ROTARYEGGTRAYPULPMOLDINGPRODUCTIONLINE

PROJECTPROPOSAL
1. Description:Eggtraypulpmoldingplant
2. Capacityperline:12001440eggtrays/hr,appr.30,000traysperday(22workinghours).
3. Products:allsizesof30cavityeggtrays,6,8,10,12,15,18cavityeggcartons,appletrays&othermoldedpulp
traysbyfittingequivalentmoldtools.Exception:maleurinebottlesandtraysbeyondmoldingarea.
4. Processflowofautomaticproduction:
Waste paper(manual)hydropulpingpulp mixingpulp feedingpulp moldingtransferringon line
dryingautomaticcollecting,counting&stackingwarehouse

5. Breakdownmajorequipmentlist:
Serialno. Descriptionofequipment

power

QTY/set

I.Pulppreparationsystem
1

Hydropulper 1M3

18.5KW

Agitators

1.5KW

Pulppumps

2.2KW

Waterpumps

2.2KW

Vibratingscreen

3KW

Pulprefiner

11KW

Pulpconsistencycontrol

Controlpanel
8
II.Pulpmoldingsystem

Fullyautomaticrotarymolder
a.speed:56cyclesperminute.

b. mold fitted:4 sets eggtray molds made from

bronze
c.moldplatensize:1600x400mm
d.controlmode:PLC

e. advantage: weight of egg tray adjustable

between 40g100g via exclusive CMC rotary
technology
Vacuumpump

11KW

Aircompressor

11KW

Vacuum/steamseparatingpot

Compressedairpot

Watersprayingunit

Controlpane

III.Dryingsystem(gas,diesel,orcoal/electricityatoption)
singlepassagedryer(length:22M)
Advantage:singlepassagedrierisSAFE,andof
more rational heating effect than
multipassage drier which tends to create
jammingandfireaccidentduetooverdrying

0.25KW

3KW

1lot

d.airrecirculatingfans

5.5KW

e.airexhaustfan

2.2KW

f.hotaircombustionchambers

g.controlpanel

Automaticstackingmachine

Pneumaticcompactingmachine

Accessoryequipment

1lot

Spare&wearparts

1lot

Totalconsignment:1x40HC+1x20FCL

a.gasfiredordieselfiredburners
(200,000KCALS/hr)
b.zonaldryingmodules
c.conveyorwithchainbelt

IV.Others

6.Equipment/civilworkstobeprovidedbytheBuyer:
No.
Description
1
Floor foundation,drainageway,operating platforms,dryer exhaust
extension
2
pulppools,waterpoolsandothercivilworksconstruction
2pulppools+1waterpool+1whitewaterpool
3
Pipingconnectionforwater/pulp/vacuum/compressedair/fuel
4
Wiring/cablingconnection,transformer120KVA

QTY
Asperdiagramsor
engineersinstruction
Asperdiagramsor
engineersinstruction
Aspersitelayout
Aspersitelayout

7.Rawmaterials:wastenewspaper,cardboard,cartons&otherrecycledpaper.
8.Consumption:(assuming50geggtray)
wastepaperperday:2T
waterperday:6MT
powerperhour:60KWH(installedpowerload120KW,380V50HZunlessspecifiedotherwise)
fuelperday:appr.800m3gas,or500kgLPG,or700KGdiesel
9.Workshopsize:
roofedfloor:LxWxH=min.30x10x4.5M
warehouse:300M
10.Numberofdirectoperators:3labors/shift

11.Deliveryperiod:within90daysafteradvancepaymentorL/C.
12.Paymentmode:mixedprogressivepaymentbyL/CorT/T(40%advance,50%aftershipmentand10%after
commissioning)
13.Warrantyperiod:12monthsaftercommissioning.

DESCRIPTIONOFPRODUCTIONPROCESS

Waste paper is put into hydrapulper to beat pulp around 4% consistency, pulp through virbrating screen and
refinerbecomescleaned&refined,thendilutedandagitatedinU/Gcivilworkspools.WaterproofagentlikeAKDor
rosinwax/aluminiumSulpahte,coloringdiestuffmaybeaddedifrequired.Atthisstagetheworkingpulpistobe
dilutedaround1%consistency.

Thereadyworkingpulpispumpedintothepulpchestbeneaththerotarymolder.Themolderisrotarytypewith
eachmoldplatenfittedwith4eggtraymolds.Whenthefullyautomaticmolderrotatesin180degreeeachcycle,the
bottomplaten's2moldsareimmersedintopulpchest,throughvacuumsuctionwettrays(pulpfibres)areformed
and deposited on forming mold screens and excess water is returned to pulp chest for reuse. The excess pulp
abovepulpchestlevelisautomaticallyflowedbacktopulppoolsforrecyclableuse.Boththefrontandbacksideof
molderisfittedwithhighpressurewatersprayingsystemforautomaticnonstopmoldcleaningandeggtrayedge
washingeach cycle.The excesswhite wateraftervacuumsuctionispumpedintoaU/Gcivilworkswhitewater
pool,andthiswhitewaterisrepumpedbacktohydrapulperorU/Gpulppoolsforrecyclableuse.

Atthefrontside(facingthedryer),onetransfermoldplaten(with2eggtraytransfermolds)comesclosetoforming
moldandthroughvacuum&compressedairthe2wettraysaredeliveredfromformingmolds(viacompressedair
blowing) to transfer mold(via vacuum suction). Then the transfer molds in a robot manner put wet trays(via
compressed air) onto the moving dryer conveyor, and repeat another cycle. Each cycle takes 7 seconds or more
dependingupondryingeffect.

The dryer is single pass tunnel conveyor type in 3 independent modules(zones). Each module(zone) has
independent gas or dieselfired burner,temperature control, air recirculating fan & air diffuser. Each module's
temperaturecanbeadjustedindependentlytoreachcurveddryingsoastoavoidtraydeformationtotheminimum.

Attheexitofdrierthereisfacilityofautomaticcollecting,countingandstackingoffinaldrytraysintobundles.