Professional Documents
Culture Documents
REPORT
PROJECT No.
052417
REF
CONSTRUCTABILITY
01-P-3-005
No OF SHEETS
16
DOCUMENT No
OFFICE CODE
PROJECT No
AREA
DIS
TYPE
NUMBER
05
2417
01
005
23/03/04
JC
KR
MRG
MRG
01/03/04
PBF
PH
MRG
MRG
REV
DATE
BY
CHK
ENG
PM
DESCRIPTION
CLIENT
INTRODUCTION............................................................................................................................. 3
1.1
1.2
Summary ............................................................................................................................ 4
Recommendations............................................................................................................. 4
Conclusions ....................................................................................................................... 5
PIPELINE ACCESS........................................................................................................................ 6
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
General ............................................................................................................................... 3
Purpose .............................................................................................................................. 3
CROSSINGS................................................................................................................................... 9
6.1
6.2
6.3
Major Crossings................................................................................................................. 9
Secondary Crossings........................................................................................................ 9
White Nile Sugar Plantation Irrigation Canal (to be confirmed) ................................... 9
General ............................................................................................................................. 12
Areas of concern or special construction methods .................................................... 12
Rock .................................................................................................................................. 12
Red Sea mountains ......................................................................................................... 14
Seasonal considerations/constraints, ground conditions .......................................... 14
Road, rail, irrigation crossings methodologies......................................................... 14
Unstable ground-areas ................................................................................................... 15
Areas suitable for temporary installations e.g. by yards, construction camps ........ 15
Transportation constraints bridges power lines....................................................... 15
9.9.1 Low clearance overhead bridges...................................................................... 15
9.9.2 Bridge weight loading limits ............................................................................. 15
9.9.3 High voltage power lines and pylons ............................................................... 16
1
1.1
INTRODUCTION
General
JP Kenny Ltd has been contracted by Petrodar Operating Company (PDOC) to
prepare a Conceptual and Basic Engineering design for the oil export pipeline system
from the Central Processing Facility (CPF) at Palouge to the Red Sea, a distance of
approximately 1400 km.
Shareholders of PDOC, comprising of China National Petroleum Corporation (CNPC),
PETRONAS Carigali Nile (PC Nile), Gulf Petroleum, SUDAPET Limited and Al Thani
hold the rights for exploration and of the contract areas, Blocks 3 & 7. Those Blocks
are situated south east of the Republic of Sudan between longitude 31 & 34 and
latitude 8 & 10 with total area of around 72000 km2.
The Melut Basin Oil Development Project includes the Construction of Export Pipeline,
Pump Stations, Metering Station, Marine Terminal, SCADA & Tele-Communication
System together with all associated components i.e. valves, cathodic protection, check
points, sampling points, etc. Other associated Petrodar Projects comprise the initial
development of Field Production Facilities (FPF) for the following producing wells (Adar
Yale, Agordeed, and Palouge), Field Gathering Pipelines (FGP) and Central
Processing Facility (CPF).
1.2
Purpose
The purpose of this document is to identify any constructional difficulties relating to the
pipeline and pump stations and to provide the reader with an overview of the pipeline
route construction issues
2.1
Summary
For the larger part of the proposed route the pipeline will follow (within 2/3km)
government highways and railroads and therefore access for construction, materials
delivery and during operation should be acceptable. However as identified in the report
there will be a number of pinch points where alternative construction techniques will
need to be used; these alternative techniques are given in this report.
The need to schedule construction work outside the rainy season for certain stretches
of the pipeline is highlighted following observations of extensive flooding during site
visits during the rainy season. Careful planning will therefore be needed so that these
sections can be completed during the dry period of the year.
During the preliminary survey considerable route sections of rock bearing strata have
been identified and clearly more exploratory work needs to be carried prior to the
issuing of the EPC tenders. A point to highlight is that the use of explosives in the
vicinity of existing pipelines is not recommended practice and rock trenching should be
the preferred method. If explosives are used it should be in accordance with the
conditions stipulated within 05-2417-01-P-1-007 Pipeline Construction Specification.
Crossings of highways, railroads major rivers and irrigation canals are addressed and
problems are not anticipated using well proven established techniques.
During the preliminary survey, sections of unstable ground were noted, this should be
further investigated when the final route is staked out.
At this stage it is expected that a multi spread operation will be adopted to construct
the pipeline, however more details will be dependent on working patterns developed to
avoid working on certain sections during the wet season as noted above.
2.2
Recommendations
As noted in section 2.1 considerable sections of the proposed route is subject to
flooding in the rainy season. Therefore careful planning is essential to complete
pipeline installation outside this period. Furthermore the use of anti buoyancy concrete
coating will need consideration for the period before the pipeline is full of oil. The
sections where concrete coating may be required will be further identified following the
detailed survey and assimilation of local knowledge in the areas susceptible to
flooding.
Preliminary identification of rock bearing strata has been done, however further work is
required to obtain more precise information as to its extent.
Whilst access along the proposed route is generally good it is essential that the load
bearing capacity and headroom beneath highway bridges which follow the ROW and
will be used for construction traffic be ascertained as soon as possible. In addition all
high voltage cables and pylons under which any construction activity will take place
must have goal posts and bunting erected on both sides of access beneath these
cables/pylons to raise awareness of their presence.
Conclusions
Bearing in mind the areas of concern which have been identified, especially the need
for planning work outside the rainy season, the route selected is considered to be
acceptable from the viewpoint of constructability, operation and maintenance.
PIPELINE ACCESS
This section identifies the main access routes expected to be used during the
construction of the pipeline.
3.1
Palouge to Al Renk
A hard well graded dirt road to the west of the pipeline, within 200m of the Right of
Way (ROW) will provide pipeline access. Seasonal construction may be necessary due
to observed standing water over large areas.
3.2
3.3
3.4
Rabak to Khartoum
There is good access on this section with a tarmac road running parallel to the pipeline
ROW at a maximum offset of 2-3km. Off road conditions are fair to good, access
routes to the ROW will require regular grading/maintenance.
3.5
3.6
3.7
3.8
4.1
4.2
4.3
CROSSINGS
Major Crossings
Blue Nile River crossing at KP 602, HDD (width of river approximately 330m at this
point).
Atabara River crossing at KP 925 approx. HDD (width of river approximately 350m at
this point).
6.2
Secondary Crossings
River crossing at KP 63, open cut, auger bore, pipe jack.
Kenana sugar factory irrigation canal at KP 309, auger bore, pipe jack.
Main highway, North Rabak at KP 323, highway on 5m high embankment, auger bore.
Two small irrigation channels 5m wide at KP250 - KP 323, open cut.
Two small irrigation channels at KP 334, open cut.
Sondos scheme irrigation channel KP 368, dry at time of visit, open cut, auger bore.
Irrigation channel at KP 593, 7m wide, auger bore.
6.3
ROCK SECTIONS
First rock appears in exposures and hills at Jebel Ain KP 236 through KP 251 and KP
259.
Potential rock at KP 318, a borehole will determine.
Sub-surface rock at KP 600, and rock appears to be more prevalent north of Blue Nile
although Nubian sandstone sedimentary layer, known to cover extensive areas south,
should be rippable. Indications of rock exposures etc., continue north
Rock approximately 0.5/1.00m below surface at Al Geili refinery, continues
sporadically through to GNPOC Pump Station 6 at Haiya and continues to Singkat.
Overall First Pass estimate of rock is between 250km and 300km. More precise
information will follow with detailed survey. Rock ditch in Red Sea Mountains appears
45 50km (included in overall estimate).
The major portion of the pipeline through the Red Sea Mountains lies in a valley.
Wadis where the ditch will be in sand gravel cobbles, sporadic short rock sections.
7.1
Existing Quarries
The only quarry observed was at Jebel Ain where a small drill and shoot crew were
working. No other operations were observed, but it is understood that there are sandgravel pits along the line, albeit at some distance,
Al Renk: By-pass
Rabak: Corridor through town, power lines, utilities (underground: not known),
irrigation channels, up to 7m wide on entering Assalaya sugar plantation
No other major population centre along the route. A number of villages by-passed
or corridor located through. More will emerge from the detailed survey.
9.2
9.3
Rock
Visual observations and appraisal of rock along the length of the pipeline route begins
at Jebel Ain. These comprise surface exposures of igneous rock and small hills of
about 10m + in height and several larger hills of 100m height with attendant scattered
9.5
9.6
Unstable ground-areas
Although it is known that seismically active areas exist as shown on the Sudan
National Geological maps, along and through the Red Sea mountains records would
need to be checked as to the incidence and/or frequency of activity.
Alluvial fans along the foot of bordering hills, while having the appearance of stability,
have been avoided, these fans consist of waste or washed out material from
surrounding high ground and while many lay dormant for years, can slump or slide with
serious consequences for any installed pipeline, excessive rain for example can
instigate slides in areas that contain alluvial fans.
Some low sand dunes are located along the pipeline route, as long as the ROW is cut
low enough to allow for increased depth of cover over the pipeline. This should not
prove problematic, much as in the use of extra cover is applied to the pipeline in Wadis
and Wadi crossings to minimise the risk of exposure by scouring so the pipeline in
dunes has exposure by the actions of wind minimised/prevented.
9.8
9.9
9.9.1
9.9.2