOP LIGHT
PSPB
PWM
PUMP STOP PUSHBUTTON

PULSE WIDTH MODULATED
RAN
RDM
RFI
RR
REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
RADIATED FREQUENCY IMMUNITY
RUN RELAY
SASV
START AID SOLENOID VALVE
SAS
SEC
SHTC
START AID SWITCH

SECOND
CIRCUIT BREAKER SHUNT TRIP COIL
SM
STARTING MOTOR
SMMS
STARTING MOTOR MAGNETIC SWITCH
SMR
STARTING MOTOR RELAY
SP
SPEED ADJUST POTENTIOMETER
SR
SLAVE RELAY
T
TDR
TSC
GENERATOR LINE LEADS

TIME DELAY RELAY
TRANSFER SWITCH POSITION
INDICATING CONTACT
LH
LOW
BATTERY
VOLTAGE
ENGINE
OVERSPEED
BATT
DISPLAY
SYSTEM
NOT IN
AUTO
RH
LH/RH
SELECT
LOW
COOLANT
LEVEL
OVERCRANK
EMERGENCY
STOP
STOP
FAULT
SHUTDOWN
OFF
RESET
FAULT
ALARM
AUT
PHASE
SELECT
ENGINE
METER
LAMP
TEST
ALARM
CODES
EXIT
COOLDOWN
STOP
ALARM
SILENCE
SERVICE
MODE
AUTO
MAN
START
560-642
154-3045
SPEED ADJUST
POTENTIOMETER
ENGINE
CONTROL
SWITCH
EMERGENCY STOP
PUSHBUTTON
3456 Generator Set with EMCP II

Electrical System
PANEL
LIGHT
SWITCH
CCB1-UP
CAH1-UP
CBX1-UP
8AZ1-UP
DIODE
DVR
DIGITAL VOLTAGE REGULATOR
ECLS
ECM
ECS
ENGINE COOLANT LOSS SENSOR

ELECTRONIC CONTROL MODULE
ENGINE CONTROL SWITCH
ECTS
ENGINE COOLANT TEMPERATURE SENSOR
EFR
ENGINE FAILURE RELAY
EGR
ELECTRONIC GOVERNOR RELAY
EOPS
ENGINE OIL PRESSURE SENSOR
EOTS
ENGINE OIL TEMPERATURE SENSOR
EPIR
ETHER PULL-IN RELAY
ESPB
EMERGENCY STOP PUSH BUTTON
ESTS
EXC
EMERGENCY STOP SWITCH ON ENCLOSURE

EXCITOR
F
FCR
FRBS
GFR
EMCP II CONTROL BOX
FUSE BLOCKS
GENERATOR RUNNING RELAY
PWM MODULE
LOW FUEL
LEVEL SHUTDOWN RELAY
FUSE
FUEL CONTROL RELAY
FUEL RUPTURE BASIN SWITCH
GENSET FAULT RELAY
GNDFCT
GROUND FAULT CT
GNDFR
GROUND FAULT RELAY
GRR
GENERATOR RUN RELAY
GSC
GENERATOR SET CONTROL
HC
HEATER CONTACTOR
IC
REMOTE START/STOP INITIATE CONTACT
VAR
VOLTAGE ADJUST RHEOSTAT
VR
VOLTAGE REGULATOR
AC TRANSFORMER BOX
TIME DELAY RELAY

DIODES
CRANK RELAY
Volume 1 of 2: Electronic and AC/DC Panel Group and Schematic
ETHER START RELAY
Printed in U.S.A.
2009 Caterpillar
All Rights Reserved
F11
F12
+
~
F13
CATERPILLAR
FSM3U
AB
-B S
15
B1
A1
1mn
D +B
.8
.4
CR
B
18
16
A2
~
-
TDR GRR
F15 F23
TBC
A
8
LFSR
50
50
51
51
61
61
52
52
53
53
L1
L1
L3
L3
80
80
82
82
KILOWATT
RELAY
AC TERMINAL
STRIP
ALARM
RELAY
DC TERMINAL
STRIP
PUMP
RELAY
DC TERMINAL
STRIP
AC TERMINAL
STRIP
FUSE
BLOCKS
GROUND FAULT
RELAY
F50 F51 F52
B
8
KWR
GND6
GND5
50
50
50
T0
101
108
109
110
131
136
137
202
203
206
207
157
159
51
52
53
GND3
GND4
HC1
HC4
2
2
2
2
SV
SV
SV
SV
BO
ER
EL
MT
FP
87
88
89
ES
80
82
57
57
59
62
62
63
67
67
90
99
DD+
CCMCCM+
SP1
SP1A
SP2
SP2
SP3
SP4
21
GND2
22
17
18
19
20
20
30
30
30
30
37
38
4
34
6
10
10
GND1
1
1
1
1
2
2
2
2
5
5
46
45A
45
3
ALR
WINDING
A
7
TEMPERATURE
PR
AR
ATR
ARMING
RELAY
AC TERMINAL STRIP (TBA1)
DC TERMINAL STRIP (TBD1)
ATR
PUMP
CONTACTOR
RELAYS
GNDFR
PC
MERLIN GERIN
multi 9
C60N
ABCDEFGHIJ
ABCDEFGHIJ
adjust
set point
read
12
OFF
adjust
set point
read
567
12
F16 F17 F18 MCB1 F21 F22 F32 F33
567
HC
FUSE
BLOCKS
5
70
83
85
77
TERMINAL STRIP INTERFACE
HEATER
CONTACTOR
CIRCUIT
BREAKER
BC
ABCDEFGHIJ
ABCDEFGHIJ
adjust
set point
read
B
12
adjust
set point
read
567
12
567
DC PANEL
B
9
KWR
ALR
ABCDEFGHIJ
adjust
set point
read
adjust
set point
read
567
12
567
567
ABCDEFGHIJ
adjust
set point
read
adjust
set point
read
12
ATR
ABCDEFGHIJ
ABCDEFGHIJ
PR
ATR
12
12
BTR
DC 40 PIN
CONNECTOR
567
ATR
AC
DC
TEMPERATURE
RELAY
AR
O/UVR
GNDFR
PC
MERLIN GERIN
OFF
F16 F17 F18
OFF
MCB1
F21 F22 F32 F33
HC
(TBA 2)
CUSTOMER
TERMINAL STRIP
B
9
FUSE
BLOCKS
A
8
132 131 131 139 148 GND
(TBD 2)
(TBA 2)
CUSTOMER TERMINAL STRIP

(TBC)
MARSHALLING BOX
DC TERMINAL
STRIP
ALARM
RELAY
KILOWATT
RELAY
BC
154
156
PUMP
RELAY
multi 9
C60N
GND GND 133 131 132
132 131 133 GND GND
7W-9799
MARSHALLING BOX
(FRONT VIEW)
RFI
VOLTAGE
REGULATOR
GROUND
CUSTOMER
GROUND BAR
AC TERMS
AC 40 PIN
CONNECTOR
(TBD 2)
DC PANEL
VIEW B-B
CHASSIS ONLY SHOWN
AC PANEL
GND2
GND
140
142
209
210
EF1
EF2
120
122
124
133
136
137
157
159
202
203
206
207
132
GND1
101
108
109
110
133
SP1
SP2
SP3
SP4
BEARING
GND
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84
AC TERMINAL
STRIP
F50 F51 F52
DC TERMS
BATTERY
CHARGER
ATR
AC PANEL
GND 148 139 131 131 132
DC CHASSIS
BTR
GND
2
2
3
6
6
10
30
57
61
63
87
88
89
90
99
D+
DCCM+
CCMATA+
ATARDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C
64
65
66
(Dimensions: 39 inches x 24 inches)
.2
30 Page,
.6
EPIR
RENR2477-02 VOL 1 of 2
1.0
CUSTOMER
240V
AC SUPPLY
SYMBOLS
240
L1
Lamp
ATB Terminal
23
Panel 70 way
Connector
Marshalling Box
Customer DC Term.
Customer Wiring
Generator Frame
(Chassis) Ground
Breakdown Diode
(Bi-directional)
Marshalling Box DC
Terminal
DC Connector No. 1
(Black)
Marshalling Box
Customer AC Term.
Package Options
Earth Ground
Diode
Marshalling Box AC
Terminal
DC Connector No. 2
(Grey)
Alternative Wiring
Solenoid
Fuse
GSC 40 Way
Harness Connector
AC Connector From
Gen (Green)
Coolant Loss Engine

Connector (ECLS)
Shielded Wire
Resistor
Emergency Switch
GSC Relay Module

Terminal
36
Marshalling Box 40
Way DC Connector
Oil Temp Engine

Connector (EOTS)
Engine Mounted
Component
Temperature Switch
Relay Coil
Control Panel
Terminal
11
Marshalling Box 40
Way AC Connector
Relay Contact
(Normally Open)
Liquid Level Switch
Circuit Breaker
L2
GND
Standard Wiring
Relay Contact
(Normally Closed)
132
133
Magnetic Pick-up
Engine Connector
NOTE Q
38
17
132
66
CR
136
136
136
F16
2A
19
137
2
137
141
HC
A1
A2
141
SPACE HEATER
HC
132
140
135
F17
8A
140
140
240 VAC
H1
H3
H2
H4
19
Engine 40 Way
Connector
CAT MONITORING SYSTEM

40 Way Connector
SASV 2 Way
Connector
B
HC
142
SEE CHART
BELOW
MCB1
132
HC
138
148
148
1L1
JACKET
WATER
HEATER
240 VAC BATTERY CHARGER TERMINAL CHART
BATTERY CHARGER
HC
139
139
134
BATTERY
CHARGER
UL
BATTERY DISCONNECT
SWITCH
NOTE BL
BATTERY
NOTE N
40
DESIGNATION
ALT
PS1
10 AMP NON-UL
240
5 AMP NON-UL
14 AWG
133
SM1
CB2 20A
SMMS1
24
1L2
25
2
PS1
GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN
NOTE AE
LAMP 1
132
HC
138
F19
10A
133
57
GRR
87
139
7
ENCLOSURE LIGHTING
87
GND
7
88
1
59
WH
171
RD
172
USE E-C 2400 OHM
300
USE E-B 5600 OHM
380
USE E-B 5600 OHM
400
USE E-B 5600 OHM
416
USE E-A 7200 OHM
480
USE E-A 7200 OHM
WH
173
RD
174
30
74
VOLTAGE REGULATOR TERMINAL CHART
VR6-B
6A
5A
22
24
20
F1
F2
26
28
30
DIGITAL
45
B+
B-
22
24
20
F1
F2
26
28
30
45
44
PF/KVAR
B+
B-
22
24
20
F1
F2
26
28
30
5
7
75
11
GOVERNOR TERMINAL CHART

TERMINAL DESTINATION CROSS REFERENCE
GOVERNOR
95
131
PC
96
A1
ALR
ALR
207
203
203
65
70
PSL
42
203
RM3
66
38
12
TC5
GRR
181
182
TC2
NOTE R
PRL
40
202
202
202
54
30
74
WH
183
F7
10A
AUXILIARY CIRCUIT BREAKER CONTACT
RD
184
75
NOTE M
FIRST CIRCUIT BREAKER
NOTE AR
PC
132
208
F21
15A
120
L1
210
T4
15A
14
11
233A
231A
231
11
232A
F6
10A
14
11
231
233B
231B
F3
10A
232
132
136
136
136
F16
2A
66
CR
19
137
2
137
A1
11
131
232B
140
11
120 VAC
H1
231C
232C
148
1L1
AUTOMATIC FUEL TRANSFER SYSTEM 1

FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK
30
RM13
10
20
1
41
PSPB
F23
2 AMP
10
84
211
1B
81
18
83
MCB1
29
29
40
NOTE AS
1
2
10
81
AUTO
C
K
GND
J
E
PWM
NOTE T
21
86
NOTE BF
85
EPIR
3
H
G
F
1
10
SP
A
12
B
C
L
ES
3 MAN
PR
84
7
38
B
RM15
RM4
RM31
F2
10A
CR
13
6
FCR
3
3
81
10
ETHER START AID
131
PR
84

FUEL SUPPLY FROM ABOVE GROUND BULK TANK

207
F22
2A
PSPB
36
132
64
24
206
204
205
2A
1A
85
95
96
30
131
PC
A1
NOTE T
3
EPIR
MV
OL
PR
206
207
207
85
5
42
203
70
203
203
59
SPARE
85
63
36
193
RD
194
202
207
202
202
131
54
211
F23
2 AMP
10
84
1B
84
81
83
PC
132
OL
209
208
F21
15A
BT1
RTD
PT100
S
164
PC
3/4 HP, 1, 2 POLE

115/110-230-208
50/60 HZ
8 GPM
9.2/11.2 FLA
OL
210
210
T2,T4
18
WH
CTR
28
ER
ER
ER
24
SV
SV
SV
HC5
16
HC4
22
22
HC3
12
HC2
HC1
15
START 33
31
HC0
51
159
SL2
160
162
SYSTEM NOT IN
AUTO ALARM
14
161
163
57
57
NOTE AC
20
12 TEST
68
13 SILENCE
69
36
RM22
T11
H1
X1
T1
J1-1
T2
CT 3
53
T12
H2
T3
T13
H1
10
SPARE
SPARE
SPARE
SPARE
SPARE
BCF
22
69
23
GROUP
6
25
12
R5
3
4
TSC
30
C
2
3
26
28
R4
30
-B
2
1
31
NOTE AY
R3
99
32
1+
REMOTE
CUSTOM
16 LIGHT
34
H2
101
CIM
13 SILENCE
CUSTOMER
INTERFACE
MODULE
14 HORN
68
12
GROUND FAULT
36
69
SH
TC
92
J1-2
11
J1-3
X2
13
LFLS
R8
OUTPUTS
6
NOTE AL
5
LOW FUEL LEVEL ALARM
-7
3
SH
TC
93
R7
OUTPUTS
30
SH
TC
16
R6
OUTPUTS
NOTE AF
GEN BEARING OVERTEMP SHUTDOWN
1+
19
R5
OUTPUTS
151
51
51
BK
11
61
2
94
J1-4
SENSOR V-
31
62
PU
SENSOR V+
COOLANT LOSS
13
18
68
67L
67
20
62L
BR
BK
LOADSHARE
MODULE
10
T3
H1
PR1
COOLANT
LOSS
ECLS
C
18
LED #7
52
69
13 SILENCE
13
SILENCE
14
HORN
99
152
52
52
T4
H1
R3
OUTPUTS
19
12
95
J1-5
1+
R7
REMOTE
NFPA 99
16 LIGHT
NOTE BG
5
6
5
14
R6
13 12 11
10
10
153
53
53
10
62O
R2
OUTPUTS
LFSR
86
6
BK
50
50
J1-6
96
19
6
BR
19
D+
D-
D-
19
D-
16
PU
20
LFLS
R5
SPARE FAULT INPUT
LED #3
11
SPARE FAULT INPUT
LED #4
SPARE FAULT INPUT
LED #5
SPARE FAULT INPUT
LED #6
SPARE FAULT INPUT
LED #7
SPARE FAULT INPUT
LED #8
6
-7
30
HORN INPUT 1
HORN INPUT 2
13 SILENCE
14 HORN
-7
26
28
R4
99
29
1
31
1+
R3
32
2
20
34
R2
68
35
69
12
TEST
13
SILENCE
14
HORN
R1
OUTPUTS
17
7
17
72
NOTE AM
38
NOTE AJ
20
RFI
1+
30
RDM
RDM
K
L
20
REMOTE
NFPA 110
16 LIGHT
21
22
PF/KVAR
2
1
NOTE J
ADJUST
CCM+
CCM-
CCM-
CCM-
SP1
SP1A
14 HORN
DATA +
D-
CCM-
B+
99
99
1+
B-
61
SPARE 2
24
SP2
SP2
NOTE H
10
11
12
SPARE 3
NOTE J
25
SP2
SP3
SP3
14
CUSTOMER
COMMUNICATION
MODULE
24
SP3
20
10
68
49
2
H
VR
NOTE BH
HORN INPUT 1
HORN INPUT 2
-7
SPARE FAULT INPUT
LED #1
SPARE FAULT INPUT
LED #2
10
SPARE FAULT INPUT
LED #3
11
SPARE FAULT INPUT
LED #4
SPARE FAULT INPUT
LED #5
SPARE FAULT INPUT
LED #6
SPARE FAULT INPUT
11
36
+
NOTE P
13 SILENCE
LED #7
SPARE FAULT INPUT
14 HORN
LED #8
-7
30
BATTERY
CHARGER
NON-UL
AT CONTROL END ONLY
L5
NOTE G
122
F51
2 AMP
S
124
F52
LS2
2 AMP
F15
36
69
NOTE:
SHIELD TO BE GROUNDED
122
PM GENERATOR
LED #8
-7
30
12 TEST
LED #7
SPARE FAULT INPUT
CCM
99
SP1
2
12 PMG
SPARE FAULT INPUT
DATA-
CCM+
4
62
11 PMG
LED #6
18
60
LOADSHARE
MODULE
T0
N
SPARE FAULT INPUT
30
D+
GOV
LED #5
8
CCM+
CCM+
3
SPARE 1 23
EXC
F1GEN
SPARE FAULT INPUT
13 SILENCE
32
120
LED #4
DATA
NOTE AG
F2GEN
SPARE FAULT INPUT
NOTE Y
VOLTAGE ADJUST
POTENTIOMETER
C
24
LED #3
11
12 TEST
124
NOTE C
NOTE A
22
SPARE FAULT INPUT
NOTE BA
D+
33
NOTE B
REGULATOR
24
80
80
B
NOTE F
22
82
RFI FILTER
LED #2
10
RDM
17
122
82
6A
T9
LED #1
SPARE FAULT INPUT
RELAY
DRIVER
MODULE
VAR
SPARE FAULT INPUT
90
T6
J
R1
40
LFSR
A
37
99
NOTE D
13 PMG
M
F50
2 AMP
NOTES
NOTE A: FOR VR6-B VOLTAGE REGULATOR ONLY: JUMPER TERMINALS FOR THREE PHASE SENSING,
REMOVE JUMPER FOR SINGLE PHASE SENSING.
NOTE B: FOR VR6-B VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 1:1 V/HZ SLOPE,
REMOVE FOR 2:1 V/HZ UNDERFREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)
NOTE C: FOR VR6-B VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.
NOTE E: COMPONENTS INSTALLED WITH THE GROUND FAULT RELAY OPTION. NOT AVAILABLE
WITH OPTIONAL DELTA CONNECTED GENERATORS.
LS1
120
NOTE G: OPTIONAL PM CONNECTIONS. STANDARD SE GENERATORS REQUIRE NO CONNECTIONS.

NOTE H: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.
NOTE BS
120
NOTE L: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.

NOTE M: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.
NOTE N: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
UL BATTERY CHARGERS WIRED 120 VAC.
NOTE P: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS.
IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE
SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 10 AMP FUSE
SUPPLIED WITH 10 AMP BATTERY CHARGER.
NOTE Q: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
BATTERY CHARGERS, JACKET WATER HEATER, OR BLOCK HEATER OPTIONS.
NOTE F: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR6-B REGULATOR

NOTE R: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.
NOTE S: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
JUMPERS BETWEEN 4 & 34 AND 45 & 46 ARE REMOVED WITH THIS OPTION.
NOTE J: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH PF/KVAR CONTROL.
NOTE T: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.
NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.
NOTE U: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
NOTE AC: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AL: "LOW FUEL ALARM" 40% DECREASING
NOTE BA: OPTIONAL NFPA 110, (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BM: CONTACT WIRED WITH OPTIONAL RUPTURE BASIN ALARM.
NOTE AM: "CRITICAL LOW" 5% DECREASING
NOTE W: REMOVE THIS JUMPER WIRE IF IT IS DESIRABLE TO TURN OFF

THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
POSITION IN ORDER TO LIMIT BATTERY DRAIN.
NOTE AD: TERMINALS 12, 13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
TERMINALS 12, 13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE.
NOTE AN: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
NOTE BB: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.
NOTE BN: SET TOP DIAL ON TIMER TO "E", SET MIDDLE DIAL TO "3s",
AND SET BOTTOM DIAL TO "0.7".
NOTE X: SEE GSC RELAY RATING CHART.
NOTE AE: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVERTEMPERATURE RELAY.
NOTE V: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
INSTALLED ON PACKAGE.
NOTE Y: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST

BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY
WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
NOTE Z: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.
NOTE AA: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
FLASHING LAMP.
NOTE AB: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS
SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
(RATED FOR 4mA, 12 VDC OPERATION)
NOT USED WITH FUEL FIRED JACKET WATER HEATER.
LED #2
10
30
12
ATB
5A
LED #1
SPARE FAULT INPUT
12 TEST
1
NOTE BG
PHASE ROTATION 1-2-3
SPARE FAULT INPUT
GROUP
39
72
20
D+
98
J1-8
D-
20
97
J1-7
D+
VOLTAGE REGULATOR
GEN
DATA
LFSR
T5
H1
PR1
T3
W
T12
LED #8
-7
ELECTRONIC CONTROL
RDM
PU
BK
D1
T11
LED #7
SPARE FAULT INPUT

30
90
11
36
67O
BR
BK
T10
SPARE FAULT INPUT
33
14 HORN
4
53
T8
LED #6
3
R4
OUTPUTS
LOW FUEL LEVEL SHUTDOWN
50
T7
SPARE FAULT INPUT
30
12 TEST
NOTE AK
11
1W
T5
LED #5
4
51
D2
T4
SPARE FAULT INPUT
NOTE AZ
23
25
TEST
20
22
12
9
R8
17
27
SHUNT TRIP CB
SPARE FAULT INPUT
LED #4
10
24
GEN WINDING OVERTEMP SHUTDOWN
76
SPARE FAULT INPUT
11
NOTE AE
75
SHUNT TRIP CB
NOTE V
12
1+
SHUNT TRIP CB
LED #3
11
12
R9
14
18
70
11
ALR
R9
OUTPUTS
NOTE AH
44
SPARE FAULT INPUT
R1
20
NOTE E
11
LED #2
10
12 TEST
37
21
X1
PR1
38
GNDFR
14
LED #1
SPARE FAULT INPUT
NOTE AU
GEN BEARING OVERTEMP ALARM
73
SPARE FAULT INPUT
R2
GEN WINDING OVERTEMP ALARM
71
ONLY FOR DVR
T2
V
2
C
REMOTE
NFPA 110
2 LIGHT
99
T1
U
10
B+
ELECTRONIC CONTROL
7
11
NFPA 110
CAM
32
NOTE BD
11
10
NOTE AE
15
32
X2
T2
BK
DROOP
CT
99
11
NOTE AF
10
PR1
50
R6
7
13 12
14
22
40
DC CONN 1
52
EMCP DIAGNOSTIC
FAULT
NFPA 99
CT 2
74
35
110
50
39
10
F13
GFR
30
NOTE AX
6
R7
20
38
10
-7
19
32
12
14 HORN
NOTE AB
91
F11
101
13 SILENCE
R8
CUSTOM ALARM MODULE
HORN INPUT 2
16
35
ALARM INPUT CHART
12 TEST
10
99
ALM INPUT
TERMINAL
51
HIGH COOLANT
TEMP ALARM
38
SEE ALARM CHART
300
11
HORN INPUT 1
NOTE BG
11
99
PL2
NOTE U
GNDFR
14
R9
14
30
DATA
36
SEE ALARM CHART
301
10
COMMON ALARM SHUTDOWN
50
OVERSPEED
FAULT
35
6
NOTE AL
14 HORN
10
108
F12
CT 1
70
99
LFLS
16
15
30
10
120
PR1
REMOTE
NFPA 99
8 LIGHT
29
NOTE AH
12
T1
TO
30
NOTE AD
RM7
F5
10A
122
7
30
NOTE AF
30
EF1
10
45
A2
EF2
TO
10A
RM34
118
A1
12
13
15
T3
T3
56
10
F10
AR
AR
T2
10
NOTE E
T1
58
PLS
RM39
RM12
108
GROUND FAULT RELAY
GNDFCT
30
90
24
OVERCRANK
FAULT
LOW FUEL LEVEL ALARM
PL1
NOTE BC
T2
55
IC
57
SS
T1
LED #8
6
-7
90
SLR1
SL1
LED #7
SPARE FAULT INPUT
76
-7
1+
2
157
SPARE FAULT INPUT
33
110
F32
2 AMP
T0
54
30
23
11
LED #6
5
13 SILENCE
SLR2
F33
2 AMP
154
SPARE FAULT INPUT
15
NOTE BM
15
C
3 OR 4 POLE
OPTIONAL MOLDED
CASE CIRCUIT
BREAKER
30
2
1
156
LED #5
16
21
FRBS
77
MANUAL SYNCHRONIZING MODULE
SPARE FAULT INPUT
17
44
AUTO 40
LOW OIL
PRESS ALARM
16
COOLDOWN/STOP 32
SP3
71
18
ALM
10
7
RUPTURE BASIN ALARM
LED #4
12
EXHAUST
TEMPERATURE
LOW COOLANT
TEMP ALARM
48
RM1
L3
LED #3
SPARE FAULT INPUT
99
FCR
LOAD
L2
SPARE FAULT INPUT
NOTE AW
HIGH COOLANT
TEMP FAULT
90
LED #2
11
LOW OIL
PRESS FAULT
ECS
LED #1
SPARE FAULT INPUT
10
NOTE AA
NOTE AQ
81
SPARE FAULT INPUT
12 TEST
30
8
30
27
OFF/RESET 39
L1
REMOTE
CUSTOM
8 LIGHT
SP2
A2
TDR
L0
1+
14 HORN
NOTE AS
81
99
NOTE AF
Q
R
NOTE W
PRPB
FUEL TRANSFER PUMP
131
3
T1,T3
209
75
B1
RM2
NOTE AT
90
10
START
90
TDR
PR
2B
X
MAN
3
A1
83
BTR
163
RD
90
LFLS
LFLS
-E
+D
NOTE M
GENERATOR
53
PSPB
PRL
40
NOTE AV
NFPA ALARM MODULES

PC
10
23
63
5
90
35
74
63
MV
7
GENERATOR BEARING OVERTEMPERATURE ALARM/SHUTDOWN
D+
P
Q
30
AUTO
T3
87
PR
131
62
61
30 Page,
PC

FUEL SUPPLY FROM FREESTANDING BULK TANK
AUT
COOLDOWN
STOP
DPR
207
33
PSL
23
SASV
NOTE T
A2
T2
NOTE J
NOTE AS
NOTE AT
191
192
WH
PR
131
ENGINE INSTRUMENTATION
20
83
83
6
33
LFLS
LFLS
84
84
F23
2 AMP
OFF
RESET
AUX
31
THROTTLE
10
NOTE AP
4
NOTE BJ
13
SP2
MCS
DROOP
12
START AID SWITCH
38
NOTE T
14
85
Engine
ECM
ETHER
START AID
T1
SCS
DIGITAL SENSOR
RETURN
SAS
5
1
26
NOTE Z
45A
32
7
CAT DATA LINK (-)
6
ETHER START
RELAY21
81
2
27
45
40
148
120V
BLOCK
HEATER
86
CAT DATA LINK (+)
16 AMP
HC
1R1
SR
45
32
ATA DATA LINK (-)
31
ATA DATA LINK (+)
81
1R2
ELECTRONIC
LOADSHARE
PRPB
-E
+D
SRV
PR
2B
GND
138
39
START/RUN/STOP 2
83
3
28
30
LFLS
LFLS
84
1L2
132
28
39
START/RUN/STOP 1
2
RM14
EGR
NOTE AT
131
28
NOTE N
4
1L4
CLR
BATT. (+)
87
NOTE AN
1L3
30
B+
PR
NOTE L
JACKET
WATER
HEATER
10 AWG
46
H4
SPACE HEATER
B+
15
45
46
BATT. (+) (SWITCH)
120 VAC
BATTERY
CHARGER
NOTE K
148
2R1
SR
A+
B16
30
30
E-STOP SWITCH 2
H3
30
MCB1
138
2R2
NOTE S
142
32 AMP
132
1L4
E-STOP SWITCH 1
HC
17
17
1L3
17
NOTE S
CB3 15A
131
SMM 3
S1
233C
TC6
1L2
TC3
38
RM B+
H2
34
12
140
140
1L2
1L1
34
RM21
RM28
231
232
135
F17
8A
1L1
45
C
14
HC
132
14
RM28
233
A2
BREAKER AUX
131
SMR
BREAKER AUX
131
HC
CR
SMR
THIRD CIRCUIT BREAKER

38
RM18
RM6
12
NOTE Q
17
39
ESPB
RR
ESTS
BREAKER AUX
131
RM24
RM8
RM33
233
132
RM35
B21
ATR3
232
X
X
12
BREAKER AUX
C
MPU
SECOND CIRCUIT BREAKER
GND
GSC
BK
RD
22
1
2
3
NOTE X
BREAKER AUX
3/4 HP, 1, 2 POLE

115/110-230-208
50/60 HZ
8 GPM
9.2/11.2 FLA
T2,T3
210
11
FUEL TRANSFER PUMP
2
OL
212
F24
T1
209
PC
133
233
OL
209
21
BREAKER AUX
CUSTOMER
120V
AC SUPPLY
RR
RM9
D
-
RM23
RM36
131
PC
53
S
19
RM17
CTR
1
3
99
207
ATR2
F1
10A
62
61
CTR
RM30
131
PWM
37
RM16
-E
+D
ASR
10A
64
4
LOADSHARE
RM19
RM5
RM32
F4
NOTE U
PC
COMMON ALARM SHUTDOWN
A2
33
RM27
FLYBACK 27
CIRCUITRY
STOP
INTERNAL
MANUAL
205
9
5A, 24VDC
7.5A,110VAC
OFF/RESET
206
2A
1A
10A, 24VDC
OR 110VAC
1
204
10A, 24VDC
OL
PR
206
207
207
24
10A, 24VDC
TERMINAL DESTINATION CROSS REFERENCE
AUTO
207
F22
2A
64
*N/A
0-.45A, 24VDC
CONTACTS
132
PSPB
36
16,
18,
21, 20,
24,
36,

5
14,
15,
17,
19,
22,
23,
SP2
89
13,
* DO NOT CONNECT INDUCTIVE LOADS TO

THESE TERMINALS
REGULATOR
21
37
33
89
RATING FOR
INDUCTIVE
LOADS
RATING FOR
RESISTIVE
LOADS
30
NOTE BG
32
88
131
TC1
30
58
GRR
133
LAMP 2
31
USE E-D 1760 OHM
240
ATR1
T3
TC4
NOTE R
NOTE BK
T2
GENERATOR RUNNING RELAY
HC
134
F20
10A
T1
10 AMP
240V
BLOCK
HEATER
208
-E
+D
OUTPUT LOAD SPECIFICATIONS

FOR GSC RELAY MODULE
RELAY MODULE
TERMINAL NO.
ELS
148
6
SYNCHRONIZING
RESISTOR TAP
SETTING CHART
VOLT LINE
TO LINE
CB1 60A
14 AWG
SLR CHART
NOTE L
NOTE P
NOTE K
16 AMP
1
240 VAC
BATTERY
CHARGER
1600 OHM
142
640 OHM
F18
8A
142
3200 OHM
141
1760 OHM
133
ALARM OVERTEMPERATURE FACTORY SET TO 130C FOR PRIME POWER, 160C FOR STANDBY POWER.
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 135C FOR PRIME POWER, 165C FOR STANDBY POWER.
NOTE AF: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVERTEMPERATURE RELAY
ALARM OVERTEMPERATURE FACTORY SET TO 70C.
SHUTDOWN OVERTEMPERATURE FACTORY SET TO 90C.
NOTE AG: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
NOTE AH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.
NOTE AJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.
NOTE AK: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE
THE LOCAL ALARM MODULE.
NOTE AP: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
NOTE AQ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE AR: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACTS RATED FOR
6 AMPS AT 240/480VAC, 50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
NOTE BC: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.

SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE BD: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.
NOTE BE: LOADSHARING LINES ARE COMMON TO ALL UNITS.
NOTE BF: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
DESIGNATION FOR SPECIFIC GOVERNORS.
NOTE AS: "PUMP OFF" 90% INCREASING

NOTE AT: "PUMP ON" 50% DECREASING
NOTE AU: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
NOTE BG: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
NOTE AV: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE BH: FOR VR6-B VOLTAGE REGULATOR ONLY: REMOVE JUMPERS BETWEEN:
TERMINALS 20 & 28, 22 & 30, AND 24 & 26 FOR OPTIONAL PM GENERATORS.
NOTE AW: OPTIONAL NFPA 99, (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AX: OPTIONAL NFPA 110, (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AY: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BK: COMPONENTS INSTALLED ONLY WITH 240 VAC BLOCK HEATER OPTION.
NOTE AZ: OPTIONAL NFPA 99, (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BL: COMPONENT INSTALLED ONLY WITH BATTERY DISCONNECT OPTION.
THIS SCHEMATIC IS FOR THE 3456 GENERATOR SET with EMCP II

VOLUME 1 of 2: DESCRIPTION
NOTE BJ: COMPONENTS INSTALLED ONLY WITH 120 VAC BLOCK HEATER OPTION.
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
LFSR
D3
51
61
53-TBA1-53T
OR 153-LSGOV-9
53
52
.8
L1
B B
B B
B B
NOTE D
U1
GND-70 WAY-68
GND-CHASSIS STUD
110-F13
131-PSL-X2
131-70 WAY-70
136-CR-2
136-70 WAY-38
137-CR-8
137-70 WAY-66
202-PRL-X1
202-70 WAY-40
203-PSL-X1
203-70 WAY-42
206-PSPB-2A
206-70 WAY-64
207-PSPB-1A
207-70 WAY-36
157-SS-4
157-70 WAY-23
159-SS-6
159-70 WAY-51
51-TBC-51 OR 51-LSGOV-4
51-AC CONN-1
52-AC CONN-2
53-AC CONN-3
108-F11
T0-AC CONN-8
101-70 WAY-14
50-AC CONN-12
50-TBC-50
50-AC CONN-11
B B
B B
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
80
SP2-TBD1-SP2BT
51
52
53
159
207
157
206
202
203
137
136
131
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B
B B B
B B
B B B
B B
B B
B B
3456 Generator Set with EMCP II

Electrical System
4-TBD1-34L
4-TBD1-4L
10-EMSII CONN-1
20-LSGOV-20
30-TBD1-GND2L
90-ALM-2
D(-)-EMSII-14
D(+)-EMSII-5
SP1A-TBD1-SP1AL
SP1A-TBD1-SP1L
21-MPU-1
30-TBD1-30DL
22-MPU-2
82-VR6B-7
OR 82-DVR-7
2-TBD1-2DL
ET(-)-EMT-B
ET(+)-EMT-A
ET-EMT-C
17
18
19
30
31
32
33
43
44
45
46
47
57
58
59
60
61
6-TBD1-6B
87
88
89
ES-ECM-38
16
29
63-TBD1-63B
15
D(-)-TBD1-D(-)B
80-VR6B-6A
OR 80-DVR-45
5
D(+)-TBD1-D(+)B
90-TBD1-90B
22
72-LFSR-A
84-F23-B
OR 84-PRPB-3
81-PRPB-4
4
30-TBD1-30AT
57-TBD1-57BB
3-TBD1-3T
71-CAM-9
2-TBD1-2BT
57
57
59
62
62
63
67
67
90
99
DD+
T1-F11
T0-TBA1-T0T
T3-F13
50-TBA1-50AB
50-TBA1-50BB
50-TBA1-50CB
17
18
19
20
20
30
30
30
30
37
38
10-TBD1-10BT
2-TBD1-2AT
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
CCB1-UP
CAH1-UP
CBX1-UP
8AZ1-UP
GND4
46-TBD11-46L
2-TBD1-2BB
GND3
46-TBD1-45L
203-TBA1-203B
2-TBD1-2EL
1-TBD1-1DL
62-TBD1-62AB
18-TBD1-18B
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
Harness and Wire Symbols

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).
101-TBA1-101B
2-EPIR-85
SV
SV
SV
SV
BO
ER
EL
MT
FP
1-TBD1-5AL
67-TBD1-67AB
62-TBD1-62AT
157-TBA1-157B
2
2
2
2
L L
HC1
HC4
207-TBA1-207B
ES
74-CAM-8
RDM-GSC-30
80
82
21
1-TDR-A1
GND2
SP4
SP3
SP2
SP2
SP1
SP1A
19-TBD-19B
67-TBD1-67AT
CCM+
CCM-
4
34
6
10
10
20-TBD1-20AB
45
3
45A
1
1
1
1
2
2
2
2
5
5
46
GND1
1-EPIR-30
GND-BODY STUD
GND-TBD1-GND3T
BODY STUD
GND-CHASSIS STUD
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
CHASSIS STUD
GND-DOOR STUD
GND-GSC-GND
ER-EMSII CONN-8
GND-CHASSIS STUD
110-SLR2
108-SLR1
SV-EMSII CONN-24
MPU-SHIELD
VAR-SHIELD
21-GSC-1
SP1A-GSC-23
SP2-GSC-24
SP2-70 WAY-61
SP2-D2-U2
SP2-D3-U2
SP2-LFSR-4
SP3-GSC-25
SP3-70 WAY-62
59-EPIR-87
59-DC CONN2-3
62-DC CONN1-10
62-DC CONN1-7
62-GSC-31
63-GSC-36
63-70 WAY-6
67-DC CONN1-12
67-DC CONN1-9
67-GSC-9
90-GSC-35
90-70 WAY-5
99-RM-9
99-70 WAY-35
D(-)-GSC-20
D(-)-70 WAY-20
D(+)-GSC-19
D(+)-70 WAY-19
CCM(-)-GSC-22
CCM(-)-70 WAY-33
CCM(+)-GSC-21
CCM(+)-70 WAY-32
SP1-70 WAY-60
110
109
108
GND5
91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17
CHASSIS STUD
B B
Symbols and Definitions
L2
76-BTR-7
SP2-TBD1-SP2BT
L2
75-ATR-7
72-70 WAY-17
30-LFSR-9
30-TBD1-30DB
57-ECS-4
57-GSC-33
57-70 WAY-30
38-RM-16
38-GRR-A
37-RM-19
20-RM14
20-DC CONN2-10
20-ESPB-1R2
20-SAS-2
30-70 WAY-16
30-DC CONN2-4
30-ESPB-1L4
30-RM-28
30-PWM-B(-) OR 30-LSGOV-16
30-ECS-1
30-TDR-A2
30-LFSR-7
17-ESPB-1L3
17-GSC-38
18-GSC-13
18-DC CONN1-8
19-DC CONN1-11
10-DC CONN2-8
10-PLS-3
34-ESPB-1L2
6-RM-22
6-70 WAY-2
10-RM-39
10-70 WAY-45
GND-REAR COVER
GND-TBA1-GND6B
4-DC CONN2-6
45-DC CONN1-4
3-70 WAY-3
3-CR-9
45A-DC CONN1-5
46-ESPB-1R1
5-ECS-9
2-TBD1-2DT
GND-70 WAY-47
1-DC CONN2-1
1-DC CONN2-2
1-RM-30
1-RM-36
1-F15-T
1-ECS-6
1-F23-T
1-RM-2
2-DC CONN2-11
2-CR-B
2-70 WAY-15
2-DC CONN2-12
2-PL2-1
2-RM-27
2-TBD1-GND1T
2-PL1-1
5-70 WAY-48
5-TDR-16
TBD1
82
2-CR-B
89-TBD1-89T
U1
Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)
22
23
24
36
37
38
12
13
25
26
27
28
39
40
41
42
48
49
50
51
52
53
54
55
56
62
63
64
65
66
67
68
69
70
L-C12
3E-5179
Harness Connector Serialization Code:

The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).
Part Number: for Connector Receptacle
14
Plug
Receptacle
Pin or Socket Number
1
2
Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
1
2
Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
5A
9X-1123
Fuse (5 Amps)
Component
Part Number
131-TBA1-131B
GND-TBA1-GND6T
202-TBA1-202B
137-TBA1-137B
136-TBA1-136B
NOTE D
206-TBA1-206B
325-AG135 PK-14
159-TBA1-159B
21
35
36-F15-B
20
34
99-TBD1-99B
11
5-TBD1-5AT
10
SP3-TBD1-SP3B
70 WAY
CCM(-)-TBD1-CCM(-)B
SP2-TBD1-SP2AB
AC CONN
(GREEN)
53-TBA1-53B
SP1-TBD1-SP1B
10
GND-TBD1-GND1B
11
CCM(+)-TBD1-CCM(+)B
12
89-TBD1-89B
52-TBA1-52B
1-TBD1-1AB
1-TBD1-1AT
45-TBD1-45T
41-RM 13
DC CONN 2
(GREY)
45A-TBD1-45AT
41-RM 13
10-TBD1-10AB
DC CONN 1
(BLACK)
10
88-TBD1-88B
11
87-TBD1-87B
12
T2-F12
GND-TBA1-GND5B
51-TBA1-51B
4-TBD1-4B
10
30-TBD1-30AB
11
59-TBD1-59B
12
L-C12
3E-5179
AG-C4
111-7898
Part Number: for Connector Plug
Circuit Breaker
Symbol
Flow
Symbol
L3
A
8
30-LFSR-7
2-CR-B
211-PSPB-1B
OR 84-70 WAY-4
~
-
30-TBD1-30DT
A2
36-70 WAY-49
.4
.2
18
5-TBD1-5AB
39-RM-24
3-TBD1-3B
2-TBD1-2AL
16
10-PLS-3
30-TBD1-30CT
S-SPD-ECM-10
D-SPD-ECM-12
2-GRR-B
2-TBD1-2AB
2-LFSR-B
D +B
8-ECM-21
-B S
8
137-TBA1-137T
.6
38-TBD1-38B
0
1.
CATERPILLAR
Level
Symbol
TBA1
101
GRR
1mn
F23
D2
CR
F15
FSM3U
51-TBA1-51T
OR 151-LSGOV-5
52-TBA1-52T
OR 152-LSGOV-7
Temperature
Symbol
GND6
AB
50-TBA1-50AT
GND-AC CONN-4
50-TBA1-GND5T
50-AC CONN-10
86-CAM-6
SP2-TBD1-SP2BB
1-TBD1-1DT
2-EMSII CONN-6
Symbols
Pressure
Symbol
2-EMSII CONN-22
50
50
50
50
T0
1-TBD1-1CT
87-TBD1-87T
7-RM-1
50-TBA1-50BT
HC4-EMSII CONN-16
2-EMSII CONN-2
2-EMSII CONN-31
2-SCS-2
2-EMSII CONN-12
TBC
HC1-EMSII CONN-3
110-TBA1-110T
L1
82-VAR-1
TDR
F13
87-GRR-4
87-70 WAY-57
88-GRR-1
88-70 WAY-58
89-GRR-7
89-70 WAY-59
ES-SAS-3
F12
T3-AC CONN-9
108-TBA1-108T
80-VAR-3
15
B1
A1
L1
T2-AC CONN-5
Harness And Wire Electrical Schematic Symbols
RENR2477-02
July 2009
GND-REAR COVER
F11
22-GSC-2
54-ECS-7
1-TBD1-1CL
+
~
88-TBD1-88T
EPIR
13-RM-15
136-TBA1-136T
59-TBD1-59T
1-TBD1-1AL
42-SP-3
44-SP-2
43-SP-1
NOTE E
76-CAM-4
75-CAM-3
ATB
T1-AC CONN-7
Volume 2 of 2: Control Panel and Marshalling Box
Harness identification code:

This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge
Wire Color
Printed in U.S.A.
2009 Caterpillar
All Rights Reserved
38
28
18
37
27
17
36
26
16
35
25
15
34
24
14
33
23
13
2-MCS-2
CLR-MCS-6
VAR
9-PL2-2
10
X2
SAS
X1
X2
NO
PRPB
161
1760 OHM
PSPB
PL1
2
PL2
2-TBD1-2CT
9-PLS-2
CONTROL PANEL DOOR
9-PLS-2
1600 OHM
56-ECS-3
55-ECS-2
17-TBD1-17B
X1
1A NC 2A
1B NC 2B
43-SP-1
44-SP-2
Failure mode not identifiable.
12
Bad device or component.
13
Out of calibration.
10
10 11 12 13
Component Identifiers (CID'S)

For (EMCP II )
14
CID
100
GND
A
B
153-TBC-53
53-TBA1-53T
152-TBC-52
151-TBC-51
52-TBA1-52T
51-TBA1-51T
REAR COVER
GND-TOP COVER
GND-CHASSIS STUD
Description
Pressure Sensor (Engine Oil)
110
Temperature Sensor (Engine Coolant)
111
Fluid Level Sensor (Engine Coolant)
168
Electrical System Voltage
190
Speed Sensor (Engine)
248
CAT Data Link
268
EMCP Electronic Control (Generator Set)
269
Sensor Power Supply
333
Alarm Module Control
SYNCHRONIZING
RESISTOR TAP
SETTING CHART
334
Spare Output
336
Switch (Engine Control)
208
USE E-D 1760 OHM
441
Electronic Governor Relay
240
USE E-C 2400 OHM
442
Generator Fault Relay
300
USE E-B 5600 OHM
380
USE E-B 5600 OHM
400
VOLT LINE
TO LINE
PRL
PSL
SLR CHART
63-TBD1-63T
2-TBD1-2DB
120-TBA2-120U
81-70 WAY-18
131-PSL-X2
202-TBA1-202T
84-PSPB-2B
84--70 WAY-4
20-TBD1-20BB
ES-TBD1-ES
57-TBD1-57AB
84-PRPB-3
38 39 40
206-TBA1-206T
35 36 37
58-ECS-5
207-TBA1-207T
RDM-70 WAY-7
62-TBD1-62BB
90-TBD1-90T
32 33 34
122-TBA2-122U
NOTE E: SET TOP DIAL ON TIMER TO "E", SET MIDDLE DIAL TO "3s",
AND SET BOTTOM DIAL TO "0.7".
CCM(-)-TBD1-CCM(-)T
CCM(+)-TBD1-CCM(+)T
26 27 28
29 30 31
Abnormal rate of change.
11
WARNING
SLM
211-F23-B
SP3-TBD1-SP3T
10
NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP

"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.
SP1A-TBD1-SP1AB
Abnormal update.
= COMPONENT LOCATED ON ENGINE OR BASE
NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT

RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.
131-PRL-X2
24 25
9
10
REV.
NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY

FOR OPTIONAL NFPA 110 ALARM MODULE.
131-TBA1-131T
23
Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.
= 10 AWG
= COMPONENT LOCATED IN MARSHALLING BOX
203-TBA1-203T
SP2-TBD1-SP2AT
21 22
19 20
7
8
LOAD
GAIN
DROOP
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
98-ATB J1-8
D(-)-TBD1-D(-)T
D(+)-TBD1-D(+)T
Current below normal or open circuit.

Current above normal or grounded circuit.
LOAD
SHARING
MODULE
124-TBA2-122U
16 17 18
2 1
5
6
SERIAL NO.
LOAD SHARING MODULE
SL1
93-ATB J1-3
92-ATB J1-2
97-ATB J1-7
Voltage above normal or shorted high.

Voltage below normal or shorted low.
15 16 17 18 19 20 21 22 23 24 25 26 27 28
3
4
WOODWAR D
640 OHM
13 14 15
10 11 12
SRV-MCS-3
SRV-CAT MONITORING
SYSTEM CONN-23
2-MCS-2
2-TBD1-2FT
PART NO.
WOODWAR D
PLS
Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.
The FMI is a diagnostic code that indicates what type of failure has occurred.
SRV-SCS-3
2-MCS-5
2-SCS-2
3200 OHM
18-TBD1-18T
2
1
7
67-TBD1-67BB
3
3
1
2
MCS
6
SCS
B
C
SLR1
91-ATB J1-1
CLR-MCS-4
CLR-CAT MONITORING SYSTEM CONN-33
11
42-SP-3
21
31
12
2-TBD1-2ET
2-TBD1-2FB
10-TBD1-10BL
20-TBD1-20BL
22
D(-)-TBD1-D(-)L
HC1-TBD1-HC1T
S-SPD-ECM-10
SRV-SCS-3
CLR-MCS-6
2-TBD1-2GT
163
162
D(+)-TBD1-D(+)L
SV-TBD1-SVAT
10-PLS-3
2-TBD1-2EB
SL2
SLR 2
C
D
2-TBD1-2HT
30-TBD1-30CT
2 1
ER-TBD1-ERT
Failure Description
Data valid but above normal operational range.
CONTROL PANEL
REAR SUB PANEL
443
Crank Termination Relay
USE E-B 5600 OHM
444
Starting Motor Relay
416
USE E-A 7200 OHM
445
Run Relay
480
USE E-A 7200 OHM
446
Air Shutoff Relay
447
Fuel Control Relay
475
Relay Driver Module
500
EMCP Electronic Control (Generator Set)
566
Unexpected Shutdown
590
Engine Electronic Control Module
The CID is a diagnostic code that indicates which component is faulty.
56-GSC-40
57-TBD1-57AT
30-TBD1-30CB
1-TBD1-1CB
5-TBD1-5BT
5-ECS-10
5-ECS-10
5-ECS-9
5-ECS-8
54-TDR-B1
58-GSC-32
55-GSC-39
20-TBD1-20BT
30-TBD1-30BT
34-TBD1-34B
14-RM-18
19
ECS
9-PL1-2
160
29
96-ATB J1-6
95-ATB J1-5
94-ATB J1-4
22-TBD1-22B
39
32
SP
5
SS
2
FMI No.
10-ALM-1
NOTE A
10
HC4-TBD1-HC4T
DOOR STUD
20
30-ALM-7
86-LFSR-6
76-D3-L2
75-D2-L2
30
20 Page,
74-70 WAY-21
Failure Mode Identifiers (FMI)
40
82-TBD1-82B
90-TBD1-90L
10-CAM-1
10-RM-39
7
6
5
4
3
2
1
80-TBD1-80B
60-ALM-12
70-70 WAY-44
73-GNDFR-14
71-70 WAY-1
14
13
12
11
10
9
8
10-PWM-B(+)
OR 10-LSGOV-15
69-ALM-14
68-ALM-13
10-TBD1-10BB
30-CAM-7
30-RM-B-
110-TBA1-110L
30-ALM-7
21-TBD1-21B
17-TBD1-17T
46-TBD1-46B
7-TDR-15
RM
1R2
10
GND-TBD1-GND4T
SP-SHIELD
7
6
5
4
3
2
1
13
14
B-
30-TBD1-30BB
1-TBD1-1DB
1-TBD1-1BB
10-ALM-1
1-TBD1-1BT
F10
NC
SP-SHIELD-DOOR STUD
2-TBD1-2CB
24
25
26
27
28
60-CAM-12
70-70 WAY-44
14
13
12
11
10
9
8
43-PWM-3
OR 43-LSGOV-28
39-CR-A
22
23
6
7
8
9
10
11
12
1R1
1L4
ESPB
69-CAM-14
68-CAM-13
42-PWM-1
OR 42-LSGOV-26
44-PWM-2
OR 44-LSGOV-27
6-TBD1-6T
34
35
36
37
38
39
4
5
108-TBA1-108L
37-TBD1-37B
F1
F2
F3
F4
F5
F6
F7
F8
F9
157-TBA1-157T
14-ESPB-1L1
29
30
31
32
33
159-TBA1-159T
16
17
18
19
20
21
NC
NO
1L2
1L3
1L1
1
2
3
99-TBD1-99T
38-TBD1-38T
NOTE B
B+
20-TBD1-20AT
41-DC CONN1-1
41-DC CONN1-2
15
CAM
13-CR-6
ALM
-
10-TBD1-10AT
GND-TBD1-GND4B
COMPONENTS INSIDE CONTROL PANEL
9
8
7
6
5
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
RDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C
64
65
66
MARSHALLING BOX
AC CHASSIS
MCB1
OFF
OFF
46 47 48 49 50
AC CHASSIS STUD
T/R
F21 F22
T/R
F24
11
21
F32
12
22
7
A1
F33
MCB1
OFF
2
8
HC
MARSHALLING BOX CUSTOMER TERMINAL BLOCK
1
3
5
2
4
6
142
209
210
EF1
EF2
120
122
124
GND2
B
B
B
B
B
B
B
B
B
B
B
T
T
T
T
T
T
T
T
T
T
T
GNDFR
14
A1
1 3
98
53
54
97
95
2
4
209-OL-2
210-OL-4
EF1-GNDFR-K
EF2-GNDFR-L
124-LSGOV-2 @
GND-PUMP-GND
PC
62
24
14
OL
36-TBD2-36T
2-TBD2-2CB
140-TBA2-140T
142-TBA2-142T
124-TBA2-124T
F50
F51
F52
124-VR6B-24 OR 124-DVR-24
122-TBA2-122T
122-VR6B-22 OR 122-DVR-22
120-TBA2-120T
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR
UNLESS AND RFI FILTER IS PROVIDED.
120-VR6B-20 OR 120-DVR-20
GND-PUMP-GND
120-LSGOV-3 @
U
122-LSGOV-1 @
14
210-PUMP-T4
U
124-LSGOV-2 @
14
209-PUMP-T1
14
142-SPH-H4
14
14
140-SPH-H1
GND-JWH-GND
OR GND-BLH
148-JWH-IL1
OR 148-BLH
139-JWH-IL2
OR 139-BLH
133-TBA2-133AU
133-MCB1-3 14
133-TBA2-131BT
14
124-TBA2-124T
122-TBA2-122T
124-F52-T
120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A
140
GND
148
139
131
131
GND
GND-TBC-GNDB
14 148-HC-6
14 148-HC-8
8 131-TBC-131T
131-PC-A2
131-AC CONN-33
132
122-LSGOV-1 @
207-F22-B
207-PC-53
203-TBA2-203T
131-TBA2-131AT
204-PC-A1
210-TBA2-210B
205-PR-6
212-F24-B
204-OL-96
208-F21-B
133
F52
209-TBA2-209B
(K) (L)
202-TBA2-202T
140-BC-L
140-HC-2
207-PC-61
134-MCB1-4 14
OR 134-F20-B
141-F18-B
139-TBA2-139B
138-MCB1-2 14
OR 138-F19-B
141-F18-B
132
135-F17-B
206
207
137-TBA2-137T
203
73-CAM-10 @
159
202
148-TBA2-148B
30-TBD2-30BT
157
156-TBC-156T
137
8 132-TBC-132B
14 132-MCB1-1
136
14
14
multi 9
A2
154-TBC-154T
110
142-TBA2-142B
MERLIN GERIN
EF2-TBA2-EF2B
109
120-LSGOV-3 @
140-TBA2-140B
C60N
120-TBA2-120B
120-AR-B
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11
159-F33-B
159-AC CONN-15
202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5
132-F16-T
132-F21-T
136-F16-B
136-AC CONN-17
10 133-TBC-133B
101
108
B
133
GND1
B
159-TBA2-159T
HC
118-AR-7
122-AR-A
101-AC CONN-38
157-TBA2-157T
F20
M-
133-TBA2-133AB
AR
212-PC-3
F33
EF1-TBA2-EF1B
A
M+
132-F21-T
A1
207-PC-61
207-TBA2-207T
F19
132-TBA2-132AB
132-F22-T
208-PC-1
133-TBA2-133BU 14
122-TBA2-122B
122-AR-4
14 134-HC-7
14
132-TBA2-132BB
14 138-HC-5
F17 F18
TBC
118-GNDFR-A1
133-TBA2-133BB
138-HC-7
F16
132-TBA2-132BB
61
138-HC-5
96
133-TBA2-133AT
120-GNDFR-A2
A2
13
141-HC-A2
141-HC-3
95
GND-AC CHASSIS STUD

GND-PANEL GND
GND-TBA2-GND1T
GND-AC CONN-21
D(+)-TBC-D(+)T
132-F16-T
132-F17-T
132-TBA2-132AT
TBA2
135-HC-1
136-TBA2-136T
OL
156-F33-T
14
154-F32-T
24
62
PC
97
156
120-TBA2-120T
14
210-PUMP-T2/T4
14
14
131-SPH-H2
131-SPH-H4
209-PUMP-T1/T3
154
GND
GND-TBA2-GNDAT
GND
10
GND2
133-TBA2-133BT
124
133
122
120
131-TBA2-131BT
EF2
131
EF1
F51
124-VR6B-24 OR 124-DVR-24
210
F50
122-VR6B-22 OR 122-DVR-22
209
120-VR6B-20 OR 120-DVR-20
142
140-SPH-H3
140-SPH-H1
10
GND-JWH-GND
OR GND-BLH
207-PC-53
140
10
10
148-JWH-IL1
OR 148-BLH
131-JWH-IL2
OR 131-BLH
131-BC-N
131-TBA2-142B
98
124-F52-T
GND
GND
148
139
131
131
132-TBA2-132BT
54
131-PC-3
EF2-GNDFR-L
132
= COMPONENT LOCATED IN THE CONTROL PANEL

U
207-F22-B
53
203-TBA2-203T
10-TBD2-10T
204-PC-A1
A1
1 3
66-ALR-7
61-TBC-61T
3-TBD2-3T
65-ALR-1
90-TBC-90T
210-TBA2-210B
205-PR-6
30-TBD2-30AT
64-ALR-4
14
120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A
131-TBA2-131AT
131-PC-A2
204-OL-96
CB3-AUX-14
209-TBA2-209B
EF1-GNDFR-K
208-F21-B
207-PC-61
CB3-AUX-11
202-TBA2-202T
210-OL-4
209-OL-2
CB3-AUX-12
CB2-AUX-14
GND-TBC-GNDB
207
= COMPONENT LOCATED ON ENGINE OR BASE
U
U
CB2-AUX-11
131-TBA2-131AT
GND-BC-GND
140-BC-L
140-HC-2
10 148-HC-6
206
132
203
157
159
137
202
136
133
120V AC OPTIONS
CB2-AUX-12
3
131-TBA2-131BB
10
8 131-TBC-131T
131-HC-A2
131-PC-3
131-AC CONN-33
132-TBC-132B
10 132-MCB1-1
110
CB1-AUX-14
44 45
138-MCB1-2
109
133
101
108
GND1
SP4
SP3
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF

BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
CB1-AUX-11
A1
CB1-AUX-12
49-KWR-4
48-KWR-7
NOTE C
10 148-TBA2-148B
137-TBA2-137T
135-F17-B
22
47-KWR-1
MARSHALLING BOX
DC CHASSIS
73-CAM-10
30-TBD2-30BT
120-TBA2-120B
120-AR-B
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11
159-F33-B
159-AC CONN-15
202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5
132-F16-T
132-F21-T
136-F16-B
136-AC CONN-17
10 133-TBC-133B
101-AC CONN-38
GND-AC CHASSIS STUD

GND-PANEL GND
SP1
SP2
81-TBD2-81T
85-TBD2-85B
205-OL-95
65-TBC-65T
64-TBC-64T
84-LFLS-3
81-LFLS-4
81-LFLS-1
72-LFLS-7
30-FRBS-2
30-LFLS-6
10-LFLS-8
3-BTR-D
3-ATR1-D
2-MV-1
2-BTR-E
2-ATR1-E
132
F32
ATA-
J1
F21 F22
ATA+
multi 9
140-TBA2-140B
VR6-B
C60N
21
12
ATA(+)-ADEM-31
ATA(+)-SERVICE CONN-J
ATA(-)-ADEM-32
ATA(-)-SERVICE CONN-H
RDM-DC CONN-7
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
MERLIN GERIN
11
CCM(-)-DC CONN-18
T/R
F17
(K) (L)
NOTE G
8
M-
124-F52-B
122-F51-B
120-F50-B
M+
F16
CCM-
CCM+
B+ B- 20 22 24 26 28 30 F1 F2
= 8 AWG
D(-)-DC CONN-20
D(-)-SERVICE CONN-E
CCM(+)-DC CONN-8
2-TBC-2AB
36-TBD2-36B
GND-DC CHASSIS STUD
AR
SP1-TBD2-SP1B
T/R
D-
82-TBD1-82L @
276-PF/KVAR-1
80-TBD1-80L @
275-PF/KVAR-3
SP2-TBD2-SP2B
A2
157-TBA2-157B
GND-TBA2-GND1T
GND-AC CONN-21
83-TBD2-83T
49-TBC-49T
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
D(-)-ADEM-6
A1
D(+)-DC CONN-19
D(+)-SERVICE CONN-D
11
AC CHASSIS STUD
71-TBD2-71B
D+
99
5
B
D(+)-ADEM-7
63-TBC-63T
99-DC CONN-38
DVR
21
K L M N O P Q R S
31
90
16
90-DC CONN-5
26
6-TBD2-6T
6A-DROOP-D1
5A-DROOP-D2
87-TBC-87T
12
89
36
EF2-TBA2-EF2B
70-TBD2-70B
89-DC CONN-33
88-DC CONN-32
16
GND-AC CHASSIS STUD

202-TBA2-202B
22
5-TBD2-5B
88
26
EF1-TBA2-EF1B
36
NOTE E
32
13
11
88-TBC-88T
23
14
87
RDM-TBC-RDMT
156-TBC-156T
159-TBA2-159T
17
87-DC CONN-31
27
40 41 42 43 5
33
24
SP3-TBD2-SP3B
63
37
118-AR-7
74-TBD2-74B
61-DC CONN-13
61-KWR-A
63-DC CONN-6
21
89-TBC-89T
34
12
SP4-TBD2-SP4B
15
61
17
154-TBC-154T
27
157-TBA2-157T
37
57-DC CONN-30
22
72-TBD2-72B
124-F52-B
122-F51-B
120-F50-B
13
203-TBA2-203B
25
159-TBA2-159B
57
DC CHASSIS
3
23
35
122-TBA2-122B
122-AR-4
206-TBA2-206B
2-TBD2-2BB
18
20
14
207-TBA2-207B
28
RFI FILTER
24
38
30
K L M N O P Q R S
15
99-TBC-99T
81-TBD2-81B
CCM(-)-TBC-CCM(-)T
CCM(+)-TBC-CCM(+)T
132-F21-T
136-TBA2-136B
207-PC-61
207-TBA2-207T
31
25
19
84-TBD2-84B
32
18
29
10
6A-DVR-6
39
20
20
33
28
30
131-TBA2-131AB
19
40
137-TBA2-137B
10
PF/KVAR
29
10
D(-)-TBC-D(-)T
122-AR-A
57-TBC-57T
118-GNDFR-A1
34
20
DC CONN
(40 WAY)
132-TBA2-132AB
132-F22-T
PANEL GND
208-PC-1
AC CONN
(40 WAY)
35
30
2 - TBD1 - 2 F T
38
TBA2
39
WIRE NO.
(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
U=UPPER
132-TBA2-132BB 10
B
SP4-DC CONN-34
DEVICE TERMINAL NUMBER
10 138-HC-5
40
DEVICE ABBREVIATION
24
101-TBA2-101B
DROOP RESISTOR
22
24
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.

NOTE G: REMOVE JUMPERS FOR OPTIONAL PM GENERATOR.
B
22
3
2
T
(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK
ATR2
WIRING EXAMPLE
D1
6-SHUNT TRIP3-C2
2-SHUNT TRIP3-C1
84-TBD2-84T
84-PR-8
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
132-F16-T
SERVICE CONNECTOR
8
B
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
A STANDARD SE GENERATOR.
135-HC-1
5A-DVR-5
GND-TBC-GNDT
GND-TBA2-GND1B
GND-TBD2-GNDB
SP1-DC CONN-4
9
84-PR-7
2-TBD2-2AT
2-SERVICE CONN-B
2-SHUNT TRIP1-C1
2-SHUNT TRIP2-C1
3-TBD2-3B
3-GNDFR-A1
6-TBD2-6B
6-ALR-A
6-SHUNT TRIP1-C2
6-SHUNT TRIP2-C2
10-TBD2-10B
10-SERVICE CONN-A
30-TBD2-30AB
206-TBA2-206T
SP2-DC CONN-14
77-TBD2-77T
SP3-DC CONN-24
7
2-TBD2-2AB
PR
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
136-TBA2-136T
132-F17-T
132-TBA2-132AT
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
= 14 AWG
120-GNDFR-A2
D2
= 10 AWG
14
GND-PANEL GND
BTR
8
A
6-TBC-6B
ALR
276-DVR-44
5A-DROOP CT
6A-DROOP CT
80-TBD1-80L @
82-TBD1-82L @
K L M N O P Q R S
275-DVR-45
ATR3
10
NOTE C
20-GEN-20 OR 20-RFI-20
22-GEN-22 OR 22-RFI-22
24-GEN-24 OR 24-RFI-24
26-GEN PM
OTE E
N28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
adjust
set point
read
10-TBD2-10U
2-TBD2-2BT
20-GEN
22-GEN
24-GEN
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
A B C D E F G H I J
20-GEN
10-TBC-10B
adjust
set point
read
ATA(+)-TBC-ATA(+)B
A B C D E F G H I J
24-GEN
8
B
66-TBC-66T
KWR
D(+)-TBC-D(+)B
A
2-TBD2-2CT
47-TBC-47T
61-TBC-61B
20-VR6B-20
1 2 3 4
24-VR6B-24
1 2 3 4
ATA(-)-TBC-ATA(-)B
ATR1
48-TBC-48T
D(-)-TBC-D(-)B
K L M N O P Q R S
22-GEN
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
22-VR6B-22
181-TC5-WH
182-TC5-RD
TBD2
2-ATR1-E
2-ATR3-E
5-TBD2-5T
191-TC6-WH
192-TC6-RD
adjust
set point
read
T
3-ATR1-D
3-ATR3-D
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84
GND
2-ATR2-E
A B C D E F G H I J
30-ATR2-1
30-ATR3-1
75-ATR1-7
75-ATR3-7
84-PR-7
84-DC CONN-10
74-ATR1-3
74-DC CONN-37
81-PR-4
81-DC CONN-9
75-ATR2-7
adjust
set point
read
B
3-ATR2-D
1 2 3 4
30-ATR3-1
A B C D E F G H I J
72-DC CONN-17
T
B
30-ATR1-5
30-ATR2-5
74-ATR1-3
74-ATR3-3
D
B
171-TC4-WH
172-TC4-RD
T
B
2-TBD2-2AU
2-ATR2-E
74-ATR2-3
1 2 3 4
10-DVR-B(+)
30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-1
30-BTR-1
36-BC-(+)
36-DC CONN-11
71-BTR-3
71-DC CONN-16
163-BT1-RD
164-BT1-WH
T
3-TBD2-3U
3-ATR2-D
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T
30-ATR2-5
30-ATR3-5
C
U
30-ATR1-1
30-ATR2-1
@ 75-D2-L2
75-ATR2-7
30-TBD2-30BB
30-ATR1-5
74-TBD2-74T
74-ATR2-3
B
77-TBD2-SP3T
@ 76-D3-L2
T
B
2-TBD2-2AU
3-TBD2-3U
U
B
30-BTR-1
77
77-FRBS-1
85
85-MV-2
83
B
T
B
71-TBD2-71T
30-TBD2-30BB
30-BTR-5
83-LFLS-2
T
70-DC CONN-36
70-LFLS-5
GND-DC CHASSIS STUD
GDN-PANEL GND
83-PR-A
2-TBC-2T
2-PR-B
85-PR-5
2-DVR-(B-)
5-KWR-B
5-DC CONN-22
DC CHASSIS STUD
70
GND-TBD2-GNDT
GND-DC CONN-21
B
U
GND
20 Page,
9
2
1
240V AC OPTIONS
A2
A2
+
-
A
AC TERMINALS
DC TERMINALS
NOTE: This Terminal Block is common for both 120V AC and 240V AC Options.
THIS SCHEMATIC IS FOR THE 3456 GENERATOR SET with EMCP II

VOLUME 2 of 2: DESCRIPTION
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
A2
13
GNDFR
61
96
4
8
NOTE F
BC
MARSHALLING BOX
AC CHASSIS

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GENERATOR

AUTOMATIC FUEL TRANSFER SYSTEM

AIR SHUT-OFF RELAY

LOW FUEL LEVEL SWITCH

LOW FUEL SHUTOFF RELAY

ALTERNATOR TEMPERATURE RELAY

MAGNETIC SPEED PICKUP

BATTERY CHARGER FAILURE SWITCH

MOTOR VALVE/SOLENOID VALVE

BEARING TEMPERATURE RELAY

CUSTOM ALARM MODULE

CUSTOMER COMMUNICATION MODULE

CUSTOMER INTERFACE MODULE

CRANK TERMINATION RELAY

PANEL LIGHT SWITCH

PUMP STOP PUSHBUTTON

START AID SOLENOID VALVE

START AID SWITCH

STARTING MOTOR MAGNETIC SWITCH

STARTING MOTOR RELAY

SPEED ADJUST POTENTIOMETER

GENERATOR LINE LEADS

3456 Generator Set with EMCP II

DIGITAL VOLTAGE REGULATOR

ENGINE COOLANT LOSS SENSOR

ENGINE COOLANT TEMPERATURE SENSOR

ENGINE FAILURE RELAY

ELECTRONIC GOVERNOR RELAY

ENGINE OIL PRESSURE SENSOR

ENGINE OIL TEMPERATURE SENSOR

ETHER PULL-IN RELAY

EMERGENCY STOP PUSH BUTTON

EMERGENCY STOP SWITCH ON ENCLOSURE

EMCP II CONTROL BOX

GENERATOR RUNNING RELAY

GENSET FAULT RELAY

GROUND FAULT RELAY

GENERATOR RUN RELAY

GENERATOR SET CONTROL

REMOTE START/STOP INITIATE CONTACT

VOLTAGE ADJUST RHEOSTAT

TIME DELAY RELAY

Volume 1 of 2: Electronic and AC/DC Panel Group and Schematic

ETHER START RELAY

AC TERMINAL STRIP (TBA1)

DC TERMINAL STRIP (TBD1)

F16 F17 F18 MCB1 F21 F22 F32 F33

TERMINAL STRIP INTERFACE

F16 F17 F18

F21 F22 F32 F33

132 131 131 139 148 GND

CUSTOMER TERMINAL STRIP

GND GND 133 131 132

132 131 133 GND GND

F50 F51 F52

GND 148 139 131 131 132

(Dimensions: 39 inches x 24 inches)

Coolant Loss Engine

GSC Relay Module

Oil Temp Engine

Liquid Level Switch

CAT MONITORING SYSTEM

240 VAC BATTERY CHARGER TERMINAL CHART