010-P-1-0233 Barred Tees Specification Rev 03

Ga si
P KENNY
Gas Pipeline Project

Algeria to Italy via Sardinia
GL-F-002
SZ
SOFREGAZ
FEED
PROJECT No.
052719
REF
BARRED TEES SPECIFICATION
07-08-20
No OF SHEETS
20
DOCUMENT No
AREA
DIS
TYPE
NUMBER
010
0233
Ao..
wif e -#)
03
10/06/08
02
29/04/2008
01
15/02/2008
REV
DATE
Final Issue
1 GSW
PJG
PJG
WAM
Issued For Approval
GSW
PJG
PJG
WAM
Issued for Comment
PJG
GSW
PJG
WAM
BY
CHK
ENG
PM
DESCRIPTION
CLIENT
GALSI FEED
SPECIFICATION FOR BARRED TEES
TABLE OF CONTENTS
1
INTRODUCTION .......................................................................................................................... 4
1.1
1.2
1.3
1.4
1.5
1.6
CODES AND STANDARDS ...................................................................................................... 6

2.1
2.2
General ............................................................................................................................... 7
Design................................................................................................................................. 7
MANUFACTURING REQUIREMENTS.................................................................................... 8
4.1
4.2
4.3
4.4
4.5
Project Specifications and Data Sheets.......................................................................... 6

Codes and Standards........................................................................................................ 6
DESIGN ......................................................................................................................................... 7
3.1
3.2
Definitions .......................................................................................................................... 4
Abbreviations..................................................................................................................... 4
Holds................................................................................................................................... 5
Compliance ........................................................................................................................ 5
Quality Conformance ........................................................................................................ 5
Safety .................................................................................................................................. 5
Manufacturing Procedure Specification ......................................................................... 8

Process of Manufacture.................................................................................................... 8
Welding............................................................................................................................... 8
Weld Neck Bevel ................................................................................................................ 8
Guide Bar Material ............................................................................................................. 8
MECHANICAL TESTING ........................................................................................................... 9

5.1
5.2
General ............................................................................................................................... 9
Re-tests............................................................................................................................... 9
HYDROSTATIC TESTING OF TEES ..................................................................................... 10
INSPECTION AND NON-DESTRUCTIVE TESTING .......................................................... 11

7.1
7.2
7.3
7.4
REPAIR OF DEFECTS ............................................................................................................. 12

8.1
8.2
8.3
General ............................................................................................................................. 11
Visual Inspection ............................................................................................................. 11
Magnetic Particle Inspection .......................................................................................... 11
Ultrasonic Testing ........................................................................................................... 11
General ............................................................................................................................. 12
Surface Repairs ............................................................................................................... 12
Repair of Bar Attachment Welds ................................................................................... 12
DIMENSIONS ............................................................................................................................. 13
10
MARKING, COATING AND PROTECTION .............................................................. 14

10.1
10.2
Marking ............................................................................................................................. 14
Coating ............................................................................................................................. 14
11
HANDLING AND TRANSPORT .................................................................................. 15
12
DOCUMENTATION AND CERTIFICATION .............................................................. 16

12.1
Documentation ................................................................................................................ 16
APPENDIX A REQUIREMENTS FOR GUIDE BARS....................................................................... 17

APPENDIX B DATA SHEET FOR 48 BARRED TEES................................................................... 18
010-P-1-0233 Barred Tees Specification Rev 03
Page 2 of 20
GALSI FEED
APPENDIX C DATA SHEET FOR 26 AND 32 BARRED TEES ................................................... 19
APPENDIX D SCHEDULE OF TEES REQUIRED............................................................................ 20
Page 3 of 20
GALSI FEED
1
INTRODUCTION
GALSI (Societa di Studio e promozione per il Gasdotto Algeria - Sardegna - Italia
SpA) has been formed to study the feasibility of a new gas pipeline system consisting
of sections of onshore pipeline in Algeria, Sardinia and Italy, and connecting offshore
sections.
J P Kenny and Sofregaz have formed a Joint Venture (JV) in order to conduct PreFEED and optional FEED services to GALSI for the gas pipeline project from Algeria
to Italy via Sardinia. The JV is led by J P Kenny.
The work allocation between J P Kenny and Sofregaz for the pre-FEED and FEED
activities is as follows:
1.1
J P Kenny is responsible for the overall management and control of the

project including overall responsibility for HSEQ;
J P Kenny is responsible for the offshore pipelines and onshore pipelines

including all pressure retaining facilities up to the interface between the pig
traps and the terminal facilities; and
Sofregaz is responsible for the terminal facilities (excluding pig traps) and will
in addition be responsible for all electrical, instrumentation, SCADA and data
communications for the whole pipeline system.
Definitions
For a comprehensive list of definitions refer to the purchase order to which this
specification applies.
For the purpose of this specification:
1.2
COMPANY:
GALSI or its appointed representatives.
SUPPLIER:
the company selected as the supplier of the goods, materials

and services.
SUB-SUPPLIER:
The producer of the materials used by SUPPLIER and

approved by COMPANY
Abbreviations
The following definitions shall apply:

API
ASNT
ASTM
BS
EN
ID
ISO
MPQ
American Petroleum Institute

American Society for Non-destructive Testing
American Society for Testing and Materials
British Standard
European Norm
Internal Diameter
International Organisation for Standardisation
Manufacturing procedure qualification
Page 4 of 20
GALSI FEED
NDT
OD
PCN
UNS
1.3
Non-destructive Testing
Outside diameter
Personnel Certification in Non Destructive Testing
Unified Numbering System
Holds
All Holds released.
1.4
Compliance
Compliance by the SUPPLIER with this specification shall not relieve him of his
responsibilities to supply Barred Tees suited to meet the specified requirements
and/or local codes governing health and safety.
The SUPPLIER shall notify the COMPANY in writing, of any proposed deviation from
this Specification. The COMPANY's decision in respect of concession requests will
be final.
The SUPPLIER shall continually verify the quality and fitness for purpose of the
Barred Tees, and shall propose appropriate actions/measures if any aspects of
manufacture are found to be unsatisfactory.
1.5
Quality Conformance
The SUPPLIER shall demonstrate to the satisfaction of the COMPANY that his
activities within the scope of this document are in accordance with the relevant
section of BS EN ISO 9001. The SUPPLIER shall submit to the COMPANY for
review and approval, a Quality Plan and procedural specifications prior to
commencement of work. The Quality Plan shall define all SUB-SUPPLIERs
involvement in the work. The review in this Specification shall only indicate a general
requirement and shall not relieve the SUPPLIER of his obligations to comply with the
requirements of the Contract.
1.6
Safety
Safety is paramount. All work shall be performed in accordance with the safety requirements
listed in the contract documentation.
Page 5 of 20
GALSI FEED
2
CODES AND STANDARDS

The latest revision of the following codes and standards shall be used unless
otherwise indicated by the COMPANY.
2.1
Project Specifications and Data Sheets
000-B-5-0507
010-P-1-0227
010-P-1-0236
010-P-1-0237
010-P-3-0081
100-L-1-002
400-L-1-002
2.2
Onshore and Offshore Pipelines Material Take Off

Specification for Line Pipe and Casing
Carbon Steel Flanges and Fittings Specification
Supplier Document Requirement List for Barred Tees
Design Criteria for Pipeline Detailed Design and Materials
Selection
Piping Material Classes Unit 100 Koudiet Draouche
General Specification for Plant Pipes and Pipe Fittings Piping
Classes
Codes and Standards
ASME B16.9
Factory-Made Wrought Buttwelding Fittings
ASME BVPC Section V
Boiler and Pressure Vessel Code Section V - NonDestructive Testing
ASME BVPC Section VIII
Boiler and Pressure Vessel Code, Section VIII Division

1 Rules for Construction
ASME BVPC Section IX
Boiler and Pressure Vessel Code Section IX Qualification Standard for Welding and Brazing
Procedures
ASNT-TC-1A
Personnel Qualifications and Certification in Nondestructive Testing
EN 10204
Metallic Products - Types of Inspection Documents
EN 10208-2
Steel pipes for pipelines for combustible fluidsTechnical delivery conditions Part 2 Pipes of
requirement class B.
Page 6 of 20
GALSI FEED
3
3.1
DESIGN
General
The Barred Tees shall be manufactured, tested and inspected in accordance with
specification 010-P-1-0236 Carbon Steel Flanges and Fittings Specification and the
requirements of this Specification.
The Barred Tees shall meet the requirements of the design and operating data given
in the Design Criteria for Pipeline Detailed Design and Material Selection, 010-P-30081.
The tees shall be compatible for welding to the pipeline and branch materials listed in
Appendices B and C.
3.2
Design
The tee shall be forged and designed according to ASME B16.9.

It is required that the onshore gas transmission system shall have a constant internal
diameter of 1184.3mm. Internal diameter for launcher and receiver bypass lines for
offshore pipelines (including short onshore sections) shall be as specified in
Appendix C. Contractor shall ensure that the method of attaching the bars shall take
into account expansion of the Tee.
Tees shall be barred to allow the passage of pigs including intelligent pigs through
the main line. Tolerance of the Tee diameter at the guide bars shall be -0 / +1.5mm.
Pigging guide bars shall be according to the requirements of Appendix A. The bars
shall be welded parallel to the run pipe and shall conform to the internal surface of
the run pipe.
The wall thickness at the welding ends of the fittings shall be as specified in the Data
Sheet contained in Appendix B. Appendix C provides a Schedule of Tees required
for the Project. Quantities are shown in the Onshore and Offshore Pipelines Material
Take Off, 000-B-5-0507.
Pup pieces shall be welded to the inlet and outlet connections of the tee. The length
of pups shall be 1200mm for 48 inch tees, 800mm for 32 inch tees, and 650mm for
26 inch tees. The material shall be provided by SUPPLIER.
Page 7 of 20
GALSI FEED
4
4.1
MANUFACTURING REQUIREMENTS
Manufacturing Procedure Specification
Barred tees shall be manufactured in accordance with 010-P-1-0236, Carbon Steel

Flanges and Fittings Specification.
4.2
Process of Manufacture
The manufacturing process, material requirements and heat treatment shall be in

accordance with specification 010-P-1-0236, Carbon Steel Flanges and Fittings
Specification.
4.3
Welding
All welds on the body of the tee shall be qualified in accordance with ASME BVPC
Section IX. Acceptance criteria for welding procedure qualification tests for welds on
the body of the tee shall be as per the requirements of 010-P-1-0236, Carbon Steel
Flanges and Fittings Specification.
Welding and repair of pup-piece welds shall be in accordance with 010-P-1-0236,
Carbon Steel Flanges and Fittings Specification.
All welds on barred tees for guide bars and attaching guide bars to the branch of the
tee shall be full penetration, continuous around the guide bars and shall consist of at
least two passes.
Manual metal arc welds shall be made using low hydrogen electrodes that deposit
less than 5 ml hydrogen per 100 mg of deposited weld metal.
4.4
Weld Neck Bevel
Unless otherwise agreed with COMPANY, welding ends of tees shall be supplied
with machined weld bevels in accordance with ASME B16.9.
4.5
Guide Bar Material
SUPPLIER shall advise COMPANY of the proposed specification and material to be

used for guide bars in barred tees. Bar material shall be weldable carbon steel with a
maximum hardness of 235 HV.
Page 8 of 20
GALSI FEED
5
5.1
MECHANICAL TESTING
General
Mechanical testing including tensile, impact and hardness testing shall be in

accordance with 010-P-1-0236, Carbon Steel Flanges and Fittings Specification.
5.2
Re-tests
If any test piece fails to meet the specified requirements, two additional specimens
may be taken. If either of the tests fail to meet specified requirements, the forging or
batch of forgings represented by the test shall be deemed to have failed test and be
rejected. Alternatively, and with the prior approval of the COMPANY, the SUPPLIER
may re-heat treat the forgings and repeat all prescribed mechanical tests. Such
repeated treatment may be carried out no more than twice.
Page 9 of 20
GALSI FEED
6
HYDROSTATIC TESTING OF TEES

Hydrostatic testing of completed tees shall be carried out according to ASME BVPC
Section VIII Div 1. Hydrotesting shall not be required, provided the SUPPLIER can
demonstrate by calculation to the satisfaction of the COMPANY that fittings are
capable of withstanding the hydrostatic test pressure specified .
The type of calculations would include: wall thickness, reinforcement of the tee
opening and FEA where applicable.
Page 10 of 20
GALSI FEED
7
7.1
INSPECTION AND NON-DESTRUCTIVE TESTING

General
Non-destructive testing shall be carried out after all processing and heat treatment in
accordance with 010-P-1-0236, Carbon Steel Flanges and Fittings Specification, this
Specification, and procedures approved by the COMPANY.
7.2
Visual Inspection
Completed tees shall be 100% visually inspected to ensure freedom from surface
defects and to ensure compliance with dimensional tolerances (refer to Section 9).
7.3
Magnetic Particle Inspection
Magnetic particle inspection shall be performed in accordance with ASME BVPC

Section V, over the entire inner and outer surfaces of tees, including all weld seams.
This shall also include guide bar welds.
Acceptance criteria shall be according to ASME BVPC Section VIII Division 1,
Appendix 6 except that indications interpreted as cracks or other linear defects shall
be unacceptable, regardless of length.
7.4
Ultrasonic Testing
Tees, including welds, shall be subject to 100% ultrasonic testing.
Page 11 of 20
GALSI FEED
8
8.1
REPAIR OF DEFECTS
General
No repair work shall proceed without the approval of the COMPANY. Repair of
defects shall be in accordance with 010-P-1-0236, Carbon Steel Flanges and Fittings
Specification.
8.2
Surface Repairs
Surface defects such as slivers, sharp notches, gouges, scores, pits and machinery
marks may be removed by grinding or machining, provided the section thickness is
maintained within specified tolerances.
8.3
Repair of Bar Attachment Welds
Weld repair of defective welds shall be permitted using qualified weld repair
procedures approved by the COMPANY. Weld repair procedures shall be qualified
in accordance with ASME BVPC Section IX.
Completed weld repairs shall be subject to non-destructive testing, after stress relief,
in accordance with Section 7 of this Specification.
Page 12 of 20
GALSI FEED
9
DIMENSIONS
The dimensions and tolerances of tees shall be in accordance with ASME B16.9. In
addition, the internal bore shall be of constant diameter (as defined in Appendices B
and C) for the passage of pigs.
Page 13 of 20
GALSI FEED
10 MARKING, COATING AND PROTECTION
10.1
Marking
The barred tee shall be marked in accordance with the requirements of 010-P-1-0236,
Carbon Steel Flanges and Fittings Specification.
10.2 Coating
Unless otherwise specified by COMPANY, the barred tee shall be grit blasted and
primed as follows.
Blast clean to ISO 8501-1, Grade Sa 2;
SUPPLIER shall propose primer system for COMPANY approval for

protection of the tee during transport and handling.
Page 14 of 20
GALSI FEED
11 HANDLING AND TRANSPORT
Care shall be taken to ensure that mechanical damage is not caused during handling
and transport. Weld bevels shall be suitably protected against damage during
handling and transport. The ends of all barred tees shall be sealed to prevent the
ingress of dirt or moisture.
Care shall be taken to ensure that wire ropes, chains or other metallic handling
devices do not come into contact with the tee. It is recommended that broad band,
non-metallic slings to be used to load/unload and support the tee when in transit.
The protection, packing, marking and shipping shall be subject to the approval of the
COMPANY.
Page 15 of 20
GALSI FEED
12 DOCUMENTATION AND CERTIFICATION
12.1 Documentation
Documentation requirements shall be as indicated in 010-P-1-0237 Supplier Document

Requirement List for Barred Tees.
Page 16 of 20
GALSI FEED
APPENDIX A REQUIREMENTS FOR GUIDE BARS
BRANCH
SIZE
NUMBER
OF BARS
6 AND 8
10 to 16
18 AND 20
24 AND 26
30 AND 32
36 to 42
GENER AL NOTES
1. BARS TO BE FABRICATED FRO M 10m m
MILD STEEL BAR OR PLATE
4. BREAK CORNERS EXPO SED TO RUN TO

BE RADIUSED TO 10m m .
2. ALIGNMENT BARS CUT TO CONTOUR OF

CROTCH AND FLUSH MO UNTED IN LINE
W ITH THE INSIDE W ALL OF RUN
5. ONE BAR TO BE ON CENTRE LINE FOR

ODD NUMBER BARS, BARS TO STRADDLE
CENTRE LINE FOR EVEN NUMBER OF
BARS
3. FULL PENETRATION W ELDS OF BARS

MUST NO T EXTEND INTO CROTCH OF TEE
6. 25X10 THICK CROSS BAR REQUIRED

FOR SIZES 14" AND LARGER.
Page 17 of 20
GALSI FEED
APPENDIX B DATA SHEET FOR 48 BARRED TEES
Property
Material Grade
Manufacture
Sour Service NACE MR-01-75
Product flowing in tee
Pipeline Material
Branch Material
Pipeline Design Code
Pipeline Nominal Outside Diameter
Pipe Inside Diameter (Wall Thickness)
K=1.75
End Diameter Tolerance
Centre to End Dim Tolerance
Wall Thickness Tolerance
Specified Minimum Tensile Strength
Specified Minimum Yield Strength
Maximum Hardness
Maximum Operating Pressure
Design Pressure (DP)
Shop Hydrotest Pressure
Minimum Field Hydrotest Pressure
Chemical Composition
Impact Testing
Tensile Testing
Maximum Design Temperature
Minimum Design Temperature
End Bevel
End Protectors
External Coating Type
External Coating Thickness
Internal Coating Type
Units
-
mm
48 Pipeline
ASTM A694 F65
Hot forging
No
Dry Natural Gas
EN 10208-2 L450MB
API 5L grade X 52 / EN 10208-2 L360
DM24/11/84 and EN 14161
1224
mm
1184.3 (20) Constant ID Required
mm
mm
mm
MPa
MPa
HV
Barg
Barg
4.8
4.8
2
535
450
260
75.0
78.8
See Section 6 of this Specification
1.3 x DP
See Specification 010-P-1-0236
85 (solar)
-10
ASTM B 16.9
Required
Primer
N/A
Anti corrosion coat (transport/storage)
Yes/No
C
C
mm
o
Reference
400-L-1-002
1
ASTM B16.9
ASTM B16.9
1
2
4
4
REFERENCES
1. GALSI Memorandum GAL-KSZ M003/07 dated 20/12/07
2. Minutes of Meeting JPK-ONS_M005 dated 29/11/07
3. Ministerial Decree DM 24/11/84
4. Design Basis Memorandum Doc. 000-G-3-0008
Page 18 of 20
GALSI FEED
APPENDIX C DATA SHEET FOR 26 AND 32 BARRED TEES
Property
Material Grade
Manufacture
Sour Service NACE MR-01-75
Product flowing in tee
Pipeline Material
Units
-
Reference
26 and 32 Pipelines
ASTM A694 F70
Hot forging
No
Dry Natural Gas
DNV 485 IFDU
Yes/No
Branch Material
100-L-1-002,
400-L-1-002
API 5L Grade X65
Pipeline Nominal Size (NPS)

Pipeline Design Code
26
32
ASME B31.8 &

DM24/11/84
DM24/11/84
Pipeline Nominal Outside Diameter
mm
645.8
809.2
Pipe Inside Diameter (Wall Thickness)
mm
585.8 (30.0)
747.8 (30.7)
End Diameter Tolerance

Centre to End Dim Tolerance
Wall Thickness Tolerance
Specified Minimum Tensile Strength
Specified Minimum Yield Strength
Maximum Hardness
Maximum Operating Pressure
Design Pressure (DP)
Dewatering Pressure
Shop Hydrotest Pressure
Minimum Field Hydrotest Pressure
Chemical Composition
Impact Testing
Tensile Testing
Maximum Design Temperature
Minimum Design Temperature
End Bevel
End Protectors
External Coating Type
External Coating Thickness
Internal Coating Type
mm
mm
mm
MPa
MPa
HV
barg
barg
barg
barg
C
C
mm
o
ASTM B16.9
ASTM B16.9
4.8
4.8
2
570
485
260
166
183
183
200
225
140
See Section 6 of this specification
(1)
248
260
85 (solar)
-10
ASTM B 16.9
Required
Primer
N/A
Anti corrosion coat (transport/storage)
5
5
Note 1: 248 barg meets the most conservative requirement, which is from the Algerian code: PMS =
0.67 x PU, where PMS is equivalent to MAOP (166 barg) and PU is the field test pressure. This value
has also been used for the Porto Botte tee for consistency (according to the DM24/11/84 the field test
pressure would be 238 barg). During such a field test, the hoop stress would be approximately 50%
of SMYS.
REFERENCES
5. Design Basis Memorandum Doc. 000-G-3-0008
Page 19 of 20
GALSI FEED
APPENDIX D SCHEDULE OF TEES REQUIRED
Location
RUN
Description
Pipeline
Nominal
Diameter inch
Internal
Diameter mm
BRANCH
Wall
Thickness
mm
P&ID
Outer
Diameter
inch (mm)
Wall
Thickness
(mm)
Koudiet Draouche
Launcher/Receiver Bypass
26
585.8
30.0
24 (610)
34.93
300-H-0-0001
Porto Botte
Launcher/Receiver Bypass
26
585.8
30.0
26 (660)
33.00
300-H-0-0002
Porto Botte
Launcher Bypass
48
1184.3
20.0
48 (1219)
31.75
500-H-0-0001
Mid Point Pig Station
Receiver Bypass
48
1184.3
20.0
48 (1219)
31.75
550-H-0-0001
Mid Point Pig Station
Launcher Bypass
48
1184.3
20.0
48 (1219)
31.75
550-H-0-0001
Olbia
Receiver Bypass
48
1184.3
20.0
48 (1219)
31.75
500-H-0-0002
Olbia
Launcher Bypass
32
747.8
30.7
32 (813)
45.00
700-H-0-0001
Piombino
Receiver Bypass
32
747.8
30.7
32 (813)
45.00
700-H-0-0002
Section Valves
Valve Bypasses
48
1184.3
20.0
16 (406)
12.70
500-P-1-0001
NOTES
1. Branch materials and wall thicknesses are in accordance with relevant facility piping materials specifications, 100-L-1-0002, 400-L-1-0002 and
600-L-1-0002.
2. Olbia materials specification (600-L-1-0002) does not show 48 inch piping in the 6CP1 class, therefore the Porto Botte materials specification
(400-L-1-0002) has been used.
3. Piombino Materials Specification (900-L-1-xxxx) is not available, so wall thickness for 32 15CP1 class has been selected as per Olbia materials
specification (600-L-1-0002).
4. Quantities are shown in the Onshore and Offshore Pipelines Material Take Off, 000-B-5-0507.
Page 20 of 20

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Ga si

Gas Pipeline Project

BARRED TEES SPECIFICATION

Issued For Approval

Issued for Comment

CODES AND STANDARDS ...................................................................................................... 6

Project Specifications and Data Sheets.......................................................................... 6

Manufacturing Procedure Specification ......................................................................... 8

MECHANICAL TESTING ........................................................................................................... 9

HYDROSTATIC TESTING OF TEES ..................................................................................... 10

INSPECTION AND NON-DESTRUCTIVE TESTING .......................................................... 11

REPAIR OF DEFECTS ............................................................................................................. 12

MARKING, COATING AND PROTECTION .............................................................. 14

HANDLING AND TRANSPORT .................................................................................. 15

DOCUMENTATION AND CERTIFICATION .............................................................. 16

APPENDIX A REQUIREMENTS FOR GUIDE BARS....................................................................... 17