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JL-75-July-August Recommendations For Estimating Prestress Losses
JL-75-July-August Recommendations For Estimating Prestress Losses
for Estimating
Prestress Losses
Prepared by
43
Recommendations
for Estimating
Prestress Losses
Prepared by
JAMES M. BARKER
HENRY C. BOECKER, JR.*
R. G. DULL
HARRY H. EDWARDS
TI HUANG
JAIME IRAGORRI
R. O. KASTENt
HEINZ P. KORETZKY
PAUL E. KRAEMER*
DONALD D. MAGURA$
F. R. PREECE
MARIO G. SUAREZ
PAUL ZIA
44
CONTENTS
CommitteeStatement .............................. 46
Chapter 1General Aspects Related to
PrestressLosses ...................... 47
1.1Tensioning of Prestressing Steel
1.2Anchorage
1.3Transfer of Prestress
1.4Effect of Members in Structures
Commentary ...................................... 55
Notation......................................... 62
References....................................... 64
DesignExamples .................................. 66
Example 1Pretensioned Double Tee
Example 2Simplified Method
Example 3Post-Tensioned Slab
45
COMMITTEE STATEMENT
46
1.1Tensioning of Prestressing
Steel
a)
(2)
1.3Transfer of Prestress
47
2.2.2Post-tensioned construction
TL=FR+ANC+ES
t
(5)
2.3.1Pretensioned construction
2.3.2Post-tensioned construction
The average concrete stress between
anchorages along each element
shall be used in calculating shortening.
2.4Time-Dependent Losses
(General)
Beginning time,
t,
Pretensioned
anchorage of
prestressing
steel
Post-tensioned:
end of curing
of concrete
End time, t
Age at prestressing
of concrete
End of Step 1
End of Step 2
Age =1 year
End of Step 3
taking into account the loss of prestress force occurring over the preceding time interval.
The concrete stress at the time tl
shall also include change in applied
Ioad during the preceding time interval. Do not include the factor
MCF for accelerated cured concrete.
f,
49
Creep factor
1
2
3
4
5
>5
1.05
0.96
0.87
0.77
0.68
0.68
SCF
Creep
factor, MCF
1.14
1.07
1.00
0.96
0.84
0.72
0.60
3
5
7
7
7
7
7
3
5
7
10
20
30
40
Portion of
ultimate
creep, AUC
0.08
0.16
0.18
0.23
0.24
0.30
0.35
0.45
0.61
0.61
0.74
2
5
7
10
20
30
60
90
180
365
End of
service life
1.00
Shrinkage factor
1
2
3
4
5
6
1.04
0.96
0.86
0.77
0.69
0.60
50
SSF
2.5.3-Effect
(AUC)
(11)
2.6.1-Loss
SH = (USH)(SSF)(PSH)
2.6.2 -Ultimate
(12)
(USH)
USH = 27,000 3000E0/106
(13)
concrete
Portion of
ultimate
shrinkage, AUS
0.08
0.16
0.20
0.22
0.27
0.36
0.42
0.55
0.62
0.68
0.86
1.00
2.7.1Stress-relieved steel
2.6.4Variation of shrinkage with RET = f8t { [log 24t log 24t1] /10} X
time (AUS)
[ f9t/f" 0.55]
(16)
The variation of shrinkage with time
shall be estimated by the values giv- where
ft/ fr 0.55 0.05
en in Table 7. Linear interpolation
shall be used between the values
f = 0.85 feu
listed.
2.7.2Low-relaxation steel
2.6.5Amount of shrinkage over
The following equation applies to
each step (PSH)
prestressing steel given its low relaxThe portion of ultimate shrinkage ation properties by simultaneous
over the time interval t1 to t, PSH heating and stretching operations.
in Eq. (12), is given by the following
RET = fst ( [log 24t log 24t1] /45} x
equation:
PSH = (AUS) t (AUS) t,,
(15)
[f8t/fl ,
(17)
0.55]
where
fl,
0.550.05
= 0.90 f,.0
51
3.1Scope
ft,,.
for and
f
are the stresses in the
concrete at the level of the center of
gravity of the tendons at the critical
location. f e,. is the net stress due to
the prestressing force plus the weight
of the prestressed member and any
other permanent loads on the member at the time the prestressing force
is applied. The prestressing force
used in computing f is the force
existing immediately after the prestress 'has been applied to the concrete. f is the stress due to all permanent ((dead) loads not used in
computing for.
ids
O,.
7dg
Table 8. Simplified method equations for computing total prestress loss (TL).
Equation
number
N-SR-PRE -70
Concrete
weight Type of tendon
W LW
TL = 33.0 + 13.8f
X
X
X
L-LR-PRE -75
L-SR-POST -68.5
L-LR-POST-68.5
N-BAR-POST -70 X
L-BAR-POST-70
f cd ,
52
4.5f,d,
TL 19.8
X
X
PRE PO
TL = 31.2 + 16.8fa,, 3.8f0.
N-SR-POST -68.5 X
N-LR-POST-68.6
Equations
L-SR-PRE -70
N-LR-PRE -75
Tensioning
SR LR BAR
+ 16.3fo,
TL = 12.5 + 7.01cr
3.0fca.
4.1foa,
TL = 12.8 + 6.9fcr
4.Ofcaa
3.2.3Basic parameters
The equations are based on members having the following properties:
1. Volume-to-surface ratio = 2.0.
2. Tendon tension as indicated in
each equation.
3. Concrete strength at time prestressing force is applied:
3500 psi for pretensioned members
5000 psi for post-tensioned members
4. 28-day . concrete compressive
strength = 5000 psi.
3.2.4Computing
fer
fem.
Concrete
weight Type of tendon
Tensioning
SR LR BAR
PRE PQS
NW LW
N-SR-PRE -70
L-SR-PRE -70
N-LR-PRE -75
fee = f,
(17.5 -}- 20.4f,,,. 14.5foa.)
X
X
X
L-LR-POST -68.5
N-BAR-POST -70 X
L-BAR-POST-70
L-SR-POST -68.5
N-LR-POST -68.5
Equations
N-SR-POST-68.5 X
(f8e).
L-LR-PRE-75
(18)
f,, = f. (12.5 +
7.0f. r10.6f,,)
f.. = f, (12.8 +
6.9f,,. 10.5fca$)
Note: Values of f,, f,, f,,, and t,,,, are expressed in ksi.
53
0.925 ft
(19)
(21)
fse = ft
TL +
fl,s( E S /E,)
(22)
3.3.3Explanation of equation
(20) number
f s^
amount of the total losses and increased by the stress created in the
tendon by the addition of dead load
after the member was prestressed.
The increase in tendon stress due to
the additional dead load is equal to
f (E s /E0)
Adjustment,
percent
1.0 2.0
+3.2 0
3.0
3.8 7.6
Pretensioned tendons
(25)
COMMENTARY
In this report a wide range of data
has been assimilated to develop a
general method for predicting loss of
prestress, but including specific numerical values. In addition, creep
and shrinkage of concrete and steel
relaxation are presented as functions
of time. By calculating losses over
recommended time intervals, it is
possible to take into account the interdependence of concrete and steel
information.
It must be emphasized that losses,
per se, are not the final aim of calculations. What is determined is
the stress remaining in the prestressing steel. The stress remaining, however, must be evaluated using rational procedures.
55
Fig. 3 presents the relationship between creep and the size and shape
of the test specimen (see References
7, 11, 17, 19). To apply standard
creep data to actual members, a
creep factor SCF is introduced. Values of SCF versus volume to surface
ratios are listed in Section 2.5.3.
Similarly, age at loading and extent
of moist-cure affect the amount of
ultimate creep. Data in Fig. 4 (see
Referenecs 3, 4, 11, 14) illustrate the
trend. For moist-cured concretes,
UCR is modified by the factor MCF
in Section 2.5.4.
A generalization of creep-time data
(References 2, 15, 24) was developed
to take into account the rate of
shortening due to creep. A typical
creep curve is shown in Fig. 5. The
portion of ultimate creep AUC at a
given time is listed in Table 5. The
aV
3.0
I-
Q 2.5
da
2.0
N
N
1.5
E
a I.o
w
w
U
----A NW MOIST
------- A NW STEAM
--
A
LW MOIST
\
\
-----------o LW STEAM
A
i^
\
\
\. :v
. :e
A\
at A
.,^^\
\A
,^p o ^^j
00 o
oo \\ 1
w 0.5
I.-
I.-J 0
L1A
per` .
A
A
1.0
3.0
2.0
4.0
5.0
MODULUS OF ELASTICITY, 10 6 psi
Fig. 1. Ultimate creep versus modulus of elasticity.
57
1.50
w
w
1.25
cr
0 1.00
w
J
w
Ea
J
0.75
0.50
w
ir 0.25
50
75
25
v
RELATIVE HUMIDITY, percent
Fig. 2. Relative ultimate creep versus relative humidity.
1.50
a. 1.25
w
w
w 1.00
Q
0.75
w
H
J
0.50
0.25
q^
4
2
3
5
6
7
8
VOLUME / SURFACE , inches
Fig. 3. Relative ultimate creep versus volume to surface ratio.
58
I.50
a 1.25
w
w
v
1.00
a
0.75
w
>: 0.50
J
Li
0::
0.25
20
30
-^
10
AGE at LOADING , days
Fig. 4. Relative ultimate creep versus loading age.
a-
w
w
U-'
H
40
0
w
z
w
20
w
a
C9
50
100
150
2
TIME ,-days
Fig. 5. Percentage of ultimate creep versus time.
59
1500
v
N
N
t_
C
'E 1000
o p
z
N 500
w
LO
F
J
x
3A
4.0
b.0
2.0
1.0
MODULUS of ELASTICITY, 10 6 psi
Fig. 6. Ultimate shrinkage versus modulus of elasticity.
(.5 O
w 1.2 5
z
w I.0 0
2
w
I-
I-J
w
Iw
a:
0.5 0
0.2 5
40
60
20
80
RELATIVE HUMIDITY, percent
Fig. 7. Relative ultimate shrinkage versus relative humidity.
60
I .50
Id
o 1.25
Y
z
U)
W
h-
1.00
0.75
I.J
M
W 0.50
e:
0.25
3
1
2
7
8
225
200
U)
U)
N
w
175
4N
J
w
LLI
150
125
10
100
1000
10000
100000
TIME, hours
Fig. 9. Prestressing steel stress versus time for stress-relieved steel.
PCI JOURNAL/July-August 1975
61
2.6Comments on loss due to shrinkage are similar to those for creep, except that concrete stress is not a factor. Ultimate shrinkage strain from
standard tests is shown in Fig. 6
(References 1, 2, 14, 15, 21, 24).
These data were modified to 70 percent relative humidity using information illustrated in Fig. 7 (References 3, 7, 8, 11, 17), and multiplied
by the steel modulus of elasticity to
obtain Eqs. (13) and (14). USH is the
loss in steel stress due to shrinkage
shortening.
USH is influenced by the size and
shape of the prestressed member.
Shrinkage volume/surface data are
presented in Fig. 8 (References 7, 11
17, 19). The size factor SSF is given
in Table 6. By. multiplying USH by
SSF, standard test data can be applied to actual prestressed members.
The variation of shrinkage with time
was generalized using data in References 2, 15, and 24. This information is given in Table 7 as the portion of ultimate shrinkage AUS for a
specific time after the end of curing.
NOTATION
A,
E,,
E,
shortening, psi
f edR = concrete compressive stress at
center of gravity of prestressing force due to all permanent
(dead) loads not used in computing f cr, psi
f , = concrete compressive stress at
center of gravity of prestressing steel, psi
= compressive strength of concrete at 28 days, psi
L
= initial concrete compressive
strength at transfer, psi
= concrete stress at center of
f cr.
gravity of prestressing force
immediately after transfer, psi
fPzG = guaranteed ultimate tensile
strength of prestressing steel,
psi
fP = stress at 1 percent elongation
of prestressing steel, psi
ice = effective stress in prestressing
steel under dead load after
losses
fs4 = stress in tendon at critical location immediately after prestressing force has been applied to concrete
= stress in prestressing steel at
fst
time t1, psi
= stress at which tendons are anft
chored in pretensioning bed,
psi
FR = friction loss at section under
consideration, psi
1, =moment of inertia of gross
cross section of concrete member, in.4
= friction wobble coefficient per
K
foot of prestressing steel
l t
= length of prestressing steel
from jacking end to point x, ft
MCF = factor that accounts for the
effect of age at prestress and
Iength of moist cure on creep
of concrete
M d4 = moment due to dead weight
added after member is prestressed
ES
63
REFERENCES
I. Chubbuck, Edwin R., "Final Reemy of SciencesNational Report on Research Program for the
search Council Publication No.
Expanded Shale Institute," Project
937, 1961.
No. 238, Engineering Experiment 10. Mattock, A. H., "Precast-PreSection, Kansas State College,
stressed Concrete Bridges-5.
Manhattan, Kansas, July, 1956.
Creep and Shrinkage Studies," Development Department Bulletin D2. Shideler, J. J., "Lightweight Aggregate Concrete for Structural Use,"
46, Portland Cement Association;
Development Department Bulletin
see also Journal of the PCA ReD-17, Portland Cement Associasearch and Development Laboratories, Ma y, 1961.
tion; see also ACI Journal, V. 54,
11. Bugg, S. L., "Long-Time Creep of
No. 4, October, 1957, pp. 299-328.
Prestressed Concrete I-Beams,"
3. Troxell, G. E., Raphael, J. M., and
Davis, R. E., "Long Time Creep
Technical Report R-212, U.S. Naand Shrinkage Tests of Plain and
val Civil Engineering Laboratory,
Reinforced Concrete," ASTM ProPort Hueneme, California, October
2, 1962.
ceedings, Vol. 58, 1958.
4. Ross, A. D., "Creep of Concrete 12. ACI Committee 435, SubcommitUnder Variable Stress," ACI Jourtee 5, "Deflections of Prestressed
nal, V. 29, No. 9, March, 1958,
Concrete Members," ACI Journal,
V. 60, No. 12, December, 1963,
pp. 739-758.
pp. 1697-1728.
5. Preston, H. Kent, "Effect of Temperature Drop on Strand Stresses 13. Magura, Donald D., Sozen, M. A.,
in a Casting Bed," PCI JOURNAL,
and Siess, C. P., "A Study of Stress
Relaxation in Prestressing ReinV. 4, No. 1, June, 1959, pp. 54forcement," PCI JOURNAL, V. 9,
57.
No. 2, April, 1964, pp. 13-57.
6. Freyermuth, C. L., "Design of
"Continuous Highway Bridges with 14. Reichard, T. W., "Creep and Drying Shrinkage of Lightweight and
Precast, Prestressed Concrete GirdNormal-Weight Concretes," Naers," PCI JOURNAL, V. 14, No. 2,
tional Bureau of Standards MonoApril, 1969, pp. 14-39.
graph 74, U.S. Department of
7. Jones, T. R., Hirsch, T. J., and
Commerce, March 4, 1964.
Stephenson, H. K., "The Physical
Properties of Structural Quality 15. Hanson, J. A., "Prestress Loss as
Affected by Type of Curing," DeLightweight Aggregate Concrete,"
velopment Department Bulletin DTexas Transportation Institute, Tex75, Portland Cement Association;
as A & M University, College Stasee also PCI JOURNAL, V. 9, No.
tion, August, 1959.
2, April, 1964, pp. 69-93.
8. Lyse, I., "Shrinkage and Creep of
Concrete," ACI Journal, V. 31, No. 16. Zia, P., and Stevenson, J. F.,
8, February, 1960, pp. 775-782.
"Creep of Concrete Under Non9. Corley, W. G., Sozen, M. A., and
Uniform Stress Distribution and Its
Siess, C. P., "Time-Dependent DeEffect on Camber of Prestressed
flections of Prestressed Concrete
Concrete Beams," Project ERDBeams," Highway Research Board
100-R, Engineering Research DeBulletin No. 307, National Acadpartment, North Carolina State
64
26.
1965.
18. Selected Climatic Maps of the
United States, Office of Data Infor-
27.
28.
29.
30.
31.
Structures,'" Report No, 70-3, Department of Civil Engineering, University of Iowa, Iowa City, Iowa,
June, 1970.
32. Glodowski, R. J., and Lorenzetti,
J. J., "A Method for Predicting
Prestress Losses in a Prestressed
Concrete Structure," PCI JOURNAL, V. 17, No. 2, March-April,
1972, pp. 17-31.
33. Design and Control of Concrete
Mixtures, Portland Cement Asso-
34. Recommendations for an International Code of Practices for Reinforced Concrete, published by the
DESIGN EXAMPLES
The following three design examples
were prepared solely to illustrate the
application of the preceding recommended methods. They do not necessarily represent the real condition of
any real structure.
Design aids to assist in calculating
prestress Iosses are included in the
PCI Design Handbook (see Reference 35). The aids will reduce the
calculations required. However, detailed study of losses and time-dependent behavior will follow the
steps outlined in the design examples.
The first example applies the general
method to a pretensioned double-tee
and the second example uses the
simplified method for the same
member. The third example problem
illustrates the general method for a
post-tensioned structure.
In these examples it is assumed that
the member geometry, load conditions, and other parameters have
been defined. Consequently, the detailed moment and stress calculations are omitted.
66
DESIGN EXAMPLE 1
Pretensioned Double Tee
A =615in.2
I = 59,720 in.4
Yb = 21.98 in.
?It = 10.02 in.
Zb = 2717 in.3
Zt = 5960 in.3
Weight: 491 lb per ft
51 -0"
Composite
I
= 83,001 in.4
25.40 in.
y tc = 8.60 in.
Z, = 3268 in. 3
Z t = 9651 in. 3
Weight: 741 lb per ft
y b^ =
UCR = 63 20(E,/100)
(but not less than 11)
= 63 20(2.88) = 11
USH = 41,000 10,000(E0/106)
(UCR)(SCF) = 10.87
(USH)(SSF) = 12,017 psi
Stage 1: Tensioning of steel to transfer
l = 1/24 day
Transfer at 18 hours after tensioning t
strand, topping cast at age 30 days. t = 18/24 day
fst = 189,000 psi
Losse3Basic data
= 3500 psi
E CZ = 1151.5 (33/3500)
=2.41 x 10 psi
= 5000 psi
E, = 1151.5 (33V5000)
= 2.88 x 106 psi
SSF = 0.985
SCF = 0.988
67
fe _
t 1=
[289,000(12)/59,720] 17.58
= 1020 psi (tension)
30 days
160,509 psi
Stress level at
various stages
Steel
stress,
Percent
ksi
77.0
eMd,/I
= 17.58(147)(12)/59,720
= 0.519 ksi
Compute f11
= A,,f,, /A1 + AJM e2 /I C + M' e
= 0.9O f.f = 0.90(189) = 170.1 ksi
f c r = 1.84(170.1)/615 +
1.84(170.1)(17.58) 2 /59,720 289(12)(17.58)/59, 720
= 0.509 + 1.620 - 1.021
= 1.108 ksi
f,
/I1
f.4ti
of
f9z:
[fst/fpu -
0.55]
69
[189/229.5 0.55]
= 6.49 ksi
Stress loss due to elastic shortening of
concrete
ES = (E,,/Ec)f er = (28/0.24)1.108
= 12.93 ksi
Then, f sti = 189 6.49 12.93 =
169.58 ksi
and 0.90 f t = 170.10 ksi
Therefore, there is a 170.10 169.58 =
0.52 ksi stress error in fsi.
Consequently, in this particular case
there is no need for a second trial.
As an example, assume a large error in
the estimated f.S2, say 10 ksi, and check
its effect. The strand relaxation will not
change.
Therefore, the change in ES will be
AES = (10/170.1)12.93 = 0.76 ksi
If desired, the original estimate of f 4;
can be adjusted by 10 ksi and f,.,. can
be recalculated. One such cycle should
always give an adequate accuracy.
Loads
71/a-in. slab = 94 psf
Superimposed load = 63 psf
The tendon profile shown is designed
to balance 85 psf.
Friction Loss (FR)
2(4.0)/ [12(9.6)]
= 0.0694 radians
cn =
2(1.0)/ [12(2.4)]
= 0.0694 radians
Angular change between A and L
cr = 0.0347 -{- 4(0.0694) T 4(0.0699)
= 0.59 radians
FR at L (middle of length of slab)
(KL+a)]
[1- e= T. [1-e{(o.00r5)(6o)+(o.os)(o.5s)}]
= TO
= T. [1- e (0.000+0.047)]
DESIGN EXAMPLE 3
Post - Tensioned Unbonded Slabs
The following is a procedure for calculating the prestress losses in the longitudinal tendons which extend from end
to end of the slab (see sketch showing
floor plan and tendon profiles).
Data
w = 150 lb per cu ft
f,'
= 0.128 To
The distribution of frictional loss is not
uniform, but nearly proportional to
(K + p.a/L). However, the variation of
strand stress before anchoring is approximately as shown on p. 72.
Anchorage loss (ANC)
Anchorage set in a single strand anchor
= 1/8 in.
= Shaded area in diagram X (1/Es)
Area = (1/8)29,000 = 3625 ksi-ft
= 302 ksi-in.
The maximum strand stress after seating of anchorage occurs x ft from end,
94'
9a'
94'
.i.
9 4
r.
94'
I
Ir
GHK L
A
CDE F
B
19.2'
21.6'
19.2'
21.6'
19.2'
2.4
2.4
2.4
2.4
ACTUAL LONGITUDINAL TENDON PROFILE
(TENDON STRESSED FROM BOTH ENDS)
n
u
u 33/
u
1
I
I
..
..
33/4 n 11/4
I /4
I /4
I /4
I /4
4
14.7 K/FT.
71
n n r
r_ u V
STRAND STRESS
BEFORE SEATING
0.0194 T
o
0.0380 To
0.0550To
LI-
STRAND STRESS
AFTER SEATING
9.6'
12
0.0923 To
0109410
.1280To
4.8'
[(173.9)(0.098)] / [(12)(7.5)]
0.189 ksi
Long-term losses
The calculation for long-term losses
will be for the midspan of the middle
span (at Section L).
Stage 1: To 30 days after prestressing
Relaxation:
tl = 1/24 day
t = 30 days
fl, = 173.9 ksi
fst/f,, = 0.756
RET = f, [(log 24t log 24t1)/10] X
[(f,t/f,) 0.55]
= 173,900(0.2857)(0.206)
= 10,230 psi
Creep:
CR = (UCR)(SCF)`MCF)(PCR)(f,.)
UCR = 95 (20E,/106)
fc=f^,,.
189psi
PCR = 0.35
CR = 15.75(0.35)(189) = 1042 psi
Shrinkage:
SH = (USH)(SSF)(PSH)
USH = 27,000 (3000 E, /10G)
Relaxation:
4933
= 16,205 psi
Tendon stress at end of Stage 1
173,900 - 16,205 = 157,695 psi
Concrete fiber stress
189(157,695/173,900) = 171.4 psi
Stage 2: To 1 year after prestressing
Relaxation:
tl = 30 days
t = 1 year = 365 days
fst = 157,695 psi
f.c/fpy = 157.7/230 = 0.671
RET = 157,695 [(log 8760-log 30)/10]
x [(0.671 - 0.55)]
= 2070 psi
Creep:
f
= 171.4 psi
PCR=0.74-0.35=0.39
CR = 15.75(0.39)(171.4) = 1053 psi
Shrinkage:
Stress level at
various stages
Steel
stress,
ksi Percent
Tensioning stress
atend ............ 200
Average stress
after seating ....... 182.8
Middle section
stress after
seating........... 174.4
Losses:
Elastic
shortening .. 0.5
Relaxation .... 14.4
Creep........ 2.7
Shrinkage ..... 12.3
Total losses
after seating ....... 29.9
Final strand stress at middle section without
superimposed load .. 144.5
100.0
0.3
8.2
1.6
7.0
17.1
82.9
= 29,355 psi
I5