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    This document discusses overall equipment effectiveness (OEE) and how to calculate it. OEE is calculated by multiplying availability, performance efficiency, and quality rate. Availability is the percentage of scheduled operating time that the equipment is actually in operation. Performance efficiency is the rate of production compared to the theoretical maximum. Quality rate is the percentage of good products produced. Together these factors indicate the percentage of valuable production time that is actually being used. An example calculation shows an availability of 87.5%, performance efficiency of 47.6%, quality rate of 98%, resulting in an overall OEE of 41%. Total production ratio (TPR) is also discussed, which indicates the percentage of scheduled time that is used for actual production.

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    Total productive maintenance

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    This document discusses overall equipment effectiveness (OEE) and how to calculate it. OEE is calculated by multiplying availability, performance efficiency, and quality rate. Availability is the percentage of scheduled operating time that the equipment is actually in operation. Performance efficiency is the rate of production compared to the theoretical maximum. Quality rate is the percentage of good products produced. Together these factors indicate the percentage of valuable production time that is actually being used. An example calculation shows an availability of 87.5%, performance efficiency of 47.6%, quality rate of 98%, resulting in an overall OEE of 41%. Total production ratio (TPR) is also discussed, which indicates the percentage of scheduled time that is used for actual production.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    20 views2 pages

    Total Productive Maintenance Worksheet

    Uploaded by

    iwan_tm02
    This document discusses overall equipment effectiveness (OEE) and how to calculate it. OEE is calculated by multiplying availability, performance efficiency, and quality rate. Availability is the percentage of scheduled operating time that the equipment is actually in operation. Performance efficiency is the rate of production compared to the theoretical maximum. Quality rate is the percentage of good products produced. Together these factors indicate the percentage of valuable production time that is actually being used. An example calculation shows an availability of 87.5%, performance efficiency of 47.6%, quality rate of 98%, resulting in an overall OEE of 41%. Total production ratio (TPR) is also discussed, which indicates the percentage of scheduled time that is used for actual production.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    of 2

    Overall Equipment Effectiveness

    Equipment

    1
    Equipment
    failure
    Scheduled Operating Time

    Operating
    time

    Valuable
    operating
    time

    scheduled operating time - down time


    Availability = ---------------------------------------------------------- x 100
    scheduled operating time

    2
    Setup, adjustments,
    planned downtime,
    breaks

    Downtime
    losses

    3
    Idling and
    minor stoppages

    4
    Reduced
    speed
    Net
    operating
    time

    Calculation of Overall Equipment Effectivess

    Six big losses

    Performance
    losses

    Quality
    losses

    5
    Defects in
    process

    6
    Reduced
    yield

    (e.g)
    480 min - 60 min
    Availability = --------------------------------------- x 100 = 87.5%
    480 min

    theoretical cycle time x total units produced


    Performance = ------------------------------------------------------------------- x 100
    efficiency
    operating time
    .
    Performance
    0.5 min / unit x 400 units
    .
    efficiency = ---------------------------------------------- x 100 = 47.6%
    420 mins.

    total units produced - qty of defects


    Rate of Quality = --------------------------------------------------------------- x 100
    products
    total units produced
    .
    Rate of quality
    400 units - 8 units
    products = ------------------------------------------ x 100 = 98%
    400 units

    Overall equipment
    effectiveness (OEE)

    Performance
    .
    = Availability x efficiency x Rate of quality products

    (e.g.) 0.875 x 0.476 x 0.98 x 100 = 41%

    Total Production Ratio


    Total Quality Parts x cycle time per part
    TPR = --------------------------------------------------------------- x 100
    Scheduled Operating Time
    .
    392 parts x .5 min/unit
    .
    TPR = ----------------------------------------------------- x 100 = 41%
    480 mins

    ProgressivEdge.com

    Die Cast OEE and TPR


    Required for Required for Required for Required for
    OEE
    OEE
    OEE
    OEE
    Calculated
    Required for Required for Required for Required for
    TPR
    TPR
    TPR
    TPR
    Calculated

    Required for
    OEE
    Calculated
    Required for
    TPR

    Scheduled
    Operating
    Time
    Minutes

    Qty of
    Defects
    Quantity

    Down Time
    Minutes

    Theoretical
    Cycle Time
    Minutes

    Total Units
    Produced
    Quantity

    Operating
    Time
    Minutes

    OEE calculations Sample as seen on


    tab "OEE and TPR
    formulas

    Availability
    %

    Calculated

    Calculated

    Performance Quality
    %
    %

    #DIV/0!

    #DIV/0!

    #DIV/0!

    Calculated

    OEE
    %

    TPR
    %

    #DIV/0!

    TPR calculations Sample as seen on


    tab "OEE and TPR
    formulas

    Date

    Calculated

    #DIV/0!
    Scheduled
    Operating
    Time

    Down Time

    Theoretical
    Cycle Time

    Total Units
    Produced

    Operating
    Time

    Qty of
    Defects
    0

    Availability Performance Quality


    #DIV/0!
    #DIV/0!
    #DIV/0!

    OEE
    #DIV/0!

    TPR
    #DIV/0!

    Do not modify blue columns - these have formulas

    ProgressivEdge.com

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