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OWNER’S MANUAL

FJR1300T(C)
YAMAHA MOTOR CO., LTD.
FJR1300AT(C)
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2004.05-2.1×1 CR LIT-11626-18-22 5JW-28199-12
(E)
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INTRODUCTION
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Congratulations on your purchase of the Yamaha FJR1300T(C)/FJR1300AT(C). This model is the result of Yamaha’s vast
experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of
craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
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IMPORTANT MANUAL INFORMATION


EAU10130

Particularly important information is distinguished in this manual by the following notations:


The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the
WARNING motorcycle operator, a bystander or a person inspecting or repairing the motor-
cycle.

A CAUTION indicates special precautions that must be taken to avoid damage to


CAUTION: the motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

NOTE:
● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10010

WARNING
PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY
AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR-
CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES
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IMPORTANT MANUAL INFORMATION


AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS
AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY
THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
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IMPORTANT MANUAL INFORMATION

EAU10192

AFFIX DEALER
LABEL HERE

FJR1300T(C)/FJR1300AT(C)
OWNER’S MANUAL
©2004 by Yamaha Motor Corporation, U.S.A.
1st edition, April 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-18-22
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TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1 Locks for the optional side cases Adjusting the throttle cable free
Location of important labels ...........1-5 and travel trunk ......................... 3-16 play ........................................... 6-18
Sidestand ..................................... 3-16 Adjusting the valve clearance ...... 6-19
DESCRIPTION ..................................2-1 Ignition circuit cut-off system ....... 3-17 Tires ............................................. 6-19
Left view ..........................................2-1 Cast wheels .................................. 6-22
Right view ........................................2-2 PRE-OPERATION CHECKS ............. 4-1 Accessories and replacement
Controls and instruments ................2-3 Pre-operation check list ................. 4-2 parts .......................................... 6-22
Clutch lever free play ................... 6-23
INSTRUMENT AND CONTROL OPERATION AND IMPORTANT Adjusting the rear brake light
FUNCTIONS .......................................3-1 RIDING POINTS ................................ 5-1 switch ........................................ 6-23
Main switch/steering lock ................3-1 Starting the engine ......................... 5-1 Checking the front and rear brake
Indicator and warning lights ............3-2 Shifting ........................................... 5-2 pads .......................................... 6-23
Speedometer ..................................3-3 Engine break-in .............................. 5-3 Checking the brake and clutch
Tachometer ....................................3-3 Parking ........................................... 5-4 fluid levels ................................. 6-24
Multi-function display ......................3-4 Changing the brake and clutch
Handlebar switches ........................3-5 PERIODIC MAINTENANCE AND fluids ......................................... 6-25
Clutch lever ....................................3-7 MINOR REPAIR................................. 6-1 Checking and lubricating the
Shift pedal ......................................3-7 PERIODIC MAINTENANCE .......... 6-1 cables ....................................... 6-26
Brake lever .....................................3-8 Owner’s tool kit .............................. 6-1 Checking and lubricating the
Brake pedal ....................................3-8 Periodic maintenance chart for the throttle grip and cable ............... 6-26
ABS (for ABS models) ....................3-8 emission control system ............. 6-3 Checking and lubricating the
Fuel tank cap ..................................3-9 General maintenance and brake and shift pedals ............... 6-26
Fuel ..............................................3-10 lubrication chart .......................... 6-4 Checking and lubricating the
Catalytic converter ........................3-11 Removing and installing panels ..... 6-8 brake and clutch levers ............. 6-27
Seats ............................................3-11 Checking the spark plugs ............ 6-10 Checking and lubricating the
Storage compartment ...................3-12 Canister (for California only) ........ 6-11 centerstand and sidestand ........ 6-28
Accessory box ..............................3-12 Engine oil and oil filter cartridge ... 6-11 Lubricating the rear suspension ... 6-28
Adjusting the front fork .................3-13 Final gear oil ................................ 6-14 Checking the front fork ................. 6-28
Adjusting the shock absorber Coolant ........................................ 6-15 Checking the steering .................. 6-29
assembly ...................................3-15 Cleaning the air filter element ...... 6-17 Checking the wheel bearings ....... 6-30
Battery .......................................... 6-30
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TABLE OF CONTENTS
Replacing the fuses ......................6-31
Replacing a headlight bulb ...........6-33
Replacing a rear turn signal light
bulb or a tail/brake light bulb .....6-34
Troubleshooting ............................6-35
Troubleshooting charts .................6-36

MOTORCYCLE CARE AND


STORAGE ..........................................7-1
Care ................................................7-1
Storage ...........................................7-3

SPECIFICATIONS .............................8-1

CONSUMER INFORMATION.............9-1
Identification numbers ....................9-1
Reporting safety defects .................9-3
Motorcycle noise regulation ............9-4
Maintenance record ........................9-5
YAMAHA MOTOR CORPORATION,
U.S.A. STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY ................................9-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) ........................................9-9
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SAFETY INFORMATION
EAU10250
AND/OR WHEN MADE NECES- tions are the most likely places
SARY BY MECHANICAL CONDI- for motorcycle accidents to oc-
MOTORCYCLES ARE SINGLE TIONS. cur.
TRACK VEHICLES. THEIR SAFE • Ride where other motorists can 1
USE AND OPERATION ARE DEPEN- Safe riding see you. Avoid riding in another
DENT UPON THE USE OF PROPER ● Always make pre-operation motorist’s blind spot.
RIDING TECHNIQUES AS WELL AS checks. Careful checks may help ● Many motorcycle accidents in-
THE EXPERTISE OF THE OPERA- prevent an accident. volve inexperienced operators. In
TOR. EVERY OPERATOR SHOULD ● This motorcycle is designed to fact, many operators who have
KNOW THE FOLLOWING REQUIRE- carry the operator and a passen- been involved in accidents do not
MENTS BEFORE RIDING THIS ger. even have a current motorcycle li-
MOTORCYCLE. ● The failure of motorists to detect cense.
HE OR SHE SHOULD: and recognize motorcycles in traf- • Make sure that you are qualified
● OBTAIN THOROUGH INSTRUC- fic is the predominating cause of and that you only lend your
TIONS FROM A COMPETENT automobile/motorcycle accidents. motorcycle to other qualified op-
SOURCE ON ALL ASPECTS OF Many accidents have been erators.
MOTORCYCLE OPERATION. caused by an automobile driver • Know your skills and limits.
● OBSERVE THE WARNINGS who did not see the motorcycle. Staying within your limits may
AND MAINTENANCE REQUIRE- Making yourself conspicuous ap- help you to avoid an accident.
MENTS IN THE OWNER’S MAN- pears to be very effective in reduc- • We recommend that you prac-
UAL. ing the chance of this type of tice riding your motorcycle
● OBTAIN QUALIFIED TRAINING accident. where there is no traffic until you
IN SAFE AND PROPER RIDING Therefore: have become thoroughly famil-
TECHNIQUES. • Wear a brightly colored jacket. iar with the motorcycle and all of
● OBTAIN PROFESSIONAL TECH- • Use extra caution when ap- its controls.
NICAL SERVICE AS INDICATED proaching and passing through ● Many motorcycle accidents have
BY THE OWNER’S MANUAL intersections, since intersec- been caused by error of the motor-
cycle operator. A typical error
made by the operator is veering
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SAFETY INFORMATION
wide on a turn due to EXCESSIVE ● This motorcycle is designed for on- cause burns. Always wear protec-
SPEED or undercornering (insuffi- road use only, therefore, it is not tive clothing that covers your legs,
cient lean angle for the speed). suitable for off-road use. ankles, and feet.
1 • Always obey the speed limit and ● Passengers should also observe
never travel faster than warrant- Protective apparel the precautions mentioned above.
ed by road and traffic conditions. The majority of fatalities from motor-
• Always signal before turning or cycle accidents are the result of head Modifications
changing lanes. Make sure that injuries. The use of a safety helmet is Modifications made to this motorcycle
other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re-
● The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren-
passenger is important for proper ● Always wear an approved helmet. der the motorcycle unsafe for use and
control. ● Wear a face shield or goggles. may cause severe personal injury.
• The operator should keep both Wind in your unprotected eyes Modifications may also make your
hands on the handlebar and could contribute to an impairment motorcycle illegal to use.
both feet on the operator foot- of vision which could delay seeing
rests during operation to main- a hazard. Loading and accessories
tain control of the motorcycle. ● The use of a jacket, heavy boots, Adding accessories or cargo to your
• The passenger should always trousers, gloves, etc., is effective in motorcycle can adversely affect stabili-
hold onto the operator, seat preventing or reducing abrasions ty and handling if the weight distribution
strap, or grab bar, if equipped, or lacerations. of the motorcycle is changed. To avoid
with both hands and keep both ● Never wear loose-fitting clothes, the possibility of an accident, use ex-
feet on the passenger footrests. otherwise they could catch on the treme caution when adding cargo or
• Never carry a passenger unless control levers, footrests, or wheels accessories to your motorcycle. Use
he or she can firmly place both and cause injury or an accident. extra care when riding a motorcycle
feet on the passenger footrests. ● Never touch the engine or exhaust that has added cargo or accessories.
● Never ride under the influence of system during or after operation. Here are some general guidelines to
alcohol or other drugs. They become very hot and can follow if loading cargo or adding acces-
sories to your motorcycle:

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SAFETY INFORMATION
Loading bags, duffel bags, or tents, can limit suspension travel, steering
The total weight of the operator, pas- create unstable handling or slow travel or control operation, or ob-
senger, accessories and cargo must steering response. scure lights or reflectors.
not exceed the maximum load limit of Accessories • Accessories fitted to the handle- 1
FJR1300 200 kg (441 lb) (CAL) Genuine Yamaha accessories have bar or the front fork area can
FJR1300 201 kg (443 lb) (U49) been specifically designed for use on create instability due to improper
FJR1300A 193 kg (425 lb) (CAL) this motorcycle. Since Yamaha cannot weight distribution or aerody-
FJR1300A 194 kg (428 lb) (U49). test all other accessories that may be namic changes. If accessories
When loading within this weight limit, available, you must personally be re- are added to the handlebar or
keep the following in mind: sponsible for the proper selection, in- front fork area, they must be as
● Cargo and accessory weight stallation and use of non-Yamaha lightweight as possible and
should be kept as low and close to accessories. Use extreme caution should be kept to a minimum.
the motorcycle as possible. Make when selecting and installing any ac- • Bulky or large accessories may
sure to distribute the weight as cessories. seriously affect the stability of
evenly as possible on both sides of Keep the following guidelines in mind, the motorcycle due to aerody-
the motorcycle to minimize imbal- as well as those provided under “Load- namic effects. Wind may at-
ance or instability. ing” when mounting accessories. tempt to lift the motorcycle, or
● Shifting weights can create a sud- ● Never install accessories or carry the motorcycle may become un-
den imbalance. Make sure that ac- cargo that would impair the perfor- stable in cross winds. These ac-
cessories and cargo are securely mance of your motorcycle. Care- cessories may also cause
attached to the motorcycle before fully inspect the accessory before instability when passing or being
riding. Check accessory mounts using it to make sure that it does passed by large vehicles.
and cargo restraints frequently. not in any way reduce ground • Certain accessories can dis-
● Never attach any large or heavy clearance or cornering clearance, place the operator from his or
items to the handlebar, front fork, her normal riding position. This
or front fender. These items, in- improper position limits the free-
cluding such cargo as sleeping dom of movement of the opera-

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SAFETY INFORMATION
tor and may limit control ability, ● Always turn the engine off before eyes, see your doctor immediately.
therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin
not recommended. and remove the key from the main or clothing, immediately wash the
1 ● Use caution when adding electri- switch. When parking the motor- affected area with soap and water
cal accessories. If electrical acces- cycle, note the following: and change your clothes.
sories exceed the capacity of the • The engine and exhaust system
motorcycle’s electrical system, an may be hot, therefore, park the
electric failure could result, which motorcycle in a place where pe-
could cause a dangerous loss of destrians or children are not like-
lights or engine power. ly to touch these hot areas.
• Do not park the motorcycle on a
Gasoline and exhaust gas slope or soft ground, otherwise it
● GASOLINE IS HIGHLY FLAMMA- may fall over.
BLE: • Do not park the motorcycle near
• Always turn the engine off when a flammable source (e.g. a kero-
refueling. sene heater, or near an open
• Take care not to spill any gaso- flame), otherwise it could catch
line on the engine or exhaust fire.
system when refueling. ● When transporting the motorcycle
• Never refuel while smoking or in in another vehicle, make sure that
the vicinity of an open flame. it is kept upright and that the fuel
● Never start the engine or let it run cock is turned to “ON” or “RES” (for
for any length of time in a closed vacuum type) / “OFF” (for manual
area. The exhaust fumes are poi- type). If it should lean over, gaso-
sonous and may cause loss of line may leak out of the carburetor
consciousness and death within a or fuel tank.
short time. Always operate your ● If you should swallow any gaso-
motorcycle in an area that has ad- line, inhale a lot of gasoline vapor,
equate ventilation. or allow gasoline to get into your
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SAFETY INFORMATION
EAU10381

Location of important labels


Please read the following important labels carefully before operating this vehicle.
1

1-5
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SAFETY INFORMATION
1 3

2 California only
4
LOAD LIMIT
3 Kg (7 lbs)
3TB-24877-A0

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SAFETY INFORMATION
5 8

7
CAUTION
Cleaning with alkaline or
acid cleaner, gasoline or
solvent will damage
windshield.
Use neutral detergent.
5JW-00

1-7
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DESCRIPTION
EAU10410

Left view

1. Fuse box (page 6-31) 12.Shock absorber assembly rebound damping force adjusting knob
2. Accessory box (page 3-12) (page 3-15)
3. Front fork spring preload adjusting bolt (page 3-13) 13.Shock absorber assembly spring preload adjusting lever (page 3-15)
4. Front fork rebound damping force adjusting knob (page 3-13) 14.Air filter element (page 6-17)
5. Engine oil filler cap (page 6-11) 15.Shift pedal (page 3-7)
6. Owner’s tool kit (page 6-1) 16.Engine oil filter cartridge (page 6-11)
7. Rider seat (page 3-11) 17.Engine oil level check window (page 6-11)
8. Passenger seat (page 3-11)
9. Carrier
10.Final gear oil filler bolt (page 6-14)
11.Final gear oil drain bolt (page 6-14)

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DESCRIPTION
EAU10420

Right view

1. Passenger footrest
2. Coolant reservoir (page 6-15)
3. Battery (page 6-30)
4. Windshield
5. Main fuse and electronic fuel injection fuse (page 6-31)
6. Front fork compression damping force adjusting screw (page 3-13)
7. Brake pedal (page 3-8)
8. Rider footrest

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DESCRIPTION
EAU10430

Controls and instruments

1. Clutch lever (page 3-7)


2. Left handlebar switch (page 3-5)
3. Tachometer (page 3-3)
4. Speedometer (page 3-3)
5. Multi-function display (page 3-4)
6. Right handlebar switches (page 3-5)
7. Brake lever (page 3-8)
8. Throttle grip (page 6-18)
9. Main switch/steering lock (page 3-1)
10.Hazard switch (page 3-6)

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INSTRUMENT AND CONTROL FUNCTIONS


EAU10460 EAU10660
To unlock the steering
Main switch/steering lock OFF
All electrical systems are off. The key
can be removed.

EAU10690
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved. 3

To lock the steering 1. Push.


The main switch/steering lock controls 2. Turn.
the ignition and lighting systems, and is Push the key into the main switch, and
used to lock the steering. The various then turn it to “OFF” while still pushing
positions are described below. it.
EWA10060
EAU35920
ON WARNING
All electrical circuits are supplied with Never turn the key to “OFF” or
power, and the meter lighting, taillight “LOCK” while the vehicle is moving,
and position lights come on, and the otherwise the electrical systems will
1. Push.
engine can be started. The key cannot be switched off, which may result in
2. Turn.
be removed. loss of control or an accident. Make
1. Turn the handlebars all the way to sure that the vehicle is stopped be-
NOTE: the left or right. fore turning the key to “OFF” or
The headlights come on automatically 2. Push the key in from the “OFF” po- “LOCK”.
when the engine is started and stay on sition, and then turn it to “LOCK”
until the key is turned to “OFF”, even if while still pushing it.
the engine stalls. 3. Remove the key.
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INSTRUMENT AND CONTROL FUNCTIONS


EAU11001 EAU11060 EAU11530

Indicator and warning lights Neutral indicator light “ ” Engine trouble warning light “ ”
This indicator light comes on when the This warning light comes on or flashes
transmission is in the neutral position. when an electrical circuit monitoring the
engine is defective. When this occurs,
EAU11080
have a Yamaha dealer check the self-
High beam indicator light “ ”
diagnosis system. (See page 3-4 for an
This indicator light comes on when the
explanation of the self-diagnosis de-
high beam of the headlight is switched
3 vice.)
on.
The electrical circuit of the warning light
EAU11120
can be checked by turning the key to
Oil level warning light “ ” “ON”. If the warning light does not come
1. Left turn signal indicator light “ ”
2. Right turn signal indicator light “ ”
This warning light comes on when the on for a few seconds, then go off, have
3. Neutral indicator light “ ” engine oil level is low. a Yamaha dealer check the electrical
4. High beam indicator light “ ” The electrical circuit of the warning light circuit.
5. Anti-lock Brake System (ABS) warning light can be checked by turning the key to
“ ABS ” (for ABS models) “ON”. EAU11543

6. Oil level warning light “ ” ABS warning light “ ” (for ABS


ABS
If the warning light does not come on
7. Engine trouble warning light “ ” models)
for a few seconds, then go off, have a
If this warning light comes on or flashes
Yamaha dealer check the electrical cir-
EAU11030 while riding, the ABS may be defective.
Turn signal indicator lights “ ” and cuit.
If this occurs, have a Yamaha dealer
“ ” NOTE: check the system as soon as possible.
The corresponding indicator light flash- Even if the oil level is sufficient, the (See page 3-8.)
es when the turn signal switch is warning light may flicker when riding on EWA10081

pushed to the left or right. a slope or during sudden acceleration WARNING


or deceleration, but this is not a mal- If the ABS warning light comes on or
function. flashes while riding, the brake sys-
tem reverts to conventional braking.
Therefore, be careful not to cause
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INSTRUMENT AND CONTROL FUNCTIONS


the wheels to lock during emergen- EAU11601 EAU11872

cy braking. If the warning light Speedometer Tachometer


comes on or flashes while riding,
have a Yamaha dealer check the
brake system as soon as possible.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. 3
If the warning light does not come on or
remains on, have a Yamaha dealer
check the electrical circuit.
1. Tachometer 1. Tachometer
2. Speedometer 2. Tachometer red zone
3. Multi-function display
The electric tachometer allows the rider
The speedometer shows the riding to monitor the engine speed and keep it
speed. within the ideal power range.
When the key is turned to “ON”, the When the key is turned to “ON”, the ta-
speedometer needle will sweep once chometer needle will sweep once
across the speed range and then return across the r/min range and then return
to zero in order to test the electrical cir- to zero r/min in order to test the electri-
cuit. cal circuit.
ECA10031

CAUTION:
Do not operate the engine in the ta-
chometer red zone.
Red zone: 9000 r/min and above

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INSTRUMENT AND CONTROL FUNCTIONS


EAU12250
To reset a tripmeter, select it by push-
Multi-function display NOTE:
ing the “SELECT” button, and then
● Be sure to turn the key to “ON” be-
push the “RESET” button for at least
fore using the “SELECT” and “RE-
one second. If you do not reset the fuel
SET” buttons.
reserve tripmeter manually, it will reset
● To switch the speedometer display
itself automatically and the display will
between kilometers and miles,
return to the prior mode after refueling
press the “SELECT” button for at
and traveling 5 km (3 mi).
3 least two seconds.
Self-diagnosis device
Odometer and tripmeter modes This model is equipped with a self-diag-
1. Multi-function display Pushing the “SELECT” button switches nosis device for various electrical cir-
2. “SELECT” button the display between the odometer cuits.
3. “RESET” button mode “ODO” and the tripmeter modes If any of those circuits are defective, the
The multi-function display is equipped “TRIP” in the following order: clock will indicate a two-digit error code
with the following: ODO → TRIP (top) → TRIP (bottom) (e.g., 11, 12, 13).
● a fuel gauge →ODO If the clock indicates such an error
● a coolant temperature gauge When approximately 5.0 L (1.32 US code, note the code number, and then
● an odometer (which shows the to- gal) (1.10 Imp.gal) of fuel remains in the have a Yamaha dealer check the vehi-
tal distance traveled) fuel tank, the display will automatically cle.
ECA11360
● two tripmeters (which show the change to the fuel reserve tripmeter
mode “TRIP F” and start counting the CAUTION:
distance traveled since they were
last set to zero) distance traveled from that point. In that If the clock indicates an error code,
● a fuel reserve tripmeter (which case, pushing the “SELECT” button the vehicle should be checked as
shows the distance traveled on the switches the display between the vari- soon as possible in order to avoid
fuel reserve) ous tripmeter and odometer modes in engine damage.
● a self-diagnosis device the following order:
● a clock TRIP F → TRIP (top) → TRIP (bottom)
→ ODO → TRIP F
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INSTRUMENT AND CONTROL FUNCTIONS


Clock mode EAU12343 EAU12400

To set the clock: Handlebar switches Dimmer switch “ / ”


Set this switch to “ ” for the high
1. Push the “SELECT” button and Left beam and to “ ” for the low beam.
“RESET” button together for at
least two seconds. EAU12460
2. When the hour digits start flashing, Turn signal switch “ / ”
push the “RESET” button to set the To signal a right-hand turn, push this
hours. switch to “ ”. To signal a left-hand
3. Push the “SELECT” button, and turn, push this switch to “ ”. When re- 3
the minute digits will start flashing. leased, the switch returns to the center
4. Push the “RESET” button to set position. To cancel the turn signal
the minutes. lights, push the switch in after it has re-
5. Push the “SELECT” button and 1. Windshield position adjusting switch “ ” turned to the center position.
then release it to start the clock. 2. Dimmer switch “ / ”
EAU12492
3. Turn signal switch “ / ”
4. Horn switch “ ”
Windshield position adjusting
switch “ ”
Right To move the windshield up, push this
switch in direction (a). To move the
windshield down, push the switch in di-
rection (b).

1. Engine stop switch “ / ”


2. Start switch “ ”

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INSTRUMENT AND CONTROL FUNCTIONS


EAU12710
The hazard lights are used in case of
Start switch “ ”
an emergency or to warn other drivers
Push this switch to crank the engine
when your vehicle is stopped where it
with the starter.
ECA10050
might be a traffic hazard.
ECA10060
CAUTION:
CAUTION:
See page 5-1 for starting instruc-
Do not use the hazard light for an ex-
tions prior to starting the engine.
tended length of time, otherwise the
3 battery may discharge.
EAU12763
1. Windshield position adjusting switch “ ” Hazard switch “ ”

NOTE:
When the engine is turned off, the wind-
shield will automatically return to the
lowest position.

EAU12500
Horn switch “ ”
Press this switch to sound the horn.

EAU12660
1. Hazard switch “ ”
Engine stop switch “ / ”
With the key in the “ON” position, turn
Set this switch to “ ” before starting
this switch to “ ” to turn on the hazard
the engine. Set this switch to “ ” to
lights (simultaneous flashing of all turn
stop the engine in case of an emergen-
signal lights).
cy, such as when the vehicle overturns
or when the throttle cable is stuck.

3-6
U5JW12E0.book Page 7 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU12830
Make sure that the appropriate setting EAU12870

Clutch lever on the adjusting dial is aligned with the Shift pedal
arrow mark on the clutch lever.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-17.)

1. Clutch lever 1. Shift pedal


2. Arrow mark
3. Clutch lever position adjusting dial The shift pedal is located on the left
4. Distance between clutch lever and handlebar side of the engine and is used in com-
grip bination with the clutch lever when
shifting the gears of the 5-speed con-
The clutch lever is located at the left
stant-mesh transmission equipped on
handlebar grip. To disengage the
this motorcycle.
clutch, pull the lever toward the handle-
bar grip. To engage the clutch, release
the lever. The lever should be pulled
rapidly and released slowly for smooth
clutch operation.
The clutch lever is equipped with a
clutch lever position adjusting dial. To
adjust the distance between the clutch
lever and the handlebar grip, turn the
adjusting dial while holding the lever
pushed away from the handlebar grip.
3-7
U5JW12E0.book Page 8 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU12930 EAU12941 EAU26792

Brake lever Brake pedal ABS (for ABS models)


The brake lever is located at the right The Yamaha ABS (Anti-lock Brake
handlebar grip. To apply the front System) features a dual electronic con-
brake, pull the lever toward the handle- trol system, which acts on the front and
bar grip. rear brakes independently. The ABS is
monitored by an ECU (Electronic Con-
trol Unit), which will have recourse to
3 manual braking if a malfunction occurs.
EWA10090

WARNING
1. Brake pedal ● The ABS performs best on long
braking distances.
The brake pedal is on the right side of ● On certain (rough or gravel)
the motorcycle. To apply the rear roads, the braking distance may
brake, press down on the brake pedal. be longer with than without the
1. Brake lever
2. Arrow mark ABS. Therefore, always keep a
3. Brake lever position adjusting dial sufficient distance to the vehicle
4. Distance between brake lever and handlebar ahead to match the riding
grip speed.
The brake lever is equipped with a po-
sition adjusting dial. To adjust the dis- NOTE:
● When the ABS is activated, the
tance between the brake lever and the
handlebar grip, turn the adjusting dial brakes are operated in the usual
while holding the lever pushed away way. A pulsating action may be felt
from the handlebar grip. Make sure that at the brake lever or brake pedal,
the appropriate setting on the adjusting but this does not indicate a mal-
dial is aligned with the arrow mark on function.
the brake lever.
3-8
U5JW12E0.book Page 9 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


● This ABS has a test mode which EAU13070

Fuel tank cap NOTE:


allows the owner to experience the
The fuel tank cap cannot be closed un-
pulsating at the brake lever or
less the key is in the lock. In addition,
brake pedal when the ABS is oper-
the key cannot be removed if the cap is
ating. However, special tools are
not properly closed and locked.
required, so please consult your
Yamaha dealer when performing EWA11090

this test. WARNING


Make sure that the fuel tank cap is 3
properly closed before riding.

1. Fuel tank cap lock cover


2. Unlock.

To open the fuel tank cap


Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.

To close the fuel tank cap


1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key counterclockwise to
the original position, remove it, and
then close the lock cover.

3-9
U5JW12E0.book Page 10 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU13210 ECA10070
knocking (or pinging) occurs, use a
Fuel CAUTION: gasoline of a different brand or premi-
Immediately wipe off spilled fuel um unleaded fuel. Use of unleaded fuel
with a clean, dry, soft cloth, since will extend spark plug life and reduce
fuel may deteriorate painted surfac- maintenance costs.
es or plastic parts. Gasohol
There are two types of gasohol: gaso-
EAU13360 hol containing ethanol and that contain-
3 ing methanol. Gasohol containing
ethanol can be used if the ethanol con-
Recommended fuel tent does not exceed 10%. Gasohol
1. Fuel tank filler tube UNLEADED GASOLINE ONLY containing methanol is not recom-
Fuel tank capacity:
2. Fuel level
25.0 L (6.61 US gal) (5.50 Imp.gal) mended by Yamaha because it can
Fuel reserve amount (when the fuel cause damage to the fuel system or ve-
Make sure that there is sufficient fuel in
level warning light comes on): hicle performance problems.
the tank. Fill the fuel tank to the bottom 5.0 L (1.32 US gal) (1.10 Imp.gal)
of the filler tube as shown.
EWA10880
ECA11400

WARNING CAUTION:
● Do not overfill the fuel tank, oth- Use only unleaded gasoline. The use
erwise it may overflow when the of leaded gasoline will cause severe
fuel warms up and expands. damage to internal engine parts,
● Avoid spilling fuel on the hot en- such as the valves and piston rings,
gine. as well as to the exhaust system.
Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a pump octane number
[(R+M)/2] of 86 or higher, or a research
octane number of 91 or higher. If
3-10
U5JW12E0.book Page 11 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU13430 EAU14080

Catalytic converter Seats


This model is equipped with a catalytic
converter in the exhaust chamber. Rider seat
EWA10860

WARNING To remove the rider seat


The exhaust system is hot after op- 1. Insert the key into the seat lock,
eration. Make sure that the exhaust and then turn it as shown.
system has cooled down before do- 3
ing any maintenance work.
1. Projection
ECA10700
2. Seat holder
CAUTION:
The following precautions must be 2. Remove the key.
observed to prevent a fire hazard or
other damages. Passenger seat
● Use only unleaded gasoline.
The use of leaded gasoline will To remove the passenger seat
cause unrepairable damage to 1. Rider seat lock 1. Remove the rider seat.
the catalytic converter. 2. Unlock. 2. Pull the passenger seat up.
● Never park the vehicle near pos- 2. Pull the rider seat off.
sible fire hazards such as grass To install the passenger seat
or other materials that easily 1. Slide the receptacle on the rear of
To install the rider seat the passenger seat over the seat
burn. 1. Insert the projection on the front of
● Do not allow the engine to idle
holder as shown, and then push
the rider seat into the seat holder the front of the seat down.
too long. as shown, and then push the rear
of the seat down to lock it in place.

3-11
U5JW12E0.book Page 12 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU14461 EAU26882

Storage compartment Accessory box

3
1. Receptacle
2. Seat holder
1. Storage compartment 1. Accessory box
2. Install the rider seat.
The storage compartment is located The accessory box is located beside
NOTE: under the passenger seat. (See page the meter panel.
Make sure that the seats are properly 3-11.)
secured before riding. EWA10961
NOTE:
WARNING The accessory box can only be opened
when the key is turned to “ON” and the
● Do not exceed the load limit of 3
transmission is in neutral.
kg (7 lb) for the storage com-
partment. ECA11800

● Do not exceed the maximum CAUTION:


load of FJR1300 200 kg (441 lb) Do not place heat-sensitive items in
(CAL) the accessory box. The accessory
FJR1300 201 kg (443 lb) (U49) box gets extremely hot especially
FJR1300A 193 kg (425 lb) (CAL) when the engine is running or is hot.
FJR1300A 194 kg (428 lb) (U49)
for the vehicle.

3-12
U5JW12E0.book Page 13 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


EWA11421 EAU14731
load and thereby soften the
WARNING Adjusting the front fork suspension, turn the adjusting bolt on
● Do not exceed the load limit of This front fork is equipped with spring each fork leg in direction (b).
0.3 kg (0.66 lb) for the accessory preload adjusting bolts, rebound damp-
ing force adjusting knobs and compres- NOTE:
box.
sion damping force adjusting screws. Align the appropriate groove on the ad-
● Do not exceed the maximum EWA10180 justing mechanism with the top of the
load of FJR1300 200 kg (441 lb)
WARNING front fork cap bolt.
(CAL)
FJR1300 201 kg (443 lb) (U49) Always adjust both fork legs equal- 3
FJR1300A 193 kg (425 lb) (CAL) ly, otherwise poor handling and loss
FJR1300A 194 kg (428 lb) (U49) of stability may result.
for the vehicle.
Spring preload

1. Current setting
2. Front fork cap bolt

Spring preload setting:


Minimum (soft):
6
1. Spring preload adjusting bolt Standard:
4
To increase the spring preload and Maximum (hard):
thereby harden the suspension, turn 1
the adjusting bolt on each fork leg in di-
rection (a). To decrease the spring pre-

3-13
U5JW12E0.book Page 14 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


Rebound damping force Compression damping force ECA10100

CAUTION:
Never attempt to turn an adjusting
mechanism beyond the maximum or
minimum settings.

NOTE:
Although the total number of clicks of a
3 damping force adjusting mechanism
may not exactly match the above spec-
1. Rebound damping force adjusting knob 1. Compression damping force adjusting screw ifications due to small differences in
production, the actual number of clicks
To increase the rebound damping force To increase the compression damping always represents the entire adjusting
and thereby harden the rebound damp- force and thereby harden the compres- range. To obtain a precise adjustment,
ing, turn the adjusting knob on each sion damping, turn the adjusting screw it would be advisable to check the num-
fork leg in direction (a). To decrease the on each fork leg in direction (a). To de- ber of clicks of each damping force ad-
rebound damping force and thereby crease the compression damping force justing mechanism and to modify the
soften the rebound damping, turn the and thereby soften the compression specifications as necessary.
adjusting knob on each fork leg in direc- damping, turn the adjusting screw on
tion (b). each fork leg in direction (b).

Rebound damping setting: Compression damping setting:


Minimum (soft): Minimum (soft):
17 click(s) in direction (b)* 21 click(s) in direction (b)*
Standard: Standard:
12 click(s) in direction (b)* 12 click(s) in direction (b)*
Maximum (hard): Maximum (hard):
1 click(s) in direction (b)* 1 click(s) in direction (b)*
* With the adjusting knob fully turned * With the adjusting screw fully turned
in direction (a) in direction (a)

3-14
U5JW12E0.book Page 15 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU14911
For riding solo, move the spring preload Rebound damping setting:
Adjusting the shock absorber adjusting lever in direction (b). For Minimum (soft):
assembly riding with a passenger, move the 20 click(s) in direction (b)*
This shock absorber assembly is spring preload adjusting lever in direc- Standard:
equipped with a spring preload adjust- tion (a). 10 click(s) in direction (b)*
ing lever and a rebound damping force Maximum (hard):
3 click(s) in direction (b)*
adjusting knob. Rebound damping force * With the adjusting knob fully turned
ECA10100
in direction (a)
CAUTION: 3
EWA10220
Never attempt to turn an adjusting
mechanism beyond the maximum or WARNING
minimum settings. This shock absorber contains highly
pressurized nitrogen gas. For prop-
er handling, read and understand
Spring preload
the following information before
handling the shock absorber. The
manufacturer cannot be held re-
1. Rebound damping force adjusting knob
sponsible for property damage or
To increase the rebound damping force personal injury that may result from
and thereby harden the rebound damp- improper handling.
ing, turn the adjusting knob in direction ● Do not tamper with or attempt to
(a). To decrease the rebound damping open the gas cylinder.
force and thereby soften the rebound ● Do not subject the shock ab-
damping, turn the adjusting knob in di- sorber to an open flame or other
1. Spring preload adjusting lever rection (b). high heat sources, otherwise it
may explode due to excessive
gas pressure.

3-15
U5JW12E0.book Page 16 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


● Do not deform or damage the EAU15290 EAU15300

gas cylinder in any way, as this Locks for the optional side Sidestand
will result in poor damping per- cases and travel trunk The sidestand is located on the left side
formance. of the frame. Raise the sidestand or
● Always have a Yamaha dealer lower it with your foot while holding the
service the shock absorber. vehicle upright.
NOTE:
The built-in sidestand switch is part of
3
the ignition circuit cut-off system, which
cuts the ignition in certain situations.
(See further down for an explanation of
the ignition circuit cut-off system.)
1. Plastic bag containing locks EWA10240

There are three locks in a plastic bag WARNING


located beside the owner’s tool kit. The vehicle must not be ridden with
When used to replace the locks of the the sidestand down, or if the side-
optional side cases and travel trunk, stand cannot be properly moved up
which can be obtained at a Yamaha (or does not stay up), otherwise the
dealer, these locks can be operated sidestand could contact the ground
with the ignition key. Keep these locks and distract the operator, resulting
in a safe place to prevent losing them. in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly as described

3-16
U5JW12E0.book Page 17 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS


below and have a Yamaha dealer re- EAU15321

pair it if it does not function proper- Ignition circuit cut-off system


ly. The ignition circuit cut-off system (com-
prising the sidestand switch, clutch
switch and neutral switch) has the fol-
lowing functions.
● It prevents starting when the trans-
mission is in gear and the side-
stand is up, but the clutch lever is 3
not pulled.
● It prevents starting when the trans-
mission is in gear and the clutch le-
ver is pulled, but the sidestand is
still down.
● It cuts the running engine when the
transmission is in gear and the sid-
estand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
EWA10260

WARNING
● The vehicle must be placed on
the centerstand during this in-
spection.
● If a malfunction is noted, have a
Yamaha dealer check the sys-
tem before riding.

3-17
U5JW12E0.book Page 18 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off:


NOTE:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
This check is most reliable if performed with
3. Turn the key on. a warmed-up engine.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
3 The neutral switch may be defective.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may be defective.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The clutch switch may be defective.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.

3-18
U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

PRE-OPERATION CHECKS
EAU15591

The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
EWA11150
4
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.

4-1
U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

PRE-OPERATION CHECKS
EAU15602

Pre-operation check list


ITEM CHECKS PAGE

• Check fuel level in fuel tank.


Fuel • Refuel if necessary. 3-10
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 6-11
• Check vehicle for oil leakage.
Final gear oil • Check vehicle for oil leakage. 6-14

4 • Check coolant level in reservoir.


Coolant • If necessary, add recommended coolant to specified level. 6-15
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 6-23, 6-24
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 6-23, 6-24
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
Clutch • Check fluid level in reservoir. 6-23, 6-24
• If necessary, add recommended fluid to specified level.
• Check hydraulic system for leakage.

4-2
U5JW12E0.book Page 3 Wednesday, April 28, 2004 10:24 AM

PRE-OPERATION CHECKS
ITEM CHECKS PAGE

• Make sure that operation is smooth.


• Check cable free play.
Throttle grip 6-18, 6-26
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
• Make sure that operation is smooth.
Control cables 6-26
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 6-19, 6-22
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth. 4
Brake and shift pedals 6-26
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 6-27
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 6-28
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 3-16
• If system is defective, have Yamaha dealer check vehicle.

4-3
U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

OPERATION AND IMPORTANT RIDING POINTS


EAU15950 EAU31950
off. If a warning light does not go off,
Starting the engine see page 3-2 for the corresponding
EWA10270
In order for the ignition circuit cut-off warning light circuit check.
WARNING system to enable starting, one of the
● Become thoroughly familiar following conditions must be met: 2. Shift the transmission into the neu-
with all operating controls and ● The transmission is in the neutral tral position.
their functions before riding. position. NOTE:
Consult a Yamaha dealer re- ● The transmission is in gear with When the transmission is in the neutral
garding any control or function the clutch lever pulled and the sid- position, the neutral indicator light
that you do not thoroughly un- estand up. should be on, otherwise have a
derstand. EWA10290
Yamaha dealer check the electrical cir-
● Never start the engine or oper- WARNING
cuit.
ate it in a closed area for any ● Before starting the engine,
5 length of time. Exhaust fumes check the function of the igni- 3. Start the engine by pushing the
are poisonous, and inhaling tion circuit cut-off system ac- start switch.
them can cause loss of con- cording to the procedure NOTE:
sciousness and death within a described on page 3-17. If the engine fails to start, release the
short time. Always make sure ● Never ride with the sidestand start switch, wait a few seconds, and
that there is adequate ventila- down. then try again. Each starting attempt
tion. should be as short as possible to pre-
1. Turn the key to “ON” and make
● Before starting out, make sure serve the battery. Do not crank the en-
sure that the engine stop switch is
that the sidestand is up. If the gine more than 10 seconds on any one
set to “ ”.
sidestand is not raised com- ECA12700 attempt.
pletely, it could contact the CAUTION:
ground and distract the opera-
The oil level warning light, engine
tor, resulting in a possible loss
trouble warning light and ABS warn-
of control.
ing light (for ABS models) should
come on for a few seconds, then go

5-1
U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

OPERATION AND IMPORTANT RIDING POINTS


ECA11130 EAU16671 ECA10260

CAUTION: Shifting CAUTION:


For maximum engine life, always ● Even with the transmission in
warm the engine up before starting the neutral position, do not
off. Never accelerate hard when the coast for long periods of time
engine is cold! with the engine off, and do not
tow the motorcycle for long dis-
NOTE: tances. The transmission is
The engine is warm when it quickly re- properly lubricated only when
sponds to the throttle. the engine is running. Inade-
quate lubrication may damage
1. Shift pedal the transmission.
2. Neutral position ● Always use the clutch while 5
Shifting gears lets you control the changing gears to avoid damag-
amount of engine power available for ing the engine, transmission,
starting off, accelerating, climbing hills, and drive train, which are not
etc. designed to withstand the
The gear positions are shown in the il- shock of forced shifting.
lustration.
EAU16680
NOTE: To start out and accelerate
To shift the transmission into the neu- 1. Pull the clutch lever to disengage
tral position, press the shift pedal down the clutch.
repeatedly until it reaches the end of its 2. Shift the transmission into first
travel, and then slightly raise it. gear. The neutral indicator light
should go out.
3. Open the throttle gradually, and at
the same time, release the clutch
lever slowly.
5-2
U5JW12E0.book Page 3 Wednesday, April 28, 2004 10:24 AM

OPERATION AND IMPORTANT RIDING POINTS


4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841

shown in the following table, close tral position when the motorcycle Engine break-in
the throttle, and at the same time, is almost completely stopped. The There is never a more important period
quickly pull the clutch lever in. neutral indicator light should come in the life of your engine than the period
5. Shift the transmission into second on. between 0 and 1600 km (1000 mi). For
gear. (Make sure not to shift the this reason, you should read the follow-
transmission into the neutral posi- EAU16720 ing material carefully.
Recommended shift points Since the engine is brand new, do not
tion.)
The recommended shift points during put an excessive load on it for the first
6. Open the throttle part way and
acceleration and deceleration are 1600 km (1000 mi). The various parts in
gradually release the clutch lever.
shown in the table below. the engine wear and polish themselves
7. Follow the same procedure when
shifting to the next higher gear. to the correct operating clearances.
Shift up points: During this period, prolonged full-throt-
5 NOTE: 1st → 2nd: 20 km/h (12.5 mi/h)
2nd → 3rd: 30 km/h (19 mi/h) tle operation or any condition that might
Always shift gears at the recommended 3rd → 4th: 40 km/h (25 mi/h) result in engine overheating must be
shift points. 4th → 5th: 50 km/h (31 mi/h) avoided.
Shift down points:
5th → 4th: 25 km/h (15.5 mi/h) EAU17121
EAU16700
To decelerate 4th → 3rd: 25 km/h (15.5 mi/h)
3rd → 2nd: 25 km/h (15.5 mi/h) 0–1000 km (0–600 mi)
1. Apply both the front and the rear 2nd → 1st: 25 km/h (15.5 mi/h)
brakes to slow the motorcycle. Avoid prolonged operation above 5000
2. Shift the transmission into first r/min.
gear when the motorcycle reaches 1000–1600 km (600–1000 mi)
25 km/h (15.5 mi/h). If the engine is Avoid prolonged operation above 6000
about to stall or runs very roughly, r/min.
pull the clutch lever in and use the
brakes to stop the motorcycle.

5-3
U5JW12E0.book Page 4 Wednesday, April 28, 2004 10:24 AM

OPERATION AND IMPORTANT RIDING POINTS


ECA10331 EAU17211

CAUTION: Parking
After 1000 km (600 mi) of operation, When parking, stop the engine, and
the engine oil and final gear oil must then remove the key from the main
be changed, and the oil filter car- switch.
EWA10310
tridge or element replaced. WARNING
1600 km (1000 mi) and beyond ● Since the engine and exhaust
The vehicle can now be operated nor- system can become very hot,
mally. park in a place where pedestri-
ECA10310
ans or children are not likely to
CAUTION:
touch them.
● Keep the engine speed out of ● Do not park on a slope or on soft
the tachometer red zone. ground, otherwise the vehicle 5
● If any engine trouble should oc- may overturn.
cur during the engine break-in ECA10380
period, immediately have a CAUTION:
Yamaha dealer check the vehi-
cle. Never park in an area where there
are fire hazards such as grass or
other flammable materials.

5-4
U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

PERIODIC MAINTENANCE AND MINOR REPAIR


EAU17231 EAU17301 EAU17350

PERIODIC MAINTENANCE Owner’s tool kit


Safety is an obligation of the owner. Pe- PROPER PERIODIC MAINTENANCE
riodic inspection, adjustment and lubri- OF YOUR VEHICLE IS IMPORTANT
cation will keep your vehicle in the IN ORDER TO ENJOY LONG, PLEA-
safest and most efficient condition pos- SURABLE SERVICE. ESPECIALLY
sible. The most important points of IMPORTANT ARE THE MAINTE-
motorcycle inspection, adjustment, and NANCE SERVICES RELATED TO
lubrication are explained on the follow- EMISSIONS CONTROL. THESE
ing pages. CONTROLS NOT ONLY FUNCTION
Maintenance, replacement, or repair TO ENSURE CLEANER AIR, BUT
of the emission control devices and ARE ALSO VITAL TO PROPER EN- 1. Owner’s tool kit
systems may be performed by any GINE OPERATION AND MAXIMUM
repair establishment or individual PERFORMANCE. IN THE FOLLOW- The owner’s tool kit is located under the
that is certified (if applicable). ING PERIODIC MAINTENANCE rider seat. (See page 3-11.)
6 EWA10320
CHARTS, THE SERVICES RELATED The service information included in this
WARNING TO EMISSIONS CONTROL ARE manual and the tools provided in the
If you are not familiar with mainte- GROUPED SEPARATELY. THESE owner’s tool kit are intended to assist
nance work, have a Yamaha dealer SERVICES REQUIRE SPECIALIZED you in the performance of preventive
do it for you. DATA, KNOWLEDGE, AND EQUIP- maintenance and minor repairs. How-
MENT. YAMAHA DEALERS ARE ever, additional tools such as a torque
TRAINED AND EQUIPPED TO PER- wrench may be necessary to perform
FORM THESE PARTICULAR SER- certain maintenance work correctly.
VICES. NOTE:
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.

6-1
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PERIODIC MAINTENANCE AND MINOR REPAIR


EWA10340

WARNING
Modifications not approved by
Yamaha may cause loss of perfor-
mance, excessive emissions, and
render the vehicle unsafe for use.
Consult a Yamaha dealer before at-
tempting any changes.

6-2
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU17600

Periodic maintenance chart for the emission control system


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

• Check fuel hoses for cracks or


1 * Fuel line damage. √ √ √ √ √
• Replace if necessary.
• Check condition.
• Adjust gap and clean.
2 * Spark plugs √ Replace. √ Replace. √
• Replace every 8000 mi (13000
km) or 12 months.
• Check and adjust valve clearance
3 * Valve clearance Every 26600 mi (42000 km)
when engine is cold.
6 Crankcase breather
• Check breather hose for cracks or
4 * damage. √ √ √ √ √
system
• Replace if necessary.
Electronic fuel in- • Check and adjust engine idle
5 * √ √ √ √ √ √
jection speed and synchronization.
• Check for leakage.
6 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket(s) if necessary.
Evaporative emis- • Check control system for dam-
7 * sion control system age. √
(For California only) • Replace if necessary.
• Check the air cut-off valve, reed
Air induction sys-
8 * valve, and hose for damage. √ √
tem
• Replace any damaged parts.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

6-3
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU32182

General maintenance and lubrication chart


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

• Clean with compressed air.


1 * Air filter element √ √ √ √ √
• Replace if necessary.
• Check operation and fluid leak-
2 * Clutch age. √ √ √ √ √ √
• Correct if necessary.
• Check operation, fluid level, and
3 * Front brake for fluid leakage. √ √ √ √ √ √
• Replace brake pads if necessary.
• Check operation, fluid level, and
4 * Rear brake for fluid leakage. √ √ √ √ √ √ 6
• Replace brake pads if necessary.
• Check for cracks or damage. √ √ √ √ √
5 * Brake hoses
• Replace. Every 4 years
• Check runout and for damage.
6 * Wheels √ √ √ √ √
• Replace if necessary.
• Check tread depth and for dam-
age.
7 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearings for smooth oper-
8 * Wheel bearings ation. √ √ √ √ √
• Replace if necessary.

6-4
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PERIODIC MAINTENANCE AND MINOR REPAIR


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

• Check bearing assemblies for


Swingarm pivot looseness.
9 * √ Repack.
bearings • Moderately repack with lithium-
soap-based grease.
• Check bearing assemblies for
looseness.
10 * Steering bearings • Moderately repack with lithium- √ √ √ √ Repack. √
soap-based grease every 16000
mi (25000 km) or 24 months.
• Check all chassis fitting and fas-
11 * Chassis fasteners teners. √ √ √ √ √
• Correct if necessary.
6
Brake and clutch le- • Apply lithium-soap-based grease
12 √ √ √ √ √
ver pivot shafts (all-purpose grease) lightly.
Brake and shift ped- • Apply lithium-soap-based grease
13 √ √ √ √ √
al pivot shafts (all-purpose grease) lightly.
• Check operation.
Centerstand and
14 * • Apply lithium-soap-based grease √ √ √ √ √
sidestand pivots
(all-purpose grease) lightly.
• Check operation and replace if
15 * Sidestand switch √ √ √ √ √ √
necessary.
• Check operation and for oil leak-
16 * Front fork age. √ √ √ √ √
• Replace if necessary.
• Check operation and for oil leak-
Shock absorber as-
17 * age. √ √ √ √ √
sembly
• Replace if necessary.
6-5
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PERIODIC MAINTENANCE AND MINOR REPAIR


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

Rear suspension • Apply lithium-soap-based grease


18 * √
link pivots lightly.
• Change (warm engine before
19 Engine oil √ √ √ √ √ √
draining).
Engine oil filter car-
20 * • Replace. √ √ √
tridge
• Check hoses for cracks or dam-
age. √ √ √ √ √
21 * Cooling system • Replace if necessary.
• Change with ethylene glycol anti-
Change.
freeze coolant every 24 months.
6
• Check oil level and for leakage.
• Change at initial 600 mi (1000
22 * Final gear oil km) or 1 month, and thereafter Change. √ Change.
every 16000 mi (25000 km) or 24
months.
• Apply Yamaha chain and cable
23 * Control cables lube or engine oil SAE 10W-30 √ √ √ √ √ √
thoroughly.
• Check operation and free play.
• Adjust the throttle cable free play
Throttle grip hous-
24 * if necessary. √ √ √ √ √
ing and cable
• Lubricate the throttle grip housing
and cable.
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

6-6
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PERIODIC MAINTENANCE AND MINOR REPAIR


NOTE:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.

EAU17660

NOTE:
● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake and clutch systems
• After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change
the fluid. Regularly check the brake and clutch fluid levels and fill the reservoirs as required.
• Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch release
cylinder every two years.
• Replace the brake and clutch hoses every four years or if cracked or damaged.

6-7
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU18771

Removing and installing


panels
The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.

1. Panel E 1. Bolt
2. Quick fastener screw

To install the panel


Place the panel in the original position,
and then install the bolts and the quick
6
fastener screws.

1. Panel A EAU19312

2. Panel B Panels B and C


3. Panel C
4. Panel D 1. Panel F
To remove one of the panels
1. Remove panel A (if removing pan-
EAU33360 el B) or panel D (if removing panel
Panel A C).
2. Remove the quick fastener by
To remove the panel pushing the center pin.
Remove the bolts and the quick fasten- 3. Remove the bolts, and then take
er screws, and then take the panel off. the panel off.

6-8
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PERIODIC MAINTENANCE AND MINOR REPAIR


2. Install panel A (to complete the in- EAU33370
Panels E and F
stallation of panel B) or panel D (to
complete the installation of panel
To remove one of the panels
C).
1. Remove the seats. (See page
EAU19192
3-11.)
Panel D 2. Remove the bolts, the quick fas-
tener screw and the quick fasten-
To remove the panel ers, and then take the panel off.
Remove the bolts, and then take the
1. Bolt panel off.
2. Quick fastener

1. Bolt
2. Quick fastener screw
1. Bolt 3. Quick fastener

1. Bolt
2. Quick fastener To install the panel To install the panel
Place the panel in the original position, 1. Place the panel in the original posi-
To install the panel and then install the bolts. tion, and then install the quick fas-
1. Place the panel in the original posi- teners and quick fastener screw,
tion, and then tighten the quick fas- and tighten the bolts.
tener and install the bolts. 2. Install the seats.

6-9
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU19641

Checking the spark plugs Specified spark plug: Tightening torque:


NGK/CR8E Spark plug:
The spark plugs are important engine DENSO/U24ESR-N 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
components, which should be checked
periodically, preferably by a Yamaha Before installing a spark plug, the spark
dealer. Since heat and deposits will NOTE:
plug gap should be measured with a
cause any spark plug to slowly erode, If a torque wrench is not available when
wire thickness gauge and, if necessary,
they should be removed and checked installing a spark plug, a good estimate
adjusted to specification.
in accordance with the periodic mainte- of the correct torque is 1/4–1/2 turn
nance and lubrication chart. In addition, past finger tight. However, the spark
the condition of the spark plugs can re- plug should be tightened to the speci-
veal the condition of the engine. fied torque as soon as possible.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally), 6
and all spark plugs installed in the en-
gine should have the same color. If any
1. Spark plug gap
spark plug shows a distinctly different
color, the engine could be defective. Do Spark plug gap:
not attempt to diagnose such problems 0.7–0.8 mm (0.028–0.031 in)
yourself. Instead, have a Yamaha deal-
er check the vehicle. Clean the surface of the spark plug
If a spark plug shows signs of electrode gasket and its mating surface, and then
erosion and excessive carbon or other wipe off any grime from the spark plug
deposits, it should be replaced. threads.

6-10
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU19681
● Check each hose connection. EAU19881

Canister (for California only) ● Check each hose and canister for Engine oil and oil filter
cracks or damage. Replace if dam- cartridge
aged. The engine oil level should be checked
● Make sure that the canister breath- before each ride. In addition, the oil
er is not blocked, and if necessary, must be changed and the oil filter car-
clean it. tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.

To check the engine oil level


1. Place the vehicle on the center-
stand.
NOTE:
6 Make sure that the vehicle is positioned
straight up when checking the oil level.
A slight tilt to the side can result in a
false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
This model is equipped with a canister through the check window located
to prevent the discharging of fuel vapor at the bottom-left side of the crank-
into the atmosphere. Before operating case.
this vehicle, make sure to check the fol-
lowing:
6-11
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PERIODIC MAINTENANCE AND MINOR REPAIR


2. Place an oil pan under the engine
NOTE:
to collect the used oil.
The engine oil should be between the
3. Remove the engine oil filler cap
minimum and maximum level marks.
and drain bolt to drain the oil from
the crankcase.

1. Oil filter cartridge


2. Oil filter wrench

NOTE:
1. Engine oil level check window An oil filter wrench is available at a
2. Maximum level mark 1. Engine oil filler cap Yamaha dealer.
6
3. Minimum level mark 2. Oil filter cartridge
3. Engine oil drain bolt
5. Apply a thin coat of engine oil to
4. If the engine oil is below the mini- the O-ring of the new oil filter car-
mum level mark, add sufficient oil tridge.
NOTE:
of the recommended type to raise
Skip steps 4–6 if the oil filter cartridge is
it to the correct level.
not being replaced.
To change the engine oil (with or 4. Remove the oil filter cartridge with
without oil filter cartridge replace- an oil filter wrench.
ment)
1. Start the engine, warm it up for
several minutes, and then turn it
off.

6-12
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PERIODIC MAINTENANCE AND MINOR REPAIR


ECA11620
Tightening torque:
CAUTION:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf) ● In order to prevent clutch slip-
page (since the engine oil also
7. Install the engine oil drain bolt, and lubricates the clutch), do not
then tighten it to the specified mix any chemical additives. Do
torque. not use oils with a diesel speci-
NOTE: fication of “CD” or oils of a high-
Check the washer for damage and re- er quality than specified. In
1. O-ring place it if necessary. addition, do not use oils labeled
“ENERGY CONSERVING II” or
NOTE: higher.
Tightening torque: ● Make sure that no foreign mate-
Make sure that the O-ring is properly Engine oil drain bolt:
seated. 43 Nm (4.3 m·kgf, 31 ft·lbf) rial enters the crankcase.

6 6. Install the new oil filter cartridge, 9. Start the engine, and then let it idle
8. Add the specified amount of the for several minutes while checking
and then tighten it to the specified recommended engine oil, and then
torque with a torque wrench. it for oil leakage. If oil is leaking, im-
install and tighten the oil filler cap. mediately turn the engine off and
check for the cause.
Recommended engine oil:
See page 8-1. NOTE:
Oil quantity: After the engine is started, the engine
Without oil filter cartridge replace-
ment:
oil level warning light should go off if the
3.80 L (4.02 US qt) (3.34 Imp.qt) oil level is sufficient.
With oil filter cartridge replacement:
4.00 L (4.23 US qt) (3.52 Imp.qt)

1. Oil filter cartridge


2. Torque wrench
6-13
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PERIODIC MAINTENANCE AND MINOR REPAIR


ECA10400 EAU20011
2. Remove the oil filler bolt, and then
CAUTION: Final gear oil check the oil level in the final gear
If the oil level warning light flickers The final gear case must be checked case.
or remains on, immediately turn the for oil leakage before each ride. If any
leakage is found, have a Yamaha deal- NOTE:
engine off and have a Yamaha dealer
er check and repair the vehicle. In addi- The oil level should be at the brim of the
check the vehicle.
tion, the final gear oil must be changed filler hole.
10. Turn the engine off, and then as follows at the intervals specified in
check the oil level and correct it if the periodic maintenance and lubrica-
necessary. tion chart.
EWA10370

WARNING
● Make sure that no foreign mate-
rial enters the final gear case.
● Make sure that no oil gets on the
tire or wheel. 6
1. Final gear oil filler bolt
To check the final gear oil level 2. Final gear oil drain bolt
1. Place the vehicle on the center- 3. Correct oil level
stand.
3. If the oil is below the brim of the fill-
NOTE: er hole, add sufficient oil of the rec-
● The final gear oil level must be ommended type to raise it to the
checked on a cold engine. correct level.
● Make sure that the vehicle is posi- 4. Install the oil filler bolt, and then
tioned straight up when checking tighten it to the specified torque.
the oil level. A slight tilt to the side
can result in a false reading.

6-14
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU20070
Tightening torque: Tightening torque: Coolant
Final gear oil filler bolt: Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf) 23 Nm (2.3 m·kgf, 17 ft·lbf) The coolant level should be checked
before each ride. In addition, the cool-
6. Check the final gear case for oil ant must be changed at the intervals
To change the final gear oil specified in the periodic maintenance
leakage. If oil is leaking, check for
1. Place an oil pan under the final and lubrication chart.
the cause.
gear case to collect the used oil.
2. Remove the oil filler bolt and drain EAU20261

bolt to drain the oil from the final To check the coolant level
gear case. The coolant level should be checked as
3. Install the final gear oil drain bolt, follows before each ride. In addition,
and then tighten it to the specified the coolant must be changed at the in-
torque. tervals specified in the periodic mainte-
nance and lubrication chart.
Tightening torque: 1. Place the vehicle on the center-
6 Final gear oil drain bolt: stand.
23 Nm (2.3 m·kgf, 17 ft·lbf)
NOTE:
4. Add the recommended final gear ● The coolant level must be checked
oil to the brim of the filler hole. on a cold engine since the level
varies with engine temperature.
Recommended final gear oil: ● Make sure that the vehicle is posi-
Shaft drive gear oil (Part No.: 9079E- tioned straight up when checking
SH001-00)
Oil quantity: the coolant level. A slight tilt to the
0.20 L (0.21 US qt) (0.18 Imp.qt) side can result in a false reading.
2. Check the coolant level in the cool-
5. Install the oil filler bolt, and then
ant reservoir.
tighten it to the specified torque.

6-15
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PERIODIC MAINTENANCE AND MINOR REPAIR


● If water has been used instead
NOTE:
of coolant, replace it with cool-
The coolant should be between the
ant as soon as possible, other-
minimum and maximum level marks.
wise the engine may not be
sufficiently cooled and the cool-
ing system will not be protected
against frost and corrosion.
● If water has been added to the
coolant, have a Yamaha dealer
1. Bolt check the antifreeze content of
2. Coolant reservoir cap cover the coolant as soon as possible,
3. Coolant reservoir cap otherwise the effectiveness of
the coolant will be reduced.
4. Add coolant or distilled water to
1. Maximum level mark EWA10380
raise the coolant to the maximum
2. Minimum level mark WARNING
level mark, install the coolant res- 6
3. If the coolant is at or below the ervoir cap, the coolant reservoir Never attempt to remove the radiator
minimum level mark, remove the cap cover and the bolt. cap when the engine is hot.
bolt, the coolant reservoir cap cov-
er and the reservoir cap. Coolant reservoir capacity (up to the NOTE:
maximum level mark): ● The radiator fan is automatically
0.25 L (0.26 US qt) (0.22 Imp.qt) switched on or off according to the
ECA10470
coolant temperature in the radia-
CAUTION: tor.
● If the engine overheats, see page
● If coolant is not available, use 6-36 for further instructions.
distilled water or soft tap water
instead. Do not use hard water
or salt water since it is harmful
to the engine.
6-16
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU33030 EAU20470
Changing the coolant Cleaning the air filter element
EWA10380
The air filter element should be cleaned
WARNING at the intervals specified in the periodic
Never attempt to remove the radiator maintenance and lubrication chart.
cap when the engine is hot. Clean the air filter element more fre-
The coolant must be changed at the in- quently if you are riding in unusually
tervals specified in the periodic mainte- wet or dusty areas.
nance and lubrication chart. Have a 1. Remove panel E. (See page 6-8.)
Yamaha dealer change the coolant. 2. Remove the intake air shroud by
1. Air filter case cover
removing the quick fastener
2. Screw
screws.
4. Pull the air filter element out.

1. Intake air shroud


2. Quick fastener screw 1. Air filter element

3. Remove the air filter case cover by 5. Lightly tap the air filter element to
removing the screws. remove most of the dust and dirt,
and then blow the remaining dirt

6-17
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PERIODIC MAINTENANCE AND MINOR REPAIR


out with compressed air as shown. 9. Install the panel. EAU21380

If the air filter element is damaged, Adjusting the throttle cable


replace it. free play

1. Throttle cable free play


6. Insert the air filter element into the
air filter case. The throttle cable free play should mea-
ECA10480 sure 3.0–5.0 mm (0.12–0.20 in) at the 6
CAUTION: throttle grip. Periodically check the
● Make sure that the air filter ele- throttle cable free play and, if neces-
ment is properly seated in the sary, have a Yamaha dealer adjust it.
air filter case.
● The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
7. Install the air filter case cover by in-
stalling the screws.
8. Install the intake air shroud by in-
stalling the quick fastener screws.
6-18
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU21400 EAU21750

Adjusting the valve clearance Tires Tire air pressure (measured on cold
tires):
The valve clearance changes with use, To maximize the performance, durabil- 0–90 kg (0–198 lb):
resulting in improper air-fuel mixture ity, and safe operation of your motor- Front:
and/or engine noise. To prevent this cycle, note the following points 250 kPa (36 psi) (2.50 kgf/cm²)
from occurring, the valve clearance regarding the specified tires. Rear:
must be adjusted by a Yamaha dealer 250 kPa (36 psi) (2.50 kgf/cm²)
FJR1300 90–200 kg (198–441 lb)
at the intervals specified in the periodic Tire air pressure (CAL)
maintenance and lubrication chart. The tire air pressure should be checked FJR1300 90–201 kg (198–443 lb)
and, if necessary, adjusted before each (U49)
ride. FJR1300A 90–193 kg (198–425 lb)
EWA10500 (CAL)
WARNING FJR1300A 90–194 kg (198–428 lb)
(U49):
● The tire air pressure must be Front:
checked and adjusted on cold 250 kPa (36 psi) (2.50 kgf/cm²)
6 tires (i.e., when the temperature Rear:
of the tires equals the ambient 290 kPa (42 psi) (2.90 kgf/cm²)
High-speed riding:
temperature). Front:
● The tire air pressure must be ad- 250 kPa (36 psi) (2.50 kgf/cm²)
justed in accordance with the Rear:
riding speed and with the total 250 kPa (36 psi) (2.50 kgf/cm²)
weight of rider, passenger, car- Maximum load*:
FJR1300 200 kg (441 lb) (CAL)
go, and accessories approved FJR1300 201 kg (443 lb) (U49)
for this model. FJR1300A 193 kg (425 lb) (CAL)
FJR1300A 194 kg (428 lb) (U49)
* Total weight of rider, passenger, car-
go and accessories

6-19
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PERIODIC MAINTENANCE AND MINOR REPAIR


EWA10510
Tire inspection EWA10580

WARNING WARNING
Proper loading of your vehicle is im- ● It is dangerous to ride with a
portant for several characteristics of worn-out tire. When a tire tread
your vehicle, such as handling, begins to show crosswise lines,
braking, performance and safety. Do have a Yamaha dealer replace
not carry loosely packed items that the tire immediately.
can shift. Securely pack your heavi- ● The replacement of all wheel-
est items close to the center of the and brake-related parts, includ-
vehicle, and distribute the weight ing the tires, should be left to a
evenly from side to side. Properly 1. Tire sidewall Yamaha dealer, who has the
adjust the suspension for your load, 2. Tire wear indicator necessary professional knowl-
and check the condition and pres- 3. Tire tread depth edge and experience.
sure of your tires. NEVER OVER-
LOAD YOUR VEHICLE. Make sure Always check the tires before operating
the motorcycle. If a tire tread shows Tire information 6
that the total weight of the cargo, rid-
er, passenger, and accessories crosswise lines (minimum tread depth),
(cowling, saddlebags, etc. if ap- if the tire has a nail or glass fragments
proved for this model) does not ex- in it, or if the sidewall is cracked, con-
ceed the maximum load of the tact a Yamaha dealer immediately and
vehicle. Operation of an overloaded have the tire replaced.
vehicle could cause tire damage, an
Minimum tire tread depth (front and
accident, or even injury. rear):
1.0 mm (0.04 in)

1. Tire air valve


2. Tire air valve core
3. Tire air valve cap with seal

6-20
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PERIODIC MAINTENANCE AND MINOR REPAIR


This motorcycle is equipped with cast Front tire: “broken in”. Therefore, it is ad-
wheels and tubeless tires with valves. Size: visable before doing any high-
EWA10480
120/70 ZR17M/C (58W) speed riding to ride conserva-
WARNING Manufacturer/model: tively for approximately 100 km
● The front and rear tires should METZELER/MEZ4J FRONT (60 mi) after installing a new tire.
BRIDGESTONE/BT020F N
be of the same make and de- ● The tires must be warmed up
Rear tire:
sign, otherwise the handling Size: before a high-speed run.
characteristics of the motor- 180/55 ZR17M/C (73W) ● Always adjust the tire air pres-
cycle cannot be guaranteed. Manufacturer/model: sure according to the operating
● After extensive tests, only the METZELER/MEZ4J conditions.
BRIDGESTONE/BT020R N
tires listed below have been ap- FRONT and REAR:
proved for this model by Tire air valve:
Yamaha Motor Co., Ltd. TR412
● Always make sure that the valve Valve core:
caps are securely installed to #9000A (original)
6 prevent air pressure leakage. EWA10600
● Use only the tire valves and WARNING
valve cores listed below to
This motorcycle is fitted with super-
avoid tire deflation during a
high-speed tires. Note the following
high-speed ride.
points in order to make the most ef-
ficient use of these tires.
● Use only the specified replace-
ment tires. Other tires may run
the danger of bursting at super
high speeds.
● Brand-new tires can have a rela-
tively poor grip on certain road
surfaces until they have been

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU21960 EAU22011
any consequences caused by the
Cast wheels Accessories and replacement use of items which have not been
To maximize the performance, durabil- parts approved by Yamaha.
ity, and safe operation of your vehicle, EWA10621

note the following points regarding the WARNING


specified wheels. This vehicle is not designed to pull a
● The wheel rims should be checked trailer or to be attached to a sidecar.
for cracks, bends or warpage be- The accessories or replacement
fore each ride. If any damage is parts you choose for your vehicle
found, have a Yamaha dealer re- should be designed specifically for
place the wheel. Do not attempt this model, and they must be se-
even the smallest repair to the curely mounted to maintain the in-
wheel. A deformed or cracked herent stability of the original
wheel must be replaced. design. Genuine Yamaha Parts and
● The wheel should be balanced Accessories are designed and test-
whenever either the tire or wheel ed to be compatible with your vehi- 6
has been changed or replaced. An cle. Please consider Genuine
unbalanced wheel can result in Yamaha Parts and Accessories be-
poor performance, adverse han- fore making a purchase. Use of non-
dling characteristics, and a short- Yamaha-approved accessories or
ened tire life. replacement parts may cause loss of
● Ride at moderate speeds after handling stability and riding safety.
changing a tire since the tire sur- Since Yamaha cannot control the
face must first be “broken in” for it quality of accessories or parts man-
to develop its optimal characteris- ufactured by other companies,
tics. Yamaha cannot be held liable for

6-22
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU22071 EAU22270 EAU22390

Clutch lever free play Adjusting the rear brake light Checking the front and rear
Since this model is equipped with a hy- switch brake pads
draulic clutch, adjusting the clutch lever The front and rear brake pads must be
free play is not needed. However, it is checked for wear at the intervals spec-
necessary to check the clutch fluid level ified in the periodic maintenance and
and check the hydraulic system for lubrication chart.
leakage before each ride. If the clutch
lever free play does become excessive, EAU22420

and shifting becomes rough or clutch Front brake pads


slippage occurs, causing poor acceler-
ation, there may be air in the clutch sys-
tem. If there is air in the hydraulic
1. Rear brake light switch
system, have a Yamaha dealer bleed 2. Rear brake light switch adjusting nut
the system before operating the motor-
6 cycle. The rear brake light switch, which is ac-
tivated by the brake pedal, is properly
adjusted when the brake light comes
on just before braking takes effect. If
necessary, adjust the brake light switch 1. Brake pad wear indicator groove
as follows.
Turn the adjusting nut while holding the Each front brake pad is provided with a
rear brake light switch in place. To wear indicator groove, which allows
make the brake light come on earlier, you to check the brake pad wear with-
turn the adjusting nut in direction (a). To out having to disassemble the brake.
make the brake light come on later, turn To check the brake pad wear, check
the adjusting nut in direction (b). the wear indicator groove. If a brake
pad has worn to the point that the wear

6-23
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PERIODIC MAINTENANCE AND MINOR REPAIR


indicator groove has almost disap- EAU22680
Clutch
peared, have a Yamaha dealer replace Checking the brake and clutch
the brake pads as a set. fluid levels
EAU22500
Front brake
Rear brake pads

1. Minimum level mark

Insufficient brake fluid may allow air to


enter the brake or clutch systems, pos-
1. Minimum level mark sibly causing them to become ineffec-
1. Lining thickness Rear brake tive. 6
Before riding, check that the brake fluid
Check each rear brake pad for damage is above the minimum level mark and
and measure the lining thickness. If a replenish if necessary. A low brake fluid
brake pad is damaged or if the lining level may indicate worn brake pads
thickness is less than 0.8 mm (0.03 in), and/or brake system leakage. If the
have a Yamaha dealer replace the brake level is low, be sure to check the
brake pads as a set. brake pads for wear and the brake sys-
tem for leakage.
NOTE:
1. Minimum level mark The rear brake fluid reservoir is located
behind panel F. (See page 6-8.)
Observe these precautions:
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PERIODIC MAINTENANCE AND MINOR REPAIR


● When checking the fluid level, significantly lower the boiling point EAU22750

make sure that the top of the brake of the fluid and may result in vapor Changing the brake and
or clutch fluid reservoir is level. lock. clutch fluids
● Use only the recommended quality ● Brake fluid may deteriorate paint- Have a Yamaha dealer change the
brake fluid, otherwise the rubber ed surfaces or plastic parts. Al- brake and clutch fluids at the intervals
seals may deteriorate, causing ways clean up spilled fluid specified in the NOTE after the periodic
leakage and poor braking or clutch immediately. maintenance and lubrication chart. In
performance. ● As the brake pads wear, it is nor- addition, have the oil seals of the brake
mal for the brake fluid level to grad- and clutch master cylinders and cali-
Recommended brake and clutch flu- ually go down. However, if the pers as well as the brake and clutch
id: brake fluid level goes down sud- hoses replaced at the intervals listed
DOT 4 brake fluid below or whenever they are damaged
denly, have a Yamaha dealer
check the cause. or leaking.
● Refill with the same type of brake
● Oil seals: Replace every two
fluid. Mixing fluids may result in a
years.
harmful chemical reaction and
6 ● Brake and clutch hoses: Replace
lead to poor braking or clutch per-
every four years.
formance.
● The brake or clutch fluid reservoir
diaphragm will lose its shape from
the negative pressure if the fluid
level goes down too far. Be sure to
return the diaphragm to its original
shape before installing it into the
brake or clutch fluid reservoir.
● Be careful that water does not en-
ter the brake or clutch fluid reser-
voir when refilling. Water will

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU23090 EAU23110 EAU23131

Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated or
bles and cable ends should be lubricat- replaced at the intervals specified in the
ed if necessary. If a cable is damaged periodic maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it.

Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil SAE 10W-30 (API SE)

EWA10710

WARNING 6
Damage to the outer housing of ca-
bles may result in internal rusting
and cause interference with cable
movement. Replace damaged ca-
bles as soon as possible to prevent
unsafe conditions.
The operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.

6-26
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU23140
Recommended lubricant: Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease (all-pur- Lithium-soap-based grease (all-pur-
pose grease) brake and clutch levers pose grease)
Brake lever

Clutch lever
6

The operation of the brake and clutch


levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU23210 EAU23250 EAU23271

Checking and lubricating the Lubricating the rear Checking the front fork
centerstand and sidestand suspension The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.

To check the condition


EWA10750

WARNING
Securely support the vehicle so that
there is no danger of it falling over.
Check the inner tubes for scratches,
The operation of the centerstand and The pivoting points of the rear suspen-
damage and excessive oil leakage.
sidestand should be checked before sion must be lubricated at the intervals
each ride, and the pivots and metal-to- specified in the periodic maintenance 6
To check the operation
metal contact surfaces should be lubri- and lubrication chart.
1. Place the vehicle on a level sur-
cated if necessary.
EWA10740 Recommended lubricant: face and hold it in an upright posi-
WARNING Lithium-soap-based grease tion.
2. While applying the front brake,
If the centerstand or sidestand does
push down hard on the handlebars
not move up and down smoothly,
several times to check if the front
have a Yamaha dealer check or re-
fork compresses and rebounds
pair it.
smoothly.

Recommended lubricant:
Lithium-soap-based grease (all-pur-
pose grease)

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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU23280

Checking the steering


Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ECA10590 ground.
CAUTION: EWA10750

If any damage is found or the front WARNING


fork does not operate smoothly, Securely support the vehicle so that
have a Yamaha dealer check or re- there is no danger of it falling over.
6 pair it. 2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.

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EAU23290 EAU23400
battery tends to discharge more quickly
Checking the wheel bearings Battery if the vehicle is equipped with optional
The front and rear wheel bearings must electrical accessories.
be checked at the intervals specified in EWA10760

the periodic maintenance and lubrica- WARNING


tion chart. If there is play in the wheel ● Electrolyte is poisonous and
hub or if the wheel does not turn dangerous since it contains sul-
smoothly, have a Yamaha dealer check furic acid, which causes severe
the wheel bearings. burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
1. Battery working near batteries. In case
2. Positive battery terminal of contact, administer the fol-
3. Negative battery terminal lowing FIRST AID.
The battery is located under panels C • EXTERNAL: Flush with plenty
of water. 6
and D. (See page 6-8.)
This vehicle is equipped with a sealed- • INTERNAL: Drink large quan-
type (MF) battery, which does not re- tities of water or milk and im-
quire any maintenance. There is no mediately call a physician.
need to check the electrolyte or to add • EYES: Flush with water for 15
distilled water. minutes and seek prompt
medical attention.
To charge the battery ● Batteries produce explosive hy-
Have a Yamaha dealer charge the bat- drogen gas. Therefore, keep
tery as soon as possible if it seems to sparks, flames, cigarettes, etc.,
have discharged. Keep in mind that the away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
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PERIODIC MAINTENANCE AND MINOR REPAIR


● KEEP THIS AND ALL BATTER- charger will damage the battery. EAU23652

IES OUT OF THE REACH OF If you do not have access to a Replacing the fuses
CHILDREN. sealed-type (MF) battery charg-
er, have a Yamaha dealer
charge your battery.
To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check it at least
1. Electronic fuel injection fuse
once a month and fully charge it if
2. Electronic fuel injection spare fuse
necessary.
3. Fully charge the battery before in- The fuse box, which contains the fuses
6 stallation. for the individual circuits, is located un-
4. After installation, make sure that der panel A. Both the electronic fuel in-
the battery leads are properly con- jection fuse and the main fuse are
nected to the battery terminals. located under panel D. The main fuse is
ECA10630
located beside the battery. (See page
CAUTION: 6-8.)
● Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.
● To charge a sealed-type (MF)
battery, a special (constant-volt-
age) battery charger is required.
Using a conventional battery

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PERIODIC MAINTENANCE AND MINOR REPAIR


Specified fuses:
Main fuse:
50.0 A
Headlight fuse:
25.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
10.0 A
Windshield motor fuse:
2.0 A
1. Headlight fuse 1. Main fuse Radiator fan fuse:
2. Signaling system fuse 15.0 A
3. Ignition fuse If a fuse is blown, replace it as follows. Backup fuse:
4. Windshield motor fuse 1. Turn the key to “OFF” and turn off 10.0 A
5. Radiator fan fuse the electrical circuit in question. Hazard fuse:
6. Backup fuse (for odometer and clock) 2. Remove the blown fuse, and then 7.5 A
7. Spare fuse install a new fuse of the specified Electronic fuel injection fuse: 6
15.0 A
8. Hazard fuse amperage. ABS contorol unit fuse:
9. ABS control unit fuse (for ABS models)
FJR1300A 7.5 A
10.Tail/position light fuse ABS motor fuse:
FJR1300A 30.0 A
Tail/position light fuse:
10.0 A

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ECA10640 EAU23900

CAUTION: Replacing a headlight bulb


Do not use a fuse of a higher amper- This model is equipped with quartz bulb
age rating than recommended to headlights. If a headlight bulb burns
avoid causing extensive damage to out, replace it as follows.
the electrical system and possibly a 1. Remove panel B (if replacing the
fire. left headlight bulb) or panel C (if re-
placing the right headlight bulb).
3. Turn the key to “ON” and turn on (See page 6-8.)
the electrical circuit in question to 2. Disconnect the headlight coupler,
check if the device operates. 1. Headlight bulb holder
and then remove the headlight
4. If the fuse immediately blows bulb cover. EWA10790

again, have a Yamaha dealer WARNING


check the electrical system. Headlight bulbs get very hot. There-
fore, keep flammable products away
6 from a lit headlight bulb, and do not
touch the bulb until it has cooled
down.
4. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
1. Headlight coupler ECA10650

2. Headlight bulb cover CAUTION:


3. Unhook the headlight bulb holder, Take care not to damage the follow-
and then remove the defective ing parts:
bulb.

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PERIODIC MAINTENANCE AND MINOR REPAIR


● Headlight bulb 5. Install the headlight bulb cover, EAU27000

Do not touch the glass part of and then connect the coupler. Replacing a rear turn signal
the headlight bulb to keep it free 6. Install the panel. light bulb or a tail/brake light
from oil, otherwise the transpar- 7. Have a Yamaha dealer adjust the bulb
ency of the glass, the luminosity headlight beam if necessary. 1. Remove the passenger seat. (See
of the bulb, and the bulb life will page 3-11.)
be adversely affected. Thor- 2. Remove the socket (together with
oughly clean off any dirt and fin- the bulb) by turning it counter-
gerprints on the headlight bulb clockwise.
using a cloth moistened with al-
cohol or thinner.
● Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a 6
wattage higher than specified.

1. Turn signal light bulb socket


2. Tail/brake light bulb socket

3. Remove the defective bulb by turn-


ing it counterclockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the
1. Do not touch the glass part of the bulb. bulb) by turning it clockwise.
6. Install the passenger seat.
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU25870

Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
6 the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.

6-35
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PERIODIC MAINTENANCE AND MINOR REPAIR


EAU25911

Troubleshooting charts

Starting problems or poor engine performance


EWA10840

WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.

1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the electric starter. 6
Have a Yamaha dealer
There is no compression.
check the vehicle.

3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gaps, or replace the spark plugs. the electric starter.
Remove the spark plugs
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over


The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.

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PERIODIC MAINTENANCE AND MINOR REPAIR


Engine overheating
EWA10400

WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See NOTE.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
6 is OK. Yamaha dealer check and repair the cooling system.

NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.

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MOTORCYCLE CARE AND STORAGE


EAU26060
ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re-
Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu-
While the open design of a motorcycle greaser off with water. id, antifreeze or electrolyte.
reveals the attractiveness of the tech- ● Do not use high-pressure wash-
nology, it also makes it more vulnera- Cleaning ers or steam-jet cleaners since
ble. Rust and corrosion can develop ECA10770
they cause water seepage and
even if high-quality components are CAUTION: deterioration in the following ar-
used. A rusty exhaust pipe may go un- ● Avoid using strong acidic wheel eas: seals (of wheel and swing-
noticed on a car, however, it detracts cleaners, especially on spoked arm bearings, fork and brakes),
from the overall appearance of a motor- wheels. If such products are electric components (couplers,
cycle. Frequent and proper care does used on hard-to-remove dirt, do connectors, instruments,
not only comply with the terms of the not leave the cleaner on the af- switches and lights), breather
warranty, but it will also keep your fected area any longer than in- hoses and vents.
motorcycle looking good, extend its life structed. Also, thoroughly rinse ● For motorcycles equipped with
and optimize its performance. the area off with water, immedi- a windshield: Do not use strong
ately dry it, and then apply a cor- cleaners or hard sponges as
Before cleaning rosion protection spray. they will cause dulling or
1. Cover the muffler outlets with plas- ● Improper cleaning can damage scratching. Some cleaning com- 7
tic bags after the engine has windshields, cowlings, panels pounds for plastic may leave
cooled down. and other plastic parts. Use only scratches on the windshield.
2. Make sure that all caps and covers a soft, clean cloth or sponge Test the product on a small hid-
as well as all electrical couplers with mild detergent and water to den part of the windshield to
and connectors, including the clean plastic. make sure that it does not leave
spark plug caps, are tightly in- ● Do not use any harsh chemical any marks. If the windshield is
stalled. products on plastic parts. Be scratched, use a quality plastic
3. Remove extremely stubborn dirt, sure to avoid using cloths or polishing compound after
like oil burnt onto the crankcase, sponges which have been in washing.
with a degreasing agent and a contact with strong or abrasive
brush, but never apply such prod- cleaning products, solvent or
7-1
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MOTORCYCLE CARE AND STORAGE


After normal use ECA10790
5. Touch up minor paint damage
Remove dirt with warm water, a mild CAUTION: caused by stones, etc.
detergent, and a soft, clean sponge, Do not use warm water since it in- 6. Wax all painted surfaces.
and then rinse thoroughly with clean creases the corrosive action of the 7. Let the motorcycle dry completely
water. Use a toothbrush or bottlebrush salt. before storing or covering it.
for hard-to-reach areas. Stubborn dirt EWA11130
2. After drying the motorcycle, apply WARNING
and insects will come off more easily if
a corrosion protection spray on all
the area is covered with a wet cloth for ● Make sure that there is no oil or
metal, including chrome- and nick-
a few minutes before cleaning. wax on the brakes or tires.
el-plated, surfaces to prevent cor-
● If necessary, clean the brake
rosion.
After riding in the rain, near the sea or discs and brake linings with a
on salt-sprayed roads regular brake disc cleaner or ac-
After cleaning
Since sea salt or salt sprayed on roads etone, and wash the tires with
1. Dry the motorcycle with a chamois
during winter are extremely corrosive in warm water and a mild deter-
or an absorbing cloth.
combination with water, carry out the gent. Before riding at higher
2. Use a chrome polish to shine
following steps after each ride in the speeds, test the motorcycle’s
chrome, aluminum and stainless-
rain, near the sea or on salt-sprayed braking performance and cor-
steel parts, including the exhaust
7 roads. nering behavior.
system. (Even the thermally in-
NOTE: duced discoloring of stainless- ECA10800

Salt sprayed on roads in the winter may steel exhaust systems can be re- CAUTION:
remain well into spring. moved through polishing.) ● Apply spray oil and wax spar-
3. To prevent corrosion, it is recom- ingly and make sure to wipe off
1. Clean the motorcycle with cold wa-
mended to apply a corrosion pro- any excess.
ter and a mild detergent, after the
tection spray on all metal, ● Never apply oil or wax to any
engine has cooled down.
including chrome- and nickel-plat- rubber and plastic parts, but
ed, surfaces. treat them with a suitable care
4. Use spray oil as a universal clean- product.
er to remove any remaining dirt.

7-2
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MOTORCYCLE CARE AND STORAGE


● Avoid using abrasive polishing EAU26240
3. Perform the following steps to pro-
compounds as they will wear Storage tect the cylinders, piston rings, etc.
away the paint. from corrosion.
Short-term a. Remove the spark plug caps
NOTE: Always store your motorcycle in a cool, and spark plugs.
Consult a Yamaha dealer for advice on dry place and, if necessary, protect it b. Pour a teaspoonful of engine oil
what products to use. against dust with a porous cover. into each spark plug bore.
ECA10810
c. Install the spark plug caps onto
CAUTION:
the spark plugs, and then place
● Storing the motorcycle in a the spark plugs on the cylinder
poorly ventilated room or cover- head so that the electrodes are
ing it with a tarp, while it is still grounded. (This will limit spark-
wet, will allow water and humid- ing during the next step.)
ity to seep in and cause rust. d. Turn the engine over several
● To prevent corrosion, avoid times with the starter. (This will
damp cellars, stables (because coat the cylinder walls with oil.)
of the presence of ammonia) e. Remove the spark plug caps
and areas where strong chemi- from the spark plugs, and then 7
cals are stored. install the spark plugs and the
spark plug caps.
EWA10950
Long-term
Before storing your motorcycle for sev- WARNING
eral months: To prevent damage or injury from
1. Follow all the instructions in the sparking, make sure to ground the
“Care” section of this chapter. spark plug electrodes while turning
2. Fill up the fuel tank and add fuel the engine over.
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
7-3
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MOTORCYCLE CARE AND STORAGE


4. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlets with plas-
tic bags to prevent moisture from
entering them.
7. Remove the battery and fully
charge it. Store it in a cool, dry
7 place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place (less
than 0 °C [30 °F] or more than 30
°C [90 °F]). For more information
on storing the battery, see page
6-30.
NOTE:
Make any necessary repairs before
storing the motorcycle.

7-4
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SPECIFICATIONS
Dimensions: Lubrication system: Electronic fuel injection:
Overall length: Wet sump Manufacturer:
2195 mm (86.4 in) Engine oil: NIPPON INJECTOR
Overall width: Type: Model:
760 mm (29.9 in) YAMALUBE 4 (20W40) or SAE20W40 INP-732/4
Overall height: Recommended engine oil grade: Spark plug(s):
1435 mm (56.5 in) API service SE, SF, SG type or higher Manufacturer/model:
Seat height: Engine oil quantity: NGK/CR8E
805 mm (31.7 in) Without oil filter cartridge replacement: Manufacturer/model:
Wheelbase: 3.80 L (4.02 US qt) (3.34 Imp.qt) DENSO/U24ESR-N
1515 mm (59.6 in) With oil filter cartridge replacement: Spark plug gap:
Ground clearance: 4.00 L (4.23 US qt) (3.52 Imp.qt) 0.7–0.8 mm (0.028–0.031 in)
135 mm (5.31 in) Final gear oil: Clutch:
Minimum turning radius: Type: Clutch type:
3100 mm (122.0 in) Shaft drive gear oil Wet, multiple-disc
Weight: Quantity: Transmission:
With oil and fuel: 0.20 L (0.21 US qt) (0.18 Imp.qt) Primary reduction system:
FJR1300 275.0 kg (606 lb) (U49) Cooling system: Helical gear
FJR1300 276.0 kg (608 lb) (CAL) Coolant reservoir capacity (up to the Primary reduction ratio:
FJR1300A 282.0 kg (622 lb) (U49) maximum level mark): 75/48 (1.563)
FJR1300A 283.0 kg (624 lb) (CAL) 0.25 L (0.26 US qt) (0.22 Imp.qt) Secondary reduction system:
Engine: Radiator capacity (including all routes): Shaft drive
Engine type: 3.20 L (3.38 US qt) (2.82 Imp.qt) Secondary reduction ratio:
Liquid cooled 4-stroke, DOHC Air filter: 35/36 × 21/27 × 33/9 (2.773) 8
Cylinder arrangement: Air filter element: Transmission type:
Forward-inclined parallel 4-cylinder Dry element Constant mesh 5-speed
Displacement: Fuel: Operation:
1298.0 cm³ (79.20 cu.in) Recommended fuel: Left foot operation
Bore × stroke: Unleaded gasoline only Gear ratio:
79.0 × 66.2 mm (3.11 × 2.61 in) Fuel tank capacity: 1st:
Compression ratio: 25.0 L (6.61 US gal) (5.50 Imp.gal) 43/17 (2.529)
10.80 :1 Fuel reserve amount: 2nd:
Starting system: 5.0 L (1.32 US gal) (1.10 Imp.gal) 39/22 (1.773)
Electric starter

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U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

SPECIFICATIONS
3rd: Loading: Rim size:
31/23 (1.348) Maximum load: 17M/C x MT3.50
4th: FJR1300 200 kg (441 lb) (CAL) Rear wheel:
28/26 (1.077) FJR1300 201 kg (443 lb) (U49) Wheel type:
5th: FJR1300A 193 kg (425 lb) (CAL) Cast wheel
26/28 (0.929) FJR1300A 194 kg (428 lb) (U49) Rim size:
Chassis: (Total weight of rider, passenger, cargo and 17M/C x MT5.50
Frame type: accessories) Front brake:
Diamond Tire air pressure (measured on cold Type:
Caster angle: tires): Dual disc brake
26.00 ° Loading condition: Operation:
Trail: 0–90 kg (0–198 lb) Right hand operation
109.0 mm (4.29 in) Front: Recommended fluid:
Front tire: 250 kPa (36 psi) (2.50 kgf/cm²) DOT 4
Type: Rear: Rear brake:
Tubeless 250 kPa (36 psi) (2.50 kgf/cm²) Type:
Size: Loading condition: Single disc brake
120/70 ZR17M/C (58W) FJR1300 90–200 kg (198–441 lb) (CAL) Operation:
Manufacturer/model: FJR1300 90–201 kg (198–443 lb) (U49) Right foot operation
METZELER/MEZ4J FRONT FJR1300A 90–193 kg (198–425 lb) (CAL) Recommended fluid:
Manufacturer/model: FJR1300A 90–194 kg (198–428 lb) (U49) DOT 4
BRIDGESTONE/BT020F N Front: Front suspension:
Rear tire: 250 kPa (36 psi) (2.50 kgf/cm²) Type:
8 Type: Rear: Telescopic fork
Tubeless 290 kPa (42 psi) (2.90 kgf/cm²) Spring/shock absorber type:
Size: High-speed riding: Coil spring/oil damper
180/55 ZR17M/C (73W) Front: Wheel travel:
Manufacturer/model: 250 kPa (36 psi) (2.50 kgf/cm²) 135.0 mm (5.31 in)
METZELER/MEZ4J Rear: Rear suspension:
Manufacturer/model: 250 kPa (36 psi) (2.50 kgf/cm²) Type:
BRIDGESTONE/BT020R N Front wheel: Swingarm (link suspension)
Wheel type: Spring/shock absorber type:
Cast wheel Coil spring/gas-oil damper

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U5JW12E0.book Page 3 Wednesday, April 28, 2004 10:24 AM

SPECIFICATIONS
Wheel travel: Engine trouble warning light:
125.0 mm (4.92 in) 14 V, 1.1 W × 1
Electrical system: ABS warning light:
Ignition system: FJR1300A 14 V, 1.1 W × 1
Transistorized coil ignition (digital) Fuses:
Charging system: Main fuse:
A.C. magneto 50.0 A
Battery: Headlight fuse:
Model: 25.0 A
GT14B-4 Signaling system fuse:
Voltage, capacity: 15.0 A
12 V, 12.0 Ah Ignition fuse:
Headlight: 10.0 A
Bulb type: Radiator fan fuse:
Halogen bulb 15.0 A
Bulb voltage, wattage x quantity: Hazard fuse:
Headlight: 7.5 A
12 V, 60 W/55.0 W × 2 Electronic fuel injection fuse:
Tail/brake light: 15.0 A
12 V, 5.0/21.0 W × 2 ABS contorol unit fuse:
Front turn signal/position light: FJR1300A 7.5 A
12 V, 21 W/5.0 W × 2 ABS motor fuse:
Rear turn signal light: FJR1300A 30.0 A
12 V, 21.0 W × 2 Tail/position light fuse: 8
Meter lighting: 10.0 A
14 V, 1.1 W × 4 Backup fuse:
Neutral indicator light: 10.0 A
14 V, 1.1 W × 1 Windshield motor fuse:
High beam indicator light: 2.0 A
14 V, 1.1 W × 1
Oil level warning light:
14 V, 1.1 W × 1
Turn signal indicator light:
14 V, 2.0 W × 2

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U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400

Identification numbers Key identification number Vehicle identification number


Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:

1. Key identification number 1. Vehicle identification number

The key identification number is The vehicle identification number is


stamped into the key tag. Record this stamped into the steering head pipe.
VEHICLE IDENTIFICATION number in the space provided and use Record this number in the space pro-
NUMBER: it for reference when ordering a new vided.
key.
NOTE:
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
MODEL LABEL INFORMATION: cycle with the licensing authority in your
9 area.

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U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

CONSUMER INFORMATION
EAU26470
Model label

1. Model label

The model label is affixed to the frame


under the rider seat. (See page 3-11.)
Record the information on this label in
the space provided. This information
will be needed when ordering spare
parts from a Yamaha dealer.

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U5JW12E0.book Page 3 Wednesday, April 28, 2004 10:24 AM

CONSUMER INFORMATION
EAU26550

Reporting safety defects


If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Yamaha Motor Corporation, U.S.A.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washington, D.C.
area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also obtain other information
about motor vehicle safety from the Hotline.

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U5JW12E0.book Page 4 Wednesday, April 28, 2004 10:24 AM

CONSUMER INFORMATION
EAU26560

Motorcycle noise regulation


TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other
than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-
hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of
the vehicle after such device or element of design has been removed or rendered inoperative by any person.
“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”.
These acts include tampering with the following systems; i.e., modification, removal, etc.
Exhaust system
• Muffler
• Exhaust pipe
• Silencer
Intake system
• Air cleaner case
• Air cleaner element
• Intake duct

9-4
U5JW12E0.book Page 5 Wednesday, April 28, 2004 10:24 AM

CONSUMER INFORMATION
EAU26631

Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(7000 km) or
6 months
8000 mi
(13000 km) or
12 months
12000 mi
(19000 km) or
18 months
16000 mi
(25000 km) or
24 months
20000 mi
(31000 km) or
30 months
24000 mi
9 (37000 km) or
36 months
28000 mi
(43000 km) or
42 months
32000 mi
(49000 km) or
48 months

9-5
U5JW12E0.book Page 6 Wednesday, April 28, 2004 10:24 AM

CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
36000 mi
(55000 km) or
54 months
40000 mi
(61000 km) or
60 months

9-6
U5JW12E0.book Page 7 Wednesday, April 28, 2004 10:24 AM

CONSUMER INFORMATION
EAU26661

YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED


WARRANTY

9-7
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CONSUMER INFORMATION

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U5JW12E0.book Page 9 Wednesday, April 28, 2004 10:24 AM

CONSUMER INFORMATION
EAU26750

YAMAHA EXTENDED SERVICE (Y.E.S.)


Keep your Yamaha protected even after your warranty In addition, Travel and Recreation Interruption Protection
expires with genuine Yamaha Extended Service (Y.E.S.). (TRIP) is included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
Y.E.S. is designed and administered by Yamaha Motor
expenses you incur because your Yamaha needs
Corporation to provide maximum owner satisfaction. You
covered service: replacement vehicle rental, emergency
get uninterrupted factory-backed coverage for extra
towing, phone calls, even food and lodging when you are
peace of mind.
away from home. This superb coverage goes into effect
Y.E.S. is flexible. You choose the plan that’s right for when you purchase Y.E.S., so it applies to any warranty
you: 12 months, 24 months, 36 months or, on certain repairs as well as covered repairs during your entire
models, even 48 months beyond your warranty period. Y.E.S. plan period.
Y.E.S. is designed and administered by the same Y.E.S. coverage is honored at any authorized Yamaha
Yamaha people who handle your warranty – and it dealer nationwide.
shows in the comprehensive coverage benefits. There
Y.E.S. coverage is transferable to a new owner if you
are no mileage limitations. Coverage isn’t limited to
sell or trade-in. That can make your Yamaha much more
“moving parts” or the “drive train” like many other plans.
valuable!
And Y.E.S. covers manufacturing defects just like the
warranty. See the sample contract at your Yamaha This excellent Y.E.S. plan coverage is only available to
dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still
backed protection can be. within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
You don’t have to pay anything for covered repairs.
you how easy it is to protect your investment with Yamaha
There’s no deductible to pay, and repairs aren’t
Extended Service.
“pro-rated.” You don’t have any “out-of-pocket” expenses
for covered repairs.

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U5JW12E0.book Page 10 Wednesday, April 28, 2004 10:24 AM

CONSUMER INFORMATION
We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
your Primary ID number (your frame number). We’ll be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)

9-10
U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

INDEX
A Engine trouble warning light ................... 3-2 Noise regulation ...................................... 9-4
ABS (for ABS models) ............................ 3-8 F O
ABS warning light (for ABS models) ....... 3-2 Final gear oil ......................................... 6-14 Oil level warning light .............................. 3-2
Accessories and replacement parts...... 6-22 Front and rear brake pads, checking.... 6-23 P
Accessory box....................................... 3-12 Front fork, adjusting.............................. 3-13 Panels, removing and installing ..............6-8
Air filter element, cleaning..................... 6-17 Front fork, checking .............................. 6-28 Parking ....................................................5-4
B Fuel....................................................... 3-10 Part locations .......................................... 2-1
Battery................................................... 6-30 Fuel tank cap .......................................... 3-9 Pre-operation check list...........................4-2
Brake and clutch fluid levels, Fuses, replacing ................................... 6-31 R
checking ............................................. 6-24 H Rear brake light switch, adjusting ......... 6-23
Brake and clutch fluids, changing ......... 6-25 Handlebar switches ................................ 3-5 Rear suspension, lubricating................. 6-28
Brake and clutch levers, Hazard switch ......................................... 3-6 S
checking and lubricating ..................... 6-27 Headlight bulb, replacing ...................... 6-33 Safety defects, reporting .........................9-3
Brake and shift pedals, High beam indicator light ........................ 3-2 Safety information ...................................1-1
checking and lubricating ..................... 6-26 Horn switch............................................. 3-6 Seats ..................................................... 3-11
Brake lever.............................................. 3-8 I Shifting ....................................................5-2
Brake pedal............................................. 3-8 Identification numbers ............................ 9-1 Shift pedal ............................................... 3-7
C Ignition circuit cut-off system ................ 3-17 Shock absorber assembly, adjusting ....3-15
Cables, checking and lubricating .......... 6-26 Indicator and warning lights.................... 3-2 Sidestand ..............................................3-16
Canister (for California only) ................. 6-11 K Spark plugs, checking ...........................6-10
Care ........................................................ 7-1 Key identification number ....................... 9-1 Specifications .......................................... 8-1
Catalytic converter ................................ 3-11 L Speedometer........................................... 3-3
Centerstand and sidestand, Labels, location of................................... 1-5 Starting the engine .................................. 5-1
checking and lubricating ..................... 6-28 Locks for optional side cases and Start switch..............................................3-6
Clutch lever ............................................. 3-7 travel trunk ......................................... 3-16 Steering, checking.................................6-29
Clutch lever free play ............................ 6-23 M Storage....................................................7-3
Coolant.................................................. 6-15 Main switch/steering lock........................ 3-1 Storage compartment............................ 3-12
D Maintenance and lubrication, periodic .... 6-4 T
Dimmer switch ........................................ 3-5 Maintenance, emission control system... 6-3 Tachometer ............................................. 3-3
Display, multi-function............................. 3-4 Maintenance, periodic ............................ 6-1 Throttle cable free play, adjusting ......... 6-18
E Maintenance record................................ 9-5 Throttle grip and cable,
Engine break-in....................................... 5-3 Model label ............................................. 9-2 checking and lubricating ..................... 6-26
Engine oil and oil filter cartridge............ 6-11 N Tires ......................................................6-19
Engine stop switch .................................. 3-6 Neutral indicator light.............................. 3-2 Tool kit..................................................... 6-1
U5JW12E0.book Page 2 Wednesday, April 28, 2004 10:24 AM

INDEX
Troubleshooting.................................... 6-35
Troubleshooting charts ......................... 6-36
Turn signal indicator lights ...................... 3-2
Turn signal light or tail/brake light bulb,
replacing............................................. 6-34
Turn signal switch................................... 3-5
V
Valve clearance, adjusting.................... 6-19
Vehicle identification number.................. 9-1
W
Warranty, extended ................................ 9-9
Warranty, limited..................................... 9-7
Wheel bearings, checking .................... 6-30
Wheels.................................................. 6-22
Windshield position adjusting switch ...... 3-5
OWNER’S MANUAL

FJR1300T(C)
YAMAHA MOTOR CO., LTD.
FJR1300AT(C)
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2004.05-2.1×1 CR LIT-11626-18-22 5JW-28199-12
(E)

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