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Perforating creates a direct link between the wellbore and the producing formation by making
holes in the casing and the cement sheath that surrounds it. The quality and quantity of the
perforation holes (tunnels) in a given oil- or gas-bearing formation have a direct influence on
well productivity. Completion engineers need to ensure that the perforations they produce are
deep, clean, located in the right place, and correctly oriented.
In this article, Larry Behrmann and Chee Kin Khong review recent advances in key perforation
technologies and examine how dynamic underbalanced perforating is helping to deliver new
levels of performance for wells in the Middle East and Asia.
1865
Phasing
Phasing
1910
1948
1975
1980
1993
jet
High-pressureHigh-pressure
jet
penetrates
penetrates casing
and casing and
reservoir formation
reservoir formation
High
High
penetration penetration
Low clearance
Low clearance
Cement sheath
Cement sheath
At time of firing
At time of firing
Casing
Casing
High clearance
High clearance
Low
Low
Perforating gun
Perforating gun
penetration penetration
(A)
(A)
Perforating debris
Perforating debris
Immediately
after perforating
Immediately after
perforating
Damaged formation
Damaged formation
Clean
perforation with
Clean perforation
with
stable
arch that penetrates
stable arch that
penetrates
the cement
sheath and the
the cement sheath
and the
damaged zonedamaged zone
Following backflow
Following backflow
(B)
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(B)
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53
Shaped charges
Shaped charges have four basic
elements: primer, main explosive,
conical liner, and case. The conical
cavity with its metal liner helps to
maximize the penetration through steel
casing, cement, and rock (Fig. 3). As a
charge detonates, the liner collapses to
Charge Detonation
Shaped Charge
Distance, cm
Detonating cord
-6 -4 -2 0 2 4 6 8 10 12 14 16 18 20
Case
Conical liner
Primer
Gun body
Detonating
cord
Main explosive
charge
24
Casing
40
Lined cavity
effect
Time, us
Explosive
40
50
Unlined
cavity effect
50
70
Flat-end
100
70
54
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55
fig03_perforating_m7
After completion and before perforation, the pressure in the
Formation damage
(a)
Undamaged formation
Perforation debris
Overbalance
Wellbore
pressure
Formation
pressure
Casing
Cement
Underbalance
Formation damage
(b)
Undamaged formation
56
Number 7, 2006
10,000
1,000
Behrmann (1995)
King (1985)
100
100
1,000
Permeability, mD
10,000
Number 7, 2006
57
5
Reservoir pressure
0
5
10
Wellbore pressure
15
20
25
30
-1
Tubing
Packer
Workstring
Flow entry ports
Casing
Firing head
Safety spacer
Casing gun
Through-tubing gun
Guns
4
5
Time, s
Through-tubing perforation
Tubing-conveyed perforation
Dynamic improvements
Until recently, models of the perforation process focused on
the initial pressure differential between the well and the
reservoir as the key to effective perforating. However, the
research at PERF showed that the fluctuations in wellbore
pressure that occurred immediately after the detonation of
shaped charges played a crucial role in perforation cleanup.
These fluctuations, which had been ignored by previous
studies, were found to be vital for the removal of debris from
perforation tunnels.
The PERF research project helped to focus completion
engineers interest on perforation cleanup. Today, perforating
jobs that apply the PURE process take into account
parameters such as reservoir characteristics, completion type,
gun string, and conveyance method (Fig. 8). The process uses
customized perforating designs, specially shaped charges, and
fit-for-purpose gun configurations to generate a large
dynamic underbalance in a modest static underbalanced,
balanced, or even overbalanced environment (Fig. 9).
Test 4
0
Test 3
Test 1
Test 2
14
0.0
0.2
0.4
0.6
0.8
1.0 1.2
Time, s
1.4
1.6
1.8
2.0
Figure 10: The results from four tests on Berea sandstone. The
pressure differential between the simulated wellbore pressure
and the pore pressure shows that the maximum dynamic
underbalance varied from 2.8 to 9.0 MPa.
18
Through-casing perforation
14
Test 7
Test 6
Test 5
Initial overbalance = 3.4 MPa
18
0.0
0.2
0.4
0.6
0.8
1.0
Time, s
Figure 11: This set of tests used Berea cores similar to those in
the previous figure, but in this case they were perforated under
a 3.4-MPa overbalanced static pressure.
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59
Potential applications
Oil
Water
Water
Oil
Water
Figure 12: The PURE method reduces perforation shock. This may help to
minimize damage to the cement-sandface hydraulic bond close to the
perforation interval and ensure zonal isolation after perforating.
0
0
40,000
Number 7, 2006
25
23
80,000
1.2E+5
Time, s
1.2E+5
1.6E+5
1.6E+5
25
23
400
40,000
80,000
Time, s
60
In one CACT well, four zones had been perforated using the
PURE method at overbalance and then produced commingled.
A PLT* Production Logging Tool was run in this well to
determine the flow rates of all the layers when water cut was
close to zero (Fig. 13).
When engineers want to use pressure-transient data to
evaluate the individual layers within a commingled system,
they require a selective testing method. A test that measures
the composite behavior of all of the layers can give misleading
information about the overall system properties, and typically
produces underestimates for skin factor and permeability.
The traditional approach isolated and tested each zone
individually using techniques such as straddle testing.
However, a multilayer test (MLT) enables engineers to
measure the flow rate of each layer using a spinner
flowmeter during a pressure transient test. Variable rate
superposition analysis can then be applied in turn to the data
from each layer to identify the appropriate reservoir model
and obtain an estimate of permeability, skin factor, and other
model parameters.
400
650
650
Pressure, MPa
Cement
Pressure, MPa
0
40,000
40,000
80,000
Time, s
80,000 1.6E+5
1.2E+5
1.2E+5
Time, s
1.6E+5
Figure 13: Multirate, multilayer PLT reservoir testing of flow rates and pressure matches.
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61
A dynamic combination
Having established the value of dynamic underbalance during
perforating, many engineers are applying the PURE method
with the use of the PowerJet Omega* deep-penetrating
shaped charge. This combination cleans the perforations and
improves the well performance.
Combining the PURE process with PowerJet Omega charges
provides clean perforations, increases the depth of
penetration, and facilitates optimal production. In one job, the
PowerJet Omega charge shot at 6 shots per foot provided the
same productivity in less rig time as another deep-penetrating
charge shot at 12 shots per foot. There was less casing
damage, less debris, and, ultimately, a lower risk of problems.
The PowerJet Omega charge can also be used alone to
improve productivity in wells where the PURE technique is not
an option, such as very low pressure reservoirs or where gas
must be in the wellbore at the time of perforating.
Field results show that using a combination design, tight
gas wells can be brought on-stream without near-wellbore
Flexible solutions
Engineers want to penetrate past formation damage to
increase well productivity or injectivity. Another challenge is
to maintain penetration depths at high shot densities. A
greater depth of penetration means that more natural
fractures are intersected, which boosts hydrocarbon flow
toward the wellbore.
Deeper penetrating charges are particularly important
when dealing with damaged formations or tight and hard
rocks. The PowerJet Omega charge can be applied in all types
of reservoir and all fluids and is particularly useful for
reperforating older wells.
70
Pore pressure
eFire pressure
eFire command
Pressure, MPa
Pressure buildup
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28
-1
-0.75
-0.5
-0.25
0
Time, s
0.25
0.5
0.75
Figure 15: The sequence of events in initiating the eFire firing head system: trap
pressure below the tester valve, wait for the guns to fire, and open the tester. There
are two pressure buildups: one following the dynamic underbalance and a second
when the tester valve is opened.
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63
fig10_perforating_m7
Wireline swivel
(a)
Wireline perforating
inclinometer tool and
casing-collar locator
Gyroscope carrier
Upper weighted
spring-positioning device
HSD gun,
180 phasing
Relative bearing, 0
Casing
Charges
HSD gun
Lower weighted
spring-positioning device
Charges
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Number 7, 2006
Figure 16: A typical WOPT system has a weighted spring-positioning device and indexing
adapter above and below standard guns (a). The toolstring includes a gyroscope and its
carrier, an integral wireline perforating inclinometer tool with casing-collar locator, and a
wireline swivel to decouple cable torque from the tool. The gyroscope measures well
inclination, wellbore azimuth, and toolface relative bearingthe orientation of the
toolstringwith respect to true north during an initial run with unarmed guns (b).
Perforating is performed on subsequent trips without the gyroscope and after rotating the
guns at surface (c).
Middle East & Asia Reservoir Review
Number 7, 2006
65
Reference
Roscoe, B and Lenn, C.: Oil and Water Flow Rate
Logging in Horizontal Wells Using Chemical Markers
and a Pulsed-Neutron Tool, paper SPE 36230
presented at the 7th Abu Dhabi International
Petroleum Exhibition and Conference, Abu Dhabi,
UAE (October 1316, 1996).
Figure 17: The perforation process, from initiation of the jet from the shaped charge to
damage removal and initial reservoir response, is completed in a fraction of a second.
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