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TV-Plasma - Panasonic - TH-50PX75U - Training Manual PDF
TV-Plasma - Panasonic - TH-50PX75U - Training Manual PDF
Plasma
(GPH10DU Chassis)
Troubleshooting Handbook
Model : TH-42PX75U
TH-50PX75U
TH-42PX77U
TH-50PX77U
Prepared by
Panasonic Service and Technology Company
National Training
Warning
This service information is designed for experienced repair technicians only and is not designed for use by the
general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers
in attempting to service a product. Products powered by electricity should be serviced or repaired only by
experienced professional technicians. Any attempt to service or repair the product or products dealt with in this
service information by anyone else could result in serious injury or death.
Table of Contents
Subject
Page
Subject
Page
No Picture\No OSD
24
No Sound (TH-42PX600U)
25
27
28
10
29
11
30
12
31
13-14
32~35
15
36
16
37
17
38
18
39
19
40
20
41
Dead part I
21
42~48
Dead part II
22
49
23
51~52
53~56
Introduction
<Introduction>
1. Basic concept of how to determine the defective board
1) Verification of voltages
Normally, when there is a power problem, shutdown occurs immediately.
So, to resolve a power problem, voltage checks are necessary before shutdown.
2) Check if the power comes up after disconnecting the suspected board.
If power comes up (*) after disconnecting a board, the board is defective.
(*) Power comes up equals no shutdown.
2. Troubleshooting Video and Audio problems
3. Examples of video problems
4. Adjustment after PCB exchange
1) After exchanging the following boards, voltage adjustment is required.
P board, SC board, SS board => Please refer to the Service Manual.
<Check point>
LED
Blinking
times
Light
3.0sec (interval)
No Light
Contents
Check Point
A Board
5
6
5V line abnormality
Scan Driver (1)
abnormality/DRV_RST
10
12
Defective Board
Communication Error
A Board
Note: CN = Connector
7
Yes
A Board
TH-42PX75U = SS23
TH-42PX77U = SS23
TH-50PX75U = SS33
TH-50PX77U = SS33
D Board
Turn the unit on.
Does the power LED
stay on?
Yes
SC Board
No
Unplug the TV, reconnect SC20 and SC2 and disconnect CN P12,
SS11, and SS23 (*1) to isolate the SS board. Remove the jumper at
CN SS34 and install it across pin 8 and 10 of connector P12.
Note: CN = Connector
Yes
Yes
SS Board
D Board
No
No
Unplug the TV.
Disconnect CN P25. Is pin 1
or 2 of the CN P25 shorted to
GND?
Yes
P Board
No
Defective Board
D Board
Note: CN = Connector
9
Defective Board
Yes
P Board
Note: CN = Connector
10
No
D Board
Defective Board
5V SOS
Yes
Panel
Note: CN = Connector
11
No
Defective Board
5V SOS
SC Board
Disconnect
CN SC20 on the SC board. Turn
on the unit. Does the power LED
stay on?
No
Connect
CN SC20. Disconnect
CN SS23 (*1) on the SS board.
Turn on the unit. Does the power
LED
Stay on?
Yes
No
TH-42PX75U = SS23
TH-42PX77U = SS23
TH-50PX75U = SS33
TH-50PX77U = SS33
SS Board
No
Connect SS23 (*1).
Disconnect CN D31and D32
on the D board. Is pin 5of CN P25
shorted
to GND?
Yes
Yes
Disconnect
CN P25. Is pin 5 of the
socket P25 shorted
to GND?
P Board
No
D Board
Connect D31
and leave D32 disconnected.
Is pin 5 of CN P25 shorted
to GND?
No
Yes
Yes
Disconnect CB1-CB4.
Is pin 5 of CN P25 shorted
to GND?
Disconnect D31.
Connect D32.
Is pin 5 CN P25 shorted
to GND?
No
Disconnect CB5-CB8.
Is pin 5 of CN P25 shorted
to GND?
No
P Board
No
Yes
C1 Board
Panel
Yes
C2 Board
Note: CN = Connector
12
Panel
No
Yes
Connect
SC2 and
SC20. Disconnect
CN P12(*2) from the P board
No
and SS11, SS34, and SS23 (*3) from
the SS board. Place the jumper from
SS34 between pins 8 and 10 of
P12. Turn the TV on. Does
The TV power up
and stay on?
Yes
SC Board
SS Board
Yes
(*3) = The reference
number of the sustain
data connector is different
in some of the models:
TH-42PX75U = SS23
TH-42PX77U = SS23
TH-50PX75U = SS33
TH-50PX77U = SS33
D Board
No
P Board
Note: CN = Connector
Ground the base of Q302 (Fig. 1 next pg) on the D board and turn the power on
No
Yes
Does the TV stay on?
13
Figure 2
Figure 1
14
No
No
P Board
No
P Board
Yes
Yes
Yes
Connect
the connectors SC2(*2),
and SC20 to the SC board.
Remove the SU board.
Turn the TV on. Does the
TV power up
and stay on?
SS Board
No
Yes
SU Board
Install
the SU board and
Remove the SD board.
Turn the TV on. Does
it power up
and stay on?
No
SC Board.
NOTE: If the SC board
does not fix the
problem, replace the D
board.
Yes
SD Board
Note: CN = Connector
15
Disconnect
CN SS11 and SS23 (*2)
from the SS board and
CN P12 (*1) from the P
board. Turn the TV on.
Does the TV power up
and stay on?
No
Yes
Yes
No
Panel
Yes
Disconnect
CN SC2, and SC20
from the SC board.
Turn the TV on. Does
the TV power up and
stay on?
Yes
D Board
No
SC Board
SS Board
(*4)
SS BoardSS34
16
Defective Board
Panel Status
D Board
17
Defective Board
P, A Board
Yes
No
P Board.
A Board
18
Defective Board
P, A, SC,SS Board
A Board
Does the TV turn on by
itself with a white screen
and the power LED is off?
Yes
No
No
No
Note: CN = Connector
19
Yes
Yes
SC
Board
SS Board
Sound SOS
Speakers, A Board
Yes
Does the
TV turn on by itself
with a white screen.
Yes
No
TH-42PX75U = SS23
TH-42PX77U = SS23
TH-50PX75U = SS33
TH-50PX77U = SS33
No
No
Yes
A Board
SC Board
(*1) = To avoid potential shock from the VSUS voltage, discharge the
connectors SC2 or SS11 before reconnecting them into their respective socket.
20
Disconnect CN SS11(*1),
SS12 (*2) and SS23 (*3)
of the SS board. Turn the
unit on.
Does
No
the power LED stay
on?
Yes
SS Board
Do pins 1
Yes
and 2 of CN P25
output 15V before
the unit shuts
down?
No
P Board
D Board
Is there 5V at
pin 5 of connector A7 when the
TV is plugged into
the AC line?
Yes
NO
Yes
Do the AC relays
click after the TV is plugged
into the AC line?
NO
Yes
NO
Does
pin 5 of connector
A1 momentarily go from
4.5V to 0V when the
power button is
pressed?
Is there
2.5V at pin 20 of connector
D5 when the power button is
pressed?
Yes
Yes
Replace
The A board
Check connections
and the S & K boards.
NO
Replace
The P board
Replace
The A board
Yes
NO
Is there 3.2V at
pin 11 of connector P25 when the power
button is pressed?
Replace
The D board
Go to the
Next slide
Yes
Replace
The P board
Is
there 3.3V at
pin 6 of connector P7 when the
TV is plugged into
the AC line?
NO
Yes
Replace
The P board
NO
Disconnect
connector A1.
Do the AC relays click after
the TV is plugged into
the AC line?
Yes
NO
Replace
The A board
Reconnect
A1 and Disconnect
connector A52.
Do the AC relays click after
the TV is plugged into
the AC line?
Yes
No
A Board
Yes
Disconnect
CN A5, Turn the unit on.
Does a white picture
appears? (*)
Yes
A (1)or D (2) Board
No
No
Panel discharge
occurs?
Yes
Disconnect
the SU Board from the
No
SC board. Turn the unit on. Is
there a picture at the
lower half of the
screen?
Yes
D Board
SU Board
23
Connect the
SU board. Disconnect
the SD Board from the SC board. No
Turn the unit on. Is there a
picture at the upper half
of the screen?.
Yes
SD Board
SC or D Board
and possibly
Panel.
No Picture / No OSD
<Symptom>
No Picture at all
<Models>
All Models)
<How to determine the defective board>
No
1.
2.
3.
Yes
A Board
Yes
P Board
Is the
SS Board LED
illuminated?
No
SC Board
No
SS Board
Note: CN = Connector
24
No
Yes
D Board
No Sound
<Symptom>
No Audio
<How to determine the defective board>
No
Is there 15V at
pin 1 of CN A6 on
the A board?
Yes
Is there a sound
waveform at pin 1
and 4 of CN A12 on
the A board?
Yes
Note: CN = Connector
25
No
A board
26
27
28
Picture problem such as Picture Noise and or Vertical Line displayed all over the screen is mainly caused
by a defective D or A board. The internal Test Pattern Generator can help determine whether to replace the D
or A board. The test patterns are created by the D board. Follow the steps below to confirm the operation of the
D or A boards.
<Model>
All Models
White (by A)
White (by D)
Red
Ramp white
on/off Aging
Green
<Symptom>
Picture Noise, Full Vertical Line
<Diagnosis>
Pattern
Abnormal
Normal
Defective Board
Blue
D Board
Ramp blue
Ramp green
A and B zone
Color bar
Scroll
29
1% window
<Position of A5 Connector>
<Model>
2007 Models ONLY
<Symptom>
<Diagnosis>
Pattern
Defective Board
A
IC1100
MICRO
PROCESSOR
HDMI I/F
IC9900
PICTURE
OUTPUT
PLASMA AI
LVDS
IC4510
Peaks
Lite
IC8001
IC9500
A5
D
5
VIDEO DATA
S.F. PROCESSOR
White Picture
LVDS
RECEIVER
30
DATA
DRIVER
To C Board
Lower half
Left half
D Board (or C2, or Panel)
Internal Generator
Pattern is Normally
Displayed?
No
Yes
A Board (or D)
31
<Model>
All Models
<Sample Picture>
<Possible Cause>
A Board, D Board, SC Board, SU Board, SD Board
<Block Diagram>
e.g. TH-42PX75U
IC1100
SC
SD
IC9500
MICRO
PROCESSOR
LVDS
IC4510
HDMI I/F
Peaks
Lite
SU
A5
D
5
PICTURE
OUTPUT
SS
IC9900
PLASMA AI
Buffer IC
LVDS
RECEIVER
S.F. PROCESSOR
DATA
DRIVER
IC8001
DISCHARGE
CONTROL
32
Buffer IC
<Result>
<Result>
<Cause>
<Cause>
Test Pattern
White Picture
SC
SU
SD
IC1100
IC9500
MICRO
PROCESSOR
LVDS
IC4510
HDMI I/F
Peaks
Lite
A5
D5
PICTURE
OUTPUT
SS
IC9900
PLASMA AI
Buffer IC
LVDS
RECEIVER
S.F. PROCESSOR
DATA
DRIVER
IC8001
DISCHARGE
CONTROL
<Defective Area>
Up to D Board
Buffer IC
Sample of NG Waveform
<Result>
<Result>
Correct Waveform
Waveform OK
<Cause>
Waveform NG
<Cause>
D Board defect
Here
TPSC1
SC
IC9500
PICTURE
OUTPUT
SS
IC9900
SU
SD
PLASMA AI
Video DATA (R)
A5
LVDS
RECEIVER
S.F. PROCESSOR
DISCHARGE
CONTROL
DATA
DRIVER
<Defective Area>
Up to SC Board
Buffer IC
<Result>
Situation
Condition
Disconnect SU Board
(Connect SD)
Disconnect SD Board
(Connect SU)
Disconnect the SU
and SD Boards
SC
Correct Waveform
Condition 2
Cause
Waveform OK?
Bottom half of
SU Board
Picture OK?
Waveform OK?
Upper half of
SD Board
Picture OK?
Waveform OK?
Screen should
SC Board
be black
SU
SS
TPSC1
Buffer IC
35
Buffer IC
Panel
case1
case2
Buffer IC
C2
IC IC
1 Line
PDP Panel
Buffer
BufferIC
case2
A number of blocks
not lighting
1 Block
2 Blocks
PDP Panel
Buffer
D-board ( or C-board)
C1 C1
Driver IC
Driver IC
Drive
IC(2)
inside
C Board
FPC
Driver IC
Driver IC
C Board
Buffer
Buffer
or
D Board
36
D board
FPC
<Actual Symptom>
Symptom : Horizontal line (Lower side)
: SD board
Result
(Front view)
SU
SS
SC
2
C2
SD
C1
<Defective board>
1 Trouble at Upper half : SU-board (SC or D) defect
<Actual Symptom>
Symptom : Cyan noise (Right side)
Result
: D board
<Models>
50inch (HD Panel)
<NG Area>
(Front view)
SS2
SU
SS
SC
SD
SS3
C3
C2
C1
<Defective board>
38
(Front view)
SU
SS
SC
SD
C2
C1
<Defective board>
<Actual Symptom>
Symptom : Vertical line
Result
: Panel
<Defective board>
1 Trouble at Upper right :
C1 board or Panel defect
SS2
SU
SS
SC
SD
C2
SS3
C3
C1
40
<Actual Symptom>
Symptom : Vertical line (All over screen)
: D board
Result
<Models>
42inch (HD Panel)
<NG Area (e.g. 42 inch Panel)>
(Front view)
SU
SS
SC
D
SD
C2
C1
<Defective board>
42
43
44
Yellow
Red
Green
Magenta
Red
Blue
45
Magenta
Cyan
Abnormal Color
46
47
48
Self-check Procedure
CHASSIS: GPH10D
All models
Self-check Screen
49
Reset Procedure
CHASSIS: GPH10D
All models
To Reset the Unit, turn the TV on and while pressing the VOLUME ( - ) button on
the main unit, press the Menu button on the remote control for more than 3 seconds.
The Self-Check menu appears on screen. Then, disconnect the AC cord from the wall
outlet.
50
Item / Preparation
1. Input a white signal to plasma video input.
2. Set the picture controls as follows.
Picture menu: Vivid
Normal: Set
Aspect: Full
Caution
1. First perform Vsus adjustment.
2.
Note: See the panel label for voltages that are not listed in the
service manual
Panel Label
Adjustment
Voltage
190 10 Sec
T2
Test point
Volume
TPSC1 (SC)
VR6602 (SC
Level
190 10 Sec
51
Item / Preparation
1. Input a white signal to plasma video input.
2. Set the picture controls as follows.
Picture menu: Vivid
Normal: Set
Aspect: Full
Caution
1. First perform Vsus adjustment.
2.
Note: See the panel label for voltages that are not listed in the
service manual
Panel Label
Adjustment
Voltage
185 10 Sec
T2
Test point
Volume
TPSC1 (SC)
VR6602 (SC
Level
185 10 Sec
52
PART NUMBER
DESCRIPTION
TNPH0692ABS
DC-DC Converter
Speaker out, Sound Processor
AV Terminal, AV Switch
Digital Signal Processor, Microcomputer
HDMI Interface, Peaks Lite 2
C1
TXNC11HNTU
C2
TXNC21HNTU
TXN/P1HNTUS
Power Supply
SC
TXNSC1HNTU
Scan Drive
SD
TXNSD1HNTU
SS
TXNSS1HNTUJS
Sustain Drive
SU
TXNSU1HNTU
GS
TNPA4280S
SD Card Slot
TNPA4236S
TNPA4237S
Power Switch
PANEL
MD42H10A1J
Remote Control
53
PART NUMBER
DESCRIPTION
TNPH0692ACS
DC-DC Converter
Speaker out, Sound Processor
AV Terminal, AV Switch
Digital Signal Processor, Microcomputer
HDMI Interface, Peaks Lite 2
C1
TXNC11HMTU
C2
TXNC21HMTU
C3
TXNC31HMTU
ETXMM655MEHS
Power Supply
SC
TXNSC1HMTU
Scan Drive
SD
TXNSD1HMTU
SS
TXNSS1HMTU
Sustain Drive
SU
TXNSU1HMTU
GS
TNPA4280S
SD Card Slot
TNPA4236S
TNPA4237S
Power Switch
SS2
TNPA4202S
SS3
TNPA4203S
PANEL
MD50H10A1J
REMOTE CONTROL
N2QAYB000103
Remote Control
54
PART NUMBER
DESCRIPTION
TNPH0692AES
DC-DC Converter
Speaker out, Sound Processor
AV Terminal, AV Switch
Digital Signal Processor, Microcomputer
HDMI Interface, Peaks Lite 2
C1
TXNC11HNTU
C2
TXNC21HNTU
TXN/P1HNTUS
Power Supply
SC
TXNSC1HNTU
Scan Drive
SD
TXNSD1HNTU
SS
TXNSS1HNTUJS
Sustain Drive
SU
TXNSU1HNTU
TNPA4306S
GS
TNPA4308S
SD Card Slot
TNPA4307S
TNPA4237S
Power Switch
PANEL
MD42H10A1J
REMOTE CONTROL
N2QAYB000100
Remote Control
55
PART NUMBER
DESCRIPTION
TNPH0692AFS
DC-DC Converter
Speaker out, Sound Processor
AV Terminal, AV Switch
Digital Signal Processor, Microcomputer
HDMI Interface, Peaks Lite 2
C1
TXNC11HMTU
C2
TXNC21HMTU
C3
TXNC31HMTU
ETXMM655MEHS
Power Supply
SC
TXNSC1HMTU
Scan Drive
SD
TXNSD1HMTU
SS
TXNSS1HMTUJS
Sustain Drive
SU
TXNSU1HMTU
GS
TNPA4308S
SD Card Slot
TNPA4307S
TNPA4237S
Power Switch
SS2
TNPA4202S
SS3
TNPA4203S
TNPA4306S
PANEL
MD50H10A1J
REMOTE CONTROL
N2QAYB000100
Remote Control
56