Description

Wire
Number

Wire
Color

101

RD

500

Bat (+)

BR

102

BU

HdLmp

501

GN

Wiper - Front (Low)

103

YL

AuxCkt

502

OR

Wiper - Front (HI)

105

BR

Key SW

503

BR

Wiper - Rear (Park)

107

WH

Eng Shut

504

YL

Wiper - Rear (Low)

Alarm - Action
Alarm - Backup

F-15

27

Alternator (60A STD)

D-14

36

Arc - Suppressor

CONN 1

D-15

27

CONN 2

E-15

27

CONN 3

E-15

CONN 4

F-14

Connector Number

Wiper - Front (Park)

Machine
Location
C

Machine
Location

Accessory Circuits

Power Circuits

Schematic
Location
B-8

Schematic
Location

Description

CONN 5

F-14

41

CONN 6 Start and Charge Diag.

E-14

42

108

BU

AuxCkt

505

BU

Wiper - Rear (HI)

109

OR

Alt Output (+) Term.

506

PU

Washer - Front

CONN 7

A-14

25

112

PU

Main Power Rly Output

507

WH

Washer - Rear

CONN 8a

A-14

43

113

OR

Opr Mon Panel B+ Switched

508

PU

Radio Speaker - Left

CONN 8b

A-14

Schematic
Location
B-11

Machine
Location
15

Resistor - Blower Speed (Heater)

A-11

Resistor - Panel Lamp Dimmer

E-9

E-14

Resistor - Starter/Diag. Conn

C-14

42

Battery

C-14

5,6

Sender-Articulation

C-12

23

Beacon

C-10

Sender - Engine Coolant Temp

A-14

24

Component

Component
Resistor - Blower Speed (A/C)

Beacon

A-12

Sender- Fuel Level

A-13

25

43

Breaker - Alternator (60A)

D-13

Sender - Transmission Speed

D-15

28

F-11

13

Sensor - Engine Speed

B-14

26

114

GN

Warning Horn (Forward)

509

WH

Radio Speaker - Left (Commom)

CONN 9

B-13

37

Breaker - Convertor (1 5A)

115

PK

Aux Ckt

511

BR

Radio Speaker - Right

CONN 10

B-13

37

Breaker - Headlamp (1 5A)

D-10

Solenoid - A/C Clutch

A-13

22

Breaker - Lightbar (15A)

D-10

Solenoid - Centershift

B-3

29

Control - Engine Shutdown

E-13

Solenoid - Differential Unlock

E-14

Control - Neutral Start

A-8

10

Solenoid - Dual Horsepower

A-13

22

E-13

Solenoid - Dual HP/Shutdown

A-12

22

D-13

22

116

BR

Aux Ckt

512

GN

Radio Speaker - Right (Common)

CONN 11

B-13

37

118

GY

Aux Ckt

513

OR

A/C Compressor/Refrigerant Pressure SW

CONN 12

D-13

37

119

PK

Aux Ckt

515

GY

Blower Motor (HI)

CONN 13

D-13

37

122

BU

Aux Ckt

516

GN

Blower Motor (Medium)

CONN 14

D-13

37

A/C

517

Blower Motor (Law)

CONN 15

E-13

37

Control - Secondary Steer

F-12

37

Control - Transmission

A-7

Solenoid - Engine Shutdown

124

ON

BU

126

PK

Xmsn Ctrl

521

YL

A/C SW To Refrigerant SW

CONN 16

130

GN

Aux Ckt

522

WH

A/C Clutch Ta Thermostat SW

CONN 17

F-12

39

Converter - Voltage

F-10

12

Solenoid - Forward Horn

F-3

10

134

YL

Aux Ckt

537

GN

Turn Signal SW To Flasher

CONN 18

E-12

39

Converter - Voltage

F-12

13

Solenoid - Park Brake

B-11

10

136

GN

Suppl Ster

556

WH

Differential Lock

CONN 19

E-12

10

Flasher

E-10

Solenoid - Start Aid

A-13

25

141

PK

Aux Ckt

570

BU

Blade Cushion Sal

CONN 20

E-12

10

144

GN

Aux Ckt

575

YL

Wiper - Aux (Park)

CONN 21

E-12

10

149

PU

Aux Ckt

576

PK

Wiper - Aux (Low)

CONN 22

E-12

10

151

GN

Aux Ckt

577

PU

Wiper - Aux (HI)

CONN 23

D-12

39

Fuses

D-9

Solenoids - Blade Cushion

Fuses

E-10

Solenoids - Transmission Valve (8)

E-2

30

D-15, E-15

27

Fuses (10A)

B-6

C
A

Switch - A/C Refrigeration

A-13

22

Switch - Air Dryer

F-14

31

Switch - Beacon

B-6

Part No.

Function

Actuate

Deactuate

Contact Position

2M-9346 Brake Air Pressure (Stop Lamp)

45 kPa MAX
(6.5 psi MAX)

5 kPa MIN
(0.5 psi MIN)

Normally Open

3E-2033 Brake/Park Brake Air Pressure

640 kPa MAX

(92.0 psi MAX)

53040 kPa
(77.0 6.0 psi)

Normally Open

7N-9785 Engine Coolant Temp

107.2 2.8C
(225 5F)

93.0C MIN
(200F MIN)

Normally Closed

8N-1 693 Coolant Temperature (Start Aid)

37.8 2.8C
(100 5F)

26.7C MIN
(80F MIN)

Normally Closed

8N-2248 Hyd Oil Temperature

101 .7C MIN

(215F MIN)

93.3C MIN
(200F MIN)

Normally Closed

1206 kPa MAX

(l75psiMAX)

700 103 kPa

(101.5l5psi)

1-2 NO
1-3 NC

9W-3187 Fuel Pressure (EMS)

93 21 kPa
(13.5 3.0 psi)

69 21 kPa
(10.0 3.0 psi)

Normally Closed

9X-0378 Engine Oil Pressure

62.0 kPa MAX

(9.0 psi MAX)

38 20 kPa
(5.5 3.0 psi)

Normally Open

111-7088 Inching Pedal Pressure

75.0 kPa MAX

(10.9 psi MAX)

50.0 kPa MIN

(7.3 psi MIN)

Normally Open

8T-8640 Steering Press

275 to 1750 kPa

(40 to 255 psi)

114-5334 Refrigerant Pressure (A/C)

BU

Aux Ckt

578

BU

Washer - Aux

CONN 24

D-12

39

Gauge - Articulation

Aux Ckt

584

YL

Wiper SW Jumper

CONN 25

D-12

39

Gauge - Engine Coolant Temperature

F-5

160

PU

Aux Ckt

592

BU

DC/DC Converter Power Output

CONN 26

B-12

10

Gauge - Fuel Level

E-5

Switch - Beacon

B-10

165

YL

Aux Ckt

593

GN

Condensor Fan Relay To Motors

CONN 27

F-11

169

PK

597

PU

F-5

A/C HI Press. Coutout SW To Low Press. SW

CONN 28

D-10

Switch - Blower (A/C)

B-10

Aux Ckt

Gauge - Speedometer

CONN 29

D-10

Gauge - System Air Pressure (Left)

E-5

Switch - Blower (Heater)

A-10

E-5

Switch - Brake Air Pressure

A-2

11

Part No.
3E-5383

Sender - Articulation Position

3E-6424

Solenoid - Dual HP
Push Coil
Pull Coil

4.2 0.42
16.1 1.61

3E-7985

Solenoid - Engine Shutdown

Start (Latch) Coil
Stop (Unlatch) Coil

4.2 0.42
16.1 1.61

3T-3123

Resistor - Panel Dimmer

25.0 .3

6T-2217

Resistor - Starter/Diagnostic Conn

150 7.5

7N-8532

Sender - Engine Coolant Temp

7T-4003

Resistor - Power

10.0 0.5

7T-6517

Solenoid - Blade Cushion

20.1 1.0

7T-9073

Solenoid - Differential Unlock

33.6 1.0

7T-9074

Solenoid - Foward Horn/Park Brake

8T-8610

Solenoid - Dual HP

13.5 10

8T-8808

Solenoid - Centershift

343 1.7

9G-1950

Resistor - Blower Speed

9G-4365

Solenoid -Start Aid

9W-2739

Solenoids - Transmission

31 3

101-1759

Solenoids - A/C Clutch

14.4 0.6

Aux Ckt

A503

PK

Front Defroster Fan (Low)

Aux Ckt

A504

GN

Rear Defroster Fan (Low)

CONN 30

D-10

39

Gauge - System Air Pressure (Right)

A506

OR

Front Defroster Fan (HI)

CONN 31

D-10

39

Gauge - Tachometer

E-5

Switch - Brake Air Pressure

A-2

11

200

BK

Main Chassis

A507

YL

Rear Defroster Fan (HI)

CONN 32

D-10

39

GrOund - Cab

D-5

17

Switch - Centershift Indicator

B-3

29

201

BK

Operator Monitor Return

A513

PK

DC/DC Converter Memory Output

CONN 33

C-10

33

Ground - Engine

C-13

19

Switch - Centershift Pin

B-9

202

BK

XMSN Ctrl

CONN 34a

C-10

33

Ground - Front Frame (A)

D-6

39

Switch - Cushion Blade

B-9

Ground - Front Frame (ZZ)

D-6

17

Switch - Defroster (Front)

A-6

Ground Circuits

Lighting Circuits

203

BK

Chassis Diagnostic

600

BR

Dash Lamp Basic

CONN 34b

C-10

33

207

BK

Starter Diagnostic

601

GY

Dash Lamp Hi

CONN 35a

A-10

38

277

BK

XMSN Ctrl Ident Code 1

603

PK

Rotary Beacon

CONN 35b

B-11

38

Ground - Localized Stud

F-12

Switch - Defroster (Rear)

B-6

278

BK

XMSN Ctrl ldent Code 2

604

OR

Stop Lamp

CONN 35c

A-11

38

Ground - Rear Frame

C-13

Switch - Differential Unlock

D-9

301

BU

Starter No. 1 Sol

Basic Machine Circuits

605

YL

Turn Lamp Left

CONN 36

B-9

38

Ground - Strap

C-12

23

Switch - Disconnect

C-14

606

GY

Turn Lamp - Right

CONN 37

B-9

38

Lamp - AIH Indicator

D-5

Switch - Engine Coolant Temp (Monitor)

B-14

24

Lamp - C Shift Pin

E-5

Switch - Engine Coolant Temp (Start Aid)

A-14

24

Lamp - Master Action

E-5

Switch - Engine Oil Pressure

C-13

32

Lamp - Shift Lever

B-9

Switch - Flood Lamps

D-8

D-5

Switch - Forward Horn

E-9

B
24

302

OR

Starter No. 1 Resistor to Diagnostic

608

GN

Flood Lamp - Rear

CONN 38

E-9

304

WH

Starter Relay No. 1 Output

609

YL

Flood Lamp - Side

CONN 39

E-9

39

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

611

PU

HeadLamp Hi

CONN 40

D-8

39

307

OR

Key SW To Neut Start SW

614

PU

Park/Tail/Dash/Lamp

CONN 41

D-8

39

308

YL

Main Power Relay Coil

619

GN

Head Lamp Lo

629

PK

Aux Head Lamp

310

PU

Start Aid SW To Start Aid Sol

311

WH

Start Aid Sal To Temp SW

321

BR

Bckp Alarm Lamp Travel Alarm

710

Control Circuits
GN

XSMN Speed Pickup Signal

322

GY

Warning Horn (Forward)

727

GN

Suppl Ster Motor Relay

326

PU

Key SW C Term.

728

BU

Suppl Ster Cant SW

327

PK

Shutdown Sol

751

ON

XMSN Shift Sal No. I Or 3

334

BU

Start Aid Sol #2

752

YL

XMSN Shift Sol No. 2

373

GN

Start Aid Switch To Timer

754

BU

XMSN Shift Sal No. 3 Or 1

755

OR

XMSN Shift Sal No. 4 Or 5

758

GM

AWD Clutch SW

Monitoring Circuits
403

GN

Alternator (R) Term.

404

YL

Opr Mon Hyd Oil Temp

795

YL

Dual Hp Sal

405

GY

Opr Mon Oil Press. (Low Setting)

B751

GN

Centershift Lock Sol

406

PU

Opr Mon Coolant Temp

F769

BU

AWD Ta Inch Pedal SW

408

WH

Opr Mon System Air Press.

892

BR

Start Mod Right (-) Part/CAT Data Link (-)

409

OR

Opr Mon Neut

893

GN

Start Mad Right (+) Part/CAT Data Link (+)

410

WH

Opr Mon Fault Alarm

B899

OR

AWO Agressiveness Cant Lever

411

PK

Opr Mon Master

900

PU

XMSN Shift Sal No. 4

413

BR

Opr Mon Fuel Press.

901

WH

XMSN Shift Sal Na. 6

415

GN

Opr Man Test SW

902

BR

XMSN Shift Sol No. 7

417

GY

Primary Ster SW

903

GY

XMSN Shift Sal No. 8

419

YL

Opr Mon Parking Brake

921

WH

XMSN Sal Na 1 Or 3 Return

439

YL

Lamp Indicator

977

441

OR

Eng Coolant Temp Gage

447

PK

Fuel Level Gage

449

BU

450

YL

462

CONN 42

D-8

39

Lamp - Transmission

CONN 43

D-8

39

Lamp - Turn Indicator (Left)

E-5

Switch - Fuel Pressure

B-13

CONN 44

B-8

38

Lamp - Turn Indicator (Right)

E-4

Switch - Head/Tail Lamp

E-8

CONN 45

A-8

Meter - Service

E-10

Switch - Headlamp Dimmer

D-9

CONN 46

B-7

38

CONN 47

B-7

38

CONN 48 Service Tool

B-7

CONN 49a

F-7

39

CONN 49b

F-7

39

Motor - Blower (Heater group)

A-10

Switch - Light Bar Low Beam

E-8

CONN 50

E-6

17

Motor - Blower/Defroster

E-4

15

Switch - Monitor (EMS) Test

E-8

CONN 51

E-6

17

Motor - Secondary Steer

F-13

20

Switch - Panel Lamp Dimmer

E-9

Motor - Starter

C-13

19

Switch - Park Brake Pressure

B-11

34

CONN 52

E-6

17

CONN 53

D-6

17

CONN 54

C-6

17

Monitor - Electronic Monitoring System(EMS)

E-6

Switch - Hydraulic Oil Temperature

C-12

33

Motor - Blower

A-12

15

Switch - Inching Pedal Pressure

C-15

27

Motor - Blower (A/C group)

B-10

14

Switch - Key Start

B-9

Motor - Washer (Front Lower)

F-6

16

Switch - Primary Steer

F-10

35

F-6

16

Switch - Start Aid/Monitor Test

E-10

CONN 55

C-6

17

Motor - Washer (Front Upper)

CONN 56

C-6

17

Motor - Washer (Rear)

F-6

16

Switch - Stoplamp Pressure

A-2

11

40

Motor - Wiper (Front Lower)

C-4

17

Switch - Secondary Steer Test

B-8

Motor - Wiper (Front Upper)

D-4

17

Switch - Tail Lamp

D-8

Motor - Wiper (Rear)

A-11

18

Switch - Transmission Direction & Speed

A-8

Motors - Condenser

B-11

21

Switch - Transmission Oil Temp

E-15

27

Relay - Condenser

C-10

21

Switch - Turn Signal

D-9

D-14

Switch - Wiper (Front Lower)

A-4

CONN 57

C-5

CONN 58

A-6

40

CONN 59

C-5

40

CONN 60

C-5

40

CONN 61

B-3

44

CONN 62

E-3

45

YL

CST Autoshift - Auto/Manual SW 1

E937

PU

MG MESH CNTL - Redundant Neutral

CONN 63

E-3

45

Relay - Main

E938

OR

MG MESH CNTL - First Gear

CONN 64

F-3

45

Relay - Secondary Steer

F-13

22

Switch - Wiper (Front Upper)

B-4

Spdom Sender (Signal No. 1)

E939

WH

MG MESH CNTL - Second Gear

CONN 65

F-3

45

Relay - Start

D-13

Switch - Wiper (Rear)

A-4

Tach Sender (+)

E940

BU

MG MESH CNTL - Third Gear

Resistor - Blower Speed

A-11

Thermostat (A/C)

B-11

YL

Suppl Ster Motor Indicator

E941

YL

MG MESH CNTL - Fourth Gear

Resistor - Blower Speed

E-4

467

WH

System Fault (Xmsn)

E942

GN

MG MESH CNTL - Fifth Gear

485

YL

Opr Mon Panel AWD Fault

E943

BR

MG MESH CNTL - Sixth Gear

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Resistor, Sender and Solenoid Specifications

Component Description

Resistance (Ohms)
Range - 3 to 97 Ohms

54C (130F) - 560 to 716

110C(230F) - 72 to 82

12H, 140H And 160H

Motor Graders (NA Version)
Electrical System
12H:
4XM1-1395
2WR1-641
8MN1-499

140H:
2ZK1-2391
9ZN1-204
9TN1-399

Harness And Wire Symbols

160H:
9EJ1-509
3GM1-79

WH

Air SW to AIR SW Jumper

E944

GY

MG MESH CNTL - Seventh Gear

YL

Articulation Indicator

E945

PU

MG MESH CNTL - Eigth Gear

B = Operators compartment (Steering console).

G460

GN

Transmission Temperature SW

E946

OR

MG MESH CNTL - Forward Direct

C = Operators compartment (Right side console).

E947

WH

MG MESH CNTL - Reverse Direct

D = Operators compartment (Headliner).

E948

BU

MG MESH CNTL - Park

E = Operators compartment (Under seat).

E949

YL

MG MESH CNTL - Neutral

E975

PU

MESH Lamp

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

1
2

Wire, Cable, or Harness

Assembly Identification

Component
Part Number

Single Wire
Connector

AA
1

325-PK-14

9X-1123
325-PK-14
Receptacle

Plug
Socket

Wire
Color

55.17 5.77

2
Ground

Pin or Socket
Number

Overall 2.00 .10

Tap 1.00 .05

200-BK-14
Circuit Number
Identification

Wire
Gauge

At room temperature unless otherwise noted.

Printed in U.S.A.

1997 Caterpillar
All Rights Reserved

Electrical Schematic Symbols And Definitions

A = Operators compartment (Dash).

488

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

1
2

Machine locations are repeated for components located close together.

A429

Symbols

Diagnostic Code Conversion

Code
Flashed

CID - FMI

11

N/A

No diagnostics active

12

N/A

No logged diagnostic codes

Description
T

16

36

3 26

41 4

27
43

14 35

32

42
24
8

39

28
2

15

25
1

20

13

12

31

22

19

21
33

37

18

23 34

45
17 30 29

11
C

10

44

38 40

Related Electrical Service Manuals

Title

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Contact position at the contacts of the harness connector.

BR

YL

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

152

OR

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).

158

176

Electrical Schematic Symbols And Definitions

Normally Open

F-5

173

Harness And Wire Electrical Schematic Symbols

Form Number

Alternator (6N-9294 35A): STD

Consist No. 3T-6352
Consist No. 7N-9720
Consist No. 9G-4574

SENR4978
SENR2082
SEN R4130

Alternator (1 00-5047 50A): ATT

SENR2082

21

Electronic Monitoring System

SENR2945

18

Electronic Transmission Shift Control

SENR6982

Starting And Charging Systems

SENR2947

Starting Motor: (106-8555)

Consist No. 6V-5207
Consist No. 6V-5023
Consist No. 6V-5226

SENR3581
SENR3536
SENR4975

7
14

40

15

13
E
B
41

9
42

43

36

19 26 32
8

17

33

45

22 37

16
12

38

35

11

30
29

39 44

10

27 31
28

24

25
2

23
4

34

20

Machine Harness Connector And Component Locations

21

641 F05

Transmission Solenoid A open circuit

22

642 F05

Transmission Solenoid B open circuit

23

643 F05

Transmission Solenoid C open circuit

24

644 F05

Transmission Solenoid D open circuit

25

645 F05

Transmission Solenoid E open circuit

26

646 F05

Transmission Solenoid F open circuit

27

647 F05

Transmission Solenoid G open circuit

28

648 F05

Transmission Solenoid H open circuit

31

641 F06

Transmission Solenoid A short to ground

32

642 F06

Transmission Solenoid B short to ground

33

643 F06

Transmission Solenoid C short to ground

34

644 F06

Transmission Solenoid D short to ground

35

645 F06

Transmission Solenoid E short to ground

36

646 F06

Transmission Solenoid F short to ground

37

647 F06

Transmission Solenoid G short to ground

38

648 F06

Transmission Solenoid H short to ground

41

641 F03

Transmission Solenoid A short to battery

42

642 F03

Transmission Solenoid B short to battery

43

643 F03

Transmission Solenoid C short to battery

44

644 F03

Transmission Solenoid D short to battery

45

645 F03

Transmission Solenoid E short to battery

46

646 F03

Transmission Solenoid F short to battery

47

647 F03

Transmission Solenoid G short to battery

48

648 F03

Transmission Solenoid H short to battery

52

637 F06

Backup alarm short to ground

54

444 F05

Start Relay Open Circuit

55

444 F06

Start Relay Short To Ground

56

444 F03

Start Relay Short To Battery

58

688 F06

VHP 1 solenoid short to ground

59

688 F03

VHP 1 solenoid short to battery

61

668 F02

Shift lever input invalid

62

668 F03

Shift lever open/short to +battery

63

269 F00

Sensor supply voltage above normal

64

269 F01

Sensor supply voltage below normal

65

701 F02

Transmission output speed signal incorrect

68

168 F01

System voltage below normal

71

520 F02

Invalid transmission configuration code

72

268 F02

Check programmable parameters

73

764 F05

Transmission indicator lamp open circuit

74

764 F06

Transmission indicator lamp short to ground

75

764 F03

76

177 F03

Transmission indicator lamp short to battery

Transmission oil temperature sender short to
battery or open circuit

77

177 F04

Transmission oil temperature switch short to

ground

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Circuit Breaker
Symbol

Symbols And Definitions

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.).

Switch (Normally Open): A switch that is closed due to an applied condition, and will open
again at a specified point (temp, press, etc.).

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

Switch (Normally Closed): A switch that is open due to an applied condition, and will close
again at a specified point (temp, press, etc.).

Screw Terminals: The circle indicates that the component has screw terminals and a
wire can be disconnected from it.

No Terminals: No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

24 Page, EAR

Wire
Color

RENR1434
November 1997

Off Machine Switch Specification

RENR1434-00

Wire
Number

Component Location

Connector Location

Wire Description

11

10

L50

L50

D
STOP/TAIL
LAMP
130-3452

S
T
G

RD
WH
BK

1
3
2

604-OR
614-PU
200-BK

REAR FLOOD
LAMP
9X-6775

311-WH
311-WH

DD HH
1
608-GN
2
200-BK

311-WH

200-BK

L63

T~
COOLANT SW
8N-1693
L49

Y CONN 8b
311-WH 1
BK-18
310-PU
2
BK-18

DUAL HORSEPOWER
SOLENOID
8T-8610
NOTE H

START AID
SOLENOID
9G-4365
NOTE F

B
200-BK
795-YL

2
1

L49

522-WH
513-OR

1
2

1
2

GN
GN

AIR CONDITIONER
CLUTCH SOL
101-1759

B
H

BK
BK

1
2

513-OR
597-PU

D
TURN LAMP
7X-6066

RD
BK

1
2

3E-9169 DIODE AS.

606-GY
200-BK

A/C REFRIGERANT SW
114-5334
NOTE A

14

13

504-YL
119-PK
503-BR
505-BU

L41

DUAL HORSEPOWER/SHUTDOWN
SOLENOID
3E-6424
B
NOTE G
BK
2
B
BK
1
BK
2
BK
1

GND
MOTOR

H
BK
RD

HI

PARK

2
1

200-BK
A507-YL

3
5
CONN 35c 1
4
2

A507-YL

L41

200-BK
504-YL
119-PK
503-BR
505-BU
603-PK

L20

601-GY
200-BK

MATE WITH BEACON

HARNESS "W"

977-YL

WH/RD-14
BK-14

CENTERSHIFT
PIN SW
9X-9634

308-YL

B751-BU

TRANSMISSION DIRECTION
AND SPEED SW.
8C-5337

202-BK

NEUTRAL
START
CONTROL
117-9364

BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT

307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN

1
2
3
4
5
6

G
G460-GN
202-BK
202-BK

G
1
2
3
4

202-BK
G460-GN
277-BK
278-BK

10

200-BK
200-BK
614-PU

609-YL

200-BK
200-BK

A506-OR
A503-PK

609-YL

619-GN
611-PU
619-GN
611-PU
606-GY

200-BK
629-PK

T
1
2

L62

570-BU
200-BK

SYMBOL

GN
GN

BLADE
CUSHION
SOLENOIDS
7T-6517

T
570-BU
200-BK

1
2

570-BU
200-BK

GN
GN

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED

L16

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

L14

592-BU
511-BR
512-GN
200-BK
A513-PK
113-OR

200-BK
606-GY

108-BU
200-BK

614-PU
614-PU
614-PU

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L#

L76

10A

L
L

L19

200-BK
200-BK
200-BK
200-BK
200-BK

GAUGE CIRCUIT.

PANEL LAMP CIRCUIT.

WASHER/WIPER CIRCUIT.

LO
BK
GN
GY
BR
OR

MOTOR
T~
B+

118-GY

LOWER WIPER/WASHER

152-BU

144-GN
601-GY
200-BK

L 2
L

HI

PARK

119-PK
141-PK

10
7
8
6
4
3
5
9
1
2
101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
601-GY
200-BK

118-GY
118-GY

200-BK
200-BK
200-BK

151-GN

108-BU

BEACON SW
502-OR

REAR
DEFROST SW
9X-9638

584-YL
A504-GN

577-PU

2
3
4

FRONT
DEFROST SW
9X-9638
L
L

L20

576-PK

PW
L

CONN 61
A
1
2

584-YL
141-PK

FRONT UPPER
WIPER SW
3T-6655

1
2

2
1
4
3

2
3

1
4

WH-18
WH-18

CENTERSHIFT
SOLENOID
8T-8808

GN
GN

B B

P W
L
FRONT LOWER
WIPER SW
3T-6655

L2
K
606-GY
200-BK

200-BK
605-YL
606-GY
611-PU
200-BK

605-YL
606-GY
611-PU
619-GN

611-PU
200-BK

1
2

CAB TURN
SIGNAL
7X-6066

RD
BK

CAB HI BEAM
HEADLAMP
133-3035

200-BK
200-BK
200-BK

619-GN
200-BK
619-GN

CAB LO BEAM
HEADLAMP
133-3037

505-BU

611-PU
200-BK

606-GY
200-BK
L6

L
P W

K
REAR
WIPER SW
3T-6655

L15

511-BR
512-GN

+
K

L6

1
2

408-WH
201-BK

408-WH
488-WH

RIGHT SPEAKER
6T-7695

1
2

BK-18
BK-18

1
2

BK-18
BK-18

BRAKE AIR SW
3E-2033

619-GN
200-BK

P
P

A
488-WH
201-BK

L5

RD
BK

TURN
SIGNAL
7X-6066

L18

HI BEAM
HEADLAMP
9X-7170

B B

L
503-BR
507-WH

P
P

L15
504-YL

L1

L1

119-PK
119-PK

119-PK
119-PK

(PLATFORM)
(ENGINE)
(R FRAME-ENGINE)
(RADIATOR GRILL)
(R FRAME)
(R FRAME-TRANS)
(XSMN CONSOLE)
(CAB-REAR)
(STEERING CONSOLE)
CAB-FRONT)
(SW PANEL)
(GAUGE CONSOLE)
(TRANSMISSION)
(HEADLIGHTS-BAR)
(LOW BEAMS)
(CAB FUSE PANEL)
(BLADE CUSHION)
(XSMN CONSOLE-SWITCHES)
(TRANS SPEED SENDER)
(BEACON-OPEN ROPS)
(CONDITIONER GP-B)
(FUEL TANK)
(SECONDARY STEERING)
(HEADLAMP BREAKER)
(LOW BEAM BREAKER-BAR)
(BLADE FLOOD LAMP)
(REAR FLOOD LAMP)
(2-WAY RADIO CONVERTER)
(CONDENSER GP-CAB)
(CONDENSER GP-ROOFTOP)
(REAR FLOOD LMP-FUEL TNK)
(ENGINE SHUTDOWN CNTRL)
(CONDENSER JUMPER)
(TOS)

120
220
200
203
201
202
170
182
140
181
180
160
270
100
101
183
104
171
271
184
150
230
260
141
142
106
205
208
151
152
206
207
155
201

LL
MM
NN

WIRE AS.
9F4337
6T-6962
8X-9440

07
00
03

(START MTR TO ENGINE)

(CONDENSER FAN JUMPER)
(HORN SWITCH)

221
153
143

QQ
RR
SS
TT
TT
UU
VV
VV
WW
XX
YY
ZZ

CABLE AS.
116-9981
110-6398
110-6399
8W-3630
108-3570
061-7661
7G-1060
8X-9618
115-5322
101-8204
101-8203
1S-2342

00
00
01
00
00
03
00
01
00
01
01
02

(POS BAT TO START MTR)

(NEG BAT/DISCONNECT SW)
(DISCONNECT SW TO GND)
(NEG BAT TO POS BAT)
(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(GND-R FRAME TO F FRAME)
(START MTR/STR RELAY)
(STEERING MTR TO GND)
(STR RELAY TO STR MTR)
(GND-F FRAME TO CAB)

210
211
212
213
213
214
204
204
261
262
263
105

D
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH

ATCH
ATCH
ATCH
ATCH
ATCH

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
SHELL
8T-9722
NOTE B:
SPRING
7V-8390
BUSHING 6D-4162
CONTACT 6D-4161
NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

BLADE
FLOOD
LAMP
9X-6775

CC
609-YL
200-BK

584-YL
A503-PK
A506-OR

02
03
02
02
01
01
00
02
02
04
03
01
01
02
02
03
02
00
02
01
00
05
01
01
01
02
01
02
03
00
03
01
00
00

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE

ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

WH-18
WH-18

CENTERSHIFT
INDICATOR SW
3E-9367

A
B751-BU
200-BK

L
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL

L L

575-YL
578-BU

CONN 58
2
7
5
3
6
1
8
4

439-YL
113-OR

B B

L
L

NOTE

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

L71

L22

L 5

L L

LEVEL

LOC

L7

A507-YL

L
L

START AID CIRCUIT.

L7

152-BU
152-BU

584-YL
151-GN

CHG

500-BR
506-PU

L 5

601-GY
200-BK

PART NO.

THIS IS THE SCHEMATIC FOR THE 12H NA AND

140H NA AND 160H NA MOTOR GRADER (146-1836)

L7

9X-9639
3 L
603-PK

3
4

TURN SIGNAL CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

L 2

TRANSMISSION CONTROL CIRCUIT.

CONN 60

144-GN

GROUND CIRCUIT.

FRONT LOWER
WIPER
9X-3392

L71

L7

501-GN

601-GY
200-BK

HEATER AND AIR CONDITIONER CIRCUIT.

ENGINE SHUTDOWN CIRCUIT.

L19

L7

FRONT DEFROSTER

1
3
4
2

GND

L71

REAR WIPER/WASHER

L76

OPERATOR STATION

L76

576-PK
152-BU
575-YL
577-PU

L18

DOME LAMP

STARTING CIRCUIT.

VIMS CMS EMS CIRCUIT.

200-BK

REAR DEFROSTER

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

FRONT UPPER
WIPER
9X-3392

UPPER WIPER/WASHER

BEACON

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

PARK

200-BK
200-BK

10A

GN
GY
BR
OR

HI

118-GY
118-GY

10A

MOTOR
T~
B+

152-BU
152-BU

10A

L19

200-BK
200-BK

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

112-PU
112-PU
112-PU
112-PU
112-PU
101-RD

10A

1
3
4
2

501-GN
118-GY
500-BR
502-OR

GND

200-BK
200-BK

130-GN
A513-PK
112-PU-10
592-BU
101-RD-4
101-RD-10
101-RD
893-GN
892-BR
126-PK
202-BK

SERVICE
TOOL
CONNECTOR
9W-1951

10A

BK

L22

1
5
4
6
3
2
7

L71

L21

202-BK
202-BK
D
E
A
B
C
F
G
H
J

10A

LO

K
200-BK

L22

CONN 59 L

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

L15
L76

200-BK
200-BK
200-BK
200-BK

200-BK

112-PU-10

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CIRCUIT GROUPING
DESIGNATION

HARNESS AS.
A
122-8882
B
101-8174
C
101-8170
D
101-8171
E
101-8169
F
137-1717
G
137-1721
H
101-8161
J
123-0957
K
101-8162
L
101-8164
123-0962
M
N
137-1120
P
101-8205
Q
101-8194
S
101-8181
T
101-8188
U
123-6633
104-8588
V
101-8200
W
X
124-1429
Y
101-8172
101-8185
Z
101-8197
AA
101-8196
BB
101-8190
CC
101-8192
DD
112-0829
EE
8X-9091
FF
9X-4189
GG
101-8193
HH
108-2302
JJ
4E-8715
KK
EEEE 136-3153

200-BK
200-BK

200-BK-8

L62

ABBREV

ATCH WIRE, CABLE &

COMPONENT

IDENT

L19

L7

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

CONN 62

L5

L1

200-BK

E
1
2

OPERATOR STATION

614-PU

200-BK
200-BK

439-YL
200-BK

605-YL
200-BK

200-BK
200-BK

113-OR
A513-PK
592-BU
200-BK
511-BR
512-GN
509-WH
508-PU

614-PU
200-BK
200-BK

450-YL
113-OR

614-PU
200-BK

200-BK

411-PK
201-BK

L2

L2

T
570-BU
200-BK

A
RIGHT
TURN
LAMP
7N-5876
NOTE B

BLADE
FLOOD
LAMP
9X-6775

CC
609-YL
200-BK

1
2

609-YL
200-BK

L20

619-GN
611-PU
605-YL

BRAKE AIR SW
3E-2033

Q
629-PK
200-BK
Q

977-YL

L20

11

CONN 63
A

200-BK

200-BK
200-BK
200-BK

CONN 45

SHIFT CONSOLE

L20

8 EMS OUT
7 NEUTRAL
BUFF TOS
25
1 +BATTERY
2 GROUND
3 START SW.
6 DUAL HP
5 BU ALARM
+12V
19
20
INCH PEDAL
10
SOLENOID 1
11
SOLENOID 2
12
SOLENOID 3
13
SOLENOID 4
14
SOLENOID 5
15
SOLENOID 6
SOLENOID 7
16
SOLENOID 8
17
SOLE RETN
18
9 TOS + INP
4 A/M LAMP
TMP SW/DC0
21
DIA CODE 1
22
DIA CODE 2
23
A/M SWITCH
24
CAT LINK 26
27
CAT LINK +
28
RED NEUTR
29
FIRST
30
SECOND
31
THIRD
32
FOURTH
33
FIFTH
34
SIXTH
35
SEVENTH
36
EIGHTH
37
FORWARD
38
REVERSE
39
PARK
40
(N) NEUT
G
ELECTRONIC SHIFT CONTROL
143-9634 (MANUAL)
152-2899 (AUTO)

373-GN

467-WH
409-OR
449-BU
126-PK
202-BK
307-OR
795-YL
321-BR
G865-BU
758-GN
751-GN
752-YL
754-BU
755-OR
900-PU
901-WH
902-BR
903-GY
921-WH
710-GN
E975-PU
G460-GN
277-BK
278-BK
977-YL
892-BR
893-GN
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

373-GN
200-BK

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

CONN 47

L26

L27

449-BU
795-YL
306-GN
409-OR
467-WH

3
5
1
2
4
7
6

2
6
4
3
5
7
1
L44

601-GY
200-BK

U 2
3 U

CAB TURN
SIGNAL
7X-6066

BK
RD

L2

462-YL
200-BK

U 2

2
1

605-YL
619-GN
611-PU

570-BU

MOTOR

200-BK
605-YL

RESISTOR
7T-4003

CAB
GROUND

4K-5122 HOLDER AS.

3K-8782 FUSE

101-RD

SEC STER
TEST SW
9X-9633
U
3
727-GN

L1

A506-OR

BLOWER SW
6P-3236

1
2

L23

CONN 48

L10

200-BK-8

FRONT
FRAME

200-BK
200-BK

601-GY
200-BK

200-BK
200-BK
200-BK

HI BEAM
HEADLAMP
9X-7170

L62

ZZ

L21

604-OR
130-GN

3 U

130-GN
604-OR

611-PU
606-GY
619-GN

601-GY
200-BK
101-RD

MOTOR

L21

ZZ

201-BK

CONN 54 A
K
7
592-BU
113-OR
1
113-OR
605-YL
L23
2
A513-PK
606-GY
3
605-YL
611-PU
4
606-GY
619-GN
5
611-PU
601-GY
6
619-GN
101-RD
601-GY
A
K
3
507-WH
152-BU
1
578-BU
576-PK
L18
L18
2
506-PU
577-PU
4
152-BU
575-YL
6
576-PK
507-WH
L21
7
577-PU
578-BU
5
575-YL
506-PU
8
101-RD
592-BU
9
A513-PK
10 101-RD-14
101-RD-14
A
K CONN 56
CONN 55
112-PU-10

L63

E975-PU
449-BU

L35
977-YL
321-BR
307-OR
E975-PU
126-PK

202-BK
A

200-BK
200-BK
611-PU

CAB HI BEAM
HEADLAMP
133-3035

RD
BK

TURN
SIGNAL
7X-6066

RD
BK

611-PU
K

611-PU
200-BK

CAB LO BEAM
HEADLAMP
133-3037

1
2

200-BK
629-PK

U
1
2
3

614-PU
614-PU
614-PU

AIH LAMP
7N-5876
NOTE K

119-PK

165-YL
B751-BU

1
2

P
P

605-YL
200-BK

L6
L39

202-BK
200-BK

165-YL
169-PK
570-BU
B751-BU

U 2

200-BK
200-BK
200-BK

601-GY
200-BK

A506-OR
200-BK

113-OR
A513-PK

L7

F769-BU
CUSHION
BLADE SW
9X-9629

R U
W

RD
RD

619-GN
200-BK

L71

134-YL

OFF C U
ON S U
ST B U

1
2

619-GN
200-BK

L62

L5

169-PK

E975-PU
200-BK

L65

L11
570-BU

165-YL
202-BK
B899-OR
A
B
C

601-GY
KEY START SW
9G-7641

L42

601-GY
601-GY
601-GY
200-BK

160-PU
200-BK

308-YL

124-GN
521-YL
200-BK
522-WH
601-GY

CONN 46

CONN 44

201-BK
410-WH

977-YL
202-BK
373-GN
462-YL
727-GN

410-WH
201-BK

114-GN
322-GY

BLOWER
9X-0343

CONN 53

S
L35

1
2

L23

X
515-GY
200-BK

RD
BK

MASTER
ACTION
LAMP
9W-2111
NOTE B

TRANS
LAMP
7N-5876

L/S
SYSTEM
AIR
PRESS M
GAUGE
1W-3306
LAMP
7N-5876

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
R/S SYSTEM
AIR PRESS
GAUGE
M
M
1W-3306
LAMP
C'SHIFT
7N-5876
PIN
LAMP
7N-5876
NOTE B
LEFT TURN
INDICATOR
M
M
LAMP
M
M
7N-5876
NOTE B

ELECTRONIC MONITORING SYSTEM (EMS)

200-BK-6
202-BK
FRONT
FRAME

L23

ACTION ALARM 1
9G-9813

PANEL LAMP
(SHIFT LEVER)
7N-5876

WITH 8C-9788 COND. GP.,

CONN. 35a MATES TO CONN. 35b
WITH 8C-9787 HEATER GP.,
CONN. 35a MATES TO CONN. 35c

1
2
5
4
3

629-PK
609-YL

608-GN
L75
334-BU
160-PU

614-PU
614-PU
614-PU
L76
308-YL
200-BK

165-YL
165-YL
165-YL

L43

619-GN
611-PU
606-GY
605-YL

200-BK
200-BK
200-BK
200-BK

200-BK
200-BK

9X-7801

K
S
CONN 57

BLOWER
9X-9363

RESISTOR
7T-4003
H
A504-GN

308-YL
200-BK
334-BU
373-GN

10
1
2
3
4
5
6
7
8
9
556-WH
308-YL
322-GY
114-GN
605-YL
606-GY
614-PU
611-PU
619-GN
601-GY

601-GY
601-GY

L35

W
MOTOR

200-BK
200-BK
601-GY
601-GY

L42

467-WH
417-GY
113-OR
410-WH
485-YL
419-YL
404-YL
408-WH
409-OR
201-BK
201-BK
201-BK
411-PK

112-PU-10

105-BR
307-OR
326-PU
308-YL
134-YL
B751-BU
165-YL
570-BU
169-PK
101-RD
CONN 36

3
5
1
4
2

124-GN
521-YL
515-GY
516-GN
517-BU

L43

L44

WH/RD-14
BK-14

L71

L26

F769-BU

1
2

200-BK

L64

601-GY

ALTERNATOR
TEST
ENG OIL PRESS
COOLANT TEMP
FUEL PRESS
UNUSED
UNUSED
SHIFT FAULT
PRIM STEER
+ BATTERY
ALARM
UNUSED
BRAKE ON
HYD TEMP
BK AIR PRESS
NEUTRAL
GROUND
UNUSED
UNUSED
LAMP

3
15
5
6
13
20
16
4
12
1
10
17
19
7
8
9
2
14
18
11

200-BK
200-BK
200-BK

L63

L26

DEFROSTER
9X-9657

12

T~
B+

GN
GY
BR
OR

BLOWER
9X-0343
MOTOR

2 W
144-GN
W
601-GY

L25

L28

307-OR
604-OR
321-BR
619-GN
611-PU
606-GY
605-YL
122-BU-14

113-OR

FUEL
LEVEL

403-GN
415-GN
405-GY
406-PU
413-BR

160-PU

L7

113-OR
113-OR

202-BK

L64

CONN 35a
RESISTOR
9G-1950

CONN 42

L28

L36

SEND

FORWARD
HORN
SOLENOID
7T-9074

DEFROSTER
9X-9657

LO BEAM
HEADLAMP
9X-7169

L6

CONN 43

L43

L43

BEACON SW
9X-9639

BK
1
3
4
2

L7
L36

521-YL
522-WH
124-GN
200-BK
601-GY

WH/RD-14
L36

L55

L56

L56
L55

200-BK
327-PK

597-PU

15

BLOWER SW
6P-3236

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

T~

L49

THERMOSTAT
SW
3E-5464

LO

200-BK

BK
BK

795-YL

124-GN
521-YL
515-GY
516-GN
517-BU

1
2
5
4
3

REAR WIPER
9X-3392

200-BK

439-YL
113-OR
113-OR

LAMP
8M-6176

IGN

LEFT SPEAKER
6T-7695
K
+
508-PU
509-WH
K
L14

L14

L21

126-PK

L39

HEATER GP 8C-9787

556-WH

TACHOMETER
110-8468
M
LAMP
GRD 8D-1429
M
450-YL
SIG

(24 V)
(12 V)

IGN

L10

L62

L25

306-GN
795-YL
326-PU
308-YL

L38

515-GY
200-BK

RD
RD

J
3

113-OR

GRD

LO BEAM
HEADLAMP
9X-7169

619-GN

629-PK
200-BK
Q CONN 64

LAMP
8D-1429
M

Q
629-PK
200-BK
200-BK

1
2

L10

201-BK

200-BK

1 2 4 3

M
2
1

CONN 41

165-YL

GRD

IGN
M

629-PK

606-GY
605-YL
611-PU
619-GN
200-BK

A
L13

L15

L61

L52

L12

606-GY
A

609-YL
608-GN
334-BU
373-GN
165-YL

L44

BEACON
128-6983

MM

3
5
CONN 35b 1
4
2

J
6

(24 V)
(12 V)

WH
RD
OR
PU
GN
GY
PK
YL
BK

IGN

1
2
3
4
5

606-GY
605-YL
611-PU
619-GN
114-GN
322-GY
629-PK
609-YL

CONN 65

L13

L11

201-BK
160-PU
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK

L39

GG

BEACON
128-6983
BULB
9X-7849

601-GY
200-BK

601-GY
200-BK
200-BK

L36

PARK BRAKE
SOLENOID
7T-9074

200-BK
603-PK

200-BK

Y CONN 8a
1
200-BK
2
200-BK

CONNECT CONN. 8a TO
CONN. 8b WHEN USING
STARTING/CHARGING
ANALYZER WITHOUT
START AID
ATTACHMENT

L52

L63

L63

2
1
L60

L52

CONN 7
200-BK
200-BK
606-GY
614-PU
604-OR

L60

1
2

DIFFERENTIAL
UNLOCK SW
123-5862

116-BR

609-YL
608-GN

L21

SPEEDOMETER
110-2338
M
GRD
M
449-BU
SEND

SEND

119-PK

L60
L51

L69

126-PK
200-BK

200-BK

FUEL LEVEL
SENDER
120-9588

HH Y
1
608-GN
2
200-BK

L58

200-BK

GN-18
BK-18

BK-18
BK-18

L51

1
2

447-PK
200-BK

GG
CONDENSER
MOTOR
7X-6279
BK-14

BLOWER
9X-9363

PARK BRAKE
PRESS SW
3E-2033

~T

608-GN
200-BK

462-YL
727-GN

CONDENSER
RELAY
3E-5239

L61
1
2

J
601-GY
601-GY
200-BK
200-BK
J 2
165-YL

3
4

L29

A
3
1
4
5
2
6
7

L32

GRD

200-BK
200-BK

201-BK

CONN 9
C
795-YL
597-PU
522-WH
105-BR
326-PU

A
419-YL
201-BK

614-PU
200-BK
160-PU
408-WH
201-BK
403-GN
449-BU
E975-PU
410-WH
201-BK

IGN
SEND

L18

COOLANT TEMP
SENDER
7N-8532
B
441-OR

L49
413-BR

L61

200-BK
200-BK

FLOOD
LAMPS
9X-9632
1 J
609-YL

601-GY
200-BK
J

614-PU

L28

L6

CONN 40
403-GN
310-PU
201-BK
415-GN
629-PK
200-BK
169-PK

202-BK
202-BK
202-BK
202-BK
202-BK

3
5
4
1
2
8
7
6

L7
L36
522-WH
KK A
CONN 34a
597-PU
FF
GG FF
1
122-BU-14
BK
1
2
158-BR-14
521-YL
BK
2
3
521-YL
597-PU
3
4
597-PU
200-BK-14
4
200-BK-14
CONN 34b
WITH 103-8519 ROOFTOP
CONN 33
CONDENSER GP., REMOVE
JUMPER KK AND MATE
HARNESS FF TO
HARNESS A

W3

CONN 26

3 J

A
7
3
2
4
5
1
6

L71

MOTOR

RESISTOR
9G-1950

TAIL
LAMP SW
3E9319

J 2

103-YL

149-PU

J
J

169-PK
149-PU
116-BR
165-YL
126-PK
136-GN
113-OR
124-GN
122-BU-14

614-PU

113-OR

CONDITIONER GP-B 8C9788

200-BK
200-BK

L61
B

L36

202-BK
202-BK
202-BK
202-BK

B
201-BK

L49

413-BR
405-GY
201-BK
441-OR
406-PU
450-YL
327-PK
202-BK

611-PU
619-GN
605-YL
606-GY
122-BU-14
604-OR
321-BR

J 5

202-BK

201-BK

FUEL
SW
9W-3187

L48

200-BK
200-BK

T~

406-PU
201-BK

3K8782 FUSE (10A)

8M8948 FUSE (15A)
8M0456 FUSE (20A)

CONDENSER GP-ROOFTOP 103-8519

A
5
4
6
8
2
1
7
3

L57

L48

CONN 10

C
2
1
3
4
5
6
8
7

105-BR
326-PU
327-PK
405-GY
727-GN
462-YL
450-YL
202-BK
406-PU
413-BR
441-OR
597-PU
522-WH
795-YL
201-BK

L51

STRAP
4 GA STD
E
1/0 ATCH
614-PU
606-GY
605-YL
L51
122-BU-14
604-OR
321-BR
556-WH
200-BK

L54

200-BK
200-BK
200-BK

L63

311-WH
310-PU
B

L68
L68

COOLANT TEMP
SWITCH
7N-9785

BK-14

MOTOR
CONN 11
C
Y
6 308-YL
7 310-PU
5 306-GN
1 403-GN
4 608-GN
3 447-PK
2 200-BK

L54

L48

24 Page, Color 1, EAR

RENR1434-00

ENGINE SPEED
SENSOR
3E-7886
B
2
WH
450-YL
1
BK
202-BK

VV

L37

3 J
619-GN
4
614-PU

L28

GAUGE
CLUSTER
124-0384

M
1
8
6
4
3
9
7
5
2

200-BK
CONN 50
A
M
403-GN
403-GN
1
113-OR
8
441-OR
6
447-PK
4
415-GN 10
405-GY
2
406-PU
7
413-BR
3
201-BK
5
439-YL
9
A
M
A429-YL
5
CONN 51
10
410-WH 6
201-BK
9
419-YL
2
404-YL
3
408-WH 1
409-OR
7
467-WH 8
417-GY
4
A
M
200-BK
2
614-PU
3
605-YL
4
606-GY
1
449-BU
5
449-BU
450-YL
6
450-YL
E975-PU 7
E975-PU
201-BK
CONN 52

606-GY
605-YL
201-BK
415-GN
439-YL
113-OR
404-YL

L30

L29

7
6
2
3
4
8
5
1

L7

GG
CONDENSER
MOTOR
7X-6279

HEADLAMP/
TAIL SW
1 3E-9317

L44
L25

VV

BLADE CNTRL
BLADE FLOODS
REAR FLOODS
DIFF LOCK
XSMN CNTRL
SEC STEER
GAUGES
AIR CNDTR
AIR DRYER
NOTE J

L38

L58

REAR
FRAME

L57

BK
BK

L62

102-BU
105-BR
134-YL
130-GN
126-PK
136-GN
113-OR
124-GN
122-BU-14
107-WH

L27

L29

601-GY
200-BK

HEADLAMP DIMMER SW
103-5678
619-GN

L27

L30
629-PK

L21

ARTICULATION

COOLANT
TEMP

L72

614-PU

J 2

605-YL
606-GY

126-PK

L52
ENGINE
OIL SW
9X-0378

310-PU

200-BK
200-BK
200-BK

L25

T~

3 J
6 J

103-YL

439-YL
113-OR
113-OR

HYD OIL
TEMP SW
8N-2248

200-BK

L48

200-BK

112-PU-8

J
J
J
J
J
J
J
J
J

J 2

200-BK

ENGINE

10A
10A
10A
10A
10A
10A
10A
15A
10A

OPEN ROPS BEACON ATCH

UU

B
2
1

FUSE BLOCK
9G-0747

L63

L58
L52
L52
201-BK
405-GY

B
611-PU

1
2

LL

L63

126-PK

REAR
FRAME

POS NEG

L44

200-BK
200-BK

601-GY
601-GY
200-BK
200-BK
102-BU

200-BK
200-BK
200-BK

L67

L36

SS

L35

308-YL
795-YL
326-PU
306-GN

A429-YL
200-BK

LIGHT BAR
LOW BEAM
9X-9631

200-BK
200-BK

1
2

WW

202-BK
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

101-RD-4

RD-0
RD-00
QQ

115-PK

CONN 32

L37

BB
CONN 29
J

603-PK
200-BK

12V BATTERY
3T-5760 STD
9X-9721 ATCH

QQ

12V BATTERY
3T-5760 STD
9X-9721 ATCH

L37

BK-00

PP
SS

POS NEG

RD-00

L56

ART
SENDER
3E-5383

AA

L38
UU

BK-00
200-BK-4

TT

L63
L56

GND
B START
SHUTDOWN
SOL
3E-7985

593-GN-14
200-BK-14

DISCONNECT SW
7N-0718
B
203-BK
BK-00
RR
RR

BK-00

L55

L37
207-BK

TT

MOTOR

RESISTOR
6T-2217

1
2

200-BK-10
301-BU-10

L10

L11

A429-YL
447-PK
B426-BU
200-BK

201-BK
417-GY
201-BK
A429-YL
450-YL
403-GN
419-YL
405-GY
406-PU
413-BR
447-PK
201-BK
441-OR
201-BK
467-WH
409-OR

L65

601-GY
200-BK

101-RD-10

3
1
8
5
9
7
6
4
2
10

103-YL

404-YL
201-BK

310-PU
201-BK

24
23
22
21
20
19
18
17
16
15
2
1
3
4
5
6
7
8
9
10
11
12
13
14

B MTR BAT

L67

L67

L55

301-BU-10
B
304-WH-10

301-BU

301-BU
302-OR

FLASHER
108-0358

L30

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL

B STOP

326-PU

L61

L J 537-GN J

601-GY
600-BR

1
2

601-GY
200-BK

103-YL

J 5

601-GY
200-BK
200-BK

200-BK

J
RESISTOR
3T-3123

415-GN

200-BK

601-GY
601-GY
601-GY

TURN SIGNAL
SW
9G-5589

BEACON FUSE
200-BK

STARTER
106-8555

112-PU-8

CONN 25

80A

200-BK-4

CONN 31 A

101-RD-4

101-RD-4

101-RD-4

PP
101-RD
200-BK
PP
SOCKET AS.
9R-7941

CONN 13

FUSE BLOCK
9G-0747
J
105-BR
KEY START
10A
J
114-GN
10A J HORN
134-YL
10A
SEC STEER
10A
J
TURN SIGNALS
173-YL
10A
J
TAIL LAMPS
103-YL
10A
J
STOP LAMPS
130-GN
10A
J
SHUTDOWN CNTRL
10A
SPARE
10A
101-RD-10

J
1

112-PU-10

PANEL LAMP
DIMMER SW
3E-9318
1 J
600-BR
3
601-GY

200-BK
200-BK

10A

109-OR-4

112-PU-4

CONN 30 A

1
2

L48
L61
L69
L51
L60

710-GN AND
202-BK ARE
TWISTED PAIR

L38

200-BK

TRANS SPD SENDER

104-6387

ALTERNATOR
100-5047 50A ATCH
3E-7577 75A ATCH
6N-9294 35A STD

L37

403-GN
202-BK
710-GN

PP

ALTERNATOR
BREAKER
9S-0174 STD
9S-4693 ATCH

101-RD
101-RD-4
101-RD

60A

CONN 24
C
112-PU-4

404-YL

1
2

109-OR-4
109-OR

V
BK-18
WH-18

L55

CONN 14
Y
C
112-PU-4

710-GN AND
202-BK ARE
TWISTED PAIR
ALT

L62

L62

200-BK

CONN 1

304-WH
304-WH-10

105-BR
326-PU
326-PU

201-BK

EEEE
1
202-BK
2
710-GN

CONN 12

INCHING PEDAL
PRESSURE SW
(TRANSMISSION)
111-7088

109-OR-10

L45

308-YL

J 2

WITH SECONDARY
STEERING SWITCH CONN'S
A, B
CONN 49a
417-GY 1
2
A
CONN 49b
417-GY 1
201-BK
2
A
A

EMS TEST SW
106-2477
NOTE F

601-GY
601-GY
200-BK
614-PU

LIGHTBAR
HEADLAMP LOW BEAM
BREAKER BREAKER
3T-2662
3T-2662

L45

101-RD-4

MAIN
RELAY
101-7740

L58

BK-6
200-BK-10

758-GN
202-BK

109-OR-4

1
2

L54

200-BK

F
BK
BK

L54

START
RELAY
3E-7279

109-OR-4

L58

L57

L57

2
1

112-PU
112-PU-4

L56

L62

903-GY
921-WH

1
2

L56

310-PU
308-YL
306-GN

L68

200-BK

SERVICE
METER
3E-9359
101-RD

START AID
EMS TEST SW
9X-9628
NOTE F

L44

322-GY

200-BK
200-BK
601-GY
601-GY
601-GY
601-GY
601-GY

7
5
8
4
3
2
1
6
311-WH
109-OR
112-PU
308-YL
306-GN
304-WH
101-RD
310-PU
200-BK
200-BK
306-GN

1
2

SOL 8
9W-2739

308-YL
308-YL
200-BK

L76

L10

L16

L76

601-GY
601-GY
200-BK

CONN 38

HORN SW
8X-9440

403-GN

710-GN AND 202-BK

ARE TWISTED PAIR

CONN 23

107-WH
202-BK
105-BR
308-YL
310-PU
306-GN
326-PU
795-YL
597-PU
522-WH

10
9
1
2
5
3
4
6
8
7

L61
308-YL

3
4

101-RD
200-BK
601-GY

L61

758-GN
202-BK

902-BR
921-WH

1
2

SOL 7
9W-2739

CONN 2

2
L65

EEEE G
202-BK
1
710-GN
2
CONN 22

306-GN
308-YL

L61

L44

900-PU
901-WH
902-BR
903-GY
G865-BU
G460-GN
F769-BU

1
2
3
4
6
5
7

CONN 20

200-BK
200-BK

SOL 6
9W-2739

2
1

3
2

901-WH
921-WH

ENGINE SHUTDOWN
CONTROL
9G-9287

306-GN
326-PU

L61

608-GN
405-GY
403-GN
413-BR
447-PK
201-BK
441-OR
406-PU
450-YL
A429-YL
419-YL
201-BK

6
5

N
1
2

B
CONN 15

L68

900-PU
921-WH

1
2

751-GN
921-WH
752-YL
754-BU
755-OR
900-PU
921-WH
901-WH
902-BR
903-GY

CONN 21
107-WH
1
200-BK
2
327-PK
3
4
306-GN
5
326-PU
6
7
JJ C

107-WH
200-BK
327-PK

NN

200-BK
308-YL

L76

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

L32

441-OR
614-PU

1 4

1
9
2
3
4
5
10
6
7
8

755-OR
921-WH
N

SOL 5
9W-2739

N
1
2

SOL 4
9W-2739

CONN 6

105-BR

754-BU
921-WH

YL-18
WH-18
OR-18

RESET
OFF (KEY)
OFF

310-PU
311-WH
311-WH

202-BK
G460-GN
G865-BU

N
1
2

SOL 3
9W-2739

STARTING AND CHARGING

DIAGNOSTIC CONNECTOR

L46

SOL 2
9W-2739

L60

752-YL
921-WH

1
2
3
4
5
6
7
JJ

200-BK
200-BK
200-BK

507-WH
200-BK
507-WH
506-PU
578-BU

113-OR

619-GN

L60

N
1
2

RD-18
BK-18
BU-18

+ BATTERY
GROUND
ENG SOL

MOTOR
+
-

A
MOTOR
+

L11

L35

L30

L30

619-GN

L48

203-BK
207-BK
302-OR
109-OR
101-RD
112-PU
308-YL
306-GN
304-WH

SOL 1
9W-2739

L48

CONN 39

3
2
1

751-GN
921-WH

1
2

5
16
17
3
7
2
9
1
12
8
6
4
13
10
11
15
18
19
20
14

L46

L45

751-GN
752-YL
921-WH
754-BU
755-OR
202-BK
758-GN

1
2
3
4
5
6
7

L46

L66

601-GY
200-BK

L67

CONN 3
N

FRONT UPPER
WASHER
7T-8891

MOTOR
+ A
A -

REAR
WASHER
7T-8891

608-GN
310-PU
601-GY

601-GY
601-GY
601-GY

L54

L54

L66
L45

403-GN
608-GN
447-PK
405-GY
413-BR
201-BK
441-OR
406-PU
450-YL
CONN 18
CONN 19
G

200-BK

614-PU

CONN 37
1
2
3
4
5
6
7
8
9
10

403-GN

L37

L65

L11

L75

L72
606-GY
605-YL

308-YL

1
3
5
2
4
6
7
8
9

L32
L13
L16
L12

L12

201-BK
404-YL
619-GN
611-PU
606-GY
606-GY
605-YL
605-YL
614-PU
556-WH
608-GN
310-PU
308-YL

L55

L35

L13
L16
L12
L65
L75
L35

L12

L37

107-WH

CONN 16

FRONT LOWER
WASHER
7T-8891

15A

403-GN
403-GN

L75

1
2

200-BK
200-BK

200-BK
200-BK
728-BU

L75

101-RD
115-PK

105-8827 DIODE AS.

G865-BU
202-BK
G460-GN

A
B
C

727-GN

SECONDARY
STEERING
3E-5184

N
G865-BU
202-BK
G460-GN

1
2

ALTERNATOR

136-GN
308-YL

1
2
9
6
8
4
5
3
7

727-GN
417-GY
136-GN
728-BU
308-YL
200-BK
403-GN

L16

521-YL-14
597-PU-14

556-WH
200-BK

STEER SW

GN
GN

1
2

6
7
1
4
2
3
5

108-BU
200-BK

1
2

GROUND

727-GN
417-GY

3
1
2

15A

WH-18
YL-18
PK-18
BR-18
BK-18
BU-18
PU-18
OR-18
GN-18

1
2

WH
YL
BK

L35

1
2

GN-18
GY-18

L13

CONN 28

321-BR
200-BK
200-BK
606-GY
614-PU
604-OR
200-BK

MOTOR RELAY
OPR PANEL

L65
L75
L35

L75

102-BU
101-RD

122-BU-14
200-BK

L65

105-BR

1
2

160-PU
334-BU
462-YL
727-GN
417-GY
136-GN
728-BU
A429-YL
200-BK

9
8
1
2
3
4
5
6
7

CONN 17
Z

A513-PK
592-BU
200-BK
508-PU
509-WH
511-BR
512-GN
113-OR

105-BR

BK
BK

200-BK

5
6
3
2
1
8
7
4

DOME LAMP
8C-9678

YL
RD
BK
WH
WH/BK
GY
GY/BK

L66

200-BK
556-WH

AIR DRYER
8W-3087

DIFFERENTIAL
UNLOCK SOLENOID
7T-9073
L50

B+ MEMORY
B+
GROUND
+ LH SPEAKER
- LH SPEAKER
+ RH SPEAKER
- RH SPEAKER
ANTENNA

592-BU
A513-PK
102-BU

L51

462-YL
727-GN
200-BK

L60

L32

L13
L16

593-GN-14
200-BK-14

L51

L48

+ BATTERY
KEY START

A
B
C

ANTENNA
9W-3072
CABLE AS.
9W-3073

200-BK
727-GN
462-YL

L60

L32

L66

L16

1
2

L69

24 TO 12 VOLT
CONVERTER
119-1733

200-BK
200-BK

L32
L13

XX

L69

L50

BK-0

SECONDARY
STEERING
MOTOR
117-3915

L69

T~

TRANSMISSION
OIL TEMP SW
136-2632
OR-18
V+
BK-18
GROUND
YL-18
SIGNAL

XX
MOTOR

CONN 5

604-OR
614-PU
606-GY
321-BR
200-BK
200-BK
200-BK
BACKUP
ALARM
3T-1815

DD HH
1
608-GN
608-GN
2
200-BK
200-BK

604-OR
614-PU
200-BK

YY

RD-0

WH/RD-14

1
3
2

RD
WH
BK

YY

RD-0

6
A

200-BK
113-OR
200-BK
592-BU
102-BU
A513-PK

3
2
6
5
1
4

GROUND
+ BATTERY
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY

L16

S
T
G

200-BK
200-BK
200-BK

STOP/TAIL
LAMP
130-3452

WW

REAR FLOOD
LAMP
9X-6775

L51

200-BK
202-BK

1
2
3
4
5
6

PRIMARY
STEER SW
8T-8640

L25

605-YL
604-OR
614-PU
606-GY
321-BR
200-BK

605-YL
200-BK

CONN 27

L55

1
2

RD
BK

1
2

12V RADIO
135-5946

200-BK
A429-YL

TURN LAMP
7X-6066

(NOTE E)
113-OR
EE
24V TO 12V CONVERTER
3E-8646

12V OUT
IGNITION

K
101-RD-14
113-OR

L35

CONN 4
D

LOCALIZED
GROUND
STUD

SECONDARY
STEERING
RELAY
3E-0154

EE

BU
RD
BK

3
2
1

728-BU
200-BK

101-RD-4
112-PU-10
101-RD-10
592-BU
A513-PK
130-GN

122-BU-14
200-BK

25A CONVERTER
BREAKER
3T-2662
EE
EE
176-OR-14
15A

176-OR-14
200-BK-10

24V IN
GROUND

614-PU
200-BK

12

308-YL
326-PU
307-OR
105-BR

13

5
4
3
1
2

14

L42

15

LO BEAM
HEADLAMP
9X-7169

LO BEAM
HEADLAMP
9X-7169

TO
24V OUTPUTS
GND
SOLENOIDS
S B D
W/ SOL
NEU
GEAR 1 2 3 4 5 6 7 8 T U HP AWDRET
PARK
N
1F
2F
3F
4F
5F
6F
7F
8F
1R
2R
3R
4R
5R
6R
NOTE D: BATTERIES 9X-9721 MUST BE USED WITH
SECONDARY STEERING CONTROL
NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
RADIO SHOULD BE SIZE 10 AWG
NOTE F: USE 9X-9628 SWITCH WITH START AID
AID ATTACHMENT.
NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID
WITH FUEL AIR RATIO CONTROL
NOTE H: 140HNA ONLY PRIOR TO JANUARY 1996
NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER
(HEATS AND COOLS) WITH ROOF TOP CONDENSER
IS PRESENT
NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE
MODELS

STOP LAMP
SW
2M-9346

E12348
2