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Service Manual For Chery QQ6: (SQR473F Engine-Mechanical)
Service Manual For Chery QQ6: (SQR473F Engine-Mechanical)
QQ6
(SQR473F Engine-Mechanical)
CONTENTS
Chapter One Introduction of Characteristics .................................... 4
I. Overview ...............................................................................................................................4
II. Number Position of the Engine ............................................................................................4
III. Connotation of Engine Number ..........................................................................................4
Chapter
Thirteen
Disassembly
of
Crank-Connecting
Rod
Mechanism..................................................................................... 51
I. Disassembly Procedure........................................................................................................51
II. Overhaul of Crank-Connecting Rod System......................................................................52
III. Installation of Crank-Connecting Rod System .................................................................56
Specification code
Characteristic code
Cylinder bore
Number of cylinders
Enterprise code
The bore refers to diameter of cylinder sleeve, which is specified by a 2-3 digit integer with the
decimal part rounded and millimeter as unit.
Characteristic code: indicates the most basic characteristics of an engine and is specified by 1 digit
upper case English letter.
Specification code: specified by 1 digit upper case English letter, which is used as an additional
distinguish code when distinguish is required in case structure, principal parameter or oil supply
mode etc. has changed (for example, the stroke of engine has changed or the engine is a dual fuel
engine) with number of cylinders, bore and characteristic code of the engine unchanged. For
changes of peripheral parts of the engine (such as intake and exhaust manifolds), the engine model
will keep unchanged, and engine assembly number will be changed for distinguish. Among the
engines of the same series, the specification code will be used with B as the first (among which,
do not use such letters as I, O, Q, X and Z). The default specification code for the first
fundamental structure is A, which is omitted. The specification also can quote the characteristic
code to express specific characteristics.
Position of engine model
The engine model should be printed at an obvious part on engine cylinder block and please
see provisions in Assembly and Regulation Instruction of Engine for the specific position.
Leaving factory number of engine is composed of characteristic code of engine, EFI manufacturer
code, character code of the year of production, character code of the month of production,
sequence number of this engine among the engines of this model manufactured in that month and
start stop sign *. Complete form of leaving factory number of a engine is as follows:
*
*
SN among the volume of
production of the current month
Character code of the month
Character code of the year
EFI system manufacturer code
Characteristic code
Among which, indicates an Arabic numeral, indicates a letter and indicates an Arabic
numeral or a letter.
The characteristic code of engine should conform to above provision.
EFI system manufacturers: C-Motorola; D-Marelli; E-Delphi; F-UAES; G-Siemens; H-Troitec;
B-Bosch
Item
No.
Type
SQR473
SQR473H
SQR473F
overhead camshaft
SQR473F
Model
SQR473H
3
4
5
6
Cylinder Diameter
73.0
(mm)
Piston Stroke (mm)
77.5
Working volume
1.297
(L)
Compression Ratio
10.0
Type of
7
Combustion
Ridge type
Chamber
8
9
10
11
Ignition Sequence
1-3-4-2
Fuel Designation
Oil (L)
Engine Oil
Designation
Crankshaft
12
Rotational
Direction
13
Starting Mode
Electric starting
14
Cooling Mode
15
Lubricating Mode
16
100
400
369
610
569
200
140
390
350
125
125
()
Crank Angle at
1mm before Intake
Valve Closing ()
17
18
Ignition Advance
Angle (CA)
Cylinder
19
Compression
1.001.35
Pressure (MPa)
(200~300r/min)
20
21
Overall Dimension
613507734
(lengthwidthheight)
Electronic fuel
UAES
injection system
Name
73.0050.005
Fit clearance
0.04
2
72.9650.009
19.50-0.05
2.4+0.050
24.5+0.015-0.030
0.07~0.265
No.
Name
220-0.1
22+0.30+0.15
1.2+0.05+0.03
5
Top compression ring height
1.5-0.005-0.030
2.5+0.03+0.01
0.460.02
ring
0.035~0.08
-0.03
1.5+0.04+0.02
0.15~0.4
-0.005
1.2
Fit clearance
0.025~0.07
0.02~0.18
1.50.03
5 +00..014
010
360-0.1
10
750-0.1
16.7 00.1
16.7 0+0.043
6+0.015
11x6
-0.022
11H7
-0.050
5.980.008
6+0.015
+0.012
+0.043
5.960.008
+0.032
6+0.015
+0.063
11
12
13
14
32e6
0.050
0.066
15
+0.090
+0.050
( )
24 H 7(
)
24e6(
)
24e6
0.040
0.053
+0.021
0
0.040
0.053
+0.040
+0.074
+0.040
No.
Name
Diameter of cylinder head third bearing hole
Diameter of camshaft fourth journal
18
Diameter of cylinder head fourth bearing hole
Diameter of camshaft fifth journal
19
Diameter of cylinder head fifth bearing hole
20
21
Diameter of cylinder head oil seal hole
Diameter of cylinder head jib hole
22
(
24e6(
24 H 7(
24e6(
24 H 7(
30.65 H 7(
0.040
0.053
+0.021
0
0.040
0.053
+0.021
0
+0.025
0
50 ++00..42
(
12G 7 (
50 H 7
+0.024
+0.006
12-0.011
28f7
280.030
50.030
50.030
50-0.030
25
74+0.046
26
74-0.05-0.08
24
)
)
+0.025
0
)
)
)
)
)
)
+0.021
0
24 H 7
Fit Clearance
0.070.265mm
0.150.20mm
0.150.4mm
0.0230.058mm
0.0350.075mm
0.0120.043mm
Fit clearance
+0.074
+0.040
+0.074
+0.040
+0.074
+0.15+0.20
-0.005
-0.40
+0.006
+0.035
0~0.06
0.096~0.126
guide
Fit clearance between exhaust valve stem and valve
guide
0.0320.063mm
0.0060.035mm
of bolts/
Bolt
No.
Connection part
Part name
angle)
torque
gaskets
(thread specification)
Nm (primary
(piece)
tightening)
First step
Second step Third step
tightening
angle ()
angle ()
torque (Nm)
Cylinder block main oil passage Hexagonal socket head
1
screw plug 1
M181.5
20+5
M101.5
203
plug
plug
Hexagon bolt
M111.5
455
18010
Hexagon bolt
M111.5X92.5
455
18010
Framework-cylinder block
Hexagon bolt
M81.2555
10
20+3
M81.2535
20+0.5
Hexagon bolt
M81
253
905
Hexagon bolt
M635
8+3
M612
8+3
Hexagon bolt
M161.5
253
11
Oil pan-framework
M720
18
15+3
12
Oil pan-framework
M735
15+3
13
Oil pan-framework
M790
15+3
14
Hexagon bolt
M625
8+3
M141.5
15+3
Locating bolt
M6130
18
9.51.5
M61x30
9.51.5
Number
of bolts/
Bolt
No.
Connection part
Part name
angle)
torque
gaskets
(thread specification)
Nm (primary
(piece)
tightening)
First step
Second step Third step
tightening
angle ()
angle ()
torque (Nm)
Phaser control valve-first
Inner hexagonal bolt
M6115
8+3
M101.5
10
505
Damping unit-valve
M6130
12
8+3
head
cover
Inner hexagonal bolt
M6115
8+0.5
M814
20+5
M515
5+2
Phaser-camshaft
M121.25
1205
Timing gear-camshaft
Bolt
M121.25
1205
Hexagon bolt
30
30
M201.5
253
M201.5
253
M825
20+5
122
18
camshaft cap
19
20
Camshaft position sensor-valve
21
cover
22
Hanger-cylinder head
Rear housing of timing
23
gear-cylinder head
24
Inlet cam phaser cap-inlet cam
25
phaser
Exhaust cam phaser cap-exhaust
26
cam phaser
27
29
30
31
Screw sleeve
M141.2512
1313
Thermostat assembly-cylinder
32
Hexagon bolt
M660
8+3
M620
8+3
M121.5
20+5
M131.5
13010
655
M8115
255
305
head
Thermostat cover-thermostat
33
case
34
35
gear-crankshaft
Crankshaft pulley-crankshaft
36
timing gear
37
Flywheel-crankshaft
M81.25
155
305
38
Signal wheel-flywheel
Hexagon bolt
M81.25
82
M855
273
M1060
40+5
M161.5
253
Timing belt-tensioner
39
assembly-cylinder block
Timing belt-idler
40
assembly-cylinder head
Bulkhead-crankshaft locating
41
pin hole
Number
of bolts/
Bolt
No.
Connection part
Part name
angle)
torque
gaskets
(thread specification)
Nm (primary
(piece)
tightening)
First step
Second step Third step
tightening
angle ()
angle ()
torque (Nm)
Front lower cover of timing
42
M624
8+3
M630
8+3
Hexagon bolt
M616
8+3
M825
10+3
M865
30+3
M8125
20+5
M825
20+5
M880
20+5
M8100
205
M830
20+5
M1090
305
M1045
405
gear-engine
Front upper cover of timing
43
gear-engine
Front upper cover of timing
44
gear-engine
Air compressor
45
bracket-cylinder block
Air compressor bracket-cylinder
46
block
Power steering pump-steering
47
pump bracket
Power steering pump-steering
48
pump bracket
Power steering pump-steering
49
pump bracket
A/C compressor assembly-air
50
compressor bracket
Air compressor assembly-air
51
compressor bracket
Generator assembly-generator
52
bracket
Generator lower
53
bracket-cylinder block
54
Hexagon bolt
M6150
8+3
55
Hexagon bolt
M141.25
30+3
56
Stud bolt
M6125
3+2
57
Hexagon nut
M6
8+3
M620
8+3
Hexagon bolt
M6150
8+3
Hexagon bolt
M830
20+5
61
M840
20+5
M616
8+3
Hexagon bolt
M616
8+3
Number
of bolts/
Bolt
No.
Connection part
Part name
angle)
torque
gaskets
(thread specification)
Nm (primary
(piece)
tightening)
First step
Second step Third step
tightening
angle ()
angle ()
torque (Nm)
64
Stud bolt
M8146
12+3
65
Hexagon nut
M8
20+5
Hexagon bolt
M812
20+5
Hexagon bolt
M820
20+5
M141.5
15+3
69
Bracket-oil-gas separator
M514
6+2
70
Bracket-oil-gas separator
M614
8+3
M4
2.50.5
M5
51.5
M6
83
M7
153
M8
205
M10
405
85
Other
Lubrication parts
Type of lubricant
SJ10W-40
SJ10W-40
SJ10W-40
SJ10W-40
SJ10W-40
SJ10W-40
SJ10W-40
SJ10W-40
SJ10W-40
10
SJ10W-40
11
SJ10W-40
12
Valve stem
SJ10W-40
13
SJ10W-40
14
SJ10W-40
15
SJ10W-40
16
SJ10W-40
17
SJ10W-40
18
SJ10W-40
19
SJ10W-40
20
SJ10W-40
21
SJ10W-40
22
SJ10W-40
23
SJ10W-40
VI. The Parts where Rubber Coating are Required during Assembly
of Engine
No.
Loctite 648
Loctite 243
Loctite 515
Loctite 243
Loctite 5910
Loctite 648
Loctite 243
Loctite 574
Loctite 243
10
Loctite 243
11
Flywheel bolt
Loctite 243
12
Loctite 243
13
Loctite 243
Type of sealant
Position
Chassis
Engine
Transmission
Accessory
Body
Modification
First modification
Second modification
Third modification
Fourth modification
production of this tool to other manufacturer. This tool is of the first modification.
HAZET-6290-1CT means it is a standard tool produced by HAZET company with its model
as 6290-1CT.
CH-20003
Same as A5
Same as A5
CH-20004
Same as A5
CH-20005
Same as A5
CH-20006
Same as A5
CH-20007
Same as A5
CH-20008
Same as A5
CH-20009
Same as A5
CH-20010
Same as A5
CH-20011
Same as A5
CH-20012
Same as A5
CH-20013
Same as A5
CH-20015
Same as A5
CH-20017
Same as A5
CH-20018-A
Same as A5
Recommended tools
Loop wheel machine: used to raise engine.
1. Measuring process
Please select a cylinder pressure
gauge with accurate reading and let its
pointer return to zero; otherwise, it may affect
accuracy of reading.
1.1 Turn off ignition switch, pull out all ignition cables
from spark plug side, and then pull out harness
connector of injection nozzle.
adequate
quantity
of
II. Overhaul
Steering pump can not be repair, if such failure as abnormal noise or oil leak exists, replace the
assembly.
the
pipeline
is
2. Hoist the vehicle and then use a 13# sleeve to loosen the
fixing bolt of the compressor from underside.
Torque: 20+5Nm.
1.5 Insert the special tool CH-20003 into the timing hole
and tighten, use a wrench to turn the big nut in the
crankshaft pulley to make the crankshaft rotate, at the
same time, slowly screw in CH-20003 until the
crankshaft can not rotate back and forth any longer.
ignition
timing
will
need
6. Inspection of thermostat:
(1) Under normal temperature, inspect seating status of
the valve and it should tightly seat.
(2) Inspect opening temperature and maximum stroke of
the valve.
Opening temperature of the valve is 872
Maximum stroke of the valve is 8mm
Full opening temperature of the valve is 104
(3) Then check if the valve closes at the temperature
5 lower than the opening temperature. If not
compliant, replacement with a new thermostat is
required. Follow the order adverse to that for
disassembly of the thermostat to install it. When
installing, check if the gasket of the thermostat is
damaged, if thermostat seat and thermostat cover
casing plane are satisfactory. Check the sealing
gasket for damage, if damaged, replace with new
sealing element.
7. Disassembly of A/C pipeline
See Disassembly of A/C Compressor for disassembly
of A/C pipeline.
8. Disassembly of power-assisted steering pipeline.
See Disassembly of Power-assisted Steering Oil Pump
for disassembly of power-assisted steering pipeline.
9. Disassembly of intake and exhaust manifold.
9.1 Use a 10# sleeve to remove the fixing bolt of air
intake pipe.
11.2 Use a 18# sleeve to loosen the fixing bolt for front
engine mount bracket.
Torque: 805 Nm.
11.3 Use a crane to hoist the engine until the iron chain
just bears tensile force.
11.4 Use a 15# sleeve to loosen the fixing bolt for right
engine mount bracket. (at rear of transmission)
Torque: 1005 Nm.
12.2 Use a 13# sleeve to loosen the four fixing bolts for
front engine mount bracket.
Torque: 655Nm.
7. Disassembly of valve
7.1 Use a special tool to press down the valve
spring, take out the locking plate, and then take off
valve spring, valve and valve seat insert.
7.2 Use a special tool to pull out the valve oil seal.
2. Detection of valve
2.1 Detection of valve spring. Two items of data of
valve spring should be measured.
Length of the spring: 49mm
Squareness of the spring: 1.2mm (limit)
Measurement point
Measurement point
Note:
When installing, remember to differentiate intake
camshaft from exhaust cam. The intake camshaft has a
gear at tail, and pay attention to the diacritical marks on
camshaft bearing shell covers.
6. Take off the oil pump assembly and then the oil pump
shim.
Note:
Do not split the oil pump shim forcibly when
disassembling for fear to cause leak.
Contents
First ring
End play
0.2
0.4
clearance
0.03
0.03
Thickness
1.2
1.6
Side
First ring
Second ring
Oil ring
Lower blade
First ring
Front Liner ring
Upper blade
7. The label on piston head prompts direction and
position of installation.
8. Use a special tool to install the piston ring.
Second ring
Rear