MIG CO2 WIRE

[EIRI/EDPR/3710] J.C.: 1799INR,1800US$,1810INR,1811US$

INTRODUCTION

MIG Wire is Copper coated strong wire. MIG wires are applied to weld numerous
ferrous and non-ferrous materials and give sound results Solid copper coated
welding wire for welding in gas shielding atmospheres. The high silicon contents
and manganese alloyed in this wire. The higher contains of silicon and manganese
increase the yield stress and tensile strength of weld metal. The high silicon
content promotes a low sensitivity to surface impurities and contributes to smooth
weld. Suitable for welding unalloyed and low alloyed construction steels with
tensile strength below 640N/mm2 like boiler plate, fine–grained steels, pipe steels,
shipbuilding steels and cast steels.

MIG copper coated welding wire has excellent synthetic technological properties
when corresponding welding flux is used. With a higher deposition efficiency, high
quality and low intensity of labor. Wire diameter: 2.0mm, 2.5mm, 3.2mm, 4.0mm,
5.0mm.

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 CONTENTS

INTRODUCTION
OTHER TECHNICAL SPECIFICATIONS
WIRE COMPOSITION:
BENEFITS OF MIG WELDING WIRE
FEATURE
PROPERTIES
1. CONSISTENT FEEDING
2. HIGH WELDING SPEED
3. ADDITION OF DEOXIDIZERS
4. LESSEN THE JOINT CLEANING
5. SILICA SLAG
6. COPPER COATING
7. DEEP PENETRATION
8. GOOD AESTHETIC PROPERTIES
APPLICATIONS AND USES OF MIG WIRES
APPLICATIONS
B.I.S. SPECIFICATION
GLOBAL MARKET SURVEY
GLOBAL WELDING CONSUMABLES MARKET WILL REACH
USD 18.1 BILLION BY 2023
MARKET OVERVIEW OF GLOBAL WELDING WIRES
DETAILED EXPORT DATA OF CO2 WELDING WIRE
DETAILED IMPORT DATA OF CO2 WELDING WIRE
PROCESS FLOW CHART
MANUFACTURING PROCESS
WIRE DRAWING PROCESS OVERVIEW
(1) WIRE ROD PREPARATION
(2) DRAWING
DRY DRAWING OF WIRE
WET DRAWING OF WIRE
LUBRICATION
THERE ARE TWO MAJOR WIRE DRAWING LUBRICANTS:
LUBRICATION FOR MIG WELDING WIRE
(3) ANNEALING
PROCESS ANNEALING
(4) COPPER COATING OF WIRE
PROCESS

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QUALITY CONTROL
PRODUCTS DESCRIPTION: -
PACKING:-
MECHANICAL PROPERTIES:-
COIL SPECIFICATION:-
TECHNICAL SPECIFICATION
CHARACTERISTICS
PACKING SPECIFICATION
PLANT AND MACHINERY FOR MIG WIRE
MIG WIRE PLANT CONSIST OF:
PAY-OFFS
STATIC VERTICAL PAY OFF
SPOOL PAY OFF
DRY DRAWING SINGLE BLOCK:
THE CAPSTANS ARE DRIVEN BY HIGH CAPACITY WORM GEARS:
WET WIRE DRAWING MACHINE:
FINAL DIE IS ROTATING TYPE.
HIGH SPEED COPPER COATING TANK
PROCESS:
ACCUMULATION CAPSTAN (BB-TYPE):
TAKE UP (SPOOL TYPE):
PLANT LAYOUT
SUPPLIERS OF CO2 MIG WELDING WIRE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S WIRE ROD
SUPPLIERS OF COPPER ANODE
SUPPLIERS OF COPPER SULPHATE
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF WIRE DRAWING MACHINE
SUPPLIERS OF WIRE POINTING MACHINE
SUPPLIERS OF BUTT WELDING MACHINE
SUPPLIERS OF WIRE POLISHING MACHINE
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF ANNEALING FURNACE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER

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SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
CHINA SUPPLIERS OF CO2 MIG WIRE PLANT
SUPPLIERS CO2 MIG WELDING WIRE IN SAUDI ARABIA

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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 COST ESTIMATION

Plant Capacity 10 MT/Day

Land & Building Rented
Plant & Machinery Rs. 1.55 Cr
Working Capital for 2 Months Rs. 3.36 Cr
Total Capital Investment Rs. 5.34 Cr
Rate of Return 53%
Break Even Point 54%

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